Coppin State University Health and Human Services Building Baltimore, Maryland Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Project Overview Construction Cost Escalation Analysis Solar Shading Analysis Overhead Pedestrian Bridge Illumination Summary and Conclusions Questions Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Project Overview Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Size: Five Stories 150,000 ft2 Cost: $48.6 Million Dates of Construction: January 2006 – June 2008 Academic Facility Project Features Project Team Building Envelope Structure Mechanical & Electrical Systems Site Conditions Corinne Ambler Penn State AE Senior Thesis Construction Management – – – – – – – – – Early Childhood Demonstration Center Lecture Halls Meeting Rooms Offices Outpatient Health Clinic Research Labs Moot Courtroom Forensic Lab Overhead Pedestrian Bridge Presentation Outline Project Overview Construction Cost Escalation Owner University of Maryland, Baltimore Architect Client Design Collective, Inc Coppin State University Construction Manager Barton Malow Company Acknowledgements Structural Engineer MEP Engineer Hope Furrer Associates RMF Engineering, Inc Questions & Comments Delivery Method: CM at Risk with a Soft GMP Organizational Chart Solar Shading Analysis Bridge Illumination Project Overview Project Features Project Team Building Envelope Structure Mechanical & Electrical Systems Site Conditions Corinne Ambler Penn State AE Senior Thesis Construction Management PC – Professional Contract SC- Services Contract Presentation Outline Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Roof Materials – Metal Screen – EPDM Single Ply Membrane – Hot Fluid Applied Roof Project Overview Project Features Project Team Building Envelope Structure Mechanical & Electrical Systems Site Conditions Corinne Ambler Penn State AE Senior Thesis Construction Management Façade Materials – Glazed Aluminum Curtain Wall – Glazed Storefront – Face-Brick Veneer with Masonry Cavity – Cast Stone Panels – Insulated Metal Panels Presentation Outline Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Framing – ASTM A992 Structural Steel Foundation – 4000 psi Cast-in-Place Caissons, Grade Beams & Foundation Walls Project Overview Project Features Project Team Building Envelope Structure Mechanical & Electrical Systems Site Conditions Corinne Ambler Penn State AE Senior Thesis Construction Management Decking – Composite Metal Deck – 3” 3500 psi Reinforced Lightweight Concrete Presentation Outline Project Overview Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Electrical System – 480Y/277 Volt Service – 400kW Emergency Back-Up Generator Project Features Project Team Building Envelope Structure Mechanical & Electrical Systems Site Conditions Corinne Ambler Penn State AE Senior Thesis Construction Management Mechanical System – 6 Rooftop Air Handling Units – (2) 400 Ton Chillers – (2) 200 HP Boilers Presentation Outline Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Project Overview Project Features Project Team Building Envelope Structure Mechanical & Electrical Systems Site Conditions Corinne Ambler Penn State AE Senior Thesis Construction Management Site Conditions – Located in Baltimore, Maryland on a College Campus – 8 miles Northwest of Inner Harbor – 3 Site Entrances Volatility of Escalating Construction Costs Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Trades in Each Bid Phase Phase I Excavation and Grading Demolition Deep Foundations Concrete Structural Steel Elevators Phase II Fireproofing Glass Systems Fire Protection Mechanical Electrical Phase III Final Sitework Landscaping Masonry Misc. Metals Carpentry & Woodwork Metal Panels Roofing Doors, Frames and Hardware Partitions and Ceilings Ceramic Tile Painting and Coating Lab Casework Acknowledgements Questions & Comments Steel & Glazing Bid Most Over Estimated Budget Construction Cost Escalation Problem: Managing the risk of maintaining a Budget in the Current Market Conditions. Factors Increasing Risk: -Volatility of Material Costs -Escalation of Labor Wages Coppin State University - Health and Human Services Building Conditions – Project Bid to Contractors in Three Phases – Hurricane Katrina Hit During Bidding Process – Materials Escalated Unprecedented High – Owner Forced to Alter Budget or Building – Considered Removing Early Childhood Demonstration Center – Asked State of Maryland for $5 Million More Solution: Alter the way Contractors are Procured and Paid. -Institute a Pre-Qualified Interview Process -Allow Bid to Reflect Current Market Prices Corinne Ambler Penn State AE Senior Thesis Construction Management 1 Story X 5 Story Main Building Presentation Outline Resources Construction Cost Escalation Contacts for Cost Escalation Interview Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Brian Barnes John Bechtel Brook Behner Lee Evey Sarah Forrest Scott Franckowiak Hope Furrer Bob Grottenthaler Merton Harris Matt Herbert Telly Koutris Keith Lambert Mike Miller Jorge Scotti Ken Simonson Todd Sody Todd Vochinsky Contractor Owner Contractor Construction Manager Estimator Contractor Designer Construction Manager Designer Designer Contractor Contractor Construction Manager Owner Economist Contractor Estimator Finishes, Inc The Pennsylvania State University Homewood General Contractors, Inc Design Build Institute of America Hensel Phelps Construction Co. MBR Construction Hope Furrer Associates Barton Malow Company RMF Design Collective, Inc David Allen Company Zephyr Aluminum Southland University of Maryland, Baltimore AGC Chief Economist Sody Concrete Barton Malow Company Causes of Labor Wage Increase Current Market Conditions: Lower Employment Levels Escalation of Labor Wages -Construction Industry Produced 1 out of 10 New Jobs -Recent Years Employment Dropped 0.2% -Hourly Wages increased 4.8% in 2006 -Labor Wages Increase 5% by end of 2007 Low Levels of Unemployment in Current Economy Questions & Comments -Engineering News Record (ENR) Database -AGC Escalation Reports Corinne Ambler Penn State AE Senior Thesis Construction Management Decline in Residential Eliminated Low Un-Skilled Workers Higher Levels of Employed Skilled Workers Shortage of Apprentices Coupled with Shortage of Teachers Presentation Outline Cost Escalation Construction Cost Escalation Causes of Material Escalation Increased Fuel Prices Current Market Conditions: -Anything Being Shipped or Hauled Escalation of Material Costs -Inflation/Escalation Free Era from 2001-2003 -Volatile Escalation of Material Prices from 2004-2006 -Material Costs have Decreased in Recent Months -Material Costs Expected to Rise 6-8% by end of 2007 -Raw Materials and Finished Products Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments *Statistics from AGC Inflation Report CPI-U is the Consumer Price Index for all Urban Consumers -Used to Help Predict Project Cost Changes -Petroleum Products – PVC, Roofing/Waterproofing, PVC Pipe & Asphalt Increase In Global Economy (India and China) -Longer Lead Time for Materials Materials Affected Most -Aluminum -Concrete -Steel -Glass -Drywall/Gypsum -Lumber -Copper Products Affected by Multiple Material Escalation – Cast-in-Place Concrete Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Current Strategy for Managing Risk Construction Cost Escalation Current Strategy Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Construction Cost Escalation is a Risk for: Incorporate an Inflation/Escalation Percentage Increase and then Pass the Risk to the Next Party -Contractors -Construction Managers -Designers -Owners -Vendors Corinne Ambler Penn State AE Senior Thesis Problem with Current Strategy As Risk is Passed a Premium is Paid by the Owner for an Event that May Never Occur Construction Management Presentation Outline Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Simplification of Bid Documents -Require Designer and Construction Manager to complete a Thorough Constructability Review -Eliminate Addendums -Involve a Contractor Bid Current Prices -Require that Contractor’s Bid does not include the Cost of Escalation and Inflation -Assess Material Escalation Quarterly -Include Cost of Escalation for Materials Bought Each Quarter on Every Third Pay Application Construction Cost Escalation Recommendation -Make an Effort to Simplify Bid Documents -Procurement of Contractors be Changed to a Pre-Qualified Interview Process -Require Contractor to Bid on Current Market Prices -Review Material Cost Escalation Quarterly Altered Contractor Procurement -Only Allow Pre-Qualified Contractors to Participate in an Interview -Implement an Interview Process Contractors -Score Contractors on Three Separately Areas -Fee Proposal -Technical Submission -Interview -Highest Score Wins the Job Benefit -Increase Competition Between Contractors -Decrease Problem of High Wages with Low Productivity Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Construction Cost Escalation Project Overview Conclusion Construction Cost Escalation -Allow Owner to Manage the Risk of Cost Escalation and Inflation Solar Shading Analysis -Reduce the Amount of Money Spent on Managing Risk To Allow the Owner Bridge Illumination Acknowledgements Questions & Comments ‘To Get More Building For His Buck’ Corinne Ambler Penn State AE Senior Thesis Construction Management Solar Shading Analysis Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Solar Shading Analysis Existing Sunshade runs along the 5th Floor Perimeter Serves as a Capital to Complete an Aesthetic Look Project Overview Construction Cost Escalation Problem – Sunshade does not Minimize Solar Heat Gain Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Sunshade is 4’-1 ¾ “ Above Head of Window Solution – Minimize Solar Heat Gain by Extending and Lowering Sunshade – Minimize Initial and Operating Cost Corinne Ambler Penn State AE Senior Thesis Construction Management Existing Redesign Presentation Outline Solar Shading Analysis Existing Conditions Project Overview - Located at 39.18°N Latitude and 76.67°W Longitude Construction Cost Escalation Solar Shading Analysis 5th Floor Exposure - 5th Floor Exposure Aligned with North/South Axis Bridge Illumination - 4’ Tapered Outrigger with 4” Airfoil Acknowledgements - Sunshade Mounting Tab Welded to Girder Questions & Comments 4’ Tapered Outrigger 4” Airfoil Corinne Ambler Penn State AE Senior Thesis Construction Management Existing Sunshade Connection Presentation Outline Solar Shading Analysis Constants Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments - Reynolds - “Mechanical and Electrical Equipment for Buildings” pg 1638 & 1648 - Azimuth - Altitude - Solar Heat Gain Factor - Viracon Glass VE 1-52 Defines Solar Heat Gain Coefficient - Estimated Number of Sunny days per month Mechanical Impacts Calculation of Solar Heat Gain January Solar Time 8 9 10 11 12 1 2 3 4 Altitude (degrees) 8.1 16.8 23.8 28.4 30 28.4 23.8 16.8 8.1 Azimuth (degrees) 55.3 44 30.9 16 0 16 30.9 44 55.3 Shadow Length (ft) South East West 1.00 0.69 0.00 1.68 1.74 0.00 2.06 3.44 0.00 2.25 7.85 0.00 2.31 0.00 0.00 2.25 0.00 7.85 2.06 0.00 3.44 1.68 0.00 1.74 1.00 0.00 0.69 Percent Shaded (SF) South East West 0.15 0.09 0.00 0.25 0.24 0.00 0.30 0.47 0.00 0.33 1.00 0.00 0.34 0.00 0.00 0.33 0.00 1.00 0.30 0.00 0.47 0.25 0.00 0.24 0.15 0.00 0.09 Solar Heat Gain Factor (Btu/h-ft2) North South East West 5 75 111 5 12 160 154 12 16 213 124 16 19 244 61 19 20 254 21 21 19 244 19 61 16 213 16 124 12 160 12 154 5 75 5 111 Solar Heat Gain (Btu) South East 11210 139665 21403 166418 26612 101517 29414 26276 30280 29042 29414 26276 26612 22127 21403 16595 11210 6915 West 8427 20225 26967 32023 35394 32023 123722 202820 170215 Solar Heat Gain Sunny Days Coefficient per Month 0.4 12 0.4 12 0.4 12 0.4 12 0.4 12 0.4 12 0.4 12 0.4 12 0.4 12 Total Btu: Penn State AE Senior Thesis Construction Management 779816 1035021 792987 478654 515299 478654 876341 1192325 919196 7068294 Shadow Length = tan(Altitude) x Length of Overhang cos(Azimuth) South Side Shadow Length = tan(Altitude) x Length of Overhang cos(Azimuth) Shadow Length Height (ft) Length (ft) Area(ft2) North South 7.33 6.83 86.17 25.33 631.89 East 7.33 188.58 West 7.33 229.83 173.11 1382.94 1685.44 Percent Shaded = Shadow Length x Length of Glass Total Area of Glass Corinne Ambler Hourly Btu East and West Sides Effects of Lowering Sunshade Effects of Extending Sunshade North 3159 7583 10110 12006 12638 12006 10110 7583 3159 Presentation Outline Solar Shading Analysis Constants Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments - Reynolds - “Mechanical and Electrical Equipment for Buildings” pg 1638 & 1648 - Azimuth - Altitude - Solar Heat Gain Factor - Viracon Glass VE 1-52 Defines Solar Heat Gain Coefficient - Estimated Number of Sunny days per month Mechanical Impacts Calculation of Solar Heat Gain Effects of Lowering Sunshade Effects of Extending Sunshade January Solar Time 8 9 10 11 12 1 2 3 4 Altitude (degrees) 8.1 16.8 23.8 28.4 30 28.4 23.8 16.8 8.1 Azimuth (degrees) 55.3 44 30.9 16 0 16 30.9 44 55.3 Shadow Length (ft) South East West 1.00 0.69 0.00 1.68 1.74 0.00 2.06 3.44 0.00 2.25 7.85 0.00 2.31 0.00 0.00 2.25 0.00 7.85 2.06 0.00 3.44 1.68 0.00 1.74 1.00 0.00 0.69 Percent Shaded (SF) South East West 0.15 0.09 0.00 0.25 0.24 0.00 0.30 0.47 0.00 0.33 1.00 0.00 0.34 0.00 0.00 0.33 0.00 1.00 0.30 0.00 0.47 0.25 0.00 0.24 0.15 0.00 0.09 Solar Heat Gain Factor (Btu/h-ft2) North South East West 5 75 111 5 12 160 154 12 16 213 124 16 19 244 61 19 20 254 21 21 19 244 19 61 16 213 16 124 12 160 12 154 5 75 5 111 North 3159 7583 10110 12006 12638 12006 10110 7583 3159 Solar Heat Gain (Btu) South East 11210 139665 21403 166418 26612 101517 29414 26276 30280 29042 29414 26276 26612 22127 21403 16595 11210 6915 West 8427 20225 26967 32023 35394 32023 123722 202820 170215 Solar Heat Gain Sunny Days Coefficient per Month 0.4 12 0.4 12 0.4 12 0.4 12 0.4 12 0.4 12 0.4 12 0.4 12 0.4 12 Total Btu: Hourly Btu 779816 1035021 792987 478654 515299 478654 876341 1192325 919196 7068294 Solar Heat GainX (Btu) = (1-ASX)ATXFX + ASX ATXFN When… ASX is the Shaded Area for Side X ATX is the Total Area of Glass for Side X FX is the Solar Heat Gain Factor for Side X FN is the Solar Heat Gain Factor for the North Side Hourly Solar Heat Gain (Btu) = Solar Heat x Solar Heat Gain x Sunny Days per Month Gain Coefficient Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Overhang Length of 4’ 4’-1 ¾ “ Above Head of Window Month Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Btu per Month January 9,171,824 February 11,290,921 March 14,263,934 April 16,668,644 May 19,361,664 June 20,657,017 July 22,163,105 August 19,301,728 September 18,547,310 October 15,776,857 November 9,466,098 December 7,491,578 Yearly Total: 184,160,679 Solar Shading Analysis Mechanical Impacts Month Calculation of Solar Heat Gain Effects of Lowering Sunshade Extending Sunshade Current Btu 184,160,679 Corinne Ambler Re-design Btu 136,746,668 Overhang Length of 4’ 0“ Above Head of Window Change in Btu 47,414,011 Penn State AE Senior Thesis Construction Management Btu per Month January 7,068,294 February 8,293,033 March 10,217,519 April 12,269,298 May 14,496,006 June 15,572,578 July 16,679,511 August 13,533,949 September 13,680,595 October 11,807,527 November 7,278,966 December 5,849,392 Yearly Total: 136,746,668 Presentation Outline Solar Shading Analysis Mechanical Impacts Project Overview Construction Cost Escalation Calculation of Solar Heat Gain Solar Shading Analysis Lowering Sunshade Bridge Illumination Acknowledgements Effects of Extending Sunshade Lowered Questions & Comments Extended Corinne Ambler Penn State AE Senior Thesis Construction Management Sunshade Located at Head of Window Length of Sunshade 4' 5' 6' 7' 8' 9' 10' Yearly Btu 136,746,668 126,315,695 117,007,831 109,139,949 102,663,315 97,006,771 92,129,427 Difference Between 4' and New Length (Btu) 0 10,430,973 19,738,837 27,606,719 34,083,353 39,739,897 44,617,241 Difference per Length Increase (Btu) 0 10,430,973 9,307,864 7,867,882 6,476,634 5,656,544 4,877,344 Presentation Outline Project Overview Existing Connection Solar Shading Analysis Structural Impacts Addition of 156 Steel Plates Around 5th Floor Perimeter Construction Cost Escalation Solar Shading Analysis - A36 24”x 7”x 3/8” -Welded to Girder Beam at 5’ O.C. Bridge Illumination Acknowledgements Questions & Comments Existing Connection Corinne Ambler Redesigned Connection Penn State AE Senior Thesis Construction Management Redesigned Connection Presentation Outline Lowering Sunshade Extending Sunshade Solar Shading Analysis Cost per Additional Foot for Material and Labor Electrical Supply Savings Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Summary & Conclusions Acknowledgements Questions & Comments Current Btu 184,160,679 Re-design Btu 136,746,668 Change in Btu 47,414,011 Sunshade Length (ft) Cost Impacts Savings $141 Item Savings Electrical Demand Supply Charge Savings CurrentOne LowestTime Re-design Difference in Change in Demand Initial Chiller Savings $17,278 Hourly Btu Lowest Hourly Hourly Btu Tons Charge Saved 4.29 $3,079 Initial7191 One Time7048 Steel Plate143Cost -$6,017 Electricity Savings per Year $141 Chiller Reduction Savings Demand Charge Savings per Year $3,079 Amount Saved Number of Square Total Initial Cost ($/SF) (Tons) Feet per Ton Savings ($) Total First Year Savings ($): $14,480 4.29 450 $8.95 $17,277.98 Additional Savings per Year ($): $3,220 Structural Steel Plate Costs Weight of Steel (lb/ft3) 460 Volume of Steel per Plate (ft3) 0.036458333 15% for Labor (ft3) 0.00546875 Weight per Plate (lb) 19.28645833 Number of Plates 156 Cost ($/lb) $2.00 Cost ($) Sunshade Length (ft) Electrical Supply Savings Electrical Demand Supply Charge Savings Chiller Reduction Savings Structural Steel Plate Cost $6,017.38 4' 5' 6' 7' 8' 9' 10' Cost ($) 4' 5' 6' 7' 8' 9' Steel10' Additional Length + $6,017 $40,015 Initial $74,387 40000 $109,133 20000 $144,170 0 1 2 3 4 5 6 -20000 $179,581 -40000 $215,366 Area of Sunshade (SF) 3,188 4,006 4,833 5,669 6,512 Initial Savings ($) 7,364 Tonnage8,225 Reduction Cost 7 Cost ($) 8 9 $17,278 $21,628 $25,977 $30,206 $34,556 10 $38,906 $43,255 $0 $33,998 $68,370 $103,116 $138,152 Yearly Savings ($) $173,563 Demand + Supply $209,348 160,000,000 140,000,000 120,000,000 -60000 100,000,000 -80000 80,000,000 -100000 Payback Period (Years) $3,220 $4,026 $4,829 Yearly Btu $5,606 $6,400 $7,192 $7,981 0 4 9 13 16 19 21 60,000,000 -120000 40,000,000 -140000 Additional Length of Sunshade Cost Corinne Ambler Penn State AE Senior Thesis Construction Management -160000 -180000 20,000,000 0 41 52 63 74 85 7 96 10 Presentation Outline Solar Shading Analysis Conclusion & Recommendation Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Lowered Sunshade - Initial Savings $14,480 - Yearly Savings $3,220 - No Schedule Impact Lower the Sunshade 4’-1 ¾” but do not extend the Sunshade Consider Installation of Sunshade on All Windows Existing Lower Sunshade Lowered Corinne Ambler Penn State AE Senior Thesis Construction Management Extended Overhead Pedestrian Bridge Illumination Analysis Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions& Comments Community Outreach – Early Childhood Demonstration Center – Outpatient Health Clinic – Community BBQ Bridge Illumination Analysis The Overhead Pedestrian Bridge connects the New Campus to Old Campus and is a visible symbol of the college for all who drive down W. North Avenue. Problem -Ignored Architectural Feature of the Campus -Lighting is Dull and Industrious Solution -Create a Prestigious Symbol for Coppin State University -Highlight the Structure and Architectural Features of Bridge -Hide the Light Source -Maintain a Horizontal Illuminace Level of 5 footcandles and a Vertical Illuminance Level of 3 footcandles Corinne Ambler Penn State AE Senior Thesis Construction Management Bridge Conditions – Connects with Health and Human Services Building on 2nd Floor – Will Connect to a Future Parking Garage – Crosses W. North Avenue Presentation Outline Bridge Illumination Analysis Project Overview Construction Cost Escalation Solar Shading Analysis Interior View Bridge Illumination Existing Conditions - 40 Pendant Ceiling Mounted Fixtures - Structure is not Highlighted - No Light Focused on Structure - Light Source is Visible Acknowledgements Exterior View Questions& Comments Exterior View Pseudo Color Rendering Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Bridge Illumination Analysis Redesigned Lighting Scheme Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Summary & Conclusions Acknowledgements Questions& Comments FF-1 Label Description Diecast Aluminum, Ceiling Surface Mounted Downlight Diecast Aluminum, FF-2 Wall Surface Mounted Downlight FF-1 Catalogue NO. Gardco Lighting300/O/CR/50M H/277/NP Gardco Lighting301/O/W/50MH /277/NP FF-2 NO. Lamp Type Watts Ballast Voltage Type Lamps Fixture Qty. 1 50W MH 50W Electronic 1 277 7 1 50W MH 50W Electronic 1 277 16 - Small Fixtures Blend into Space - Fixtures Painted to Match Truss Color - FF-1 Ceiling Mounted Every 20 feet - FF-1 have Emergency Battery Ballasts - FF-2 Wall Mounted Every 10 feet on Alternate Sides Pseudo Color Rendering -Average Illuminance of 6.18 footcandles -Maximum Illuminance 11.6 footcandels Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Bridge Illumination Analysis Hidden Light Source that Highlights the Structure and Architectural Features with a Sufficient Amount of Light Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions& Comments Exterior View Interior View Exterior View Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Existing Power Density Label FF-1 Project Overview Construction Cost Escalation Total Watts Qty Watts 1400 35 40 1400 Total Watts: 2040 Sqare Feet: Power Density: 0.686275 Solar Shading Analysis Bridge Illumination Acknowledgements Questions& Comments Redesigned Power Density Label FF-1 FF-2 Total Qty Watts Watts 7 52 364 16 52 832 Total Watts: 1196 Square Feet: 2040 Power Density: 0.586275 Circuit 4 Redesign Circuit 4 - 20A, Single Pole, 277V Bridge Illumination Analysis PANELBOARD SCHEDULE VOLTAGE: 480Y/277V,3PH,4W PANEL TAG: LPN2 SIZE/TYPE BUS: 150A SIZE/TYPE MAIN: 150A/3P C/B DESCRIPTION Electrical Impacts Watts/ft2 Met - ASHRAE Design Criteria of Maximum of 3 - Redesign Power Density 80% Less than Allowable - Existing and Redesigned System Circuited to Panelboard LPN2 - Circuit 4 Redesigned According to NEC Lighting Lighting Lighting Lighting Lighting Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare MIN. C/B AIC: 10K PANEL LOCATION: Room 212 LOCATION OPTIONS: PROVIDE FEED THROUGH PANEL MOUNTING: SURFACE LOAD (WATTS) C/B SIZE POS. NO. A B FOR PANELBOARD 1L1B C POS. NO. C/B SIZE LOAD (WATTS) Allowable Total Wattage on Circuit 4 Offices Offices Exterior Control Panel Control Panel 2900 2100 500 2900 2900 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 * * * * * 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 20A/1P 1800 1196 1100 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Penn State AE Senior Thesis Construction Management Corridor Bridge Cove 0 16A x 277V x 1(Power Factor) = 4,432 Watts * * * * * * 1,196 Watts < 4,432 Watts * * * * * All Fixtures on Same Circuit * * * * * CONNECTED LOAD (KW) - A 7.60 TOTAL DESIGN LOAD (KW) CONNECTED LOAD (KW) - B 6.20 POWER FACTOR CONNECTED LOAD (KW) - C 1.60 TOTAL DESIGN LOAD (AMPS) Feeder Requires (3) #10 Wires in ½” EMT Conduit Corinne Ambler LOCATION DESCRIP Lighti Lighti Lighti Lighti Presentation Outline Project Overview Number of Fixtures -Existing has 40 Fixtures -Redesign has 23 Fixtures Construction Cost Escalation Solar Shading Analysis Bridge Illumination Summary & Conclusions Acknowledgements Questions& Comments Redesigned Fixture -Actual Cost of Existing Feature Could Not be Found -Actual Cost of Redesigned Fixture Could Not be Found -Redesigned Fixture Can be Purchased from a Low-end Manufacturer Bridge Illumination Analysis Cost Impacts - Lamp Maintenance Reduced - Number of Fixtures Decreased - Redesigned Fixtures Inexpensive Lamp Maintenance Reduction -Existing Lamp is Linear Fluorescent T8 -Redesigned Lamp is Metal Halide -Linear Fluorescent Lamps Lose Efficiency and Lamp Life in Low Temperatures Present in Baltimore, Maryland -Metal Halide is Better for Outdoor Application Metal Halide Corinne Ambler Penn State AE Senior Thesis Construction Management Linear Fluorescent Presentation Outline Interior View Conclusion & Recommendation Redesigned Lighting Scheme Recommended - Creates a Prestigious Symbol for the College - Maintains or Lowers Cost Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Analysis Existing Bridge Illumination Summary & Conclusions Acknowledgements Questions& Comments Redesign Existing Corinne Ambler Penn State AE Senior Thesis Redesign Construction Management Existing Exterior View Redesign Presentation Outline Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments Questions and Comments Acknowledgements Barton Malow Company Coppin State University & University of Maryland, Baltimore Design Collective, Inc Family and Friends Fellow Architectural Engineering Students Architectural Engineering Faculty Corinne Ambler Penn State AE Senior Thesis Construction Management Solar Heat Gain Recommendation Summary and Conclusions Construction Cost Escalation Lower the Sunshade 4’-1 ¾” – First Year Savings of $14,480 – Yearly Additional Savings $3,220 Overhead Pedestrian Bridge Illumination -Allow Owner to Manage the Risk of Cost Escalation and Inflation Questions & Comments -Reduce the Amount of Money Spent on Managing Risk To Allow the Owner Utilize Redesigned Lighting Scheme – Creates Prestigious Symbol – Highlights Structure and Architecture – Hides Light Source ‘To Get More Building For His Buck’ Corinne Ambler Penn State AE Senior Thesis Construction Management Structural Steel Plate Cost Presentation Outline Electrical Savings Current Btu 184,160,679 Re-design Btu 136,746,668 Change in Btu 47,414,011 Change in Btu Project Overview Construction Cost Escalation Solar Shading Analysis Bridge Illumination Solar Shading Analysis Savings $141 x $0.608/kwh COP of Chiller x 3412 kwh/Btu Demand Supply Charge Savings Current Lowest Hourly Btu 7191 Re-design Lowest Hourly 7048 Difference in Hourly Btu 143 Change in Tons 4.29 Demand Charge Saved $3,079 Hourly Change in Btu x 365 Days x COP of Chiller x $10/ton 12000 Btu/ton Summary & Conclusions Acknowledgements Questions & Comments Tonnage Reduction Savings Amount Saved Number of Square (Tons) Feet per Ton 4.29 450 Cost ($/SF) $8.95 Total Initial Savings ($) $17,277.98 Tons Saved x 450 SF/ton x $8.95/SF Weight of Steel (lb/ft3) 460 Volume of Steel per Plate (ft3) 0.036458333 15% for Labor (ft3) 0.00546875 Weight per Plate (lb) 19.28645833 Number of Plates 156 Cost ($/lb) Cost ($) $2.00 Volume per Plate x 1.15 (Labor) x 460 lb/SF x Number of Plates x $2/lb Cost Impacts Additional Cost per Foot Electrical Savings Demand Supply Charge Savings Tonnage Reduction Savings Structural Steel Plate Cost Additional Length of Sunshade Cost Sunshade Length (ft) Area of Sunshade (SF) Cost ($) 4' 5' 6' 7' 8' 9' 10' 3,188 4,006 4,833 5,669 6,512 7,364 8,225 $0 $33,998 $68,370 $103,116 $138,152 $173,563 $209,348 $41.56/SF (Includes Labor) x Area of Sunshade Payback Period of Extension Sunshade Length (ft) 4' 5' 6' 7' 8' 9' 10' Cost ($) Initial Savings ($) Additional Length + Steel $6,017 $40,015 $74,387 $109,133 $144,170 $179,581 $215,366 Tonnage Reduction $17,278 $21,628 $25,977 $30,206 $34,556 $38,906 $43,255 Yearly Savings ($) Payback Period (Years) Demand + Electric $3,220 $4,026 $4,829 $5,606 $6,400 $7,192 $7,981 (Yearly Savings + Initial Savings – Initial Costs) Yearly Savings Corinne Ambler Penn State AE Senior Thesis Construction Management 0 4 9 13 16 19 21 $6,017.38 Presentation Outline Construction Cost Escalation Project Overview Implementation Construction Cost Escalation -Owner must Demand Constructability Review be Completed Solar Shading Analysis -Construction Manager can Run Pre-Qualified Interview Process Bridge Illumination -Party Managing Pay Application can Implement Quarterly Acknowledgements Material Cost Escalation Adjustments Questions & Comments Corinne Ambler Penn State AE Senior Thesis Construction Management Presentation Outline Risk Passed Owner Added Inflation (13%) Construction Cost Escalation Contractor Bid Case Study $4 Million Project Overview Estimated Cost $4.52 Million Construction Cost Escalation Contractor Added Inflation (7%) Solar Shading Analysis Bridge Illumination Acknowledgements Questions & Comments $4.28 Million Vendor Added Inflation (5%) Risk Managed Conditions: Contractor Purchases Steel in February 2006 with 8% Increase -One Year Project December 2005 to December 2006 -Management of the Cost of Steel Escalation -Estimated Current Price of Materials in Scope $4 Million Only Hold Price for 10 Days $4.5 Million Additional Contractor Added Inflation (5%) $4.32 Million Owner Increases Contract Price to Adjust for Escalation $4.32 Million Owner Saves $380,000 $4.7 Million Corinne Ambler Penn State AE Senior Thesis Construction Management