Senior Thesis Final Presentation Rami Moussa Mechanical Option Advisor: Professor Treado Peirce Hall, Kenyon College Gambier, Ohio 4/11/11 Peirce Hall, Kenyon College Peirce Hall, Kenyon College Introduction Gambier, Ohio Rami Moussa | Mechanical Option Gambier, Ohio Rami Moussa | Mechanical Option Introduction The Village of Gambier -Project and Facility Background Information -Intention of Study -Key Preliminary Research Findings Kenyon College Campus Studies: -Depth: Combined Heat and Power (CHP) Study -CHP Concepts -Model Results & Analysis -Breadth No.1: Acoustic Study Conclusion -Effectiveness Assessment of Systems Acknowledgements Questions Kenyon College The Village of Gambier Peirce Hall history Intention of Studies LEED certification Benefits Reduced energy use Qualify for incentives Grants N Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option I. II. Introduction Background Information ►1) Project Information 2) System Information III. Combined Heat and Power 1) CHP Concepts 2) Selected Prime Mover 3) Control Scenarios 4) Summary of Results IV. Acoustic Study 1) Acoustic Considerations 2) Acoustic Treatment V. Conclusion VI. Acknowledgements Project Information Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option Kenyon College Size: 66,640 SF Occupancy types: A-2 (restaurant) and A-3 (assembly) Dates of Construction: Spring 2006 - Spring 2008 Total Cost: $18 Million Project Team: Owner - Kenyon College Architect - Gund Partnership Structural Engineer - LeMessurier Consultants, Inc. Construction Management - The Albert M. Higley Co. MEP and FP Engineers - Syska Hennessy Group, Inc. Project Delivery: Design-Bid-Build Rear View from North East Rear View from South East Servery Link Construction New Servery Link Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option I. II. Introduction Background Information 1) Project Information ►2) System Information III. Combined Heat and Power 1) CHP Concepts 2) Selected Prime Mover 3) Control Scenarios 4) Summary of Results IV. Acoustic Study 1) Acoustic Considerations 2) Acoustic Treatment V. Conclusion VI. Acknowledgements System Information Heating -Kenyon College natural gas fueled campus steam distribution -Steam system (26 PSI) -Hot water system (190°F) Power -Purchased from American Electric Power Company LEED Credit Assessment Section Sustainable Sites Water Efficiency Energy and Atmosphere Materials and Resources Indoor Environmental Quality Innovation Design Regional Priority Total Points Acquired 9/29 4/10 5/35 2/14 6/15 1/6 0/4 27/80 Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option Peirce Hall, Kenyon College CHP Concepts Gambier, Ohio Rami Moussa | Mechanical Option Dec Nov Oct Sep Aug Jul Jun May Apr Mar 0.00 Average Monthly Demand Loads 800.00 600.00 Power 400.00 Heating 200.00 Month Dec Nov Oct Sep Aug 0.00 Jul -Heat engine (prime mover) -Generator -Heat exchanger -System interconnections 1,000.00 Jun Components May VI. Acknowledgements Cooling 200.00 Month V. Conclusion -Complex operation and maintenance -Careful application design considerations Heating 400.00 Apr Disadvantages Constant 600.00 Feb -Highly efficient process → lower utility cost -Distributed generation -Multiple uses for recovered heat -Decreased exhaust emissions 800.00 Mar IV. Acoustic Study 1) Acoustic Considerations 2) Acoustic Treatment Benefits Spark Gap Calculation Cost per Million Btu Spark Gap Power Fuel $36 $10 $26 Feb III. Combined Heat and Power ►1) CHP Concepts 2) Selected Prime Mover 3) Control Scenarios 4) Summary of Results -Burn fuel to generate electricity. Recover and distribute a fraction of the exhausted heat from heat engine. Rami Moussa | Mechanical Option 1,000.00 Jan Background Information 1) Project Information 2) System Information Gambier, Ohio Average Monthly Demand Loads Jan II. Basic CHP Concept Demand Load [kWh] Introduction Demand Load [kWh] I. Peirce Hall, Kenyon College Siemens' W501FD Test Facility in Berlin, Germany Capstone C30 Microturbine Peirce Hall, Kenyon College Selected Prime Mover Gambier, Ohio Rami Moussa | Mechanical Option Introduction Microturbine II. Background Information 1) Project Information 2) System Information Capstone C800 High-Pressure Natural Gas 800 kW Power Package IV. Acoustic Study 1) Acoustic Considerations 2) Acoustic Treatment Prime Mover Statistics: -800 kW power output -5,400 Btu/h heat output per kW generated Rami Moussa | Mechanical Option Capstone C800 Part Load Efficiency Prime Mover Part Load Characteristics 35 30 25 Efficiency [%] III. Combined Heat and Power 1) CHP Concepts ►2) Selected Prime Mover 3) Control Scenarios 4) Summary of Results Benefits: -Efficiency -Emissions -Capacity Gambier, Ohio Prime mover input/output [kW] I. Peirce Hall, Kenyon College 20 15 Capstone C800 Microturbine 10 Typical Unrecuperated Turbine V. Conclusion 5 VI. Acknowledgements 0 Linear (Capstone C800 Microturbine) 2500 2000 Fuel Input 1500 Heat Output 1000 Electric Output 500 0 0.0 0 100 200 300 400 Power [kW] 500 600 700 800 0.2 0.4 0.6 Part Load Ratio (PLR) 0.8 1.0 Peirce Hall, Kenyon College Control Scenarios Gambier, Ohio Rami Moussa | Mechanical Option II. Background Information 1) Project Information 2) System Information III. Combined Heat and Power 1) CHP Concepts 2) Selected Prime Mover ►3) Control Scenarios 4) Summary of Results IV. Acoustic Study 1) Acoustic Considerations 2) Acoustic Treatment V. Conclusion VI. Acknowledgements CHP Model -Calculate demand load -Apply desired control scenario -Calculate prime mover output -Analyze amount of demand met and amount of additional energy needed or wasted W_L,CHP: Unused Electricity Generated by CHP Prime Mover W_M,GRID: Electrical Demand met by Grid W_M,CHP: Electrical Demand Load Met By CHP System Rami Moussa | Mechanical Option Electric Load Following Thermal Load Following -100% of power demand met by CHP system -Large amount of heat wasted during summer months -100% heating demand met by CHP system -System becomes inactive in summer months -Large amount of power required from grid Heat System Analysis of Electric Load Following Scenario Legend for the Following Tables: Q_M,CS: Heating Demand Load Met By Campus Steam System Q_L,CHP: Unused Heat Generated by CHP Prime Mover Q_M,CHP: Heating Demand Load Met By CHP System Gambier, Ohio Power System Analysis of Thermal Load Following Scenario 1,400 1,400 1,200 1,200 1,000 1,000 800 Q_M,CS 600 Q_L,CHP 400 Energy [kWh] Introduction Energy [kWh] I. Peirce Hall, Kenyon College 800 W_L,CHP 600 W_M,GRID 400 Q_M,CHP W_M,CHP 200 200 0 0 Month Month Peirce Hall, Kenyon College Results & Analysis Gambier, Ohio Rami Moussa | Mechanical Option Introduction II. Background Information 1) Project Information 2) System Information III. Combined Heat and Power 1) CHP Concepts 2) Selected Prime Mover 3) Control Scenarios ►4) Summary of Results IV. Acoustic Study 1) Acoustic Considerations 2) Acoustic Treatment V. Conclusion VI. Acknowledgements Summary of Results -Electric load following design is most effective: -Independence from grid provider -Efficiency equal to grid provider -Wasted energy can potentially be utilized Gambier, Ohio Rami Moussa | Mechanical Option Room for Improvement Annual Cost Comparison by Operation Scenario ∆ from System Fuel Power SHP SHP $99,000 $416,000 CHP (Electric) $468,000 373% $0 CHP (Thermal) $190,000 92% $378,000 -Absorption cooling -Expanded system Heat System Analysis of Electric Load Following Scenario 1,400 Q_M,CS: Heating Demand Load Met By Campus Steam System Q_L,CHP: Unused Heat Generated by CHP Prime Mover Q_M,CHP: Heating Demand Load Met By CHP System W_L,CHP: Unused Electricity Generated by CHP Prime Mover W_M,GRID: Electrical Demand met by Grid W_M,CHP: Electrical Demand Load Met By CHP System EPA Annual Emissions Analysis (SHP Comparison) 1,200 Legend for the Following Tables: Energy [kWh] I. Peirce Hall, Kenyon College 1,000 800 Q_M,CS 600 Q_L,CHP 400 Q_M,CHP 200 0 Month NOx (tons/year) SO2 (tons/year) CO2 (tons/year) Carbon (metric tons/year) Fuel Consumption (MBtu/year) Number of Cars Removed ∆ from SHP -100% -9% 0.77 0.01 2,530 625 Displaced Electricity Production 9.34 28.15 3,942 975 Displaced Thermal Production 1.29 0.01 1,500 371 43,352 38,426 25,714 CHP System Total ∆ from SHP $515,000 $468,000 $568,000 -9% 10% Emissions/Fuel Reduction Percent Reduction 9.86 28.14 2,913 720 93% 100% 54% 54% 20,788 32% 481 Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option I. Introduction II. Background Information 1) Project Information 2) System Information III. Combined Heat and Power 1) CHP Concepts 2) Selected Prime Mover 3) Control Scenarios 4) Summary of Results IV. Acoustic Study ►1) Acoustic Considerations 2) Acoustic Treatment Peirce Hall, Kenyon College Acoustic Considerations Gambier, Ohio Rami Moussa | Mechanical Option Location Considerations -Size -Proximity to steam and power building entrances -Sightlines to inner campus and surrounding areas N Acoustic Characteristics -Single unit sound pressure level (SPL) is 65 dBA at 10 m -Known part load high pitch noise -Reduced SPL at Pierce Hall exterior wall below 50 dBA V. Conclusion VI. Acknowledgements Peirce Hall Site with Possible Prime Mover Location Google Map of Peirce Hall Site Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option I. Introduction II. Background Information 1) Project Information 2) System Information III. Combined Heat and Power 1) CHP Concepts 2) Selected Prime Mover 3) Control Scenarios 4) Summary of Results IV. Acoustic Study 1) Acoustic Considerations ►2) Acoustic Treatment V. Conclusion VI. Acknowledgements Peirce Hall, Kenyon College Acoustic Treatment Gambier, Ohio Rami Moussa | Mechanical Option Acoustic Characteristics -Construct a “sealed” housing structure for the prime movers -Three CMU wall constructions explored: 1) Standard 8” x 8” x 16” CMU [STC – 45] 2) (1) with center grout and steel reinforcement [STC – 48] 3) (2) with 2 coats oil based paint on each side [STC – 55] Sound Pressure Level at Peirce Hall from 20 ft Type STC SPL (dBA) 1 45 33 2 48 30 3 55 23 N Peirce Hall Site with Prime Mover Location Google Map of Peirce Hall Site Peirce Hall, Kenyon College Conclusion Gambier, Ohio Rami Moussa | Mechanical Option I. Introduction II. Background Information 1) Project Information 2) System Information III. Combined Heat and Power 1) CHP Concepts 2) Selected Prime Mover 3) Control Scenarios 4) Summary of Results IV. Acoustic Study 1) Acoustic Considerations 2) Acoustic Treatment V. Conclusion VI. Acknowledgements Meeting Intentions of Studies -Recognizably efficient building systems -Fuel savings provide improvement needed -LEED prerequisites LEED Credit Assessment Section Sustainable Sites Water Efficiency Energy and Atmosphere Materials and Resources Indoor Environmental Quality Innovation Design Regional Priority Total Points Acquired 9/29 4/10 5(+13)/35 2/14 6/15 1/6 0/4 40/80 Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option I. Introduction II. Background Information 1) Project Information 2) System Information III. Combined Heat and Power 1) CHP Concepts 2) Selected Prime Mover 3) Control Scenarios 4) Summary of Results IV. Acoustic Study 1) Acoustic Considerations 2) Acoustic Treatment V. Conclusion VI. Acknowledgements Sponsors: Kenyon College Syska Hennessy Group, Inc. Kenyon College Contacts: Mr. Mark Kohlman Mr. Everett Neal Syska Hennessy Group, Inc. Contacts: Mr. William Caretsky Mr. John Leeds Acknowledgements Pennsylvania State University Architectural Engineering department: Professor Stephen Treado Professor James Freihaut Professor William Bahnfleth Professor Bob Holland Professor Kevin Parfitt Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option Questions Questions? Peirce Hall, Kenyon College Gambier, Ohio Rami Moussa | Mechanical Option