NZQF NQ Ref Version 1572 Page 1 of 10 3 National Certificate in Wood Fibre Manufacturing (Pulp and Paper) (Level 3) with strands in Mechanical Pulping, Pulp and Paper Dry End, and Pulp and Paper Wet End Level 3 Credits 60 This qualification has been reviewed. The last date to meet the requirements is 31 December 2018. Transition Arrangements This qualification has been reviewed and replaced by the New Zealand Certificate in Pulp and Paper Manufacturing (Level 3) [Ref: 2319]. Last date for entry into this qualification is 31 December 2015. Last date for assessment against standards leading to this qualification is 31 December 2018. For detailed information see Review Summaries on the NZQA website. NZQF National Qualification Registration Information Process Version Date Last Date for Assessment Registration Revision Review 1 2 3 July 2010 September 2013 April 2014 December 2015 December 2018 December 2018 Standard Setting Body Competenz PO Box 9005 Newmarket Auckland 1149 Telephone Fax Email Website 0800 526 1800 09 539 9899 qualifications@competenz.org.nz www.competenz.org.nz Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1572 3 Page 2 of 10 National Certificate in Wood Fibre Manufacturing (Pulp and Paper) (Level 3) with strands in Mechanical Pulping, Pulp and Paper Dry End, and Pulp and Paper Wet End Level 3 Credits 60 Purpose The National Certificate in Wood Fibre Manufacturing (Pulp and Paper) (Level 3) with strands in Mechanical Pulping, Pulp and Paper Dry End, and Pulp and Paper Wet End [Ref: 1572], recognises the skills and knowledge required of operators in the pulp and paper industry. The core compulsory section of this qualification recognises the fundamentals of process control techniques and the use of pumps and valves. The core elective section covers required knowledge in the pulp and paper manufacturing process, and principles of energy and chemistry used in the wood manufacturing industry. It also covers key operational skills used in the pulp and paper industry, as well as offering skills and knowledge that can be transferred into other manufacturing operations. The qualification’s strands recognise the competencies required to work in a range of operational roles in: the preparation and treatment of mechanical pulp the preparation of fibre for paper making the drying and finishing of pulp and paper products. This qualification leads to the National Certificate in Wood Fibre Manufacturing (Pulp and Paper) (Level 4) with strands in Paper Making, and Mechanical Pulp Making [Ref: 1573]. Special Notes It is recommended that before commencing the Mechanical Pulping, Pulp and Paper Dry End, or Pulp and Paper Wet End strands of this qualification, candidates hold the National Certificate in Wood Fibre Manufacturing (Pulp and Paper) (Level 2) [Ref: 1531]. It is recommended that candidates hold a current first aid certificate or are credited with the following first aid standards – Unit 6400, Manage first aid in emergency situations; Unit 6401, Provide first aid; and Unit 6402, Provide resuscitation level 2; or their replacements Unit 26551, Provide first aid for life threatening conditions and Unit 26552, Demonstrate knowledge of common first aid conditions and how to respond to them. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1572 Page 3 of 10 3 Credit Range Level 2 credits Level 3 or above credits Minimum totals Core Compulsory 15 15 Core Elective 0-15 0-15 15 Level 2 credits Level 3 credits Level 4 credits Minimum strand total Qualification total with strand Mechanical Pulping Strand 0-3 0-30 0-30 30 60 Level 3 credits Level 4 credits Minimum totals Minimum strand total Qualification total with strand Pulp and Paper Dry End Strand Elective 1 Elective 2 10 0-20 0-20 10 20 30 60 Pulp and Paper Wet End Strand Elective 1 Elective 2 10 0-20 0-20 10 20 30 60 Requirements for Award of Qualification Award of NZQF National Qualifications Credit gained for a standard may be used only once to meet the requirements of this qualification. Unit standards and achievement standards that are equivalent in outcome are mutually exclusive for the purpose of award. The table of mutually exclusive standards is provided on the New Zealand Qualifications Authority (NZQA) website: http://www.nzqa.govt.nz/qualifications-standards/standards/standards-exclusionlist/. Reviewed standards that continue to recognise the same overall outcome are registered as new versions and retain their identification number (ID). Any version of a standard with the same ID may be used to meet qualification requirements that list the ID and/or that specify the past or current classification of the standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1572 Page 4 of 10 3 Summary of Requirements Core Compulsory standards Core Elective – A minimum of 15 credits as specified One of the following strands is required Mechanical Pulping Strand Pulp and Paper Dry End Strand Pulp and Paper Wet End Strand Detailed Requirements Core Compulsory The following standards are required Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Foundation Skills ID Title Level Credit 5655 17869 Demonstrate knowledge of pumps and valves used in wood manufacturing industries Demonstrate knowledge of fundamentals of process controls used in wood manufacturing industries 3 5 3 10 Core Elective A minimum of 15 credits at Level 2 or above Manufacturing > Wood Fibre Manufacturing > Pulp and Paper Technology ID Title Level 17858 Demonstrate knowledge of manufacturing processes involved in wood pulping and paper making 2 Credit 10 Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Foundation Skills ID Title Level Credit 17860 17861 Demonstrate knowledge of principles of matter, energy, and chemistry used in wood manufacturing industries Demonstrate knowledge of principles of heat, energy, and work as used in wood manufacturing 2 8 2 8 Field Subfield Domain Engineering and Technology Health Electrical Engineering Mechanical Engineering Occupational Health and Safety Energy and Chemical Plant Core Electrical Any Occupational Health and Safety Practice Operation of Energy and Chemical Plant Competitive Manufacturing Manufacturing Manufacturing Skills Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1572 Field Service Sector Page 5 of 10 3 Subfield Domain Supply Chain Management Wood Handling and Distribution Wood Manufacturing Generic Skills Cranes Driving Materials Management Wood Preparation Lifting Equipment Wood Manufacturing Foundation Skills Any Driver Licence Endorsements Powered Industrial Lift Trucks Mechanical Pulping Strand A minimum of 30 credits Manufacturing > Energy and Chemical Plant > Operation of Energy and Chemical Plant ID Title Level Credit 17608 17611 Operate sludge treatment systems for effluent water from energy and chemical plant Operate biological treatment systems for effluent water from energy and chemical plant 4 8 4 8 Manufacturing > Wood Fibre Manufacturing > Pulp and Paper Manufacturing Skills ID Title Level Credit 3510 2 3 3572 Test in-process pulp and chemicals as a pulp and paper manufacturing plant operator Dewater wood pulp using twin wire 3 10 10834 Operate bark burner systems 3 8 15831 Dewater furnish at high consistency 3 5 Manufacturing > Wood Fibre Manufacturing > Pulp and Paper Technology ID Title Level 17865 Explain fundamentals of mechanical wood pulps and pulping processes Manufacturing > Wood Fibre Manufacturing > Pulp Making ID Title Credit 3 10 Level Credit 3563 Grind billets to produce wood pulp 3 10 21484 Bleach mechanical wood pulp in wood pulp manufacturing Atmospherically refine pulp 4 5 4 10 21485 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1572 Version Page 6 of 10 3 Manufacturing > Wood Handling and Distribution > Wood Preparation ID Title Level Credit 3541 Reclaim and convey wood chips 3 5 3544 Wash wood chips for further processing 3 3 Pulp and Paper Dry End Strand Meet the requirements of all of the following sets Pulp and Paper Dry End Strand Elective 1 Pulp and Paper Dry End Strand Elective 2 Pulp and Paper Dry End Strand Elective 1 A minimum of 10 credits Manufacturing > Wood Fibre Manufacturing > Pulp and Paper Technology ID Title Level 5676 17863 17864 17865 Credit Explain processes used for paper coating in paper making Explain principles of pulp and paper sheet formation, pressing, drying and reeling Explain fundamentals of paper finishing 3 5 3 10 3 5 Explain fundamentals of mechanical wood pulps and pulping processes 3 10 Pulp and Paper Dry End Strand Elective 2 A minimum of 20 credits Manufacturing > Solid Wood Manufacturing > Wood Product Manufacturing Skills ID Title Level Credit 21498 Wrap wood products using a product wrapping line Manufacturing > Wood Fibre Manufacturing > Paper Making ID Title 3 5 Level Credit 3582 Dry paper web using infra-red dryers 3 5 3584 Calender pulp and paper 3 5 3585 Coat paper in the paper making industry 4 10 3590 3 5 3 5 3602 Precision cut paper to size in the paper manufacturing industry Continuous cut and pack paper in the paper manufacturing industry Make parent reel 3 5 3604 Cut reeled paper to sheet size 3 10 3591 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1572 Version Page 7 of 10 3 ID Title Level Credit 12900 Operate and maintain a paper winder 4 15 12903 Maintain paper product records 3 5 15817 Operate paper web profiling system 4 5 Manufacturing > Wood Fibre Manufacturing > Pulp and Paper Manufacturing Skills ID Title Level Credit 3511 Laboratory test pulp, paper, and chemical products 4 10 3513 Run machine clothing in pulp and paper manufacturing 4 5 3517 Operate a pulp bale unit making process 3 5 21490 Operate multi-cylinders to dry pulp and paper webs 4 8 21491 Dry pulp and paper webs using air drying 4 8 Level Credit Manufacturing > Wood Fibre Manufacturing > Pulp Making ID Title 3552 Form and press flash dried wood pulp 4 10 3553 Form bales from wood pulp sheet 3 10 Pulp and Paper Wet End Strand Meet the requirements of all of the following sets Pulp and Paper Wet End Strand Elective 1 Pulp and Paper Wet End Strand Elective 2 Pulp and Paper Wet End Strand Elective 1 A minimum of 10 credits Manufacturing > Wood Fibre Manufacturing > Pulp and Paper - Chemical Plants ID Title Level Credit 5680 Explain principles of the chemical recovery process in the production of kraft wood pulp 3 Manufacturing > Wood Fibre Manufacturing > Pulp and Paper Technology ID Title Level 17859 17866 17868 Demonstrate knowledge of furnish preparation for paper making Explain fundamentals of kraft pulps and pulping processes Explain fundamentals of the recycling of fibre for paper making Competenz SSB Code 101571 5 Credit 3 8 3 10 3 8 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1572 Version Page 8 of 10 3 Pulp and Paper Wet End Strand Elective 2 A minimum of 20 credits Health > Occupational Health and Safety > Occupational Health and Safety Practice ID Title Level Credit 21467 Store and handle workplace chemicals Manufacturing > Wood Fibre Manufacturing > Paper Making ID Title 3 8 Level Credit 3523 Refine paper furnish at low consistency 4 10 3577 3 5 3595 Disperse softened coloured material in repulped waste for paper making Re-pulp dry furnish 3 5 15816 Blend chemical additives for paper production 3 3 23074 Store and load dry furnish for re-pulping 3 5 Manufacturing > Wood Fibre Manufacturing > Pulp and Paper Manufacturing Skills ID Title Level Credit 3509 Clean furnish 3 5 3513 Run machine clothing in pulp and paper manufacturing 4 5 3519 Press wet pulp and paper webs in the pulp and paper manufacturing industry Form wood pulp web using a vat former for pulp manufacture Control a pulp or paper machine broke system 4 5 3 8 3 5 4 5 3 3 15829 Operate white water systems for pulp and paper manufacturing Prepare and monitor chemical additives in the pulp and paper industry Screen furnish 3 5 15831 Dewater furnish at high consistency 3 5 15833 Form wood pulp web for wood pulp manufacturing using a fourdriner former 4 15 Level Credit 3 5 3580 3596 3597 15827 Manufacturing > Wood Fibre Manufacturing > Pulp Making ID Title 21486 Wash wood pulp Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1572 Version Page 9 of 10 3 Transition Arrangements Version 2 Version 2 was issued following a revision to add unit standard 17865 to Elective 1 of the Pulp and Paper Dry End strand. Candidates enrolled in version 1 of this qualification can choose to complete that version or transfer to the new version. All new candidates will be enrolled into version 2 of this qualification. Version 1 was issued following the review of the National Certificate in Wood Fibre Manufacturing (Level 3) with strands in Composite Panel Preparation, Composite Panel Forming and Pressing, Composite Panel Finishing, Mechanical Pulping Operations, Pulp and Paper Dry End Operations, Pulp and Paper Wet End Operations, and Overlay Bonding Operations [Ref: 1309], which found that the compulsory section was not suitable for people who wished to undertake the Pulp and Paper strands. People who are considering transition from Ref: 1309 to this qualification should contact their training provider or Competenz at the address below for further advice. This qualification contains standards that replace earlier standards. For the purposes of this qualification, people who have gained credit for the expiring standards are exempt from the requirement to gain credit for the replacement standards – see table below. Credit for Exempt from 3062, 3063 21467 3521 21490 3522 21491 3545 21484 3546 21484 3556 21486 3565 21485 3593, 10835 21498 15828 21486 Certification This certificate will display the logo of the NZQA, Competenz and the organisation that has been granted consent to assess against standards that meet the requirements of the qualification. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1572 Version Page 10 of 10 3 Classification This qualification is classified according to the classification system listed on the Directory of Assessment Standards (DAS) and the New Zealand Standard Classification of Education (NZSCED) system as specified below. DAS Classification NZSCED Code Description Code Description 429 Manufacturing > Wood Fibre Manufacturing 030304 Engineering and Related Technologies > Process and Resources Engineering > Wood Based Manufacturing Quality Management Systems Providers and Industry Training Organisations must be granted consent to assess by a recognised Quality Assurance Body before they can register credits from assessment against standards. Organisation with consent to assess and Industry Training Organisations assessing against standards must engage with the moderation system that applies to those standards. Consent to assess requirements and the moderation system are outlined in the associated Consent and Moderation Requirements (CMR) for each standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016