NZQA registered unit standard 770 version 8 Page 1 of 6 Title Explain the natural cheese manufacturing process in a dairy processing operation Level 5 Purpose Credits 20 This theory-based unit standard is for experienced people making natural cheese in a dairy processing operation. People credited with the unit standard are able to explain: properties of milk and how these can influence natural cheese manufacture; the handling and processing of raw materials used for natural cheese making; the preparation and use of starters for natural cheese making; rennet coagulation of milk for natural cheese making; the natural cheese curd making process; curd development, salting and block formation; changes that occur during natural cheese ripening; and natural cheese composition control, in a dairy processing operation. Classification Dairy Processing> Milk Products Available grade Achieved Explanatory notes 1 Legislation relevant to this unit standard includes but is not limited to the Animal Products Act 1999, Health and Safety in Employment Act 1992, and Animal Products (Dairy) Regulations 2005. 2 Definition Organisational requirements – instructions to staff on policies and procedures which are documented in memo, electronic or manual format and are available in the workplace. Outcomes and evidence requirements Outcome 1 Explain properties of milk and how these can influence natural cheese manufacture in a dairy processing operation. Evidence requirements 1.1 Properties of milk are explained in terms of the influence of milk components on the natural cheese making process and on the properties of the final cheese. Primary Industry Training Organisation SSB Code New Zealand Qualifications Authority 2016 NZQA registered unit standard Range 1.2 770 version 8 Page 2 of 6 milk components include but are not limited to – fat, protein, water, minerals, lactose. Properties of milk are explained in terms of conditions for microbial contamination and growth, and controls to achieve natural cheese product specifications. Range microbial contamination and growth includes but is not limited to – psychrotrophs, coliforms, thermophiles, yeasts and moulds. Outcome 2 Explain the handling and processing of raw materials used for natural cheese making in a dairy processing operation. Evidence requirements 2.1 The handling and processing of raw materials used for natural cheese making is explained in terms of standardisation of milk to achieve a standard protein to fat ratio. 2.2 The handling and processing of raw materials used for natural cheese making is explained in terms of the purposes of heat treatment and the influences of heat treatment on natural cheese making. Range heat treatment includes but is not limited to – pasteurisation, thermisation. Outcome 3 Explain the preparation and use of starters for natural cheese making in a dairy processing operation. Evidence requirements 3.1 The preparation and use of starters for natural cheese making are explained in terms of the selection of starter organisms and maintenance of starter organism ratios in order to achieve desired cheese characteristics. 3.2 The preparation and use of starters for natural cheese making are explained in terms of bacteriophage inhibition of starter organisms. Range 3.3 bacteriophage inhibition includes but is not limited to – host specificity, replication mechanism, replication rates. The preparation and use of starters for natural cheese making are explained in terms of requirements for maintaining a successful dairy industry cheese starter system. Range requirements include but are not limited to – staff awareness training, starter culture management, control of potential channels Primary Industry Training Organisation SSB Code New Zealand Qualifications Authority 2016 NZQA registered unit standard 770 version 8 Page 3 of 6 for bacteriophage attack, hygiene control, whey handling, bacteriophage monitoring. Outcome 4 Explain rennet coagulation of milk for natural cheese making in a dairy processing operation. Evidence requirements 4.1 Rennet coagulation of milk for natural cheese making is explained in terms of the mechanism of coagulation. Range 4.2 Rennet coagulation of milk for natural cheese making is explained in terms of factors that influence rennet coagulation. Range 4.3 mechanisms include but are not limited to – enzymatic phase, coagulation phase. factors include but are not limited to – type of rennet, temperature, pH, time, milk casein content, calcium concentration. Rennet coagulation of milk for natural cheese making is explained in terms of the influences of rennet coagulation and linkage with the final cheese product characteristics. Range influences include but are not limited to – manufacturing conditions, flavour, functionality. Outcome 5 Explain the natural cheese curd making process. Evidence requirements 5.1 The natural cheese curd making process is explained in terms of influences of cutting of the coagulum on the cheese making process and cheese yield. Range 5.2 The natural cheese curd making process is explained in terms of influences of curd washing on the cheese making process and cheese characteristics. Range 5.3 influences include but are not limited to – pH, temperature, time, curd particle size, syneresis. cheese making process includes but is not limited to – syneresis, pH, lactose concentration; cheese characteristics include but are not limited to – sensory, cheese varieties. The natural cheese curd making process is explained in terms of influences of cooking and stirring on the natural cheese making process and subsequent cheese varieties. Primary Industry Training Organisation SSB Code New Zealand Qualifications Authority 2016 NZQA registered unit standard Range 770 version 8 Page 4 of 6 cooking and stirring includes but is not limited to – direct and indirect heating, temperature, time; influences include but are not limited to – syneresis, case hardening, starter activity. Outcome 6 Explain curd development, salting and block formation in a dairy processing operation. Evidence requirements 6.1 Curd development is explained in terms of influences on the rate and extent of acid development. 6.2 Curd development is explained in terms of factors associated with curd compression, stretching and curd matrix formation. 6.3 Salting is explained in terms of purposes of salting. Range 6.4 Salting is explained in terms of factors influencing salt uptake and differences in salt dispersion in dry salted and brine salted cheeses. Range 6.5 purposes include but ar not limited to – control of rate and extent of acid development, control of microflora, flavour, preservation. factors include but are not limited to – curd particle size, curd condition at salting, salt application rate, salt application method, salt application period. Curd development, salting and block formation are explained in terms of operating principles of cheese plant and equipment. Range operating principles include but are not limited to – alfomatic, wincanton block formers, casomatic, table pressing systems, brine salting systems. Outcome 7 Explain changes that occur during natural cheese ripening in a dairy processing operation. Evidence requirements 7.1 Changes that occur during natural cheese ripening are explained in terms of differences in equilibration of moisture and salt distribution in rindless and rinded cheeses. 7.2 Changes that occur during natural cheese ripening are explained in terms of the action of proteolytic enzymes on casein fractions. Range proteolytic enzymes include but are not limited to – s1-casein, casein. Primary Industry Training Organisation SSB Code New Zealand Qualifications Authority 2016 NZQA registered unit standard 770 version 8 Page 5 of 6 7.3 Changes that occur during natural cheese ripening are explained in terms of texture and flavour development of rindless and rinded cheeses. 7.4 The natural cheese curd making process is explained in terms of influences of draining or ‘running’ (separation of curd from whey) on cheese ripening. influences include but are not limited to – pH, residual rennet, calcium ion concentration, curd matting. Range Outcome 8 Explain natural cheese composition control in a dairy processing operation. Evidence requirements 8.1 Natural cheese composition control is explained in terms of cheese process variables for control of fat in the dry matter (FDM) and the influence of FDM on moisture in the non-fat substance (MNFS). 8.2 Natural cheese composition control is explained in terms of dependent and independent cheese process variables for control of MNFS. 8.3 Natural cheese composition control is explained in terms of cheese process variables for control of salt-in-moisture. 8.4 Natural cheese composition control is explained in terms of cheese process variables for control of cheese pH. Planned review date 31 December 2020 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 10 January 1994 31 December 2012 Revision 2 16 September 1997 31 December 2012 Review 3 5 July 1999 31 December 2012 Revision 4 13 June 2003 31 December 2012 Rollover and Revision 5 20 June 2006 31 December 2012 Rollover 6 17 July 2009 31 December 2012 Review 7 17 May 2012 31 December 2016 Review 8 18 June 2015 N/A Primary Industry Training Organisation SSB Code New Zealand Qualifications Authority 2016 NZQA registered unit standard 770 version 8 Page 6 of 6 Consent and Moderation Requirements (CMR) reference 0022 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Primary Industry Training Organisation standards@primaryito.ac.nz if you wish to suggest changes to the content of this unit standard. Primary Industry Training Organisation SSB Code New Zealand Qualifications Authority 2016