NZQA Expiring unit standard 18767 version 4 Page 1 of 6 Title Produce cooked meat products Level 3 Purpose Credits 20 This unit standard is for people who are employed in the cooked meat products department but are not dealing with bandsaws or similar equipment. People credited with this unit standard are able to: prepare and cook raw meat products; operate freeze driers; prepare processed products for storage; prepare, pack and dispatch freeze dried products; demonstrate knife use, demonstrate team-work; and comply with organisational and statutory hygiene and safety requirements. Classification Meat Processing > Meat Industry - Cooked Meat Products Available grade Achieved Explanatory notes 1 Legislation relevant to this unit standard includes but is not limited to – Health and Safety in Employment Act 1992, Animal Products Act 1999. 2 Resource documents include but are not limited to – Industry Standard 3 Hygiene and Sanitation; Industry Standard 6 Processing of Edible Product, available from the New Zealand Food Safety Authority at http://www.foodsafety.govt.nz/industry/sectors/meat-ostrich-emugame/meatman/index.htm. 3 This unit standard is expiring Definitions Organisational requirements – instructions to staff on policies and procedures which are documented in memo, electronic or manual format and are available in the workplace. Company specifications – product specifications set by the company relating to cuts, weights, presentation, and packaging. Customer specifications – product specifications set by clients relating to cuts, weights, presentation, and packaging. Operator – the candidate being assessed against this unit standard. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 18767 version 4 Page 2 of 6 Outcomes and evidence requirements Outcome 1 Prepare and cook raw meat products. Evidence requirements 1.1 Raw and frozen meat products are received and tempered in accordance with organisational requirements. 1.2 Tempered meat products are de-cartoned into containers and identified in accordance with organisational requirements. 1.3 Meat products are trimmed to company and customer specifications. Range trimmed includes but is not limited to – fat, gristle, contamination, defects. 1.4 Recipe ingredients are assembled and mixed to company and customer specifications. 1.5 Recipe mixes are cooked to company time, temperature and process specifications. 1.6 Cooked products are cooled, packed into containers and frozen, if required, to company and customer specifications. 1.7 Equipment used in the preparation and cooking processes is prepared, operated, cleaned and maintained in accordance with organisational requirements. This unit standard is Operate freeze driers. expiring Evidence requirements Outcome 2 2.1 Freeze driers are prepared for operation in accordance with organisational and manufacturer’s requirements. 2.2 Trays of prepared frozen products are loaded into freeze driers in accordance with production schedules and company loading specifications. 2.3 Freeze drier start-up, monitoring, adjusting and recording operations are in accordance with organisational requirements for the product being freeze dried. Range 2.4 includes but is not limited to – vacuum, temperature, time. Product quality is monitored and tested in accordance with organisational requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 18767 version 4 Page 3 of 6 2.5 Freeze drier operations are shut down in accordance with organisational and manufacturer’s requirements. 2.6 Freeze dried products are removed from freeze driers, placed in containers and transported to storage and packing areas in accordance with organisational requirements. 2.7 Products are secured to company specifications in the event of any machinery malfunctions interrupting the freeze drying process. Outcome 3 Prepare processed products for storage. Evidence requirements 3.1 Processed products are prepared for storage in accordance with organisational requirements. 3.2 Processed products are moved to storage area in accordance with organisational requirements. 3.3 Quality checks are completed and documented in accordance with organisational requirements. Outcome 4 Prepare, pack and dispatch freeze dried products. Evidence requirements 4.1 4.2 This unit standard is The supply of prepared packaging materials is consistent with the requirements of packing workers. expiring Packaging materials are assembled, identified and handled in accordance with company and customer specifications and organisational requirements. 4.3 Freeze dried products are packed and weighed in accordance with company and customer specifications. 4.4 Additives are combined with freeze dried ingredients in accordance with company and customer specifications. 4.5 Vacuum sealing of individual freeze dried packages is completed in accordance with company, customer, and manufacturer’s specifications. 4.6 The types and numbers of packages placed in cartons meet organisational and customer number, weight and identification requirements. 4.7 Packaging and handling methods are in accordance with company and customer specifications. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 18767 version 4 Page 4 of 6 4.8 Carton weight of individually packaged products meets company and customer tolerance specifications. 4.9 Carton weight of bulk freeze dried products meets company and customer tolerance specifications. 4.10 Printed labels identify the content and weight of individual cartons. 4.11 The types of labels and their positions on each carton are in accordance with organisational requirements. 4.12 Sealing methods comply with company and customer specifications, and organisational requirements. 4.13 Packaged products are dispatched in accordance with organisational requirements. 4.14 Preparation, operation and maintenance of machinery used in preparing and packaging freeze dried products is in accordance with organisational requirements. Outcome 5 Demonstrate knife use. Evidence requirements 5.1 Knife cuts are clean and straight and made without excessive force or unnecessary duplication. 5.2 Operator balance is maintained and body weight used to best effect at all times during knife use. 5.3 Operator reach and follow-through maintain balance and reduce risk of injury to operator and others. 5.4 This unit standard is expiring Cuts are made away from or to the side of the operator's body and free hand. 5.5 Hands, protective gloves, and knife handles are kept in clean and slip free condition in accordance with organisational requirements. 5.6 Cuts do not damage or contaminate recoverable products in accordance with organisational requirements. 5.7 Knives are maintained in sharp and sterile condition in accordance with organisational requirements. 5.8 Knives are replaced in pouch when not in use in accordance with organisational requirements. 5.9 Steels are used to meet organisational requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 5.10 18767 version 4 Page 5 of 6 Actions likely to place the operator and others at risk of injury during knife use and sharpening are avoided. Outcome 6 Demonstrate team-work. Evidence requirements 6.1 Tasks are completed within the time and space allocation determined by product flow and organisational requirements. 6.2 The quality and completeness of tasks meet the operational requirements of following co-workers. 6.3 Communication and feedback are provided to and requested from co-workers to maintain and improve task and product quality. 6.4 Co-workers are not endangered through the operator’s methods and equipment. 6.5 Co-worker assistance is provided within the confines of product flow and operator space. 6.6 Machinery, equipment, and facility malfunctions are identified and reported to supervisory staff in accordance with organisational procedures. 6.7 Conflict resolution techniques are applied to minimise interpersonal differences with co-workers who may adversely affect team performance. Outcome 7 This unit standard is Evidence requirements expiring 7.1 Company supplied clothing, and hygiene and safety equipment are worn and Comply with organisational and statutory hygiene and safety requirements. used in accordance with organisational and statutory requirements. 7.2 Work methods comply with specified organisational and statutory requirements to minimise the risk of product contamination and injuries to the operator and others. 7.3 Contaminated meat products, surfaces, machinery and equipment are handled in accordance with organisational and statutory requirements. 7.4 Unsafe and unhygienic conditions are identified and corrective actions taken in accordance with organisational requirements. 7.5 Equipment, operator and work area cleanliness complies with organisational and statutory requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 18767 version 4 Page 6 of 6 Replacement information This unit standard and unit standard 19344 have been replaced by unit standard 28251. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 21 November 2001 31 December 2012 Review 2 24 May 2005 31 December 2012 Review 3 21 July 2011 31 December 2016 Review 4 27 January 2015 31 December 2016 Consent and Moderation Requirements (CMR) reference 0033 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. This unit standard is Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The expiring CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016