NZQA registered unit standard 28606 version 1 Page 1 of 3 Title Explain the spray drier process used in a dairy processing operation Level 5 Credits Purpose 20 This theory-based unit standard is for experienced people carrying out milk product processing in a dairy processing operation. People credited with this unit standard are able to explain: the composition and properties of milk; the key engineering principles of the evaporation and spray drying processes for spray dried dairy products; and explain product properties and process control points that affect these properties for a spray dried dairy product, in a dairy processing operation. Classification Dairy Processing > Milk Products Available grade Achieved Explanatory notes 1 Legislation relevant to this unit standard includes but is not limited to the Animal Products Act 1999, Health and Safety in Employment Act 1992, and Animal Products (Dairy) Regulations 2005. 2 Definitions MPC – milk protein concentrate. Organisational requirements –instructions to staff on policies and procedures which are documented in memo, electronic or manual format and are available in the workplace. These include but are not limited to site-specific and company standard operating procedures, food safety and quality management requirements. WPC – whey protection concentrate. Outcomes and evidence requirements Outcome 1 Explain the composition and properties of milk in a dairy processing operation. Evidence requirements 1.1 The composition of milk is explained in terms of a typical composition of cow’s milk and the factors that affect composition. Range composition includes but is not limited to – fat, protein, lactose, minerals, vitamins, water; Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA registered unit standard 28606 version 1 Page 2 of 3 factors include but are not limited to - genetic, physiological and/or seasonal, environmental, pre-evaporation processes, predrier processes. 1.2 The properties of the major solid components in milk are explained in terms of their influences on the evaporation and spray drier processes and on the product. Range 1.3 major solid components include but are not limited to – fat, protein, lactose, minerals. Deteriorative mechanisms in milk are explained in terms of their effect on product quality. Outcome 2 Explain key engineering principles of the evaporation and spray drying processes for spray dried dairy products in a dairy processing operation. Evidence requirements 2.1 A falling film evaporator is explained in terms of the main engineering principles. Range 2.2 principles include but are not limited to – milk distribution, heat transfer, control of operating temperatures, minimising of fouling. A spray drier is explained in terms of the main engineering principles. Range principles include but are not limited to – heat transfer, mass transfer (particle drying), humidity, minimising of wall deposits and blockages, atomisation. Outcome 3 Explain product properties and process control strategies or a spray dried dairy product in a dairy processing operation. Evidence requirements 3.1 Growth requirements and common control measures in the milk powder process are explained in terms of common microorganisms. Range 3.2 microorganisms may include but are not limited to – thermophiles, coliforms, yeasts, moulds, APC, salmonella, listeria; evidence is required for four types of microorganism. Key control strategies are explained in terms of the main unit operations of the milk powder process. Range unit operations include but are not limited to – milk treatment, evaporation, spray drying; Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA registered unit standard 3.3 28606 version 1 Page 3 of 3 Control strategies are explained in terms of product quality parameters. Range evidence is required for four common quality parameters for one selected spray dried product. Replacement information Planned review date This unit standard replaced unit standard 21801 and unit standard 21802. 31 December 2020 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 18 June 2015 N/A Consent and Moderation Requirements (CMR) reference 0022 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Primary Industry Training Organisation standards@primaryito.ac.nz if you wish to suggest changes to the content of this unit standard. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016