Qualification details Title New Zealand Certificate in Hot Dip Galvanizing (Level 3) with an optional strand in Centrifuging Version 1 Qualification type Certificate Level 3 Credits 45-55 NZSCED 030399 Engineering and Related Technologies > Process and Resources Engineering > Process and Resources Engineering not elsewhere classified DAS classification 2300 Engineering and Technology > Industrial Coatings > Hot Dip Galvanizing Qualification developer NZ Motor Industry Training Organisation Next review December 2019 Approval date November 2014 Strategic purpose statement This qualification is for people entering the galvanizing industry and will also provide a credential for those already working in the galvanizing industry. Graduates will generally work under supervision. The purpose of this qualification is to provide the galvanizing sector with trade assistant qualified people who can competently assist in all common tasks in the galvanizing process. Learners will benefit by having a qualification which recognises skills and knowledge in galvanizing that supports improved job performance and enhances employment opportunities. Organisations will benefit in efficiency by having staff with recognised skills and knowledge to competently assist in the galvanizing process. The additional skills and knowledge required for centrifuging is included as an optional strand to allow for those graduates that have access to centrifuging operations within their workplace. Outcome Statement Graduate profile Qualification Reference 2473 © New Zealand Qualifications Authority 2014 Graduates of this qualification will be able to: - - - Apply organisational health and safety, and environmental protection procedures in a galvanizing plant environment, and participate in a work team to influence company work culture and efficiency. Assist in all common preparation, pre-treatment, galvanizing, post-treatment, clean up and packing tasks associated with the galvanizing process. Use lifting and moving machinery under supervision to move Page 1 of 6 steel job components in a galvanizing plant. Graduates with the optional strand in Centrifuging will also be able to: - Education pathway Assist in centrifuging tasks associated with the galvanizing process. This qualification is the first step in the New Zealand galvanizing qualification pathway. There are no prerequisites for entry to this qualification. Candidates may have achieved NCEA Level 2 with a Vocational Pathways Award in manufacturing and technology or construction and infrastructure. This qualification is a prerequisite and will prepare candidates that are interested in furthering their education for entry into the New Zealand Certificate in Hot Dip Galvanizing (Level 4) with strands in Jigging, Pre-treatment, Hot Dipping, Centrifuging, and Fettling [Ref: 2474]. Candidates wanting to enrol in the centrifuging strand at level 4 need to have done the optional strand in centrifuging at level 3. Employment pathway Graduates of this qualification will be able to work as galvanizing workers. With further training, graduates may specialise in an area of galvanizing such as jigging, pre-treatment, hot dipping, centrifuging or fettling and packing. Graduates who go on to achieve the New Zealand Certificate in Hot Dip Galvanizing (Level 4) with strands in Jigging, Pre-treatment, Hot Dipping, Centrifuging, and Fettling [Ref: 2474] are likely to be employed to perform and direct work in one of the specialised areas of galvanizing. Qualification specifications Qualification award This qualification may be awarded by the NZ Motor Industry Training Organisation (Inc) as the qualification developer and the industry training organisation arranging training leading to the qualification under section 5 of the Industry Training Act 1992. This qualification may also be awarded by an education organisation accredited under section 250 of the Education Act 1989 to deliver an approved programme leading to this qualification. The formal document certifying the award of this qualification will display the NZQF logo and may also include the name and/or logo of the awarding education organisation. Arrangements for managing Qualification Reference 2473 © New Zealand Qualifications Authority 2014 TEOs will supply evidence that demonstrates how the Page 2 of 6 consistency graduate outcomes are being met. Evidence should include: - - - - Credit transfer and recognition of prior learning arrangements surveys of graduates and employers which determine how well graduates are meeting the graduate outcomes in the workplace reports from consultation with major industry associations to ensure graduates are meeting their member’s needs demonstration of effective processes to identify changes in industry practice and training requirements. For example, meeting minutes from industry advisory groups any other evidence, including workplace evidence, that shows how the graduate outcomes are being met. Education organisations must have policies and procedures in place for managing credit transfer, and assessing recognition of prior learning and recognition of current competency. These policies and procedures, and information about associated fees, must be available to the candidate prior to enrolment. To facilitate credit transfer, education organisations must clearly demonstrate the equivalency or comparability between each of the outcomes in the graduate profile, and the assessment components of their programmes. Minimum standard of achievement and standards for grade endorsements The minimum standard of achievement required for the award of the qualification will be successful completion of an NZQA approved programme leading to achievement of all core outcomes in the graduate profile. Recognition of Current Competence (RCC) may be an option. Entry requirements (including prerequisites to meet regulatory body or legislative requirements) There are no prerequisites for entry to this qualification. Qualification conditions Overarching conditions relating to the qualification Conditions for programme structure Assessment for outcomes of the qualification is generally expected to be based on workplace portfolio evidence – much of which is expected to be naturally occurring. Conditions for programme context Competence is expected to be demonstrated in the context of the candidate as an assistant with some responsibility, under supervision, and in accordance with trade standards as per the following: - Qualification Reference 2473 © New Zealand Qualifications Authority 2014 AS/NZS 4680:2006 Hot-dip galvanized (zinc) coatings on fabricated ferrous articles, available at http://www.standards.co.nz/; Page 3 of 6 - After-Fabrication Hot Dip Galvanizing: A practical reference for designers, specifiers, engineers, consultants, manufacturers, and users, Galvanizing Association of New Zealand, ISBN 0 909951 20 9 It is generally expected that programmes leading to the qualification will be done in the workplace. However, providers may develop programmes in partnership with industry to deliver the outcomes. All outcomes must be met in accordance with regulatory requirements. Worksafe NZ Approved Codes of Practice (ACOPS) may apply. Work in confined spaces, at height or in other special situations are optional contexts that require additional training. Other conditions TEOs arranging training or delivering programmes towards this qualification must ensure that the training arranged and programmes of learning delivered, are kept up-to-date with regard to amendments to, and replacements of relevant legislation, regulations and Australia/New Zealand Standards (AS/NZS). Current standards can be accessed at http://standards.co.nz. Current legislation and regulations can be accessed at http://legislation.govt.nz. The current version of the following documents must comply with the following (including any amendments or replacements): - - Qualification Reference 2473 © New Zealand Qualifications Authority 2014 Health and Safety in Employment Act 1992 (HSE Act) Health and Safety in Employment Regulations 1995 AS/NZS 4680:2006 Hot-dip galvanized (zinc) coatings on fabricated ferrous articles, available at http://www.standards.co.nz/; After-Fabrication Hot Dip Galvanizing: A practical reference for designers, specifiers, engineers, consultants, manufacturers, and users, Galvanizing Association of New Zealand, ISBN 0 909951 20 9 Page 4 of 6 Specific conditions relating to the Graduate profile Qualification outcomes Conditions Mandatory or Optional 1 Programme and assessment will include coverage of: Mandatory Apply organisational health and safety, and environmental protections procedures in a galvanizing plant environment and participate in a work team to influence company work culture and efficiency. 10 Credits 2 - safe working practices the galvanizing process housekeeping communication of workplace information personal responsibilities in the workplace manual handling hazards toxicity of materials fumes dust PPE hygiene employee responsibilities under the HSE Act spills and waste containment storage and handling of chemicals used in galvanizing recycling waste disposal. Assist in all common preparation, pretreatment, galvanizing, and post-treatment tasks associated with the galvanizing process. Programme and assessment will include: 30 Credits Pre-treatment Mandatory Preparation - venting and drainage holes jigging use of tools and equipment degreasing pickling rinsing fluxing Preparation checks - rust paint holes misses Dipping process - coating integrity immersion duration sweeping the kettle Qualification Reference 2473 © New Zealand Qualifications Authority 2014 Page 5 of 6 - quenching/air dry Post-treatment 3 Use lifting and moving machinery to move steel job components in a galvanizing plant. de-jigging weighing quality control fettling repair of coating packing Programme and assessment will include: - 5 Credits Mandatory forklift operation overhead crane operation. Completion of the following unit standards may be used to prove competence: Optional 10851 3800 Optional Strand in Centrifuging 4 Assist in centrifuging tasks associated with the galvanizing process. 10 Credits Programme and assessment will include: - Mandatory specific hazards relating to centrifuging the centrifuging process specific tools and equipment. Transition information Replacement information This qualification replaced the National Certificate in Hot Dip Galvanizing (Introductory Skills) (Level 2) [Ref: 1174] and the National Certificate in Hot Dip Galvanizing (Operations) (Level 3) [Ref: 1175]. The last date for entry into programmes leading to replaced qualifications [Ref: 1174], [Ref: 1175] is 31 December 2016. The last date to meet the requirements of the replaced qualifications is 31 December 2018, at which time they will be designated as discontinued. Existing candidates may either complete the replaced qualifications or transfer to the New Zealand Certificate in Hot Dip Galvanizing (Level 3) with an optional strand in Centrifuging [Ref: 2473]. Qualification Reference 2473 © New Zealand Qualifications Authority 2014 Page 6 of 6