NZQA Expiring unit standard 914 version 6 Page 1 of 3 Title Metal-arc gas shield (MIG) weld automotive components Level 3 Credits 4 Purpose This unit standard is for people in the automotive service industries. People credited with this unit standard are able to: demonstrate knowledge of the metal-arc gas shielded (MIG) welding process; and weld automotive components on and off the vehicle using the MIG welding process. Classification Motor Industry > Automotive Workshop Engineering Available grade Achieved Explanatory notes The following legislation, regulations, and their amendments are required to be consulted and followed where applicable: Health and Safety in Employment Act, 1992; Transport (Vehicle Standards) Regulations, 1990. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of the metal-arc gas shielded (MIG) welding process. Evidence requirements 1.1 The principles of the MIG operation are described according to manufacturer’s manual description. Range 1.2 producing heat for welding, the wire drive system operation, transferring the current from the power source and producing the arc, gas shielding. The advantages of the MIG welding are identified. Range range of metals, penetration, versatility of use, visible arc, weld appearance, welding speed, operator ease of use, heat effect zone. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 1.3 The equipment required for MIG welding is described according to manufacturer’s manual description. Range 1.4 power source, welding gun, wire feeding unit, controls and leads, shielding gas and associated system, electrode wire. The MIG welding procedure is described according to manufacturer’s manual description. Range 1.5 914 version 6 Page 2 of 3 stick-out length, travel speed, nozzle angle. Welding faults and their causes are identified. Range undercutting, lack of penetration, lack of fusion, porosity, excessive spatter, irregular weld shape. Outcome 2 Weld automotive components on and off the vehicle using the MIG welding process. Range exhaust pipe, sheet steel. Evidence requirements 2.1 Safety precautions are followed throughout the MIG welding operation. Range safety of the operator, the equipment, nearby personnel. 2.2 Working precautions are taken when welding so that no damage occurs to the vehicle's electronic systems as a result. 2.3 The components are prepared for welding. Range removal of contaminants from the surface to be welded, abutting ends square, suitable gap between the joint edges, components positioned in situ. 2.4 Heat shielding of adjacent vehicle or machine components is carried out that prevents any damage and risk of fire and explosion. 2.5 The components are welded in position. Range 2.6 on the vehicle, off the vehicle; safety precautions taken, adjustment of equipment, setting up the plant, full penetration, no undercutting, width and height of deposited metal, no leakage occurring through the weld, appearance of finished job. The welding equipment is stored safely after use. Range prevention of damage to equipment and injury to people. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 914 version 6 Page 3 of 3 Replacement information This unit standard and unit standard 5771 have been replaced by unit standard 23992. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 29 October 1993 31 December 2016 Review 2 4 October 1996 31 December 2016 Review 3 26 February 1999 31 December 2016 Review 4 26 November 2007 31 December 2020 Rollover 5 19 November 2010 31 December 2020 Rollover 6 22 August 2014 31 December 2020 Consent and Moderation Requirements (CMR) reference 0014 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. NZ Motor Industry Training Organisation (Incorporated) SSB Code 101542 New Zealand Qualifications Authority 2016