17210 28-Jun-16 1 of 6 MARITIME ENGINEERING Operate and control marine steam reciprocating plant level: 3 credit: 5 planned review date: December 2001 sub-field: Maritime purpose: People credited with this unit standard are able to: demonstrate and explain pre-start procedures and inspections for marine steam reciprocating plant; operate marine steam reciprocating plant and equipment; and demonstrate shut down procedures for marine steam reciprocating plant and equipment. entry information: Prerequisites: Unit 4555, Operate steam generation equipment (under 20Mw) used in an energy and chemical environment; and Unit 4557, Operate boiler feed water treatment systems (under 20Mw) in an energy and chemical environment; or demonstrate equivalent knowledge and skills. Holders of the Boiler Attendants Certificate will be considered to have achieved equivalent knowledge and skills. accreditation option: Evaluation of documentation and visit by NZQA and industry. moderation option: A centrally established and directed moderation system has been established by NZ Engineering, Food and Manufacturing Industry Training Organisation - Maritime Qualifications Advisory Group. New Zealand Qualifications Authority 2016 17210 28-Jun-16 2 of 6 MARITIME ENGINEERING Operate and control marine steam reciprocating plant special notes: 1 This unit standard is for people working, or intending to work on board a commercial steam powered vessel. 2 All work practices must meet manufacturers’ specifications, recognised codes of practice and documented vessel safe ship management procedures for personal, product and vessel safety, and obligations required under current legislation. Legislation relevant to this unit standard includes but is not limited to - the Maritime Transport Act (MTA) 1994, Resource Management Act (RMA) 1991, Health and Safety in Employment Act 1992, and their subsequent amendments, and International Conventions for the Safety of Life at Sea (SOLAS), and Marine Pollution (MARPOL). 3 Steam plant includes but is not limited to: a ships boilers b reciprocating engines c ancillary equipment. New Zealand Qualifications Authority 2016 17210 28-Jun-16 3 of 6 MARITIME ENGINEERING Operate and control marine steam reciprocating plant Elements and Performance Criteria element 1 Demonstrate and explain pre-start procedures and inspections for marine steam reciprocating plant. Range: may include but are not limited to - air pumps, feed pumps, seawater circulating pumps, main engines. performance criteria 1.1 Marine plant pre-start inspection procedures are demonstrated in accordance with the vessel’s safe ship management procedures, and/or the manufacturer’s operating instructions. Range: 1.2 The explanation outlines the effects of temperature changes on the marine plant as steam is introduced to the system during the pre-start procedures, in accordance with the vessel’s safe ship management procedures and/or the manufacturer’s operating instructions. Range: 1.3 may include but are not limited to - items under repair and isolated, adequate stocks of consumables on hand, documentation in order. pre-start procedures - slow heating the system, fast heating the system; effects - expansion of metals, thermal stress. The explanation outlines the cause of water hammer and the precautions taken to prevent it, and the precautions taken to allow expansion of cold pipes when steam is introduced to the reticulation system. New Zealand Qualifications Authority 2016 17210 28-Jun-16 4 of 6 MARITIME ENGINEERING Operate and control marine steam reciprocating plant 1.4 The explanation outlines the procedures taken to avoid ‘hydraulicing’ when plant and machinery are being prepared for operation. Range: may include but are not limited to - machinery warmed through, drains operated, parts lubricated, machinery turned over by hand to ensure freedom of movement, turning gear disengaged. element 2 Operate marine steam reciprocating plant and equipment. performance criteria 2.1 Steam reciprocating engine is operated in accordance with the vessel’s safe ship management procedures, and/or the manufacturer’s operating instructions. Range: starting, stopping, reversing, manual speed control, automatic speed control. 2.2 Preventative maintenance and routine inspections are carried out in accordance with the vessel’s safe ship management procedures and/or the manufacturer’s operating instructions. 2.3 Deviations from normal operating conditions and the actions taken to correct them, are described in accordance with the vessel’s safe ship management procedures and/or the manufacturer’s operating instructions. Range: may include but are not limited to - low steam pressure, water carry-over, mechanical failure, emergency stops, engines stopping in dead centre position. New Zealand Qualifications Authority 2016 17210 28-Jun-16 5 of 6 MARITIME ENGINEERING Operate and control marine steam reciprocating plant element 3 Demonstrate shut down procedures for marine steam reciprocating plant and equipment. Range: air pumps, feed pumps, seawater circulating pumps, steam valves, main engines. performance criteria 3.1 Machinery is shut down in accordance with the vessel’s safe ship management procedures and the manufacturer’s operating guidelines. Range: 3.2 may include but are not limited to - opening drains, slow running for a period before stopping, closing all valves, turning over by hand after stopping to clear water from system, lubrication, engaging turning gear. Relevant documentation relating to the operation of steam engines and equipment is completed in accordance with the vessel’s safe ship management procedures, and/or the manufacturer’s operating instructions. Range: may include but is not limited to - logbooks, maintenance requests, repair requests, stores orders, spares orders. New Zealand Qualifications Authority 2016 17210 28-Jun-16 6 of 6 MARITIME ENGINEERING Operate and control marine steam reciprocating plant Comments to: NZ Engineering, Food and Manufacturing Industry Training Organisation - Maritime Qualifications Advisory Group Unit Standard Revision PO Box 160 WELLINGTON by December 2001. Please Note: Providers must be accredited by the Qualifications Authority before they can offer programmes of education and training assessed against unit standards. Accredited providers assessing against unit standards must engage with the moderation system that applies to those unit standards. [Please refer to relevant Plan ref: 0054] New Zealand Qualifications Authority 2016