ISSCC 2003 Special Topic Session: Circuits in Emerging Technologies, February 9, San Francisco Indium Phosphide Bipolar Integrated Circuits: 40 GHz and beyond Mark Rodwell University of California, Santa Barbara rodwell@ece.ucsb.edu 805-893-3244, 805-893-3262 fax Applications of InP HBTs Optical Fiber Transceivers 40 Gb/s: InP and SiGe HBT both feasible ICs now available; market has vanished 80 & 160 Gb/s may come in time within feasibility for scaled InP HBT world may not need capacity for some time WDM might be better use of fiber bandwidth 1 mmWave Transmission 1 km Sea level 65-80 GHz, 120-160 GHz, 220-300 GHz Links Low atmospheric attenuation (weather permitting). High antenna gains (short wavelengths). 10 Gb/s transmission over 500 meters with 20 cm antennas needs 4 mW transmitter power 59-64 GHz LANs: short range, wideband, broadcast Log Transmission 0.1 0.01 1E-3 1E-4 1E-5 1E-6 0.0 Mixed-Signal ICs for Military Radar/Comms direct digital frequency synthesis, ADCs, DACs high resolution at very high bandwidths sought 0.2 0.4 0.6 Frequency, THz 0.8 1.0 Motivation for InP HBTs Parameter InP/InGaAs collector electron velocity 3E7 cm/s base electron diffusivity 40 cm2/s base sheet resistivity 500 Ohm comparable breakdown fields Si/SiGe 1E7 cm/s ~2-4 cm2/s 5000 Ohm benefit (simplified) lower tc , higher J lower tb lower Rbb Consequences, if comparable scaling & parasitic reduction: ~3:1 higher bandwidth at a given scaling generation ~3:1 higher breakdown at a given bandwidth Problem for InP: SiGe has much better scaling & parasitic reduction Technology comparison today: Production SiGe and InP have comparable speed SiGe has much higher integration scales Production 1 mm InP: low NRE, fast design cycle for SSI/MSI ICs to ~90 GHz (cost includes design time as well as $/mm2 Present efforts in InP research community Development of low-parasitic, highly-scaled, high-yield fabrication processes InP HBT fabrication processes today Mesa processes with self-aligned base contacts: Research labs Moderately low yield → 1000 HBTs/IC 300 GHz ft, 400 GHz fmax , 7 V BVCEO, 100 GHz clock ~ 0.5 mm emitter width Mesa processes with non-self-aligned base contacts: Production in GaAs HBT foundries (cell phone power amps) Somewhat better yield → 3000 HBTs/IC (?) 150 GHz ft, 180 GHz fmax , 7 V BVCEO, 70-90 GHz clock 0.8 mm emitter width, 1.0 $/mm2 Exotic research processes for reduced Ccb: 1) transferred-substrate, 2) strongly undercut collector mesa technology demonstrations, not IC technologies Present research processes in InP community: early development phases combine InP materials advantages with SiGe-like processes junction regrowth, dielectric sidewalls, trenches, pedestal implants… …more detail in later slides Scaling Required transistor design changes required to double transistor bandwidth key device parameter required change collector depletion layer thickness decrease 2:1 base thickness decrease 0.707:1 emitter junction width decrease 4:1 collector junction width decrease 4:1 emitter resistance per unit emitter area decrease 4:1 current density increase 4:1 base contact resistivity (if contacts lie above collector junction) decrease 4:1 base contact resistivity (if contacts do not lie above collector junction) unchanged (C ’s, t ’s, I/C ’s all reduced 2:1) WE WEB LE emitter base x …easily derived by basic geometric calculations base collector WC WBC Parasitic Reduction At a given scaling generation, intelligent choice of device geometry reduces extrinsic parasitics wide emitter contact: low resistance narrow emitter junction: scaling (low Rbb/Ae) thick extrinsic base : low resistance thin intrinsic base: low transit time wide base contacts: low resistance narrow collector junction: low capacitance P base SiO2 N- N+ subcollector Much more fully developed in Si… SiO2 Electronics for GigaHertz Communication Optical Transmitters / Receivers are Mixed-Signal ICs Wideband Optical Transceiver address detect O/E, E/O interfaces buffer A DMUX D PLL Switch route clock MUX Wideband mm-Wave Transceiver TIA: small-signal mm-wave interfaces LIA: often limiting A D Rc Rc PLL I Q power amplifier Q1 DMUX D Rf Q2 DMUX I Q A Rf Q2 I2 I2 I1 I Q Q1 electronic MUX/CMU & DMUX/CDR: or optical mostly digital D A I MUX Switches: network protocols, digital control, fast ICs, optical, electronic switches I1 D A Q Small-signal cutoff frequencies (ft , fmax) are ~ predictive of analog speed Limiting and digital speed much more strongly determined by (I/C) ratios InP HBT has been well-optimized for ft & fmax, less well for digital speed How do we improve gate delay ? Gate Delay Determined by : Depletion capacitanc e charging through the logic swing VLOGIC Ccb Cbe,depletion IC Depletion capacitanc e charging through the base resistance Rbb Ccb Cbe,depletion Supplying base collector stored charge through the base resistance IC Rbb t b t c VLOGIC The logic swing must be at least kT VLOGIC 6 Rex I c q out out in in clock clock clock clock Delay not well correlated with ft . VLOGIC I C Ccb Cbe,depl is 60% - 80% of total. High I C / Ccb is a key HBT design objective. Acollector TC Aemitter 2veffective Rex must be very low for low Vlogic at high J e Ccb VLOGIC VLOGIC IC 2VCE ,min InP logic barely faster tha n SiGe : need to design for clock speed, not ft & f max Why isn't base+collector transit time so important ? Diffusion capacitanc e : Q base (t b t c )I C (t b t c ) Vout(t) Vout Vin t (t b t c ) I C Vbe kT / q ...active only over kT / q voltage swing. Under Large - Signal Operation : Q base (t b t c ) I C t Vin(t) diffusion + depletion capacitance only depletion capacitance dI C Vbe dVbe (t b t c ) I dc V LOGIC VLOGIC Large - signal diffusion capacitanc e reduced by ratio of VLOGIC kT / q , which is ~ 10 : 1 Depletion capacitances present over full voltage swing, no large-signal reduction Scaling Laws, Collector Current Density, Ccb charging time Collector Field Collapse (Kirk Effect) Vcb ( J / vsat qN d )(Tc2 / 2 ) base emitter sub collector collector Collector Depletion Layer Collapse Vcb,min (qN d )(Tc2 / 2 ) base emitter sub collector collector J max 2vsat (Vcb Vcb,min 2 ) / Tc2 Note that Vbe , hence (Vcb ) Vce Ccb VLOGIC / I C Acollector Tc VLOGIC VLOGIC Acollector TC IC VCE VCE ,min Aemitter 2vsat Collector capacitance charging time is reduced by thinning the collector while increasing current Challenges with Scaling: Collector-base scaling Mesa HBT: collector under base Ohmics. Base Ohmics must be one transfer length → sets minimum size for collector Solution: reduce base contact resistivity → narrower base contacts allowed Solution: decouple base & collector dimensions e.g. buried SiO2 in junction (SiGe) Emitter Ohmic Resistivity: must improve in proportion to square of speed improvements Current Density: self-heating, current-induced dopant migration, dark-line defect formation Loss of breakdown avalanche Vbr never less than collector bandgap (1.12 V for Si, 1.4 V for InP) ….sufficient for logic, insufficient for power Yield submicron InP processes have progressively decreasing yield Technology Roadmaps for 40 / 80 / 160 Gb/s Parameter Mesa HBT Generation 1 62 GHz Mesa HBT Generation 2 125 GHz Mesa HBT Generation 3 237 GHz Emitter Junction Width Parasitic Resistivity 1 mm 50 -mm2 0.8 mm 20 -mm2 0.2 mm 5 -mm2 Base Thickness Doping Sheet resistance Contact resistance 400Å 5 1019 /cm2 750 150 -mm2 300Å 7 1019 /cm2 700 20 -mm2 250Å 1020 /cm2 700 10 -mm2 Collector Width Collector Thickness Current Density Acollector/Aemitter 3 mm 3000 Å 1 mA/mm2 4.55 1.6 mm 2000 Å 2.3 mA/mm2 2.6 mm 1000 Å 9.3 mA/mm2 2.6 ft 170 260 500 f max 170 440 700 C cb / I c 1.7 ps/V 0.63 ps/V 0.31 ps/V C cb Vlogic / I c 0.5 ps 0.19 ps 0.093 ps Rbb /(Vlogic / I c ) 0.8 0.65 0.52 C je (Vlogic / I C ) 1.7 ps 0.72 ps 0.18 ps Rex /(Vlogic / I c ) 0.1 0.15 0.15 Simulated MS-DFF speed (no interconnects) M Dahlstrom (UCSB/ONR), Amy Liu (IQE) InP-collector DHBTs: Self-Aligned Mesa Structure 0.7 um base contact width 200 nm InP collector, 30 nm InGaAs base 8(1019) /cm3 base doping 0.3 um base contact width 1 mm base contacts, 0.5 mm x 7.5 mm emitter junction 0.7 mm emitter contact emitter junction area: 0.44 mm x 7.4 mm Collector I step = 50 uA / Emitter Ratio: 2.0 um / 0.5 um, 1.2 um / 0.5 um B 30 5 3 2.5 4 Vbr,ceo=7 V 2 U 1 0.5 0 2 0 1 2 3 4 5 6 7 Gains (dB) C I (mA) 1.5 3 Vce=1.7 V J=3.7E5 A/cm2 25 20 15 f =282 GHz 8 t 10 f H 21 >400 GHz max 1 5 0 0 0.5 1 1.5 V (V) CE 2 2.5 3 0 10 10 11 10 Frequency (Hz) 10 12 UCSB/ONR: Miguel Urteaga Submicron InAlAs/InGaAs HBTs: High power gains at very high frequencies 40 transferred-substrate device 6-40, 75-110, 140-220 GHz U 30 unbounded U Gains, dB S22 20 MSG 10 h V ce 0 S11 freq (6.000GHz to 40.00GHz) freq (75.00GHz to 110.0GHz) freq (140.0GHz to 220.0GHz) 21 S21 = 1.1 V, I =5 mA S12*25 c 0.3 mm x 18 mm emitter, 0.7 mm x 18.6 mm collector 10 10 11 10 12 -6 -4 -2 0 2 4 10 Frequency, Hz Gains are high at 220 GHz, but fmax can’t be extrapolated freq (6.000GHz to 40.00GHz) freq (75.00GHz to 110.0GHz) freq (140.0GHz to 220.0GHz) 6 UCSB/ONR: S. Lee InP-Collector Double Heterojunction Bipolar Transistors 2 40 I step = 20 mA fmax = 460 GHz ft = 139 GHz b Gains (dB) IC (mA) 30 1 VBR,CEO = 8 V @ JE =5*104 A/cm2 2 4 VCE (V) 6 20 343 395 10 0 0 U 8 h21 139 462 0 1 10 100 1000 Frequency (GHz) 0.5 mm x 8 mm emitter (mask) 0.4 mm x 7.5 mm emitter (junction) 1.0 mm x 8.75 mm collector 3000 Å collector drift region transferred-substrate process UCSB/ARO: Y. Wei Large-Area (High Current) DHBTs for mm-Wave Power 8-finger device: 1 x 16 mm emitter, 2 x 20 mm collector 140 2 A =128>um VBR,CBO 7V E 120 14 12 10 80 Ic, m A Ic, mA 100 60 8 6 4 40 2 0 -1 20 0 1 2 3 4 5 6 7 Vcb, V 0 0 2 4 30 U, MSG/MAG, dB Key challenges with high-current HBTs: - thermal stability (ballasting) - minimal base feed metal parasitic resistance - reliable electromagnetic models of feed networks 8 10 AE=128um2 25 IC=100mA 20 15 6 Vcb, V Vcb=2.9V MSG/MAG U 10 5 0 0 10 fmax=330 GHz 10 1 10 2 Frequency, GHz 10 3 UCSB/ONR: Young-Min Kim InP/InGaAs/InP Metamorphic DHBTs on GaAs substrates 14 12 3 10 5 2 10 5 1 10 5 8 6 4 2 C 5 J (A/cm ) I (mA) 10 4 10 2 0 0 0 1 2 3 V CE 4 5 6 (V) 35 U 30 h Gains (dB) 25 Comparable performance to lattice-matched of similar design. 21 20 15 f, f t max = 200 GHz Potential for SSI/MSI InP HBTs in cheap GaAs HBT foundry processes. 10 5 0 1 10 100 Frequency (GHz) 1000 UCSB/ONR: Miguel Urteaga 174 GHz, 6.3 dB, Single-Transistor Amplifier 10 S21 S11 S22 50 0.2pF 5 80 1.2ps 30 0.2ps 80 1.2ps 50 30 1.2ps 0 50 0.6ps dB IN OUT -5 -10 -15 -20 140 150 160 170 180 Freq. (GHz) 0.3 um transferred-substrate HBT 190 200 210 220 UCSB/ONR: Miguel Urteaga Multi-Stage 140-220 GHz Amplifiers 20 S21 S11 S22 Three-stage amplifier designs: 10 0 dB 12.0 dB gain at 170 GHz 8.5 dB gain at 195 GHz Cascaded 50 stages with interstage blocking capacitors -10 -20 -30 140 150 160 170 180 190 200 210 220 frequency (GHz) 20 S21 S11 S22 10 dB 0 -10 -20 Cell Dimensions: 1.6 mm x 0.59 mm 0.3 um transferred-substrate HBT -30 140 150 160 170 180 190 frequency (GHz) 200 210 220 UCSB/ARO: Y. Wei 75 GHz, 80 mW Power Amplifier 20 10 P out 15 CSiN=44fF 0.15 pS 42 CSiN=15fF 2.6 pS 17 Gain 6 10 out 0.31 pS 17 CSiN=92fF 0.38 pS 50 0.58 pS 37 CSiN=15fF 4 P CSiN=44fF 5 Gain (dB) PAE (%) 2.3 pS 42 0.58 pS 37 (dBm) 0.38 pS 50 CSiN=92fF 8 2 PAE 0 -5 0 5 10 P (dBm) 0 15 in 0.4 0.9 mm die, AE = 16 x (1mm x 16 mm) = 256 mm2 transferred-substrate process Bias: Ic=130 mA, Vce=4.5 V 250-500 mW is feasible; UCSB designs are constrained by yield difficulties with large # of fingers UCSB/ONR: PK Sundararajan 87 GHz HBT static frequency divider InAlAs /InGaAs/InP MESA DHBT 400 Å base, 2000 Å collector, 9 V BVCEO 200 GHz ft, 180 GHz fmax 2.5 x 105 A/cm2 operation 87 GHz input, 43.5 GHz output -0.06 -0.08 V out (Volts) -0.1 -0.12 -0.14 -0.16 -0.18 -0.2 22 22.02 22.04 22.06 22.08 time (nsec) 22.1 22.12 22.14 InPhi slides InPhi slides OC-768 Linear Components Transimpedance Amplifier 26 dB Limiting Amplifier Transimpedance (dB ohms) (single-ended) Vetury, Pullela, Rodwelll curves with, without PIN parasitics Jaganathan & Pullela 43 Gb/s Frequency (GHz) -7.8 dBm sensitivity @ 10-12 BER (231-1) PRBS Design Challenges: Gain flatness Peaking due to interconnect inductance, gm element phase shift, Ccb variation, photodiode parasitics, single-ended / differential converter. K. Krishnamurti et al OC-768 Modulator Driver Vcc DOUTP Vxpp DINP cell-1 DINN TAS TIS TAS cell-n cell-10 DA Vxpn Vcc 30 dB gain, 40 GHz bandwidth, >10 dB S11 & S22 8 ps rise/fall (20-80%) , ~0.9 ps RMS jitter 3 Vpp single ended output, 6 V differential DOUTN Design Issues: Gain flatness Distributed line losses, current handling & loaded Z0 Complexity of transmission-line layout Associated low-frequency droop Emitter follower negative resistance → peaking Efficacy of bypass capacitances Common-mode traveling-wave instability 4:1 Multiplexer / CMU OC-768 Digital Components DI0 4:1 MUX FF Amp DO Buf ClkOut DI3 Timing Control Lock Detect LockDet PFDO 1:4 Demultiplexer / CDR Vcon (recovered 10 Gb/s data) OFFSET SENSE Output 5 GHz clock Limiting amplifier Differential Data Inputs 1:2 DEMUX +P.D DP 2:4 DEMUX DN 10 Gb/s Differential Data outputs 4 x 10 Gb/s 50 AGND Timing Timing Control Sel 622M hz PI Filter C1 PFD VEE VCO 47 Gb/s VCO PFD DCKI Disable Lock Detect VEEA Ref Clk inputs (622M Hz) Lock_Ref Lock Detect Very strong features of SiGe-bipolar transistors High current density 10 mA/mm2 T-shaped polysilicon emitter 0.25 mm junction wide contact low resistance, high yield Thin intrinsic base: low tb Thick extrinsic base: low Rbb Low Ccb collector junction collector pedestal CVD/CMP SiO2 planarization regrown poly extrinsic base High-yield, planar processing high levels of integration LSI and VLSI capabilities SiGe clock rates up to 65 GHz Much more complex ICs than feasible in InP HBT InP HBT must reach higher integration scales or will cease to compete Submicron InP HBT Development: Research Planar HBT: Dielectric Sidewall Process sputter & dry-etched W emitter contact, dry-etched emitter emitter-base separation by dielectric sidewall Objective: speed extrinsic parasitic reduction deep submicron scaling near-planar base mesa etched only to collector Objective: yield planar process eliminate liftoff eliminate undercut etches Target Applications: High speed (>100 GHz) digital & mixed signal. 160 Gb/s optical fiber transmission Similar research efforts Rockwell/GCS/UCSB Vitesse. Lucent. TRW. HRL Labs. base contact width defined by dielecric sidewall implant or trench isolation -eliminates mesas N- collector N+ subcollector S.I. substrate Double-poly (SiGe-like) HBT emitter contact regrown emitter * Si N 3 4 base contact regrown extrinsic base* collector contact Si N 3 4 N+ subcollector S.I. substrate intrinsic base* N- collector InP HBTs InP has better electron transport than SiGe → faster if comparable-quality fabrication processes are employed. Adaptation of 1-mm GaAs (cell phone) HBT foundry process to InP → Inexpensive, low NRE, low mask cost, fast design cycle Good process for SSI/MSI optical fiber and mm-wave ICs Not good for larger-scale digital / mixed-signal ICs Conventional but more highly scaled InP HBT processes → millimeter-wave power to 200 GHz, perhaps beyond. Future markets ? Present efforts in InP research community low-parasitic, highly-scaled, high-yield fabrication processes → 3:1 higher bandwidth at a given scaling generation → 3:1 higher breakdown at a given bandwidth Substantial risk of failure, substantial benefit if successful.