Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Final Report Presentation Raymond Scott Pell, Jr. April 16th, 2014 Advisor: Dr. Robert Leicht Construction Management Option Central Ohio Elementary School Undisclosed Location, Ohio Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Project Background Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors The Building Built: Original Building – 1874 Multiple Renovations Occupancy: K-5 Grade School Location: Urban Neighborhood Closed: 2010 (due to fire damage) Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background The Project Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion The Team Size: 28,000 sqft (Renovation) + 18,000 sqft (Addition) Designer: Hardlines Design Company Number of Stories: 3 Stories + Unoccupied Attic Project Manager: Smoot Elford Resources Construction Cost: $9.07 Million General Contractor: Miles McClellan Construction Co. Total Project Cost: $11.2 Million Construction Start: August 13, 2014 Construction End: January 23, 2015 Project Delivery Method: Single Prime w/ CM Advisor Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis #1: Third-Party Photo Documentation Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software September 12, 2013 Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software October 16, 2013 Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software November 20, 2013 Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software December 18, 2013 Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software January 9, 2014 Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software January 9, 2014 Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Background: • Multivista Systems, LLC providing service • Milestone photography • Progression photography • Web-based software Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Case Study: • Newly Constructed Ohio-based Children’s Hospital • ADA handrails in patient bathrooms detached from wall • Destructive testing found proper support was absent • 400 bathrooms needed tested • Referenced MEP Exact-Built® photos • Only 42 bathrooms needed fixed • Saved almost $210,000 and 3400 hours Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Case Study: • Newly Constructed Ohio-based Children’s Hospital • ADA handrails in patient bathrooms detached from wall • Destructive testing found proper support was absent • 400 bathrooms needed tested • Referenced MEP Exact-Built® photos • Only 42 bathrooms needed fixed • Saved almost $210,000 and 3400 hours Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Case Study: • Newly Constructed Ohio-based Children’s Hospital Cost without Photo Documentation • ADA handrails in patient bathrooms detached from wall Activity Time Labor Material Total • Destructive testing found proper support was absent Supervision 1 $84 $0 $84 • 400 bathrooms needed tested Destructive Testing 2 $76 $0 $76 Repair 6 $376 $27 $403 Total 9 $536 $27 $563 • Referenced MEP Exact-Built® photos • Only 42 bathrooms needed fixed • Saved almost $210,000 and 3400 hours Total cost for 400 bathrooms $225,200 Introduction Project Background Case Study: • Newly Constructed Ohio-based Children’s Hospital • ADA handrails in patient bathrooms detached from wall • Destructive testing found proper support was absent • 400 bathrooms needed tested • Referenced MEP Exact-Built® photos • Only 42 bathrooms needed fixed • Saved almost $210,000 and 3400 hours Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Case Study: • Newly Constructed Ohio-based Children’s Hospital • ADA handrails in patient bathrooms detached from wall • Destructive testing found proper support was absent Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Cost without Photo Documentation Activity Time Labor Material Supervision Cost with Photo 1 Documentation $84 $0 Activity Destructive Testing Time 2 Labor $76 Material $0 Supervision Repair Demolition Total Total $84 Total$76 0.5 6 1 9 $42 $376 $19 $536 $0 $27 $0 $27 • Referenced MEP Exact-Built® photos Repair 4.5 Total cost for 400 bathrooms Total 6 $282 $22 $225,200 $304 $22 $365 • Only 42 bathrooms needed fixed Total Cost for 42 Bathrooms • 400 bathrooms needed tested • Saved almost $210,000 and 3400 hours $343 $42 $403 $19 $563 $15,330 Introduction Project Background Analysis 1: 3rd Party Photo Documentation • ADA handrails in patient bathrooms detached from wall Activity Supervision Demolition • Destructive testing found proper support was absent Repair • 400 bathrooms needed tested Total • Referenced MEP Exact-Built® photos • Only 42 bathrooms needed fixed • Saved almost $210,000 and 3400 hours Analysis 3: PEX Domestic Water System Time Labor Material Conclusion Cost without Photo Documentation Cost with Photo Documentation Case Study: • Newly Constructed Ohio-based Children’s Hospital Analysis 2: Cast-in-Place Concrete Floors Activity Total Time Labor Material Total 0.5 $42 $0 $42 Supervision 1 $84 $0 $84 1 $19 $0 $19 Destructive Testing 2 $76 $0 $76 4.5 $282 $22 $304 Repair 6 $376 $27 $403 6 $343 $22 $365 Total 9 $536 $27 $563 Total Cost for 42 Bathrooms $15,330 $225,200 -$15,330 $209,900 Total cost for 400 bathrooms 3600 hrs -252 hrs 3348 hrs $225,200 Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Advantages: Conclusion Disadvantages: • Relieves site superintendent of responsibility • Additional cost • Photos are immediately available and organized • Doesn’t guarantee photographs of everything • Simple to use • Requires willingness to learn and use • Potential increase in productivity • Reduces litigation • “Green” alternative to printed drawings and photos Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis #2: Use of Steel Deck and Cast-in-Place Concrete Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Original Design: • 8” precast hollow core concrete planks • Steel W-shape beams anchored to existing masonry walls • 3” concrete top coating • Welded wire mesh reinforcement Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Problem Identification: • Precast concrete planks require accurate dimensions • Measurements for “Connector” section proved difficult • Potential need to move anchor points for steel beams • Limited access to area • Changes require re-order of planks • Limited flexibility for other trades Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Alternate Design: • Composite steel deck • Cast-in-place concrete • 3½” total thickness • 2” thickness above steel deck • Welded wire mesh reinforcement • Steel W-shape girders anchored to masonry walls • Steel W-shape joists Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors System Comparison: Labor: 1 additional day Cost: additional $16,564 Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Advantages: System Comparison: Labor: 1 additional day Cost: additional $16,564 • No accessibility issues • Onsite adjustability • Inaccurate measurements • Compromised anchor points • Last minute changes • Can conform to MEP requirements • No lead time Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Structural Breadth: Design of Steel Deck/Cast-inPlace Flooring System Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Design Procedure: • Identify the joist spacing • Choose the steel deck and concrete thickness • Calculate the dead and live loads • Calculate the shear, moment and moment of inertia • Choose the beams Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Design Procedure: • Identify the joist spacing • Choose the steel deck and concrete thickness • Calculate the dead and live loads • Calculate the shear, moment and moment of inertia • Choose the beams Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Design Procedure: • Identify the joist spacing • Choose the steel deck and concrete thickness • Calculate the dead and live loads • Calculate the shear, moment and moment of inertia • Choose the beams Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System 𝑪𝒐𝒏𝒄𝒓𝒆𝒕𝒆 = 𝟑𝟑 𝒍𝒃 𝒇𝒕𝟐 Conclusion 𝑺𝒕𝒆𝒆𝒍 𝑫𝒆𝒄𝒌 = 𝟏. 𝟕𝟖 𝒍𝒃 𝒇𝒕𝟐 𝑴𝒊𝒔𝒄. = 𝟏𝟎 𝒍𝒃 𝒇𝒕𝟐 𝑫𝒆𝒂𝒅 𝑳𝒐𝒂𝒅𝑱𝒐𝒊𝒔𝒕 = 𝑪𝒐𝒏𝒄𝒓𝒆𝒕𝒆 + 𝑫𝒆𝒄𝒌 + 𝑴𝒊𝒔𝒄 = 𝟑𝟑 + 𝟏. 𝟕𝟖 + 𝟏𝟎 = 𝟒𝟒. 𝟖 ≈ 𝟒𝟓 𝒍𝒃 𝑫𝒆𝒂𝒅 𝑳𝒐𝒂𝒅𝑮𝒊𝒓𝒅𝒆𝒓 = 𝑪𝒐𝒏𝒄𝒓𝒆𝒕𝒆 + 𝑫𝒆𝒄𝒌 + 𝑴𝒊𝒔𝒄. +𝑱𝒐𝒊𝒔𝒕 ≈ 𝟒𝟓 𝒍𝒃 𝑳𝒊𝒗𝒆 𝑳𝒐𝒂𝒅 = 𝟏𝟎𝟎 𝒍𝒃 𝒇𝒕𝟐 + 𝑱𝒐𝒊𝒔𝒕 𝒇𝒕𝟐 𝑾𝒅𝒆𝒂𝒅 = 𝑫𝒆𝒂𝒅 𝑳𝒐𝒂𝒅𝑱𝒐𝒊𝒔𝒕 × 𝑻𝒓𝒊𝒃𝒖𝒕𝒂𝒓𝒚 𝑾𝒊𝒅𝒕𝒉 = 𝟒𝟓 × 𝟑. 𝟐𝟓 = 𝟏𝟒𝟔. 𝟐𝟓 𝒍𝒃 𝒇𝒕 𝑾𝒍𝒊𝒗𝒆 = 𝑳𝒊𝒗𝒆 𝑳𝒐𝒂𝒅 × 𝑻𝒓𝒊𝒃𝒖𝒕𝒂𝒓𝒚 𝑾𝒊𝒅𝒕𝒉 = 𝟏𝟎𝟎 × 𝟑. 𝟐𝟓 = 𝟑𝟐𝟓 𝒍𝒃 𝒇𝒕 𝒇𝒕𝟐 Introduction Project Background Design Procedure: Analysis 1: 3rd Party Photo Documentation 𝑽𝒅𝒆𝒂𝒅 = 𝑾𝒅𝒆𝒂𝒅 𝑳𝒃𝒆𝒂𝒎 (𝟏𝟒𝟔. 𝟐𝟓)(𝟏𝟕) = = 𝟏. 𝟐𝟒 𝒌𝒊𝒑𝒔 𝟐(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝟐(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝑽𝒍𝒊𝒗𝒆 = 𝑾𝒍𝒊𝒗𝒆 𝑳𝒃𝒆𝒂𝒎 (𝟑𝟐𝟓)(𝟏𝟕) = = 𝟐. 𝟕𝟔 𝒌𝒊𝒑𝒔 𝟐(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝟐(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝑽𝒖 = 𝟏. 𝟐𝑽𝒅𝒆𝒂𝒅 + 𝟏. 𝟔𝑽𝒍𝒊𝒗𝒆 = 𝟏. 𝟐 𝟏. 𝟐𝟒 + 𝟏. 𝟔 𝟐. 𝟕𝟔 = 𝟓. 𝟗𝟏𝒌 ∙ 𝒇𝒕 • Identify the joist spacing • Choose the steel deck and concrete thickness • Calculate the dead and live loads • Calculate the shear, moment and moment of inertia • Choose the beams Analysis 2: Cast-in-Place Concrete Floors (𝟏𝟒𝟔. 𝟐𝟓 𝒍𝒃 𝒇𝒕)(𝟏𝟕𝒇𝒕)𝟐 𝑾𝒅𝒆𝒂𝒅 𝑳𝒃𝒆𝒂𝒎 = = = 𝟓. 𝟐𝟖 𝒌 ∙ 𝒇𝒕 𝟖(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝟖(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝟐 𝑴𝒅𝒆𝒂𝒅 𝑴𝒍𝒊𝒗𝒆 𝒍𝒃 )(𝟏𝟕𝒇𝒕)𝟐 𝑾𝒅𝒆𝒂𝒅 𝑳𝒃𝒆𝒂𝒎𝟐 (𝟑𝟐𝟓 𝒇𝒕 = = = 𝟏𝟏. 𝟕𝟒 𝒌 ∙ 𝒇𝒕 𝟖(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝟖(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝑴𝒖 = 𝟏. 𝟐𝑴𝒅𝒆𝒂𝒅 + 𝟏. 𝟔𝑴𝒍𝒊𝒗𝒆 = 𝟏. 𝟐 𝟓. 𝟐𝟖 + 𝟏. 𝟔 𝟏𝟏. 𝟕𝟒 = 𝟐𝟓. 𝟏𝟐𝒌 ∙ 𝒇𝒕 Analysis 3: PEX Domestic Water System 𝑪𝒐𝒏𝒄𝒓𝒆𝒕𝒆 = 𝟑𝟑 𝒍𝒃 𝒇𝒕𝟐 Conclusion 𝑺𝒕𝒆𝒆𝒍 𝑫𝒆𝒄𝒌 = 𝟏. 𝟕𝟖 𝒍𝒃 𝒇𝒕𝟐 𝑴𝒊𝒔𝒄. = 𝟏𝟎 𝒍𝒃 𝒇𝒕𝟐 𝑫𝒆𝒂𝒅 𝑳𝒐𝒂𝒅𝑱𝒐𝒊𝒔𝒕 = 𝑪𝒐𝒏𝒄𝒓𝒆𝒕𝒆 + 𝑫𝒆𝒄𝒌 + 𝑴𝒊𝒔𝒄 = 𝟑𝟑 + 𝟏. 𝟕𝟖 + 𝟏𝟎 = 𝟒𝟒. 𝟖 ≈ 𝟒𝟓 𝒍𝒃 𝑫𝒆𝒂𝒅 𝑳𝒐𝒂𝒅𝑮𝒊𝒓𝒅𝒆𝒓 = 𝑪𝒐𝒏𝒄𝒓𝒆𝒕𝒆 + 𝑫𝒆𝒄𝒌 + 𝑴𝒊𝒔𝒄. +𝑱𝒐𝒊𝒔𝒕 ≈ 𝟒𝟓 𝒍𝒃 𝑳𝒊𝒗𝒆 𝑳𝒐𝒂𝒅 = 𝟏𝟎𝟎 𝒍𝒃 𝒇𝒕𝟐 + 𝑱𝒐𝒊𝒔𝒕 𝒇𝒕𝟐 𝑾𝒅𝒆𝒂𝒅 = 𝑫𝒆𝒂𝒅 𝑳𝒐𝒂𝒅𝑱𝒐𝒊𝒔𝒕 × 𝑻𝒓𝒊𝒃𝒖𝒕𝒂𝒓𝒚 𝑾𝒊𝒅𝒕𝒉 = 𝟒𝟓 × 𝟑. 𝟐𝟓 = 𝟏𝟒𝟔. 𝟐𝟓 𝒍𝒃 𝒇𝒕 𝑾𝒍𝒊𝒗𝒆 = 𝑳𝒊𝒗𝒆 𝑳𝒐𝒂𝒅 × 𝑻𝒓𝒊𝒃𝒖𝒕𝒂𝒓𝒚 𝑾𝒊𝒅𝒕𝒉 = 𝟏𝟎𝟎 × 𝟑. 𝟐𝟓 = 𝟑𝟐𝟓 𝒍𝒃 𝒇𝒕 𝑳𝒃𝒆𝒂𝒎 (𝟏𝟐 𝒊𝒏 𝒇𝒕) 𝟏𝟕(𝟏𝟐) ∆𝒂𝒍𝒍𝒐𝒘 = = = 𝟎. 𝟓𝟕𝒊𝒏. 𝟑𝟔𝟎 𝟑𝟔𝟎 𝟓𝑾𝒍𝒊𝒗𝒆 𝑳𝒃𝒆𝒂𝒎 𝟒 (𝟏𝟐 𝒊𝒏 𝒇𝒕)𝟒 𝑰= 𝟑𝟖𝟒(𝟐𝟗, 𝟎𝟎𝟎, 𝟎𝟎𝟎)(∆ )(𝟏𝟐 𝒊𝒏 𝒂𝒍𝒍𝒐𝒘 𝒇𝒕 𝟓(𝟑𝟐𝟓)(𝟏𝟕)𝟒 (𝟏𝟐)𝟒 = = 𝟑𝟕. 𝟏𝟕𝒊𝒏𝟒 ) 𝟑𝟖𝟒(𝟐𝟗, 𝟎𝟎𝟎, 𝟎𝟎𝟎)(𝟎. 𝟓𝟕)(𝟏𝟐) 𝒇𝒕𝟐 Introduction Project Background Design Procedure: Analysis 1: 3rd Party Photo Documentation 𝑽𝒅𝒆𝒂𝒅 = 𝑾𝒅𝒆𝒂𝒅 𝑳𝒃𝒆𝒂𝒎 (𝟏𝟒𝟔. 𝟐𝟓)(𝟏𝟕) = = 𝟏. 𝟐𝟒 𝒌𝒊𝒑𝒔 𝟐(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝟐(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝑽𝒍𝒊𝒗𝒆 = 𝑾𝒍𝒊𝒗𝒆 𝑳𝒃𝒆𝒂𝒎 (𝟑𝟐𝟓)(𝟏𝟕) = = 𝟐. 𝟕𝟔 𝒌𝒊𝒑𝒔 𝟐(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝟐(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝑽𝒖 = 𝟏. 𝟐𝑽𝒅𝒆𝒂𝒅 + 𝟏. 𝟔𝑽𝒍𝒊𝒗𝒆 = 𝟏. 𝟐 𝟏. 𝟐𝟒 + 𝟏. 𝟔 𝟐. 𝟕𝟔 = 𝟓. 𝟗𝟏𝒌 ∙ 𝒇𝒕 • Identify the joist spacing • Choose the steel deck and concrete thickness • Calculate the dead and live loads • Calculate the shear, moment and moment of inertia • Choose the beams Analysis 2: Cast-in-Place Concrete Floors 𝑴𝒅𝒆𝒂𝒅 𝑴𝒍𝒊𝒗𝒆 𝒍𝒃 )(𝟏𝟕𝒇𝒕)𝟐 𝑾𝒅𝒆𝒂𝒅 𝑳𝒃𝒆𝒂𝒎 𝟐 (𝟏𝟒𝟔. 𝟐𝟓 𝒇𝒕 = = = 𝟓. 𝟐𝟖 𝒌 ∙ 𝒇𝒕 𝟖(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝟖(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝒍𝒃 )(𝟏𝟕𝒇𝒕)𝟐 𝑾𝒅𝒆𝒂𝒅 𝑳𝒃𝒆𝒂𝒎𝟐 (𝟑𝟐𝟓 𝒇𝒕 = = = 𝟏𝟏. 𝟕𝟒 𝒌 ∙ 𝒇𝒕 𝟖(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝟖(𝟏𝟎𝟎𝟎 𝒍𝒃 𝒌) 𝑴𝒖 = 𝟏. 𝟐𝑴𝒅𝒆𝒂𝒅 + 𝟏. 𝟔𝑴𝒍𝒊𝒗𝒆 = 𝟏. 𝟐 𝟓. 𝟐𝟖 + 𝟏. 𝟔 𝟏𝟏. 𝟕𝟒 = 𝟐𝟓. 𝟏𝟐𝒌 ∙ 𝒇𝒕 𝑳𝒃𝒆𝒂𝒎 (𝟏𝟐 𝒊𝒏 𝒇𝒕) 𝟏𝟕(𝟏𝟐) ∆𝒂𝒍𝒍𝒐𝒘 = = = 𝟎. 𝟓𝟕𝒊𝒏. 𝟑𝟔𝟎 𝟑𝟔𝟎 𝟓𝑾𝒍𝒊𝒗𝒆 𝑳𝒃𝒆𝒂𝒎 𝟒 (𝟏𝟐 𝒊𝒏 𝒇𝒕)𝟒 𝑰= 𝟑𝟖𝟒(𝟐𝟗, 𝟎𝟎𝟎, 𝟎𝟎𝟎)(∆ )(𝟏𝟐 𝒊𝒏 𝒂𝒍𝒍𝒐𝒘 𝒇𝒕 𝟓(𝟑𝟐𝟓)(𝟏𝟕)𝟒 (𝟏𝟐)𝟒 = = 𝟑𝟕. 𝟏𝟕𝒊𝒏𝟒 ) 𝟑𝟖𝟒(𝟐𝟗, 𝟎𝟎𝟎, 𝟎𝟎𝟎)(𝟎. 𝟓𝟕)(𝟏𝟐) Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Design Procedure: • Identify the joist spacing • Choose the steel deck and concrete thickness • Calculate the dead and live loads • Calculate the shear, moment and moment of inertia • Choose the beams Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis #3: Use of PEX Tubing for Domestic Plumbing System Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Problem Identification: Original Design: Alternate Design: • Copper is expensive • Copper pipe – sizes 3” to ½” • Soldering joints is labor intensive • Soldered joints • High risk of theft • Cross-linked polyethylene tubing (PEX) – 2” to ½” (larger pipes to remain copper) • Cold, hot and hot water return lines • Clamped joints • Trunk and branch layout • No 90° elbows in ½”, ¾” or 1” pipe • Cold, hot and hot water return lines • Trunk and branch layout Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Advantages: • Less Expensive (50%) • Fewer Fittings • Faster Install (67%) • No “dry fit” joints • No Open Flames • Corrosion resistant Disadvantages: • Special equipment • Not bacteriostatic • Learning curve • Not UV resistant • Unknown longevity • Not fireproof Analysis 3: PEX Domestic Water System Conclusion Total Costs Category Pipe 90º Tee Insulation Totals Materials PEX Labor $7,305.51 $1,290.80 $6,818.93 $417.50 $14,124.44 $1,708.30 $1,032.10 $654.55 $7,305.00 $15,832.74 $7,305.00 $38,970.48 Mat.+Labor Materials $10,172.20 $975.71 Copper Labor Mat.+Labor $9,352.69 $12,157.68 $19,524.89 $13,133.39 $664.18 $2,890.53 $12,595.00 $32,658.28 $12,595.00 $77,911.56 Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Plumbing Breadth: Compare Friction Loss in PEX System to that in Copper System Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Procedure: • Determine design velocity – 4ft/s • Calculate flow • Calculate friction loss • Calculate total equivalent length • Calculate total friction loss Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Procedure: • Determine design velocity – 4ft/s • Calculate flow • Calculate friction loss • Calculate total equivalent length • Calculate total friction loss Analysis 3: PEX Domestic Water System 𝒗𝒆𝒍𝒐𝒄𝒊𝒕𝒚 𝟒 𝒇𝒕 𝒇𝒕 𝟐 𝒔 × 𝒂𝒓𝒆𝒂 𝒇𝒕 × 𝟕. 𝟒𝟖 Conclusion 𝒈𝒂𝒍 𝒇𝒕𝟑 × 𝟔𝟎 𝒔 𝒎𝒊𝒏 = 𝒇𝒍𝒐𝒘( 𝒈𝒂𝒍 𝒎𝒊𝒏) 𝟏𝒇𝒕𝟐 𝒈𝒂𝒍 𝒈𝒂𝒍 𝒔 × 𝟑. 𝟎𝟗𝒊𝒏 × × 𝟕. 𝟒𝟖 × 𝟔𝟎 = 𝟑𝟖. 𝟓𝟑 𝒔 𝒎𝒊𝒏 𝒎𝒊𝒏 𝒇𝒕𝟑 𝟏𝟒𝟒𝒊𝒏𝟐 𝟐 Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Procedure: • Determine design velocity – 4ft/s Analysis 3: PEX Domestic Water System 𝒗𝒆𝒍𝒐𝒄𝒊𝒕𝒚 𝟒 𝒇𝒕 𝒇𝒕 𝟐 𝒔 × 𝒂𝒓𝒆𝒂 𝒇𝒕 × 𝟕. 𝟒𝟖 Conclusion 𝒈𝒂𝒍 𝒇𝒕𝟑 × 𝟔𝟎 𝒔 𝒎𝒊𝒏 = 𝒇𝒍𝒐𝒘( • Calculate friction loss • Calculate total friction loss 𝒎𝒊𝒏) 𝟏𝒇𝒕𝟐 𝒈𝒂𝒍 𝒈𝒂𝒍 𝒔 × 𝟑. 𝟎𝟗𝒊𝒏 × × 𝟕. 𝟒𝟖 × 𝟔𝟎 = 𝟑𝟖. 𝟓𝟑 𝒔 𝒎𝒊𝒏 𝒎𝒊𝒏 𝒇𝒕𝟑 𝟏𝟒𝟒𝒊𝒏𝟐 𝟐 • Calculate flow • Calculate total equivalent length 𝒈𝒂𝒍 𝑷= 𝟒.𝟓𝟐×𝑸𝟏.𝟖𝟓 𝑪𝟏.𝟖𝟓 ×𝒅𝟒.𝟖𝟕 (Hazen-Williams formula) 𝟒. 𝟓𝟐 × 𝟑𝟖. 𝟓𝟑𝟏.𝟖𝟓 𝒑𝒔𝒊 𝑷= = 𝟎. 𝟎𝟏𝟔𝟗 𝒇𝒕 𝟏𝟑𝟎𝟏.𝟖𝟓 × 𝟏. 𝟗𝟖𝟓𝟒.𝟖𝟕 Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Procedure: • Determine design velocity – 4ft/s Analysis 3: PEX Domestic Water System 𝒗𝒆𝒍𝒐𝒄𝒊𝒕𝒚 𝟒 𝒇𝒕 𝒇𝒕 𝟐 𝒔 × 𝒂𝒓𝒆𝒂 𝒇𝒕 × 𝟕. 𝟒𝟖 Conclusion 𝒈𝒂𝒍 𝒇𝒕𝟑 × 𝟔𝟎 𝒔 𝒎𝒊𝒏 = 𝒇𝒍𝒐𝒘( • Calculate friction loss • Calculate total friction loss 𝒎𝒊𝒏) 𝟏𝒇𝒕𝟐 𝒈𝒂𝒍 𝒈𝒂𝒍 𝒔 × 𝟑. 𝟎𝟗𝒊𝒏 × × 𝟕. 𝟒𝟖 × 𝟔𝟎 = 𝟑𝟖. 𝟓𝟑 𝒔 𝒎𝒊𝒏 𝒎𝒊𝒏 𝒇𝒕𝟑 𝟏𝟒𝟒𝒊𝒏𝟐 𝟐 • Calculate flow • Calculate total equivalent length 𝒈𝒂𝒍 𝑷= 𝟒.𝟓𝟐×𝑸𝟏.𝟖𝟓 𝑪𝟏.𝟖𝟓 ×𝒅𝟒.𝟖𝟕 (Hazen-Williams formula) 𝟒. 𝟓𝟐 × 𝟑𝟖. 𝟓𝟑𝟏.𝟖𝟓 𝒑𝒔𝒊 𝑷= = 𝟎. 𝟎𝟏𝟔𝟗 𝒇𝒕 𝟏𝟑𝟎𝟏.𝟖𝟓 × 𝟏. 𝟗𝟖𝟓𝟒.𝟖𝟕 Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Procedure: • Determine design velocity – 4ft/s • Calculate flow • Calculate friction loss • Calculate total equivalent length • Calculate total friction loss 24.45 psi -23.24 psi 1.21 psi Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Conclusion Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis #1: 3rd-Party Photo Documentation • $0.20 - $0.60 / sqft • Reliable • Organized and accessible photos • Reduces litigation • Increases productivity • “Green” Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis #1: 3rd-Party Photo Documentation Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis #2: Cast-in-Place Concrete Floors • $0.20 - $0.60 / sqft • No accessibility issues • Reliable • Flexibility during installation • Organized and accessible photos • Easy coordination of penetrations • Reduces litigation • No lead time • Increases productivity • “Green” Analysis 3: PEX Domestic Water System Conclusion Introduction Project Background Analysis #1: 3rd-Party Photo Documentation Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Analysis #2: Cast-in-Place Concrete Floors Analysis 3: PEX Domestic Water System Analysis #3: PEX Domestic Water System • $0.20 - $0.60 / sqft • No accessibility issues • 50% savings in material cost • Reliable • Flexibility during installation • 67% savings in installation time • Organized and accessible photos • Easy coordination of penetrations • Fewer fittings = fewer leaks • Reduces litigation • No lead time • No corrosion • Increases productivity • “Green” Conclusion • Low risk of theft Introduction Project Background Analysis 1: 3rd Party Photo Documentation Analysis 2: Cast-in-Place Concrete Floors Academic Acknowledgements: Robert Leicht Kevin Parfitt Moses Ling Stephen Treado Industry Acknowledgements: Peggy Murphy - SERS Matt Allen - SERS Joe Studer - SERS Randy Johnson - Multivista Matt Rolfe - Multivista Gary Runyan - Zurn Dalton Deeter – Deeter Plumbing & Heating Shashi Savla – Kabil Associates Raymond Roy - Uponor Matthew Barrett – W.G. Tomko Gregory Costa - McKamish Questions? Analysis 3: PEX Domestic Water System Conclusion