InP and Related Materials 2011 InGaAs/InP DHBTs demonstrating simultaneous ft/fmax ~ 460/850 GHz in a refractory emitter process Vibhor Jain, Evan Lobisser, Ashish Baraskar, Brian J Thibeault, Mark Rodwell ECE Department, University of California, Santa Barbara, CA 93106-9560 Miguel Urteaga Teledyne Scientific & Imaging, Thousand Oaks, CA 91360 D Loubychev, A Snyder, Y Wu, J M Fastenau, W K Liu IQE Inc., 119 Technology Drive, Bethlehem, PA 18015 vibhor@ece.ucsb.edu, 805-893-3273 1 Outline • Need for high speed HBTs • HBT Scaling Laws • Fabrication – Challenges – Process Development • DHBT – Epitaxial Design – Results • Summary 2 Why THz Transistors? Transistor Power Gain (dB) 40 Digital Logic for Optical fiber circuits 35 30 25 THz amplifiers for imaging, sensing, communications 20 15 10 5 0 9 10 10 10 11 10 Freq (Hz) 12 10 High gain at microwave frequencies precision analog design, high resolution ADC & DAC, high performance receivers 3 Bipolar transistor scaling laws 1 tr RC 2f f max f 8Rbb,eff Ccb ,eff We Tb Wbc Tc To double cutoff frequencies of a mesa HBT, must: Keep constant all resistances and currents Reduce all capacitances and transit delays by 2 b Tb2 2 Dn Tb vexit c Tc 2v sat Ccb Ac /Tc (emitter length Le) Epitaxial scaling I c,max veff Ae (Vcb bi ) / T Rex contact /Ae 2 c We Wbc contact Rbb sheet 12 Le 6 Le Acontacts Lateral scaling Ohmic contacts 4 Base Access Resistance f max f 8RbbCcb We Wgap contact We Wbc Rbb sh,e sh,bc sh,gap 12 Le 6 Le 2 Le Acontacts Wbc sh,g ap sh,e , sh,b c • Surface Depletion • Process Damage Need for very small Wgap Wgap • Small undercut in InP emitter • Self-aligned base contact 5 Base-Emitter Short Undercut in thick emitter semiconductor Helps in Self Aligned Base Liftoff InP Wet Etch Slow etch plane Fast etch plane For controlled semiconductor undercut Thin semiconductor To prevent base – emitter short Vertical emitter profile and line of sight metal deposition Shadowing effect due to high emitter aspect ratio 6 Composite Emitter Metal Stack W emitter TiW W Erik Lind TiW emitter Evan Lobisser • W/TiW metal stack • Low stress • Refractory metal emitters • Vertical dry etch profile 7 FIB/TEM by E Lobisser Vertical Emitter Base Metal SiNx TiW Vertical etch profile BCB 100nm W Low stress High emitter yield Scalable emitter process 8 FIB/TEM by E Lobisser Narrow Emitter Undercut Dual SiN sidewall Controlled InP undercut Mo contact InGaAs cap InP emitter 50nm Narrow BE gap 9 Process flow SiO2/Cr Mo SiN (SW) n+ InGaAs TiW W Mo emitter cap n InP emitter base N- collector sub collector InP substrate Mo contact to nInGaAs for emitter emitter cap emitter base emitter base W/TiW/SiO2/Cr dep SiO2/Cr removal SF6/Ar etch InGaAs Wet Etch SiNx Sidewall base Second SiNx Sidewall base Base Contact Lift-off InP Wet Etch Base and collector formed via lift off and wet etch BCB used to passivate and planarize devices Self-aligned process flow for DHBTs 10 Epitaxial Design Material Doping (cm-3) Description 10 In0.53Ga0.47As 81019 : Si Emitter Cap 20 InP 51019 : Si Emitter 15 InP 21018 : Si Emitter 30 InGaAs 9-51019 : C Base 13.5 In0.53Ga0.47 As 51016 : Si Setback 16.5 InGaAs / InAlAs 51016 : Si B-C Grade 3 InP 3.6 1018 : Si Pulse doping 67 InP 51016 : Si Collector 7.5 InP 11019 : Si Sub Collector 5 In0.53Ga0.47 As 41019 : Si Sub Collector 300 InP 21019 : Si Sub Collector Substrate SI : InP 1.5 1 0.5 Energy (eV) T(nm) 0 -0.5 -1 -1.5 Emitter Base -2 Collector -2.5 0 50 100 Distance (nm) 150 200 Vbe = 1 V, Vcb = 0.7 V, Je = 24 mA/mm2 Thin emitter semiconductor Enables wet etching 11 Results - DC Measurements e 2 J (mA/mm ) 30 P = 20mW/mm Common emitter I-V 2 25 P = 30mW/mm 20 Peak f /f 2 @Peak f,fmax max 15 I b,step Je = 19.4 mA/mm2 = 100 mA P = 32 mW/mm2 10 5 BV 0 0 1 2 V 4 10 5 Dashed: V I , I (A) 10 -3 β = 20 Base ρsh = 710 Ω/sq, ρc < 5 Ω·µm2 Ω·µm2 cb cb = 0.7V 25 I c = 0V 20 n = 1.17 10 15 c -5 n = 1.98 c b BVceo = 3.7 V @ Je = 10 kA/cm2 Collector ρsh = 15 Ω/sq, ρc = 22 Solid line: V -1 10 b 10 -7 10 -9 I b 5 Current Gain () ce 3 (V) 0 0 0.2 Gummel plot 0.4 0.6 V (V) be 0.8 1 12 1-67 GHz RF Data 35 MSG U 30 Gain (dB) 25 H f = 850 GHz max 21 20 Ic = 11.5 mA 15 Vce = 1.66 V f = 460 GHz 10 5 0 9 10 A = 0.22 x 2.7 mm Je = 19.4 mA/mm2 Vcb = 0.7 V 2 je 10 10 11 10 freq (Hz) 10 12 Single-pole fit to obtain cut-off frequencies 13 Parameter Extraction 500 V cb 400 9 = 0.7 V 8 cb cb (fF) =0V 200 V 7 cb 6 =0V V C f (GHz) V 300 cb = 0.3 V 5 V 100 4 0 cb 0 5 10 15 2 J (mA/mm ) 20 25 e 900 (GHz) max 3 0 5 = 0.5 V = 0.7 V 10 15 2 J (mA/mm ) 20 25 e V 800 f V cb cb = 0.7 V 700 V 600 cb Jkirk = 23 mA/mm2 (@Vcb = 0.7V) =0V 500 400 300 0 5 10 15 2 J (mA/mm ) e 20 25 14 S(1,1) Equivalent Circuit Ccb,x = 3.71 fF Rex < 4 Wmm2 Rcb = 34 kW Rbb = 30 W Ccb,i = 0.81 fF Rc = 4.7 W Base Col Rbe = 121 W S21/10 Ccg = 3.6 fF Cje + Cdiff = (7.4 + 47.6) fF S12x5 Rex = 6 W gmVbee-j 0.197Vbee(-j0.17ps) Emitter --- : Measured x : Simulated S11 S22 Hybrid- equivalent circuit from measured RF data 15 TEM – Wide base mesa High Ac / Ae ratio (>5) High Rex . Ccb delay Low f 0.2 mm 220 nm 16 Summary • Demonstrated DHBTs with peak f / fmax = 460/850 GHz • Small Wgap for reduced base access resistance High fmax • Narrow sidewalls, smaller base mesa and better base ohmics needed to enable higher bandwidth devices 17 Thank You Questions? This work was supported by the DARPA THETA program under HR0011-09-C-006. A portion of this work was done in the UCSB nanofabrication facility, part of NSF funded NNIN network and MRL Central Facilities supported by the MRSEC Program of the NSF under award No. MR05-20415 18