NZQF NQ Ref Version 1307 Page 1 of 12 4 National Certificate in Solid Wood Manufacturing (Advanced) with strands in Saw Doctoring, Sawmilling, Timber Drying, Timber Grading, and Timber Treatment Level 4 Credits 54-190 This qualification has been reviewed. The last date to meet the requirements is 31 December 2018. Transition Arrangements This qualification has been reviewed and replaced by the New Zealand Certificate in Solid Wood Manufacturing (Level 4) with strands in Laminating, Timber Drying, Timber Grading, and Timber Treatment [Ref: 1973], the New Zealand Certificate in Saw Doctoring (Level 4) [Ref: 2313], and the New Zealand Certificate in Sawmilling (Level 4) [Ref: 2409]. People currently working towards this expiring qualification may either complete the requirements for the qualification by 31 December 2018 or transfer their results to the replacement New Zealand qualifications. New enrolments into programmes leading to this expiring qualification will not be accepted after 31 December 2015. It is anticipated that no existing candidates will be disadvantaged by these transition arrangements. However, anyone who feels that they have been disadvantaged may appeal to Competenz at the address below. Appeals will be considered on a case by case basis. This qualification contains expiring unit standards for which a replacement unit standard has now been registered. For the purposes of this qualification, people who have gained credit for the replacement unit standard are exempt from the requirement to gain credit for the expiring unit standards (reverse transition). Credit for Exempt from 28016 152, 21759, 27160 For detailed information see Review Summaries on the NZQA website. NZQF National Qualification Registration Information Process Registration Review Competenz SSB Code 101571 Version 1 2 Date July 2007 May 2009 Last Date for Assessment December 2012 December 2014 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1307 Process Review Review Version 3 4 Date July 2011 April 2014 4 Page 2 of 12 Last Date for Assessment December 2018 December 2018 Standard Setting Body Competenz PO Box 9005 Newmarket Auckland 1149 Telephone Fax Email Website 0800 526 1800 09 356 8271 qualifications@competenz.org.nz www.competenz.org.nz Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1307 4 Page 3 of 12 National Certificate in Solid Wood Manufacturing (Advanced) with strands in Saw Doctoring, Sawmilling, Timber Drying, Timber Grading, and Timber Treatment Level 4 Credits 54-190 Purpose This qualification recognises the skills and knowledge required of advanced operators in the solid wood manufacturing industries. The Core Elective section ensures that they can investigate production issues and lead process improvement or analyse financial factors that impact on production. It also shares standards in common with the National Certificate in Wood Fibre Manufacturing (Wood Panels) (Level 4) with strands in Composite Panel Manufacturing, Overlay Bonding, and Laminated Veneer Lumber (LVL) and Plywood Manufacturing [Ref: 1310] that recognise a common set of skills required by employees across the wood manufacturing industries at the advanced operator level. This qualification’s strands recognise the competencies required to work in a range of advanced roles in solid wood manufacturing including: benching, maintaining and aligning circular and bandsaws used in saw doctoring operations grading of logs, operation of primary breakdown saws, optimisation, size control and troubleshooting of sawmill operations plan and apply process controls and operate kiln drying equipment in timber drying operations applying grade specifications and grading techniques, verifying and auditing of product and processes, and maintaining mechanical flow in timber grading operations planning and applying process controls and applying advanced preservation techniques used in timber treatment operations. This qualification allows the advanced operator to combine the technical competencies in one of these strands with the leadership and process improvement or financial skills in the core elective section, and as a result to contribute to driving the industry to greater cost-effectiveness and production efficiency. This qualification follows on from the National Certificate in Solid Wood Manufacturing (Level 3) with strands in Engineered Wood Product Operations; Planer Operations; Pole, Post and Pile Operations; Saw Doctoring Operations; Sawmilling Operations; Timber Drying Operations; Timber Grading; and Timber Treatment Operations [Ref: 1693]. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1307 Version Page 4 of 12 4 Replacement Information This qualification replaced the National Certificate in Solid Wood Processing (Level 4) with strands in Sawmilling, Timber Grading, Timber Yarding, Wood Drying, and Wood Preservation [Ref: 0809]; and part of the National Certificate in Wood Panels Manufacturing (Level 4) [Ref: 0254]. The Saw Doctoring strand of this qualification replaced the National Certificate in Saw Doctoring (Level 4) [Ref: 0811]. Special Notes It is recommended that candidates hold the National Certificate in Solid Wood Manufacturing (Level 3) with strands in Engineered Wood Product Operations, Laminated Veneer Lumber (LVL) and Plywood Operations, Planer Operations, Pole and Post Operations, Saw Centre Operations, Timber Drying Operations, Timber Grading Operations, Timber Treatment Operations, Veneer Preparation, Wood Product Operations, and Wood Process Operations [Ref: 1306] or the National Certificate in Solid Wood Manufacturing (Level 3) with strands in Engineered Wood Product Operations; Planer Operations; Pole, Post and Pile Operations; Saw Doctoring Operations; Sawmilling Operations; Timber Drying Operations; Timber Grading; and Timber Treatment Operations [Ref: 1693] before they commence this qualification. It is also recommended that candidates hold a current first aid certificate or are credited with the following first aid standards – Unit 26551, Provide first aid for life threatening conditions; and Unit 26552, Demonstrate knowledge of common first aid conditions and how to respond to them. Credit Range Level 3 credits Level 4 credits Minimum totals Core Elective 0-5 10-15 15 Level 3 credits Level 4 credits Level 5 credits Minimum totals Qualification total with strand Saw Doctoring Strand C 50 125 175 190 Competenz SSB Code 101571 Sawmilling Strand C 25 5 30 E 0-15 20 - 35 35 80 Timber Drying Strand C 10 34 44 59 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1307 Level 3 credits Level 4 credits Level 5 credits Minimum totals Qualification total with strand Timber Grading Strand E1 E1 0-10 10 10-30 0-10 10 30 55 Page 5 of 12 4 Timber Treatment Strand E1 E2 0-9 0-9 30 9 30 54 Requirements for Award of Qualification Award of NZQF National Qualifications Credit gained for a standard may be used only once to meet the requirements of this qualification. Unit standards and achievement standards that are equivalent in outcome are mutually exclusive for the purpose of award. The table of mutually exclusive standards is provided on the New Zealand Qualifications Authority (NZQA) website: http://www.nzqa.govt.nz/qualifications-standards/standards/standards-exclusionlist/. Reviewed standards that continue to recognise the same overall outcome are registered as new versions and retain their identification number (ID). Any version of a standard with the same ID may be used to meet qualification requirements that list the ID and/or that specify the past or current classification of the standard. Summary of Requirements Core Elective – A minimum of 15 credits as specified One of the following strands is required Saw Doctoring Strand Sawmilling Strand Timber Drying Strand Timber Grading Strand Timber Treatment Strand Detailed Requirements Core Elective A minimum of 15 credits Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Coordination ID Title Level Credit 27073 Lead an investigation into wood manufacturing production issues 4 15 Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Foundation Skills ID Title Level Credit 17970 Explain wood manufacturing cost factors influencing profitability and sustainability Competenz SSB Code 101571 4 10 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1307 Version Page 6 of 12 4 ID Title Level Credit 19795 Analyse a budget in a wood manufacturing workplace 3 5 Level Credit Saw Doctoring Strand The following standards are required Manufacturing > Solid Wood Manufacturing > Saw Doctoring ID Title 652 Weld wide bandsaws 3 15 653 Bench bandsaws 4 20 654 Bench circular saws 4 20 670 Maintain a wood chipping machine 4 10 672 Maintain and align bandsaw centre 4 20 673 Maintain and align circular saw centre 4 20 674 Grind bandwheels 4 10 15758 Sharpen bandsaws 3 15 15759 Sharpen circular saws 3 15 15762 3 5 17968 Demonstrate knowledge of the alignment of bandsaw and circular rip saw centres Apply advanced calculations for saw doctoring 4 10 27067 Set up and maintain guides 4 10 Level Credit Manufacturing > Solid Wood Manufacturing > Sawmilling ID Title 27068 Demonstrate knowledge of developing and monitoring a 4 saw centre size control programme 5 Sawmilling Strand Meet the requirements of all of the following sets Sawmilling Strand Compulsory Sawmilling Strand Elective Sawmilling Strand Compulsory The following standards are required Manufacturing > Solid Wood Manufacturing > Sawmilling ID Title 15764 Demonstrate knowledge of sawmill operations Competenz SSB Code 101571 Level Credit 3 15 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1307 Version Page 7 of 12 4 ID Title Level 27068 Demonstrate knowledge of developing and monitoring a 4 saw centre size control programme Manufacturing > Wood Handling and Distribution > Wood Preparation ID Title Level 166 Confirm log grades and scale logs Credit 5 Credit 3 10 Level Credit Sawmilling Strand Elective A minimum of 35 credits From the following sets List A List B List A A minimum of 20 credits Manufacturing > Solid Wood Manufacturing > Sawmilling ID Title 8006 Maximise timber recovery 5 25 22984 Troubleshoot sawmill operations 5 20 Level Credit 4 30 4 15 List B The balance of credits to achieve A minimum of 35 credits May come from the following Manufacturing > Solid Wood Manufacturing > Sawmilling ID Title 15765 15767 Break down logs using manual or semi-automated systems and a log carriage Break down logs using fully automatic systems and centre line log feed system Timber Drying Strand The following standards are required Manufacturing > Energy and Chemical Plant > Operation of Energy and Chemical Plant ID Title Level Credit 21457 Isolate and reinstate a section of energy and chemical plant Competenz SSB Code 101571 4 4 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1307 Version Page 8 of 12 4 Manufacturing > Solid Wood Manufacturing > Timber Drying and Treatment ID Title Level 738 Kiln dry timber 4 Credit 25 Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Coordination ID Title Level Credit 22980 Explain production planning and control procedures used in a wood manufacturing operation 4 5 Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Foundation Skills ID Title Level Credit 17869 Demonstrate knowledge of fundamentals of process controls used in wood manufacturing industries 3 10 Level Credit 4 20 4 10 4 10 Level Credit 4 15 Level Credit Timber Grading Strand Meet the requirements of all of the following sets Timber Grading Strand Elective 1 Timber Grading Strand Elective 2 Timber Grading Strand Elective 1 A minimum of 10 credits Manufacturing > Solid Wood Manufacturing > Timber Grading ID Title 141 27071 27072 Operate a mechanical stress grading machine to grade timber Grade structural timber to company grade specifications at a minimum 95% accuracy Grade appearance and cuttings to company grade specifications at a minimum 95% accuracy Timber Grading Strand Elective 2 A minimum of 30 credits Manufacturing > Solid Wood Manufacturing > Sawmilling ID Title 23440 Optimise docking and trimming timber for fibre and grade recovery Manufacturing > Solid Wood Manufacturing > Timber Grading ID Title 5848 Audit timber grading operations 5 10 24606 Verify structural timber, analyse test data and complete despatch procedures 4 20 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1307 Version Page 9 of 12 4 Manufacturing > Wood Handling and Distribution > Timber Yarding ID Title 20758 Operate interlinked mechanical timber handling systems simultaneously Level Credit 3 10 Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Coordination ID Title Level Credit 22981 Analyse customers' complaints and take corrective actions in wood manufacturing 4 10 Timber Treatment Strand Meet the requirements of all of the following sets Timber Treatment Strand Elective 1 Timber Treatment Strand Elective 2 Timber Treatment Strand Elective 1 A minimum of 9 credits Manufacturing > Energy and Chemical Plant > Operation of Energy and Chemical Plant ID Title Level Credit 21457 Isolate and reinstate a section of energy and chemical plant 4 4 Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Coordination ID Title Level Credit 22980 Explain production planning and control procedures used in a wood manufacturing operation 4 5 Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Foundation Skills ID Title Level Credit 17869 Demonstrate knowledge of fundamentals of process controls used in wood manufacturing industries 3 10 Timber Treatment Strand Elective 2 A minimum of 30 credits Manufacturing > Solid Wood Manufacturing > Timber Drying and Treatment ID Title Level Credit 152 Treat wood with light organic solvent preservative 4 20 21759 Pressure treat wood using waterborne preservatives 4 35 21760 Treat wood by the diffusion process 4 10 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1307 Version Page 10 of 12 4 Transition Arrangements Version 3 Version 3 was issued following review to include the Saw Doctoring Strand, remove the Laminated Veneer Lumber (LVL) and Plywood Operations Strand and to update the content of the other strands. Changes to structure and content Details of reviewed standards were updated. The credit totals for the qualification changed from 69-110 to 54-190. The core compulsory section was amended to a core elective section requiring a minimum of 15 credits. The Laminated Veneer Lumber (LVL) and Plywood Manufacturing strand was removed from the qualification and added to the National Certificate in Wood Fibre Manufacturing (Wood Panels) with strands in Composite Panel Manufacturing, Overlay Bonding, and Laminated Veneer Lumber (LVL) and Plywood Manufacturing [Ref: 1310]. The Saw Doctoring strand was added to the qualification. The Timber Grading strand was amended to two elective sets, Elective 1 requiring a minimum of 10 credits and Elective 2 requiring a minimum of 30 credits. The Timber Treatment strand was amended to two elective sets, Elective 1 requiring a minimum of 9 credits and Elective 2 requiring a minimum of 30 credits. Standards 5846, 8003, 15766, 15770, 15771, and 20756 were removed from the qualification. Standard 22979 was replaced by standard 27073 in the Core Elective. Standards 20758, 21760, 23440, 24606, 27071, 27072, and 27068 were added to the qualification. For detailed information see Review Summaries on the NZQA website. People working towards version 2 of this qualification may either complete the requirements for that version or transfer their results to version 3. The last date for entry to training programmes or courses for version 2 of this qualification is 31 December 2011. People working towards version 1 of this qualification may either complete the requirements for that version or transfer their results to version 3. The Saw Doctoring Strand in version 3 of this qualification replaced the National Certificate in Saw Doctoring (Level 4) [Ref: 0811]. People working towards the replaced qualification may either complete the requirements of that qualification by 31 December 2014 or transfer their results to this qualification. The last date for entry to training programmes or courses for the replaced qualification is 31 December 2011. People working towards the Laminated Veneer Lumber (LVL) and Plywood Manufacturing strand in version 2 of this qualification may either complete the requirements of that version by 31 December 2014 or transfer their results to the National Certificate in Wood Fibre Manufacturing (Wood Panels) (Level 4) with strands in Composite Panel Manufacturing, Overlay Bonding, and Laminated Veneer Lumber (LVL) and Plywood Manufacturing [Ref: 1310]. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1307 Version Page 11 of 12 4 This qualification contains standards that replace or have been substituted for earlier standards. For the purposes of this qualification, people who have gained credit for the expiring standards are exempt from the requirement to gain credit for the replacement or substitute standards – see table below. Credit for Exempt from 140 27071, 27072 3043 21457 5846 27071 8003 27072 15770 27071 15771 27072 20756 27071, 27072 22979 27073 It is anticipated that no existing trainees will be disadvantaged by these transition arrangements. Any person who feels they have been disadvantaged by these transition arrangements should contact Competenz at the address below. Appeals will be considered on a case-by-case basis. Previous version of the qualification Version 2 was issued following review to update the credit value of standard 20756 and to amend the Timber Grading Strand elective rule. Changes to structure and content included: the credit value of standard 20756 was updated from 10 to 15. The elective rule in the Timber Grading Strand was amended from 30 credits to 25 credits. Version 1 replaced the National Certificate in Solid Wood Processing with strands in Sawmilling, Timber Grading, Timber Yarding, Wood Drying, and Wood Preservation (Level 4) [Ref: 0809]; and part of the National Certificate in Wood Panels Manufacturing (Level 4) [Ref: 0254]. The Sawmilling, Timber Drying, Timber Grading Strand, and Timber Treatment Strands replaced the National Certificate in Solid Wood Processing (Level 4) with strands [Ref: 0809]. The Laminated Veneer Lumber (LVL) and Plywood Manufacture Strand replaced part of the National Certificate in Wood Panels Manufacturing (Level 4) [Ref: 0254]. People currently working towards any of the replaced qualifications may either complete the requirements for that qualification by 31 December 2011 or transfer their results to this qualification. The last date for entry to training programmes or courses for the replaced qualifications was December 2008. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1307 Version Page 12 of 12 4 Other standard setting bodies whose standards are included in the qualification NZ Extractive Industries Training Organisation Certification This certificate will display the logos of the NZQA, the Competenz and the organisation that has been granted consent to assess against standards that meet the requirements of the qualification (accredited). Classification This qualification is classified according to the classification system listed on the Directory of Assessment Standards (DAS) and the New Zealand Standard Classification of Education (NZSCED) system as specified below. DAS Classification NZSCED Code Description Code Description 428 Manufacturing > Solid Wood Manufacturing 030304 Engineering and Related Technologies > Process and Resources Engineering > Wood Based Manufacturing Quality Management Systems Providers and Industry Training Organisations must be granted consent to assess by a recognised Quality Assurance Body before they can register credits from assessment against standards. Organisation with consent to assess and Industry Training Organisations assessing against standards must engage with the moderation system that applies to those standards. Consent to assess requirements and the moderation system are outlined in the associated Consent and Moderation Requirements (CMR) for each standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016