Process Planning is the Key to the design and Manufacturing of all
Products.
DESIGNING AND BUILDING A
PROJECT
DESIGNING AND BUILDING A
PROJECT
From Basic Scroll Work!
DESIGNING AND BUILDING A
PROJECT
 Maybe a BBQ!
DESIGNING AND BUILDING A
PROJECT
 Maybe it is an entire
set of Hog Pens?
 All Project REQUIRE
project planning
DESIGNING AND BUILDING A
PROJECT
 Idea-What is your end Goal
 Sketch- Draw it out!
 Measurements- Always Need
Measurements!
 Material list- What is the end product Made
of ??
 Cutting, drilling, part
preparation.
 Layout- Drawing it out full size! Marking Cuts,
holes to be drilled, ect…
 Assembly- Putting it together!!
DESIGNING AND BUILDING A
PROJECT
 Parts List- What are the
Parts to be made or Purchased?
 How will it be
assembled? Will it be
welded, bolted, riveted, glued,
or???
 How will it be
finished? (what will it look
like) Painted, Powder-coated,
bare-metal finish, oil rubbed,
ect…
DESIGNING AND BUILDING A
PROJECT
 Where do I start?
 What do I Know how
to do?
 Don’t fool yourself
into a big project.
 Be reasonable!
 Know the
Limitations
DESIGNING AND BUILDING A
PROJECT
 Resources for Projects
 Pictures
 Tools
 Sketches
 Idea exchange
DESIGNING AND BUILDING A
PROJECT
 What does this Project Cost??
 Get Quotes for Materials
 Get Quotes for Cost of Parts.
 Cost of Consumables?
 Sandpaper, paint, grinding stones,
 Welding Wire, Welding Gas, electricity!!
DESIGNING AND BUILDING A
PROJECT
Tools
•What will you need for
this project.
• What do you have Vs. What you
Need?
DESIGNING AND BUILDING A
PROJECT
 Cutting the Material?
 Band Saw
 Cold Saw
 Shear?
 Do you need to?
 Drill Holes
 Pre-finish the material
 (material Prep)
DESIGNING AND BUILDING A
PROJECT
 How will you assemble this Project?
 Weld It
 Bolt it.
 Rivet it.
 Glue
 Duct Tape
DESIGNING AND BUILDING A
PROJECT
What about Parts?
•Nuts & Bolts
•Sand Paper
•Grinding disc
•Paint/coatings
•Hardware
DESIGNING AND BUILDING A
PROJECT
 Assembly?
 How will this fit
Together?

Welding?
 Which process?
 Using Nuts & Bolts?
 What About Rivets?
 Well what kind of Rivets
 What about all 3 ways?
DESIGNING AND BUILDING A
PROJECT
 First create an idea book
 Then take pictures of things you like
 Or go on the website to get ideas
 Once you have the idea go and start with
Step #1
STEP #1: DRAWINGS
 Make a 3 view drawing and add the
measurements to it
 Have it checked
 Make a three view drawing complete with
measurements
 Have it checked
STEP #2:MAKE A MATERIAL LIST
 Using your sketch as
a guide you will need
to determine what
materials you will
need for your project.
 List those small needs
or Ideas?
Step #3: Tools and Equipment
 What are the tools
that Are needed
 What equipment do
you need to
complete this
project.
Step#4: Process steps
 Develop a set of steps that must be
followed to complete the project.
 What Must be done (in order?)
 Be detailed. Think through what needs
to be done
 Don’t assume. Not every one knows
how everything is performed.
 Details, Details, Details.
STEP #5: LAYOUT AND CUTTING
 Obtain the Raw materials
 Cut them to correct sizes
 Layout and identify the




pieces
Assemble them (pre-fit)
Have it checked
Disassemble
Do finish work (sanding,
grinding, also called
Material Prep)
Step #6: Pre-Assembly
 Pre-Assemble the
Parts To make sure
they Fit Correctly
 Make Adjustments.
STEP #7:
FINISHING
 Assemble the Project
 How is the Project
Finished
 Grinding
 Buffing
 Painting
 Sanding
 Polishing
DESIGNING AND BUILDING A
PROJECT
 #1- Drawings or Sketch
 #2-
Material List/Parts
 #3-
Process Steps
List.
 #4-
Cut the parts
(material prep)
 - Layout the Parts
 #6 #7-
Assemble
Finish
ASSIGNMENT
 We Will Start with #1 (10 points
 Draw the project: Be as detailed as you can.
 Make a Materials List. (10 points)
 List all of the parts or componants
 Make a Part List. (10 points)
 Equipment/tool list (10 points
 Process Steps (60 points)
 Develop Each Task that a technician Must perform to
complete the Project. Put them in sequential order.
Assignment
 To Manufacture:
 A Sandwich!
Teams of 2.
Random drawing to determine
groups
Project Requirements
Parts:
 2 Slices of Bread (required)
 2 Slices of Turkey or Ham (required)
 Must use One Condiment
 Mustard, Mayonnaise, ect..
Project Requirements:
 Must also Include One of the Following Cheese
 Lettuce
 Tomato
Project Requirments
 The Group will be Graded on How well their
project is Put together.
 If during the assembly there is a process
skipped the project is stopped.
 If the group is successful Both will be able to
Enjoy.
Project Requirements
 Team Work Is Key
 Think through the entire Project
 Don’t assume.
 What are the Detailes?
 Step By Step Process
Project requirements
 This Will be “Manufactured” During Class
 Plates are required to be used
 Napkins will be available
 Personal Protective Equipment Must Be used
 Food Prep Gloves
Project Requirements
 Must Include Cleanup Directions.
 And Most Important- Don’t forget to include
eating the sandwich and duplication of the
project if the group is successful.
The end