Hydraulikdagarna 2015
Linköping, March 16 – 17, 2015
Brazil: an emerging fluid power opportunity
Victor Juliano De Negri, D. Eng.
Professor at Federal University of Santa Catarina
Head of LASHIP - Laboratory of Hydraulic and Pneumatic Systems
Hydraulikdagarna 2015
Brazil: an emerging fluid power opportunity
Linköping, March 16 – 17, 2015
Outline:
1 Brazil`s Overview
2 Industries in Brazil
3 Swedish Companies in Brazil
4 Fluid Power Industry
5 Challenges and Science, Technology, and Innovation
6 Fluid Power Research in Brazil
7 Coming Conferences in Brazil
South America - Brazil
 Brazil:
•
•
•
Population (2010): 190, 732, 694 people
Territorial area: 8,514,215 km2
Seacoast: 7,491 km
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
3 of 46
Brazil - Amazonian
 Amazonian Forest:
•
•
•
5.5 million km²
60% in Brazil (40% Colombia, Ecuador, Bolivia, Guyana, French Guyana, Peru, Suriname, Venezuela)
6 States of Brazil (including Amazonas State)
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
4 of 46
Brazil – São Paulo
 São Paulo:
•
•
•
Largest city in Brazil
The world's 7th largest metropolitan area
Population: 19 million people
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
5 of 46
Brazil – Rio de Janeiro
 Rio de Janeiro:
 Rio de Janeiro has the second
largest economy of Brazil
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
6 of 46
Economy: Gross Domestic Product
World economies by size of GDP,
Source: CIA World Factbook, 2012.
Source: United Nations, 2013
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
7 of 46
Electricity Generation
1.48 0.01
Hydroelectric Power Plants
Wind Power Plants
28.1
• 3,632 power plants on operation:
139.4 GW of electrical power
• Under construction: 21,9 GW
66.31
Thermoelectric Power
Plants
Nuclear power Plants
4.1
Photovoltaic Power Plants
Source: ANEEL, 2015
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
8 of 46
Agricultural Production
 Production: 190 million ton/year
 Cultivated area: 550,000 km2
Products
Production Exportation
Sugar
1st
1st
Coffee
1st
1st
Orange juice
1st
1st
Soy & Products
2nd
2nd
Beef cattle
2nd
2nd
Ethanol
2nd
1st
Poltry
3rd
1st
Corn
4th
4th
Pork
4th
4th
Source: CONAB/MAPA, 2013
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
9 of 46
Petroleum
Thousand barrels per day
Petroleum production
 Petroleum and Gas production (Dec/2014):
•
2.9 million BOE/D
 Consumption (Dec/2014):
•
2.3 million BOE/D
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
10 of 46
Vehicles
• 30 vehicle assemblers
• 55 industrial units in 10 states
• Cars, light commercial vehicles,
Trucks, buses,
Motorcycles,
Tractors, harvesting machines
• Exportation 2013:
US$ 16.6 billions
• Production 2013:
3.7 million units/year
Source: ANFAVEA – Automotive guide, 2014
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
11 of 46
Industrial Production
• CNI (Industry National Confederation): More than 350 thousand member companies
Industry of Raw Materials and Consumer Goods (B Dollars)
Metal Products
Metallurgy
Glass, Cement, and Ceramics
Chemical, Petrochem., Pharmaceutical
Printing
Paper and Cellulose
Timber
Textile
Food and Beverages
Extraction
50
100
150
200
250
Source: IBGE: Annual Survey of Industry - Product, 2012
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
12 of 46
300
Industrial Production
Industry of Capital Goods (B Dollars)
Industrial Machinery
Mineral and Oil Extraction
Industrial Transport/Transmission
Fluid Power
Electro-Electronics
10
20
30
40
50
60
70
Source: IBGE: Annual Survey of Industry - Product, 2012
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
13 of 46
80
Industrial Production
Automotive Industry (B Dollars)
Heavy-Duty Off-Road Vehicles
Motorbikes
Airplanes
Watercrafts and Railway Vehicles
Auto Parts
Buses and Trucks
Cars and Light Commercial Vehicles
10
20
30
40
50
60
Source: IBGE: Annual Survey of Industry - Product, 2012
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
14 of 46
70
Swedish Companies in Brazil
 115 companies
Localization:
Brasília: 2.4%
Rio de Janeiro: 7.3%
São Paulo: 73%
Paraná: 6.1%
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
15 of 46
Swedish Companies in Brazil
 Main actuation sector:
Commerce
Service
Industry
Association
Commerce and Service
Commerce and Industry
N/R
 Number of employes in Brazil
Source: Panorama of Swedish Enterprise in Brazil, 2014
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
16 of 46
Swedish Companies in Brazil
 Main attractions for investment in Brazil
Others
Production costs
Previous clients
Global strategy
Size/potentiality of the market
 Main operational barriers in Brazil
N/R
Possibility of governmental intervention
Protectionism
High taxes and custom fees
High costs
Possibility of slowdown in economy
Source: Panorama of Swedish Enterprise in Brazil, 2014
Hydraulikdagarna 2015
Competition
Brazil: Fluid Power Opportunity
17 of 46
Fluid Power Market
Automotive Industry
Heavy-Duty Off-Road Vehicles
Motorbikes
 Market for Fluid Power Components
Airplanes
Watercrafts and Railway…
Auto Parts
Buses and Trucks
Cars and Light Commercial…
Industry of Raw Materials and Consumer Goods
10
20
30
40
50
60
70
Metal Products
Metallurgy
Glass, Cement, and Ceramics
Chemical, Petrochem.,…
Industry of Capital Goods
Printing
Paper and Cellulose
Industrial Machinery
Timber
Mineral and Oil Extraction
Textile
Industrial Transport/Transmission
Food and Beverages
Fluid Power
Extraction
50
Hydraulikdagarna 2015
100
150
200
250
Electro-Electronics
300
Brazil: Fluid Power Opportunity
20
40
60
18 of 46
80
Fluid Power Components
• Estimated number of H&P manufactures
• Same manufacturer can produce several components
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
19 of 46
Fluid Power Manufacturers in Brazil
• ABIMAQ: Brazilian Machinery Builder`s Association
•
CSHPA: Hydraulic, Pneumatic, and Industrial Automation Sectorial Chamber
•
More than 60 member companies
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
20 of 46
Challenges: Human Development Index (HDI)
 HDI by municipality
Brazil: 2000
Source: SAE/PR, based on Demographic Census of 2000 and 2010 and HDI
as calculated by the UNDP, Human Development Report
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
21 of 46
Challenges: Human Development Index (HDI)
 HDI by municipality
Brazil: 2010
“Brazil is raising its living standards by
expanding international relationships
and antipoverty programmes that are
emulated worldwide. ” (HDR, 2013)
Source: SAE/PR, based on Demographic Census of 2000 and 2010 and HDI
as calculated by the UNDP, Human Development Report
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
22 of 46
Challenges: Trade Balance and GDP Growth
80,000
Non-industrial products
Trade Balance (US$ millions FOB)
60,000
40,000
20,000
Total
-40,000
2013
2012
2011
2010
2009
2008
2007
2006
2005
2004
2003
2002
2001
2000
1999
1998
1997
-20,000
1996
0
Industrial products
-60,000
-80,000
High and medium-high
industrialization
Cumulative GDP growth (%)
-100,000
Developed
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
Emerging w/o China
Brazil
23 of 46
Challenges: Scientists and Engineers
 Brazil:
•
•
< 1000 Sci&Eng per
1 million
< 1.5% on R&D
 Sweden:
•
•
> 5000 Sci&Eng per
1 million
< 3.5% on R&D
 South Korea:
•
•
> 5500 Sci&Eng per
million
> 3.5% on R&D
 Finland:
•
•
> 7500 Sci&Eng per
million
3.5% on R&D
Source:
www.battelle.org/docs/tpp/2014_global_rd_funding_forecast.pdf
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
24 of 46
ST&I in Latin America and Caribean
• According to BID – Inter-American Development Bank:
•
Brazil: leadership on all innovation indices and instruments for innovation support
in Latin America and Caribe
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
25 of 46
Innovation in Brazil
• Survey:
•
•
•
17,000 industries: 11 thousand potentially innovative
90 Electricity and gas companies
1700 service companies: Music, telecommunications, IT
Human resources
on R&D activities
considering the
schooling levels
[%]
2011
Postgraduate
Industry
Graduate
Electricity and gas
Secondary ed.
.
Others
Services
Source: IBGE, Survey of Technological Innovation (PINTEC), 2011
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
26 of 46
Brazilian Program: Science Without Borders
 Best students and researchers at the most relevant Universities around the World.
 CNPq + CISB + Saab
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
27 of 46
Fluid Power Research Groups in Brazil
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
28 of 46
Santa Catarina Island - Florianópolis
Capital of Santa Catarina State
(1726)
Main island (Ilha de Santa Catarina) + Continental area +
Surrounding small islands
 42 main beaches (100 at all)
 Population of 406,564 people
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
29 of 46
Santa Catarina Island - Florianópolis
Conde Nast
Traveler Magazine, 2013
Hercilio Luz Bridge
Public Market
Conceição Lake
Dunes
Praia dos Ingleses
English`s Beach
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
30 of 46
Federal University of Santa Catarina
Founded: 1960
Number of courses:
Campus area: 1 km2
Undergraduate: 117
Faculty: 2,050
Master`s: 69
Staff: 3,113
Doctorate: 54
Students: 48,603
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
31 of 46
Laboratory of Hydraulic and Pneumatic Systems
• Objectives:
•
Qualification of human resources to
attend industrial and academic demand;
•
Research solving problems of technicalscientific relevance through industrial
partnerships
•
Industrial consultancy including:
• Testing of hydraulic and pneumatic
components;
• Development of expert systems;
• Analysis and design of hydraulic and
pneumatic components and systems.
•
Development of didactic equipment for
hydraulic and pneumatic teaching;
Hydraulikdagarna 2015
Research group of the
Mechanical Engineering
Department at UFSC
Focus:
Hydraulics and pneumatics
and their inclusion in the
automation and control
scenario
Brazil: Fluid Power Opportunity
32 of 46
Facilities
 Pneumatic Systems:
 Hydraulic Systems:
 Software & Hardware:
•
•
•
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
dSPACE
AMESim / HOPSAN / MATLAB
ANSYS - CFD
33 of 46
Ricardo Alexandre Pereira Borba
Ricardo Roque Carone
Roberto Antônio Rizzatti Filho
LASHIP: Teaching and Research Team
Roberto Kinceler
Laship Members (1984-2014)
Rodrigo Barbosa Souto
Rodrigo Conte
LASHIP Members (1984 – 2014)
Faculty 3
1
Rodrigo Luis Pereira Barreto
Total
Rodrigo Rizzi Starr
Engineer 0
Rodrigo Szpak
12
Current: 16
Rodrigo Walter Ulhmann
6
Former: 153
PhD
Rosely Aparecida Peralta
12
Ruy Fernandez Barrai Doria
Master's 3
Sander Carneiro
43
Sandra Cristina da Silva
4
Undergraduate
Sandro Rogér io Furtado
98
Saymon Garcia Volpato
Master's and PhD Thesis at Laship
0
20
40
60
80
100
Sérgio Castelani
Sérgio Sarquis Attié
20
Master’s and PhD Thesis at LASHIP
Thales Jandrey Resende
18
Thiago Boaventura Cunha
16
Master's Thesis
Thiago Schmatz
14
Tiago Albrecht de Freitas
12
PhD Thesis
Tiago Murbach Koga
10
Tiago Nunes de Sousa
8
Túlio Henrique Martins
6
Vanessa Cavalcanti Paes Duarte
4
Victor Barasuol
2
Victor Juliano De Negri
0
Vinícius Bernardi
Yesid Ernesto Asaff Mendoza
Yoso Nakamura Jr
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
34 of 46
Destination of Former Master’s and PhD Students
Former-members of Laship (Master's and PhDs)
System Integrators
34%
Universities
51%
H&P Companies
9%
Other Ind
6%
• Research areas:
•
•
•
Analysis and Design of Hydraulic and Pneumatic Systems and Components
Integration of Hydraulics and Pneumatics with software and electronics: Mechatronic
Solutions
Computational systems to support the design of hydraulic systems and components
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
35 of 46
Pneumatic Positioning Systems and Valve Characterization
 With proportional valves:
•
PI controller with dead-zone compensation
 Fast switching valves
•
•
Sliding mode controller
PI controller with PWM switching
PWM generator A
u dc _ A
yd
y
Proportional valve
Fast switching on/off valve
Hydraulikdagarna 2015
Step (mm)
8
10
ts (s)
0.52
0.75
Error (mm)
0.27
0.25


PID
Control
u
uA
u dc _ A
u dc _ B
Algorithm
PWM
PWM generator B
u dc _ B
uB
2006
Yesid Asaff
2011
Cristiano Locateli
Brazil: Fluid Power Opportunity
uA
36 of 46
uB
Hydraulic Equipment for Hydroelectric Turbines
Distributing Valve Hydraulic speed sensor Gear pump
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
Reivax - Medal
Tucuruí Hydroelectric Plant
and the developed components
37 of 46
Hydraulic System Design Using Biodegradable
Hydraulic Fluids
 Ideal environmentally acceptable hydraulic
fluid:
•
•
Has minimal impact on the environment.
Provides all the performance characteristics
required of its mineral oil equivalent.
 Objectives:
•
•
To analyze the influence of some
contaminants present in biodegradable
hydraulic fluids
To apply AI (Expert systems) for the system
design
2013
Yesid Asaff
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
38 of 46
Wind Turbines:
Hydrostatic Transmission for Rotor – Generator Coupling
2012
Eduardo Flesch
2015
Joel Rapp
Jonatan Turesson
2017
Henrique Raduenz
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
39 of 46
Reliability Analysis on the Automatic System Design
2007
Henri C. Belan
2009
Gilson Porciúncula
Reliability
Hydraulic Diag.
Electric Diagram
Hydraulikdagarna 2015
Grafcet
Brazil: Fluid Power Opportunity
40 of 46
Efficient Hydraulic Hybrid Systems for
Aeronautical Applications
Hybrid Hydraulic Unit
FDP I
VDP
Jet
w/ maneuvers
HIGH Pressure
xA [mm]
EM
Digital Hydraulic Actuator
2016
Cristiano Locateli
2017
Henri C. Belan
Hydraulikdagarna 2015
Energy Loss [W]
w/o maneuvers
LOW Pressure
120
115
110
105
100
95
90
CurrentSystem
1° HybridConcept
2° HybridConcept
DigitalConcept
3
300
250
200
150
100
50
03
Brazil: Fluid Power Opportunity
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
100 %
71 %
67 %
19 %
3.5
4
4.5
5
5.5
6
6.5
7
Time [s]
41 of 46
7.5
8
Hydraulic Hybrid Systems for Heavy Vehicles

E ( s)
Controlador
PID
Planta
Saturação
U M (s)
KM
Subsistema
controlado
Variável
controlada
Ganho do
sensor
Variável de
Saída
3500
Velocidade (rpm)
R (s)
2800
2100
1400
700
Motor Hidraulico
0
0
4
8
12
16
20
Pressao (bar)
350
300
250
200
Acumulador
Circuito
150
100
0
4
8
12
16
20
Tempo (s)
2016
Rafael Bravo
2017
Rafael Goularte
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
42 of 46
Robotic System for Power Line Insulator Maintenance
2008 - 2010
Mechatronics
Fluid Power
Robotics
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
43 of 46
Next Conferences on Fluid Power in Brazil
3rd Workshop on Innovative Engineering for Fluid Power
&
9th FPNI-ASME Ph.D. Symposium
2016, Florianópolis, SC, Brazil
 3rd WIEFP:
•
•
•
•
Organized by:
24-25 October
Invited speakers from industry and academy
Audience: Industry and academy professionals; Undergrad. and grad. students
 9th FPNI/ASME Ph.D. Symposium
•
•
•
•
•
Organized by:
26-28 October
Invited speakers from industry and academy
Paper presentations by Master’s and Ph.D. students
Audience: Graduate students, researchers, and professors
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
44 of 46
Outcome
Hydraulikdagarna 2015
Brazil: Fluid Power Opportunity
45 of 46
Hydraulikdagarna 2015
Linköping, March 16 – 17, 2015
Victor J. De Negri
victor.de.negri@ufsc.br
Federal University of Santa Catarina
Department of Mechanical Engineering
LASHIP