St. Joseph’s Women’s Hospital Neonatal Intensive Care Unit 3030 W. Martin Luther King, Jr. Blvd. Tampa, FL Dennis Gibson Construction Management-Dr. Robert Leicht April 11, 2011 St. Joseph’s Women’s Hospital Today’s Agenda Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Project Background Project Background Information… Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Gen er al Pr o j ect In f o r mat io n Gross Square Footage - New Construction 117,569 SF Demolished Structure - 1st Floor 14,526 SF Demolished Structure - 2nd Floor 16,644 SF Penthouse - Portion of Roof 8,547 SF Number of Levels 5 + Roof, All Above Grade Occupancy Type Institutional, I-2 (non-mixed) Construction Start Date May 2010 Construction End Date August 2012 Cost $49.5 Million - GMP Delivery Method Design-Bid-Build with CM at Risk Project Delivery Team Owner St. Joseph’s Hospital Women’s Hospital Neonatal Intensive Care Unit (NICU) Expansion Operated by Baycare Health Systems 3030 West Dr. Martin Luther King, Jr. Boulevard Tampa, FL 33607 Construction Manager Barton Malow Company 8529 South Park Circle, Suite 140 Orlando, FL Architect HKS Architects, Inc. 225 East Robinson Street, Suite 405 Orlando, FL 32801 Structural Engineer HKS, Inc. 1919 McKinney Avenue Dallas, TX 75201 MEP Engineer Smith Seckman Reid, Inc. 6948 Professional Parkway East Sarasota, FL 34240 Civil Engineer Mills & Associates 3242 Henderson Boulevard, Suite 300 Tampa, FL 33609 Medical Equipment Planner HKS Architects, Inc. 113 Seabord Lane Franklin, TN 37067 Landscape Architect Graham Booth Landscape Architecture 646 Second Avenue South St. Petersburg, FL 33701 Dennis Gibson Construction Management Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Project Background Project Background Information… Project Delivery Team Critical Dates • Phase I Completion – June 22, 2011 • Owner Movie-in Completion – July 7, 2011 • Phase II Completion – April 6, 2012 • Phase III Renovation Completion – July 23, 2012 Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Owner St. Joseph’s Hospital Women’s Hospital Neonatal Intensive Care Unit (NICU) Expansion Operated by Baycare Health Systems 3030 West Dr. Martin Luther King, Jr. Boulevard Tampa, FL 33607 Construction Manager Barton Malow Company 8529 South Park Circle, Suite 140 Orlando, FL Architect HKS Architects, Inc. 225 East Robinson Street, Suite 405 Orlando, FL 32801 Structural Engineer HKS, Inc. 1919 McKinney Avenue Dallas, TX 75201 I Site Phase II SiteLayout Layout MEP Engineer Smith Seckman Reid, Inc. 6948 Professional Parkway East Sarasota, FL 34240 Civil Engineer Mills & Associates 3242 Henderson Boulevard, Suite 300 Tampa, FL 33609 Medical Equipment Planner HKS Architects, Inc. 113 Seabord Lane Franklin, TN 37067 Landscape Architect Graham Booth Landscape Architecture 646 Second Avenue South St. Petersburg, FL 33701 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Façade Redesign and Prefabrication… How is it Being done? • Precast Concrete panels welded to steel embed plates in two-way flat plate slab • Glazing “stick-built” in the field after precast has been erected What Issues Have Surfaced? • Crane pick limitations • NOA Rating for glazing assembly • Extensive field welding What Do We Hope to Gain? • Reduce welding and installation time • Include window installation in prefabrication stage • NOA Rating Certification • Cost savings Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Façade Redesign and Prefabrication… How Can it Be Done? Tongue and Groove Type Precast System How is it Being done? • Precast Concrete panels welded to steel embed plates in two-way flat plate slab • Glazing “stick-built” in the field after precast has been erected What Issues Have Surfaced? • Crane pick limitations • NOA Rating for glazing assembly • Extensive field welding What Do We Hope to Gain? • Reduce welding and installation time • Include window installation in prefabrication stage • NOA Rating Certification • Cost savings Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Create a Repeatable Consistent Design that Requires Fewer Panels and Connections Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Façade Redesign and Prefabrication… How is it Being done? • Precast Concrete panels welded to steel embed plates in two-way flat plate slab • Glazing “stick-built” in the field after precast has been erected How Can it Be Done? Tongue and Groove Type Precast System Panel Weight Restriction What Issues Have Surfaced? • Crane pick limitations • NOA Rating for glazing assembly • Extensive field welding What Do We Hope to Gain? • Reduce welding and installation time • Include window installation in prefabrication stage • NOA Rating Certification • Cost savings Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Façade Redesign and Prefabrication… How is it Being done? • Precast Concrete panels welded to steel embed plates in two-way flat plate slab • Glazing “stick-built” in the field after precast has been erected How Can it Be Done? Tongue and Groove Type Precast System Panel Weight Restriction What Issues Have Surfaced? • Crane pick limitations • NOA Rating for glazing assembly • Extensive field welding What Do We Hope to Gain? • Reduce welding and installation time • Include window installation in prefabrication stage • NOA Rating Certification • Cost savings Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Façade Redesign and Prefabrication… How Can it Be Done? Tongue and Groove Type Precast System How is it Being done? • Precast Concrete panels welded to steel embed plates in two-way flat plate slab • Glazing “stick-built” in the field after precast has been erected What Issues Have Surfaced? • Crane pick limitations • NOA Rating for glazing assembly • Extensive field welding What Do We Hope to Gain? • Reduce welding and installation time • Include window installation in prefabrication stage • NOA Rating Certification • Cost savings Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Façade Redesign and Prefabrication… Prefabrication Process… How is it Being done? • Precast Concrete panels welded to steel embed plates in two-way flat plate slab • Glazing “stick-built” in the field after precast has been erected • Steel Supplier, Precast Manufacturer, and Glazing Supplier Coordination • Steel Manufacturer Fabricates Embed Channels and Delivers to Precast Facility What Issues Have Surfaced? • Crane pick limitations • NOA Rating for glazing assembly • Extensive field welding • Precast manufacturers casts panels with steel embed channels set in the form • Two-Layers of Prefabrication for Glazing • Glazing and Frames are Joined at glazing facility • Unitized Glazing is Shipped to Precast Manufacturing Facility • Glazing is Installed into Precast Openings at the Yard • Precast panels with sealed glazing are delivered to jobsite and installed What Do We Hope to Gain? • Reduce welding and installation time • Include window installation in prefabrication stage • NOA Rating Certification • Cost savings Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t How is it Being done? • Precast Concrete panels welded to steel embed plates in two-way flat plate slab • Glazing “stick-built” in the field after precast has been erected What Issues Have Surfaced? • Crane pick limitations • NOA Rating for glazing assembly • Extensive field welding What Do We Hope to Gain? • Reduce welding and installation time • Include window installation in prefabrication stage • NOA Rating Certification • Cost savings Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Schedule Analysis… SIPS Approach was used • Original Project Schedule – 10/27/11 • 47 days for precast erection • 6 weekends to erect east façade • 67 crew-days for window frames and glazing (45 days net) • Active Dates 10/11/10 to 12/31/10 • Proposed Project Schedule – 10/27/11 • 20 days for precast erection • 2 weekends to erect east façade • 35 days for window frames and glazing • Active Dates 10/11/10 to 12/2/11 Everything after 11/2/10 is on the Critical Path! 17 Days Project Background St. Joseph’s Women’s Hospital Façade Redesign and Prefabrication… General Conditions Savings are Available Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Façade Redesign and Prefabrication… How is it Being done? • Precast Concrete panels welded to steel embed plates in two-way flat plate slab • Glazing “stick-built” in the field after precast has been erected What Issues Have Surfaced? • Crane pick limitations • NOA Rating for glazing assembly • Extensive field welding What Do We Hope to Gain? • Reduce welding and installation time • Include window installation in prefabrication stage • NOA Rating Certification • Cost savings Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Cost Analysis… Contributing Factors: • Additional Steel Members and Channels • Precast Erection Labor Savings • Window Installation Labor Savings • Weekend Time Work • Crane Change • General Conditions • Prefabrication of Windows Summary of Savings for Proposed Precast and Glazing System Revisions Item Addition Deduction Steel Rails $ 108,800.00 $ Steel Embed Channels $ 76,160.00 $ Erection Labor from Schedule Savings $ - $ 28,832.00 Window Labor from Schedule Savings $ - $ 11,840.00 Weekend Erection Labor $ - $ 20,352.00 80 Ton Crane $ - $ 20,160.00 90 Ton Crane $ 8,800.00 $ GC Costs as a Result of CPM Reduction $ - $ 95,700.00 Prefabrication of Windows $ - $ 58,820.00 Totals $ 193,760.00 $ 235,704.00 Net Savings $ 41,944.00 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Façade Redesign and Prefabrication… How is it Being done? • Precast Concrete panels welded to steel embed plates in two-way flat plate slab • Glazing “stick-built” in the field after precast has been erected What Issues Have Surfaced? • Crane pick limitations • NOA Rating for glazing assembly • Extensive field welding What Do We Hope to Gain? • Reduce welding and installation time • Include window installation in prefabrication stage • NOA Rating Certification • Cost savings Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Additional Considerations and Recommendations • Not feasible in all applications • Additional Prefabrication time • Intense coordination needed (tight tolerance) • Shipping larger, glazed panels • Contractual obligations – buy out all shipping and caulking • It needs to be done before we can gather the hard data needed to justify the usage • St. Joseph’s may not be the most practical application for this system Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Structural Slab System Analysis… How is it Being done? • 12” Two-way flat plate slabs • Structural Concrete Columns • Concrete Shear walls for lateral support What Issues Have Surfaced? • High Cost • Extensive amount of concrete • Extensive amount of steel reinforcing • Reduced above ceiling space What Do We Hope to Gain? • A quantitative way to evaluate different slab types and their feasibility • Reduced first cost from material savings • additional above ceiling space Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Structural Slab System Analysis… How is it Being done? • 12” Two-way flat plate slabs • Structural Concrete Columns • Concrete Shear walls for lateral support What Issues Have Surfaced? • High Cost • Extensive amount of concrete • Extensive amount of steel reinforcing • Reduced above ceiling space What Do We Hope to Gain? • A quantitative way to evaluate different slab types and their feasibility • Reduced first cost from material savings • additional above ceiling space Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Original Concrete Structural Slab Takeoffs Formwork Item Quantity Units Level (SFCA or LF) System Slab-on-Grade 23370 SF 1 812 Level 2 Structural Slab 26660 SF 2 1735 Slabs (Rebar Ratio for Level 3 Structural Slab 22493 SF 3 1829 Structural CIP Slabs = Level 4 Structural Slab 23250 SF 4 1638 213 lbs/CY) Level 5 Structural Slab 23250 SF 5 1638 Level 6 Structural Slab 23250 SF 6 1638 Level 7-Penthouse Roof Slab 7401 SF 7 280 Sub-Total 149674 Waste-Factor Totals 149674 Volume (CY) 361 987 833.07 861.11 861.11 861.11 205.58 Steel (lbs) 9815 210318 177445 183417 183417 183417 119 Total Volume (CY) 361 987 833 861 861 861 206 4970 2.0% 5069 Total Total Steel Formwork (Tons) (SFCA or LF) 4.91 812 105.16 1735 88.72 1829 91.71 1638 91.71 1638 91.71 1638 0.06 280 473.97 9570 0.10 5.0% 521.37 10049 4492 Cubic Yards for Flat Plate Slabs 521 Tons of Rebar $636,000 of Concrete $755,000 of Rebar Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Structural Slab System Analysis… How is it Being done? • 12” Two-way flat plate slabs • Structural Concrete Columns • Concrete Shear walls for lateral support What Issues Have Surfaced? • High Cost • Extensive amount of concrete • Extensive amount of steel reinforcing • Reduced above ceiling space What Do We Hope to Gain? • A quantitative way to evaluate different slab types and their feasibility • Reduced first cost from material savings • additional above ceiling space Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 How do We Know Which One is Right? What Other Options are There? Slab Type Two-Way Flat Plate Cost (IF=5) Average Reinforcing Material Labor Cost/SF Quantities Costs Costs GC Impacts $ 22.00 Most 63% 37% None $ 20.00 Average Constructability Challenges (IF=2) Cost Adjusted Rank Value Issue 3 15 Extremely heavy requiring extensive shoring 67% 33% None 6 30 74% 26% None 4 70% 30% None Reduced GC with 8% possible reduced schedule time 42% None 5 20 25 2 10 1 5 Inhibits future penetrations Schedule Impacts (IF=1) CC Adjusted Rank Value 2 4 6 12 3 6 5 10 4 8 1 2 Post Tensioned Pan Slab More than Average $ 24.00 Average Precast Duct Plank $ 27.00 Waffle Slab $ 26.00 One-Way Slab and Beam $ 28.00 Least 92% Average 58% Extensive formwork Relatively deep slab thickness Relatively deep slab thickness Inhibits future penetrations Topping slab needed Requires crane time Deep beam depth Issue None Tendons must be stressed at certain times before full loading capabilities are reached Post shoring takes longer due to irregular form face Extensive Formwork Likely to accelerate Schedule May inhibit other trades' use of crane None SI Rank 5 Miscellaneous Benefits (IF=0.5) Adjusted Value Issue 5 Penetration flexibility and overdesign 1 1 3 3 2 2 6 6 4 4 Less traditional renforcing to be tied Lighter weight than two-way Lighter weight than two-way Quality Control is higher Lightweight None Adjusted Total MB Rank Value Values 6 3 27 2 1 44 3 1.5 30.5 4 2 39 5 2.5 26.5 1 0.5 11.5 Post Tensioning is most favorable Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Structural Slab System Analysis… How is it Being done? • 12” Two-way flat plate slabs • Structural Concrete Columns • Concrete Shear walls for lateral support What Issues Have Surfaced? • High Cost • Extensive amount of concrete • Extensive amount of steel reinforcing • Reduced above ceiling space What Do We Hope to Gain? • A quantitative way to evaluate different slab types and their feasibility • Reduced first cost from material savings • additional above ceiling space Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 New Takeoff Values… Post Tensioned Concrete Structural Slab Takeoffs Formwork Volume Steel Item Quantity Units Level (SFCA or LF) (CY) (lbs) System Slab-on-Grade 23370 SF 1 812 361 9815 Level 2 Structural Slab 26660 SF 2 1735 617 77141 Slabs (Rebar Ratio for Level 3 Structural Slab 22493 SF 3 1829 521 65084 Structural CIP Slabs = Level 4 Structural Slab 23250 SF 4 1638 538 67274 125 lbs/CY) Level 5 Structural Slab 23250 SF 5 1638 538 67274 Level 6 Structural Slab 23250 SF 6 1638 538 67274 7401 SF 7 280 205.58 119 Level 7-Penthouse Roof Slab Sub-Total 149674 Waste-Factor Totals 149674 Total Volume (CY) 361 617 521 538 538 538 206 3319 2.0% 3385 Total Total PT Total Steel Tendons Formwork (Tons) (lbs) (SFCA or LF) 4.91 0 812 38.57 21328 1735 32.54 17994 1829 33.64 18600 1638 33.64 18600 1638 33.64 18600 1638 0.06 0 280 176.99 95122 9570 10.0% 5.0% 5.0% 194.69 99878.52 10049 3385 CY of Concrete 195 Tons of Reinforcing Steel Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Structural Slab System Analysis… How is it Being done? • 12” Two-way flat plate slabs • Structural Concrete Columns • Concrete Shear walls for lateral support What Issues Have Surfaced? • High Cost • Extensive amount of concrete • Extensive amount of steel reinforcing • Reduced above ceiling space What Do We Hope to Gain? • A quantitative way to evaluate different slab types and their feasibility • Reduced first cost from material savings • additional above ceiling space Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 How Much Can We Save? Post Tension Slab Savings Summary Two-Way Flat Plate Post Tension Item Quantity Unit Cost Quantity Unit Cost Elevated Flat Plate Slab Reinforcing 521.37 Ton $ 755,240.94 194.69 Ton $ 282,022.09 Large Project Reinforcing Deduction -521.37 Ton $ (38,508.39) -194.69 Ton $ (14,379.80) 720.48 Ton $ Crane Handling Addition for Reinforcement 27,846.55 393.8 Ton $ 15,220.37 4492 C.Y. $ 558,984.48 2752 C.Y. $ 342,458.88 5000 psi Elevated Flat Plate Slab Concrete 4492 C.Y. $ 2752 C.Y. $ 47,444.48 Pumping Elevated Flat Plate Slab Concrete 77,442.08 N/A 240 Ea. $ 4,320.00 Stud Rails 99879 Lbs $ 265,678.14 Post Tension Tendons N/A Total $ 1,381,005.66 $ 942,764.16 New Takeoff Values… Post Tensioned Concrete Structural Slab Takeoffs Formwork Volume Steel Item Quantity Units Level (SFCA or LF) (CY) (lbs) System Slab-on-Grade 23370 SF 1 812 361 9815 Level 2 Structural Slab 26660 SF 2 1735 617 77141 Slabs (Rebar Ratio for Level 3 Structural Slab 22493 SF 3 1829 521 65084 Structural CIP Slabs = Level 4 Structural Slab 23250 SF 4 1638 538 67274 125 lbs/CY) Level 5 Structural Slab 23250 SF 5 1638 538 67274 Level 6 Structural Slab 23250 SF 6 1638 538 67274 7401 SF 7 280 205.58 119 Level 7-Penthouse Roof Slab Sub-Total 149674 Waste-Factor Totals 149674 Total Volume (CY) 361 617 521 538 538 538 206 3319 2.0% 3385 Total Total PT Total Steel Tendons Formwork (Tons) (lbs) (SFCA or LF) 4.91 0 812 38.57 21328 1735 32.54 17994 1829 33.64 18600 1638 33.64 18600 1638 33.64 18600 1638 0.06 0 280 176.99 95122 9570 10.0% 5.0% 5.0% 194.69 99878.52 10049 3385 CY of Concrete Difference of $438,241.50 195 Tons of Reinforcing Steel Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Structural Slab System Analysis… Other Considerations… How is it Being done? • 12” Two-way flat plate slabs • Structural Concrete Columns • Concrete Shear walls for lateral support • Stressing tendons is dangerous! What Issues Have Surfaced? • High Cost • Extensive amount of concrete • Extensive amount of steel reinforcing • Reduced above ceiling space • Minimum strength required to stress • May take more time • May require a higher strength concrete to save time • Cutting a stressed tendon is even more dangerous!! • Less future penetrations • Slab Camber What Do We Hope to Gain? • A quantitative way to evaluate different slab types and their feasibility • Reduced first cost from material savings • additional above ceiling space Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 • Poor performance under large dynamic loads • Sensitive imaging and laboratory equipment • Increased Punching Shear Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Post Tension Slab Punching Shear… Structural Grid Layout and Loading Parameters What is the Problem? • Reducing concrete slab thickness shifts the critical design issue toward punching shear at column supports What Needs to Be Done? • Evaluate punching shear according to ACI 318-0811 • Determine if additional provisions are needed to resist shear • Design reinforcing to correct the issue if it is found that concrete alone cannot resist the loads. Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Post Tension Slab Punching Shear… What is the Problem? • Reducing concrete slab thickness shifts the critical design issue toward punching shear at column supports What Needs to Be Done? • Evaluate punching shear according to ACI 318-0811 • Determine if additional provisions are needed to resist shear • Design reinforcing to correct the issue if it is found that concrete alone cannot resist the loads. Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Post Tension Slab Punching Shear… What is the Problem? • Reducing concrete slab thickness shifts the critical design issue toward punching shear at column supports What Needs to Be Done? • Evaluate punching shear according to ACI 318-0811 • Determine if additional provisions are needed to resist shear • Design reinforcing to correct the issue if it is found that concrete alone cannot resist the loads. Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Post Tension Slab Punching Shear… What is the Problem? • Reducing concrete slab thickness shifts the critical design issue toward punching shear at column supports What Needs to Be Done? • Evaluate punching shear according to ACI 318-0811 • Determine if additional provisions are needed to resist shear • Design reinforcing to correct the issue if it is found that concrete alone cannot resist the loads. Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Post Tension Slab Punching Shear… What is the Problem? • Reducing concrete slab thickness shifts the critical design issue toward punching shear at column supports What Needs to Be Done? • Evaluate punching shear according to ACI 318-0811 • Determine if additional provisions are needed to resist shear • Design reinforcing to correct the issue if it is found that concrete alone cannot resist the loads. Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Stud Rail Dimensions • Studs per rail – 4 • Diameter – 0.5” • Cross Sectional Area – 0.196 in2 • Spacing – 2.625” c.c. • Stud Overall Length – 4.75” Dennis Gibson Construction Management Project Background Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Post Tension Slab Punching Shear… What is the Problem? • Reducing concrete slab thickness shifts the critical design issue toward punching shear at column supports What Needs to Be Done? • Evaluate punching shear according to ACI 318-0811 • Determine if additional provisions are needed to resist shear • Design reinforcing to correct the issue if it is found that concrete alone cannot resist the loads. Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Stud Rail Dimensions • Studs per rail – 4 • Diameter – 0.5” • Cross Sectional Area – 0.196 in2 • Spacing – 2.625” c.c. • Stud Overall Length – 4.75” Dennis Gibson Construction Management Façade Design and Prefabrication Analysis Structural Slab System Analysis Punching shear Structural Analysis Conclusion and Acknowledgements t St. Joseph’s Women’s Hospital Project Background What did We Learn? Thank you… • Incorporating more prefabrication will reduce cost • The new precast system would better benefit a larger project with a more repetitive façade, and may not be worth instating at St. Joseph’s • Parents • Friends • Professors • Post tensioning reduces a large amount of materials cost • Post tensioning will likely create the need for additional punching shear reinforcing Questions? • Stud rails are a very cost efficient way of addressing punching shear Penn State Architectural Engineering Senior Thesis Presentation – April 11, 2011 Dennis Gibson Construction Management