InAlAs/InGaAs/InP DHBTs with Polycrystalline InAs Extrinsic Emitter Regrowth D. Scott, H. Xing, S. Krishnan, M. Urteaga, N. Parthasarathy and M. Rodwell University of California, Santa Barbara dennis@umail.ucsb.edu 805-893-8044, 805-893-3262 fax Advantages of InP vs. SiGe HBTs InP HBT Material Properties: Si/SiGe HBT Material Properties: • Available lattice-matched materials allows for emitter bandgap wider than base, allowing for higher base doping and lower base sheet resistance • Allowable lattice mismatch limits Ge:Si alloy ratio resulting in smaller emitter-base bandgap difference and higher base sheet resistance • Electron velocities reported as high as 4107 cm/s • 4:1 lower electron velocity is seen in silicon InP HBT Processing Technology : Si/SiGe Processing Technology : • High topography mesa structure allows for small-scale integration • Planar process using silicon CMOS technology allows for VLSI • Base-emitter junctions defined by etching and depositing a self-aligned base metal results in low yield and limits emitter scaling • Self-aligned base-emitter junctions are diffused, extrinsic base and emitter wider than the active junction allows for high degree of scaling Evolution Cbc Reduction in III-V HBTs Emitter Emitter Collector Base Collector Base Subcollector Subcollector S.I. Substrate S.I. Substrate Mesa HBT Cbc Reduction HBT Emitter Emitter Base Collector Subcollector Collector S.I. Substrate Transferred Substrate HBT Highly Scaled HBT UCSB Highly Scaled HBT UCSB has demonstrated laterally scaled HBTs with emitters written by e-beam lithography. These HBTs show problems with: • High emitter resistance, Rex • Low yield These devices demonstrated lower than predicted values of f despite aggressive thinning of the epitaxial layers. 1 / 2 f base collector RexCcb kT / qI e C je Ccb Si/SiGe HBT Process Advantages •Highly scaled • very narrow active junction areas • very low device parasitics • high speed • Low emitter resistance using wide n+ polysilicon contact • Low base resistance using large extrinsic polysilicon contact • High-yield, planar processing • high levels of integration Published Si/SiGe HBT f as high as 210 GHz InP-based HBT f as high as 341 GHz • LSI and VLSI capabilities Polycrystalline n+ InAs Polycrystalline InAs grown on SiNx Hall measurements as high as: Poly InAs:Si Doping vs. Temp 01/28/2002 • Doping = 1.3 1019 cm-3, Mobility = 620 cm2/V•s Doping y = 1.13477e+05 * e^(3.35301e-02x) R= 9.99672e-01 2.2 10 19 2 10 19 1.8 10 19 1.6 10 19 1.4 10 19 1.2 10 19 1 10 19 8 10 18 6 10 18 • Results in doping-mobility product of 81021 (V •s •cm)-1 Compare these numbers to InGaAs lattice matched to InP: • Doping = 1.0 1019 cm-3, Mobility = 2200 cm2/V•s 945 950 955 960 965 Temp 970 975 980 985 • Results in doping-mobility product of 221021 (V •s •cm)-1 Polycrystalline InAs has potential as an extrinsic emitter contact! Base-Collector Template for Regrown Emitter HBT Base-collector template as-grown Base-collector template prior to regrowth Regrown Emitter Fabrication Process Regrowth Emitter/cap etch Base/collector etch Metalization Large-area Small-emitter HBTs First Attempt Results First Attempt Regrown Emitter HBT Common Emitter Curves, Ib = 500 uA, 6 steps -3 6 10 Regrown area -3 5 10 -3 Ic (A) 4 10 -3 3 10 -3 2 10 -3 1 10 SiNx 0 10 0 0 0.5 1 1.5 Vce (V) Regrown area very rough Transistor action!! 2 Growth and Process Improvements Regrown area SiNx First attempt at the baseemitter junction without RHEED or pyrometer Regrown area SiNx Second attempt with improved pre-regrowth processing and RHEED/pyrometer features added to the wafer Growth and Process Improvements First attempt at the baseemitter junction without RHEED or pyrometer Second attempt with improved pre-regrowth processing and RHEED/pyrometer features added to the wafer Base-emitter Regrowth SEM Detail Base-emitter Regrowth SEM 2 μm emitter regrowth 30K magnification 1 μm emitter regrowth 55K magnification Second Attempt DC Results Regrown Common-Emitter Curves A = 0.8 x 15 um 2 I = 100uA/step 10 10 0 8.0 10 0 6.0 10 0 4.0 10 0 2.0 10 0 0.0 10 0 b c I (mA) E 0 0.5 1 1.5 2 V ce 2.5 3 (V) Common-emitter gain, β > 15 3.5 4 Unintended InAlAs Layer (>50Å) • wide-bandgap layer acts as a current block from emitter to base • reduces common-emitter gain • may account for the dip in common-emitter curves Base-emitter Current Leakage 2 2 Gummel for 1x15 um Emitter Regrown Base-Emitter Diode for 1x15 um Emitter 2 -2 10 1.0 10 Ic 1 10 Tight Alignment -3 8.0 10 Less Tight Alignment 0 10 10-1 Ic, Ib (mA) Ib (amps) -3 6.0 10 -3 4.0 10 Ib 10-2 10-3 10-4 -3 2.0 10 -5 10 -6 0 0.0 10 10 0 0.5 1 1.5 2 0 0.2 0.4 0.6 0.8 1 1.2 Vbe (volts) Vbe (volts) Evidence of resistance seen in the base-emitter diode Evidence of base-emitter leakage seen in Gummel Third Attempt DC Results 2 Gummel for 1x15 um Emitter 2 10 101 100 2 E 1.0 10 Ib, Ic (mA) Regrown Common-Emitter Curves A = 0.8 x 15 um I = 100uA/step b 1 0 6.0 10 0 10 -1 10 -2 10 -3 10 -4 Ib I (mA) 8.0 10 Ic 0 0.2 0.4 0.6 0.8 1 1.2 c Vbe (volts) 4.0 10 0 2 1x15 um Base-Emitter Diode -3 10 10 2.0 10 0 -3 8 10 0 -3 6 10 0 1 2 V 3 ce 4 (V) IE (A) 0.0 10 -3 4 10 -3 2 10 Common-emitter gain, β > 20 0 10 0 -1 -0.5 0 V BE (V) 0.5 1 Base-collector Grade Design Error InP collector InGaAs base Base-collector band diagram with the incorrect base-collector grade. This mistake may account for the oscillations seen in the HBT I-V curve. InP collector InGaAs base Base-collector band diagram with the corrected base-collector grade. A thin, heavily-doped layer was inserted between the grade and collector to pull the conduction band down at the grade-collector junction. Regrowth with Buried Base Contact InP HBTs with polycrystalline InAs extrinsic emitter regrowth Objective: • Emulate high-yield 0.2 um SiGe emitter process • Polycrystalline extrinsic emitter wide contact for low resistance Future Work: • RF devices need to be designed and demonstrated • GaAsSb based DHBTs should be demonstrated • Higher scaling in the regrown emitters needs to be examined Growth Related Work: • A low-resistance p-type polycrystalline contact needs to be verified • Regrowth of the base will need to be explored to obtain a fully planar HBT completely analogous to the Si/SiGe HBT InP HBTs with polycrystalline InAs extrinsic emitter regrowth Objective: Emulate high-yield 0.2 um SiGe emitter process Polycrystalline extrinsic emitter wide contact for low resistance Future Work (short-term): Improve DC characteristics. Improve base capping layer to lower extrinsic base resistance GaAsSb base layers for higher carbon incorporation Deep submicron scaling of regrown emitter. RF device demonstration Future work (long-term): full SiGe-like process flow for submicron InP HBT regrown emitter, regrown extrinsic base over buried dielectric spacer for Ccb reduction Future Work DC Device Work: • DC characteristics should be demonstrated without the design errors • Improvements will be made to the base capping layer to lower extrinsic base resistance • GaAsSb based DHBTs should be demonstrated • Higher scaling in the regrown emitters needs to be examined RF Device Work: • RF devices need to be designed and demonstrated Growth Related Work: • A low-resistance p-type polycrystalline contact needs to be verified • Regrowth of the base will need to be explored to obtain a fully planar HBT completely analogous to the Si/SiGe HBT