11783 version 4
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Maintain, repair and recondition inboard engine systems
Level
4
Credits
40
Purpose
People credited with this unit standard are able to: analyse maintenance and
repair requirements for inboard engine systems; carry out maintenance,
repairs and reconditioning; and recommission and hand over systems and
components.
Subfield
Boating Industries
Domain
Boatbuilding
Status
Registered
Status date
27 August 1997
Date version published
20 March 2009
Planned review date
31 December 2012
Entry information
Prerequisite: Unit 11782, Maintain and repair marine
engine systems under supervision, or demonstrate
equivalent knowledge and skills.
Accreditation
Evaluation of documentation and visit by NZQA and
industry.
Standard setting body (SSB)
Boating Industry Training Organisation
Accreditation and Moderation Action Plan (AMAP) reference
0136
This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
 New Zealand Qualifications Authority 2016
11783 version 4
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Special notes
1
Glossary of terms used in this unit standard
Company procedures – the documented procedures for the machine and/or worksite;
Maintain – take action to sustain operational integrity and prevent failure;
Repair – rectify faulty components in order to restore operational integrity;
Recondition – restore output performance to within manufacturer’s specification and
guidelines;
Marine engine systems – marine cooling systems, power plant, marine exhaust
systems, marine fuel systems;
Marine cooling systems – comprise controls, valves, plumps, skin fittings, filters,
coolers, (condensers, heat exchangers, intercoolers), and securing devices;
Power train – comprises flywheel damper, clutch, gearbox (mechanical and hydraulic
reverse production), propeller shaft, and propulsion device (propeller, jet unit, or drive
line system);
Marine exhaust systems – comprise waterlocks, mufflers, anti-syphon devices,
lagging, securing devices, and instrumentation;
Marine fuel systems – comprise filters, pumps, controls, tankage, pipework, securing
devices, and instrumentation.
2
Range
3
The following apply to the performance of all elements of this unit standard:
a All required equipment must be set up, started up, operated, and shut down in
accordance with company procedures;
b All work practices must meet recognised codes of practice and documented
worksite health and safety procedures (where these exceed code) for personal,
product, and worksite health and safety, and must meet the obligations required
under current legislation, including the Health and Safety in Employment Act 1992,
and subsequent and delegated legislation;
c All work practices must meet recognised codes of practice and documented
worksite environmental procedures (where these exceed code) for personal,
product, and worksite environmental matters, and must meet the obligations
required under current legislation, including the Resource Management Act 1991,
and subsequent and delegated legislation;
d All work practices must meet documented worksite quality management
requirements. These include documentation of activities, events, and decisions;
e All communications made in relation to this unit standard must be made in
accordance with company procedures for content, recipient, timing, and method;
f All activities must comply with any policies, procedures, and requirements of the
organisations involved; the ethical codes and standards of relevant professional
bodies; the cultural requirements of the organisations and individuals involved; and
any relevant legislative and/or regulatory requirements, which can include but are
not limited to: the Fair Trading Act 1986, Consumer Guarantees Act 1993, and
subsequent and delegated legislation.
4
This unit standard can be assessed on job.
power plants – diesel and petrol.
 New Zealand Qualifications Authority 2016
11783 version 4
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Elements and performance criteria
Element 1
Analyse maintenance and repair requirements for inboard engine systems.
Performance criteria
1.1
Analysis of the system establishes all maintenance, repair and reconditioning
action required to achieve operational fitness in accordance with manufacturer’s
and/or customer’s and/or regulatory requirements.
1.2
Maintenance, repair and reconditioning requirements are matched with
manufacturer’s and/or customer’s and/or regulatory requirements.
Range
maintenance schedules, type and amount of repair or
reconditioning.
1.3
Comparison of repair and reconditioning requirements with company’s
capability establishes requirements for outwork.
1.4
Maintenance, repair and reconditioning requirements are estimated in terms of
materials and time required.
1.5
Comparison of predicted repair and reconditioning costs establishes the cost
effectiveness of proposed repairs and reconditioning.
Element 2
Carry out maintenance, repairs and reconditioning.
Performance criteria
2.1
Maintenance activities are carried out in accordance with manufacturer’s
instructions, company procedures, and regulatory requirements.
2.2
Repair and reconditioning methods are selected and carried out in accordance
with manufacturer’s instructions and company procedures.
Range
removal, replacement, adjustment, resurfacing, machining,
refurbishment.
2.3
Maintenance and repairs carried out restore systems to operational fitness in
accordance with manufacturer’s requirements and specifications.
2.4
Reconditioning carried out meets manufacturer’s reconditioning specifications.
2.5
Inspections are obtained in accordance with company procedures and/or
regulatory requirements.
2.6
Maintenance, repairs and reconditioning are completed within agreed timeframes.
 New Zealand Qualifications Authority 2016
11783 version 4
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Element 3
Recommission and hand over systems and components.
Performance criteria
3.1
Components are tested to verify operational fitness in accordance with
manufacturer’s instructions and specifications, company procedures, and
regulatory requirements.
3.2
Re-commissioning of systems establishes their operational status.
3.3
All agreed recommissioning criteria are fully reported.
3.4
Any further work required to meet the recommissioning criteria is reported in
quantified terms.
3.5
Reports are documented in accordance with company and/or regulatory
requirements.
Please note
Providers must be accredited by NZQA, or an inter-institutional body with delegated
authority for quality assurance, before they can report credits from assessment against
unit standards or deliver courses of study leading to that assessment.
Industry Training Organisations must be accredited by NZQA before they can register
credits from assessment against unit standards.
Accredited providers and Industry Training Organisations assessing against unit standards
must engage with the moderation system that applies to those standards.
Accreditation requirements and an outline of the moderation system that applies to this
standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The
AMAP also includes useful information about special requirements for organisations
wishing to develop education and training programmes, such as minimum qualifications for
tutors and assessors, and special resource requirements.
Comments on this unit standard
Please contact the Boating Industry Training Organisation training@bia.org.nz if you wish
to suggest changes to the content of this unit standard.
 New Zealand Qualifications Authority 2016