NZQA registered unit standard 23036 version 2 Page 1 of 3 Title Describe resin infusion and injection processes for composites Level 4 Credits 4 Purpose People credited with this unit standard are able to describe: the vacuum resin infusion process for composites; the resin injection moulding process for composites; and the resin film infusion process for composites. Classification Composites > Production Composites Available grade Achieved Explanatory notes 1 This unit standard can be assessed against off job. 2 This unit standard is recommended for candidates already familiar with standard composite laminating and vacuum techniques. 3 Definitions Resin infusion – low pressure (less than 0.5 bar) vacuum resin transfer moulding, including RTM light. Resin injection – injection resin transfer at pressure greater than 0.5 bar. RTM light – low pressure closed moulding resin transfer technique that uses a semi rigid matched pair of moulds clamped closed by a perimeter flange. Cavity vacuum is typically less than 0.5 bar. Outcomes and evidence requirements Outcome 1 Describe the vacuum resin infusion process for composites. Evidence requirements 1.1 The vacuum infusion process is described in terms of technical application parameters. Range 1.2 includes – reference to the basic elements of Darcy’s Law; viscosity/rheology of resin, porosity/permeability of reinforcement, applied pressure difference, flow distance. Typical applications are described in accordance with application requirements. Boating Industry Training Organisation SSB Code 101812 New Zealand Qualifications Authority 2016 NZQA registered unit standard 23036 version 2 Page 2 of 3 1.3 Vacuum infusion materials are identified in terms of suitable resins, fibres and cores. 1.4 Infusion equipment is identified and described in terms of function. Range tooling and mould types, pumps, piping, reservoirs. Outcome 2 Describe the resin injection moulding process for composites. Evidence requirements 2.1 The resin injection moulding process, equipment and suitable applications are described in relation to vacuum infusion. Range mould type, pressure. Outcome 3 Describe the resin film infusion process for composites. Evidence requirements 3.1 Resin film infusion is described in relation to vacuum infusion and prepreg. 3.2 Typical film infusion applications are identified in accordance with application requirements. 3.3 Resin film infusion materials are identified in terms of suitable resins, fibres, and cores. Planned review date 31 December 2012 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 14 December 2007 N/A Revision 2 20 August 2010 N/A Accreditation and Moderation Action Plan (AMAP) reference 0136 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Boating Industry Training Organisation SSB Code 101812 New Zealand Qualifications Authority 2016 NZQA registered unit standard 23036 version 2 Page 3 of 3 Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Boating Industry Training Organisation training@bia.org.nz if you wish to suggest changes to the content of this unit standard. Boating Industry Training Organisation SSB Code 101812 New Zealand Qualifications Authority 2016