Buckhorn Medical Office Building Shane Boyer Construction Management AE Senior Thesis 2010 1 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Pre-cast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions 2 Outline Project Overview Client Information Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Pre- Buckhorn Medical Office Building Site cast Concrete Facade Project Location Solar Analysis Cost Estimating Using BIM Questions Architect: Borton-Lawson Architects Construction Manager: Alexander Building Construction Electrical Breadth Conclusions Owner: Geisinger Health System Aerial view of the project site 240 Mall Boulevard, Bloomsburg, PA 2 Miles from the Buckhorn I-80 Exit 3 Outline Project Overview Project Background Building Function: Medical Office Building Thesis Theme Site Size: 530,300 SF Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using Building Size: 83,245 SF Construction Cost: $11.7 million Construction Period: December 2007 – October 2009 Delivery Method: Design-Bid-Build with CM-at-Risk BIM Conclusions Questions Rendered view of the project site 4 Outline Architecture Project Overview Project Background Thesis Theme Architectural Breadth Structural system modeled in Revit Aluminum panel curtain wall Employee cafeteria LEED Silver rating Structure Aluminum Panel vs. Pre- Structural steel building with spread footings cast Concrete Facade Mechanical Electrical Breadth Water-cooled heat pump system Solar Analysis Cost Estimating Using Lighting/Electrical BIM Typical 480Y/277V power system for commercial office Typical 277V fluorescent 2’x4’ fixtures 125kVA on-site emergency diesel generator Conclusions Questions Various metal panels in curtain wall system Mechanical room modeled in Revit MEP Render of cafeteria using Revit and 3D Studio 5 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Building Information Modeling (BIM) Owner’s demands for BIM Contractor’s uses for BIM Solar Analysis Cost Estimating Using BIM Conclusions Questions “How do we effectively use BIM?” 6 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth ANALYSIS 1 Re-developing the Curtain Wall System Solar Analysis Cost Estimating Using BIM Conclusions Questions 7 Outline Project Overview Current System Project Background Current façade is an aluminum metal panel system 4 different panel designs used in curtain wall construction Construction consists of metal studs with insulating board, plywood sheathing, and metal panels Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions Curtain wall mock-up panel Current metal panel curtain wall system 8 Outline The Problem Project Overview Project Background Material availability by Marcon Roofing Thesis Theme Delays due to supplier backlog of work Architectural Breadth Aluminum Panel vs. Pre- Damaged panels upon arrival on-site cast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions Construction of the curtain wall system Constructability challenges Snap-on cover strips from a 3rd party manufacturer Cost implications Expensive material costs 9 Outline Project Overview Project Background Thesis Theme The Result Multiple delays in the project schedule Architectural Breadth Aluminum Panel vs. Pre- Final completion date pushed back cast Concrete Facade Electrical Breadth Poor image of the construction manager Solar Analysis Cost Estimating Using BIM Conclusions Questions Missing panels on front façade of building 10 Outline The Solution: Pre-cast concrete Project Overview Project Background Extremely durable for climate Thesis Theme Architectural Breadth Can be cast to resemble architectural features Aluminum Panel vs. Pre- Color matching using dye ad-mixtures cast Concrete Facade Electrical Breadth Increased fire protection Solar Analysis Cost Estimating Using BIM Conclusions Questions Exterior texturing to simulate aluminum panels Low reflectance of concrete to fit into surroundings Exterior texturing to simulate aluminum panels 11 Outline The Solution: Pre-cast concrete Project Overview Project Background Supplier: High Concrete Thesis Theme No delays in schedule (removed from the critical path) 65-day savings Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Cost savings Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions High’s facilities – Denver, PA Revit Quantity Schedules used for SF take-offs Aluminum costs vs. RS Means pre-cast concrete costs Constructability Snap-on cover plates vs. caulking 12 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth ANALYSIS 2 Developing a Sustainable Photovoltaic Panel System Solar Analysis Cost Estimating Using BIM Conclusions Questions 13 Outline Project Overview Project Background Thesis Theme Background Hundreds of high-energy consumption devices Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth LEED Silver Rating Geisinger’s Headquarters – Danville, PA Construction practices and materials, NOT DESIGN Solar Analysis Cost Estimating Using BIM Conclusions Questions Geisinger is a leader in “green” medical facility construction Gray’s Woods – LEED Gold Certified 14 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions Objective Propose a grid-tied photovoltaic (PV) array that will provide an energy reduction without much physical impact on the architectural aesthetics of the building. 15 Revit Solar Studies Outline Solar Analysis Project Overview Project Background Thesis Theme Found peak hours of sun exposure based on Architectural Breadth location (9am-3pm) Aluminum Panel vs. Pre- Sun Path Chart for Bloomsburg, PA cast Concrete Facade Used Revit model to perform shadow Electrical Breadth simulations Solar Analysis Created exact shadows based on latitude & longitude Cost Estimating Using BIM Conclusions Questions World Insolation Map 16 Outline Project Overview Determining the Site Lighting Load Project Background Thesis Theme Offset the energy load of the site lighting using Architectural Breadth PV panel array Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using Use panel board schedules to determine lighting load Total load: ~11kW BIM Conclusions Questions 17 Outline Choosing a PV System Project Overview Project Background Uni-Solar PVL-144 Panel Thesis Theme Architectural Breadth Fronius Inverter Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions Fronius Array Configuration Tool “Peel-and-stick” technology Minimal installation required No additional structural design considerations Fronius IG Plus 10.0-1 Inverter Max 11.5kW power Creating the array Configuration Tool – 10 modules x 8 strings = 11.5kW Installation of Uni-Solar panels 18 Outline Project Overview Project Background Placing the Array Thesis Theme Optimal solar gains along west portion of Architectural Breadth roof Minimal shadows from rooftop mechanical units Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Proposed solar panel placement Solar Analysis Cost Estimating Using BIM Aerial view of roof with solar panel placement Conclusions Questions 19 Outline Project Overview Project Background Thesis Theme Architectural Breadth Cost Impact Total cost of materials for system: $70,796 Does not include installation costs Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Payback Period Cost Estimating Using PV Watts by National Renewable Energy Labs BIM Payback period: 49 years PV Watts output data screen Conclusions Questions 20 Outline Project Overview Project Background Recommendations Thesis Theme Sustainable systems are important for our Architectural Breadth environment Geisinger should consider a PV system The proposed system’s payback period is too long Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions Typical PV panel array 21 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth ANALYSIS 3 Estimating Cost Using Building Information Modeling Solar Analysis Cost Estimating Using BIM Conclusions Questions 22 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions Background No model was provided prior to estimating Three significant hand estimates were performed Total time spent: 43 days Critical Industry Issue PACE Seminar: “How can BIM be used in estimating?” Implementing BIM into the CM estimating process 23 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions Objective Compare traditional estimating methods against BIM estimating methods for accuracy and efficiency in the structural system estimate. 24 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using Traditional Estimate Taken off with ruler and scale Accurate to only nearest foot due to quality of drawings Prices generated from RS Means Estimated Cost: $1,166,098 Total estimate time: 6 hours BIM Conclusions Questions 25 Outline Revit Quantity Schedules Estimate Project Overview Project Background Created a schedule in Revit Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Creating a Quantity Schedule in Revit Sorted columns and beams by size and length Exported spreadsheet to Microsoft Excel Estimated Cost: $1,166,129 Total estimate time: 45 minutes Cost Estimating Using BIM Conclusions Questions Creating a Quantity Schedule in Revit 26 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Autodesk Quantity Takeoff Estimate Exported Revit structural model to DWFs Opened DWF in QTO Extremely easy to visualize the takeoff Additional time for software instruction and installation Identical quantities as Revit Quantity Schedule Total estimate time: 5.5 hours Exporting Structural Revit Model to QTO Conclusions Questions 27 Outline Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions Comparison of Methods Revit Quantity Schedule was the fastest method QTO only took 30 minutes after training All methods were within 0.01% of each other May not apply for more complex estimates (curved surfaces) Currently BIM takeoffs are only used as verification Have potential to soon be trusted as alternative method Large savings in project schedule Time Spent on Each Estimate 6 5 Time Spent (hrs) Project Overview 4 Manual Revit 3 QTO 2 1 0 Takeoff Estimating Total Bar chart showing time spent on each estimate 28 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Conclusions Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions 29 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Pre- Pre-Cast Concrete Façade Good architectural substitute Substantial cost and schedule savings Revit used to generate total SF of curtain wall Estimating Using BIM Sustainable Photovoltaic Panel System Important to consider sustainability in construction practices Initial design to use “peel-and-stick” PV panel system Quantify the energy return – Site lighting Re-evaluate sustainable PV system for faster ROI Revit used to perform solar shading studies for maximum sun exposure Critical Industry Issue – “How do we use BIM for estimating?” Faster, more accurate estimates QTO allows for more detailed, complex schedules Transition to automated takeoffs is the future Revit and QTO used to perform quantity estimates cast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions 30 Outline Project Overview Project Background Thesis Theme Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth The Future of Building Information Modeling BIM technology becoming a new industry standard LEED, 3D MEP Coordination, Electronic Document Sharing Becoming more accepted by subcontractors Solar Analysis Cost Estimating Using BIM Conclusions Questions What does this mean for construction managers? More efficient projects More money and time saved 31 Acknowledgements Outline Penn State University Project Overview Dr. Magent Dr. Riley Professor Holland Project Background Thesis Theme Alexander Building Construction Architectural Breadth Aluminum Panel vs. Precast Concrete Facade Electrical Breadth Solar Analysis Cost Estimating Using BIM Conclusions Questions Questions? Stephen Wilt Mike Stambaugh Dave Carll Tim Kay Tina Petrie Erica Craig Geisinger Health System High Concrete Group Industry Professionals from the PACE Roundtable 32