vi TABLE OF CONTENTS CHAPTER TITLE PAGE SUPERVISOR’S APPROVAL THESIS TITLE i DECLARATION ii ACKNOWLEDGEMENT iii ABSTRACT iv ABSTRAK v TABLE OF CONTENTS vi LIST OF TABLES xii LIST OF FIGURES xv LIST OF ABBREVIATIONS xx LIST OF APPENDICES CHAPTER 1 xxiii INTRODUCTION 1.1 Bioremediation of Textile Wastewater Using Biofilm 1 1.2 Objective of This Research and Thesis Outline 2 CHAPTER 2 2.1 LITERATURE REVIEW Introduction to Biofilms 5 2.1.1 Overview of Biofilm Characteristics 5 2.1.2 Physical and Chemical Characteristics of Biofilms 6 vii 2.2 2.3 2.4 2.1.3 Extracellular Polymers Substances (EPS) in Biofilms 7 2.1.4 Bacterial Cell Interactions 8 Bacterial Biofilm Development Process in Textile Wastewater 11 2.2.1 Growth Kinetics of a Mixed Biofilm in Textile Wastewater 11 2.2.2 Net Biofilm Accumulation in Wastewater 12 16 S rRNA Analysis for Identification of Bacteria 15 2.3.1 Analysis of rRNA Molecules 15 2.3.2 16S rRNA Analyses for Gram-negative Bacteria 17 Bacterial Phylogenetic Relationship 18 2.4.1 Measurement of Bacterial Phylogenetic 18 Relationship 2.4.2 2.5 2.6 Meaningful Taxonomy in Bacteria Using rRNA 20 Originality of Colour in Textile Industry Wastewater 21 2.5.1 Basis of Colour Formation in Textile Wastewater 21 2.5.2 Classification of Most Commonly Used Dyes in Textile Industry 23 2.5.2.1 Reactive Dye 23 2.5.2.2 Azo Dyes 24 2.5.2.3 Metal Complex Dyes 26 Heavy Metals Removal from Wastewater 27 2.6.1 Mechanisms of Biosorption and Bioaccumulation in 27 Low Metal Contaminated Wastewater 2.6.2 The Role of Heavy Metals and Their Detoxification in 29 Bacterial Cells 2.7 Evidence of Biofilm Formation during Bioaccumulation of Heavy 35 Metals in Textile Wastewater 2.8 Biological Approach in Textile Wastewater Treatment 36 viii CHAPTER 3 ISOLATION, SCREENING AND PAGE IDENTIFICATION OF BACTERIAL FORMING BIOFILM 3.1 Introduction 38 3.2 Materials and Method 38 3.2.1 Samples of Textile Wastewater and Biofilm Collection 38 3.2.2 Isolation of Bacteria from Samples of Wastewater and Biofilm 39 3.2.3 Morphology and Biochemical Characterisation of Bacteria 40 3.2.4 Screening of Bacteria 40 3.2.4.1 Screening of Bacteria for Decolourisation 40 3.2.4.1 Screening for Heavy Metals Tolerance 41 3.2.5 Identification of Selected Bacteria Using 16S rRNA Analysis 42 3.2.5.1 Genomic DNA Isolation from Selected Bacteria 42 3.2.5.2 Agarose Gel Electrophoresis 42 3.2.5.3 Polymerase Chain Reaction (PCR) Procedure 43 3.2.5.4 Purification of PCR Product 44 3.2.5.5 Sequencing of the 16S rRNA Gene 45 3.2.5.6 Analyses 16S rRNA Gene and Phylogenetic Tree 45 Construction 3.3 Results and Discussion 45 3.3.1 Isolation of Bacteria from Wastewater and Biofilm Formed 45 in Textile Treatment Pond 3.3.2 Characterization of The Pure Isolates in Chemically Defined 49 Medium (CDM) 3.3.3 Screening Study on Colour Removal of Real Wastewater by 50 Pure Isolates 3.3.4 Screening Study on Decolourisation of Reactive Dye 54 3.3.5 Screening Study on Heavy Metals Tolerance by Selected Isolates 56 3.3.6 16S rRNA Identification of Selected Bacteria 64 3.3.6.1 DNA Extraction of Genomic Interest Isolates 64 3.3.6.2 Polymerase Chain Reaction (PCR) 66 3.3.6.3 Purification of PCR Product 67 3.3.6.4 Sequencing of the 16S rRNA Gene 68 ix 3.3.6.5 Bacterial Phylogeny Revealed by Sequence 69 Analyses of Gene Coding 16S rRNA 3.4 Concluding Remarks CHAPTER 4 OPTIMIZATION AND KINETIC EVALUATION PAGE OF FSTW DECOLOURISATION USING 71 EXOGENOUS BIOFILM 4.1 Introduction 72 4.2 Materials and Method 73 4.2.1 Microorganisms 73 4.2.2 Medium Preparation 73 4.2.3 Support Matrix for Immobilization 74 4.2.4 Experimental Approach in Optimization and Kinetic Study 74 4.2.4.1 Experimental Design 74 4.2.4.2 Chemical Analysis on Colour Removal and 76 Kinetic Study on Batch Growth 4.3 Results and Discussion 77 4.3.1 Effect of pH 77 4.3.2 Effect of Inoculum Size 78 4.3.3 Effect of Temperature 79 4.3.4 Effect of Agitation 80 4.3.5 Effect of Dye Concentration 82 4.3.6 Kinetics Study on Colour Removal and Batch Grow Using 84 Exogenous Biofilm 4.3.6.1 Effect of Nitrogen Sources on Colour Removal 84 4.3.6.2 Effect of Nitrogen Concentration on Colour 86 Removal 4.3.6.3 Effect of Carbon Concentration on 89 Colour Removal 4.3.6.3 Effect of C/N Ratio towards Decolourisation of FSTW 91 x 4.3.6.4 Kinetics Study of Batch Grow during 93 Decolourisation of FSTW Using Exogenous Biofilm 4.3.6.5 Summary on Optimization and Kinetics Study 96 in Colour Removal 4.3.7 Microscopic Analysis on Biofilm Formation 100 Under Optimized Condition 4.4 Concluding Remarks on Optimal Decolourisation and 102 Kinetics Study of Exogenous Biofilm using FSTW CHAPTER 5 BIOREMEDIATION OF TEXTILE PAGE WASTEWATER USING EXOGENOUS BIOFILM 5.1 Introduction 104 5.2 Materials and Methods 104 5.2.1 Source of Textile Wastewater 104 5.2.2 Water Quality Measurement in The Field 105 5.2.3 Laboratory Tests on Wastewater Parameters 105 5.2.3.1 Biological Oxygen Demand (BOD) 105 5.2.3.2 Chemical Oxygen Demand (COD) 107 5.2.3.3 Total Suspended Solid (TSS) 107 5.2.3.4 Other parameters 107 5.3 Results and Discussion 108 5.3.1 Textile Wastewater Characteristic 108 5.3.2 Bioremediation of Organic Content of Wastewater Using 109 Biofilm 5.3.3 The Efficiency of Exogenous Biofilm to Remove Total 111 Suspended Solids (TSS) 5.3.4 Biological Nutrient Removal : Sulphate, Nitrate, Phosphate 112 5.3.5 The Efficiency of Exogenous Biofilm to Neutralized pH 116 Of The Wastewater xi 5.3.6 The Efficiency of Exogenous Biofilm to Remove Colour 117 5.3.7 The Efficiency of Biofilm Growth in the Presence of 118 Exogenus Isolates 5.4 Concluding Remarks CHAPTER 6 CONCLUSION AND SUGGESTIONS 120 PAGE 6.1 Introduction 122 6.2 Conclusion 122 6.3 Suggestion for Future Work 125 REFERENCES 126 APPENDICES 140 xii LIST OF TABLES TABLE NO. TITLE PAGE 2.1 The relationship between colour absorbed and colour seen 22 2.2 Examples of plasmid-determined resistance to heavy metals 33 2.3 The efficiencies of current method of dyes and COD removal 36 from industrial effluents 3.1 Morphology of the pure colonies isolated from textile wastewater 46 3.2 Morphology of the pure colonies isolated from biofilm on polyurethane 47 (PU) sheets 3.3 Morphology of the pure colonies isolated from biofilm on 48 polyvinylchloride (PVC) ball 3.4 Single cell observation, Gram stained reaction and new code for pure 50 isolates 3.5 Decolourisation of pure reactive dye (SF Red) by isolates of interest 55 4.1 Decolourisation rate at the optimum pH (% h-1) 78 4.2 Effect of inoculum on maximum colour removal and decolourisation rate 78 (% h-1) by pure and mixed isolates xiii 4.3 Efficiencies of decolourisation by pure and mixed culture at optimized 82 condition, 100 rpm agitation within 18 h incubation 4.4(a) Effect of dye concentration on decolourisation rate (% h-1) by 83 pure and mixed isolates within 18 h incubation 4.4(b) Effect of dye concentration on maximum decolourisation (%) by 83 pure and mixed isolates within 18 h incubation 4.5 Effect of different nitrogen contents on the maximum decolourisation (%) 85 and the decolourisation rate (% h-1) by pure and mixed culture biofilm 4.6 Effect of different NH4Cl concentrations on the maximum 87 decolourisation (%) and the rate of decolourisation (%h-1) by pure and mixed culture biofilm 4.7 Effect of different glycerol concentrations on the maximum 90 -1 decolourisation (%) and the decolourisation rate (% h ) by pure and mixed culture biofilm 4.8 Effect of C/N ratio towards decolourisation rate (% h-1) and maximum 92 decolourisation of FSTW by pure and mixed culture 4.9 Value of constant factor to convert µ of suspended cells as µ of biofilm 94 4.10 Kinetics of growth and decolourisation of FSTW by pure and mix culture 95 4.11 Optimized condition for complete decolourisation (~99.5%) of FSTW 97 5.1 Wastewater parameters tested, program used and wavelength readings 108 5.2 Textile wastewater analysis (Effluent) 108 5.3 Comparison of specific growth rate between suspension and biofilm 118 xiv 5.4 Improved textile wastewater quality after treatment using mixed culture 121 of biofilm system xv LIST OF FIGURES FIGURE NO. TITLE PAGE 1.1 Research Outline 4 2.1 Different growth phases of M(a): bacterial cell; and M(b): biofilm 11 2.2 Fundamental processes governing biofilm formation in wastewater 12 2.3 Possible cell cycle of cells growing on xenobiotics around surfaces 14 in a continuos system 2.4 Gene amplification of 16 S rRNA 17 2.5 The forward primer (pA) and reverse primer (pH’) were used by 18 the isolates of interest (Cb01, Cb02 and Cb15). 2.6 Unrooted tree for four species, A, B, C, and D illustrating the 19 relationship that must hold among six evolutionary distances. 2.7 Proposed structure of Remazol Red 26 2.8 (a) The chemical structure of Cr complex-mono azo in Acid Red 183 27 2.8 (b) The chemical structure of Cu complex-monoazo-vinylsulfone in 27 Remazol Brilliant Violet 5R xvi 2.9 The active site of oxytyrosinase. N = nitrogen donor of 30 histidyl residues 3.1 3.2 Spectrum of filter sterilized textile wastewater (FSTW) and pure dye used for screening 51 Screening study on colour removal by 18 pure isolates 51 3.3(a) Pure isolates of Cb01 on FSTW agar 53 3.3(b) Pure isolates of Cb02 on FSTW agar 53 3.3(c) Pure isolates of Cb15 on FSTW agar 53 3.4 3.5 Screening of exogenous culture towards pure dye, SF red 3BS after 7 days incubation. 55 Decolourisation by pure isolates towards reactive dye after 7 days 56 Incubation 3.6(a) Tolerance level of isolated bacteria towards Cu2+ in FSTW 57 3.6(b) Tolerance level of isolated bacteria towards Cr3+ in FSTW 57 3.7 Biofilm formation during copper removal after 84 h of incubation at 10 000x magnification. 3.8 58 Biofilm formation during chromium removal after 84 h of incubation at 10 000x magnification. 59 3.9(a) Micrograph of exogenous biofilm (control) without metals added after 8 h incubation; magnification 500x 3.9(b) EDX spectrum shows the elemental composition measured on the PU cubes grown at 37°C 60 61 xvii 3.10(a) Micrograph of exogenous biofilm with 200 ppm of Cu (II) after 62 8 h incubation at magnification 500x 3.10(b) EDX spectrum shows the elemental composition measured on the 62 PU cubes grown at 37°C, exposed to Cu (II), 200 ppm 3.11(a) Micrograph of exogenous biofilm with 400 ppm of Cr (III) after 62 8 h incubation; magnification 500x 3.11(b) EDX spectrum shows the elemental composition measured on the 62 PU cubes grown at 37°C, exposed to Cr (III), 400 ppm 3.12 Agarose gel electrophoresis of genomic DNA extracted from selected 65 bacteria Cb01, Cb02, Cb10 and Cb15 3.13 Agarose gel electrophoresis analysis of the 16S rRNA gene fragment 3.14 amplified using universal primers 66 Agarose gel electrophoresis of purified fragments of amplified 68 16S rRNA gene from the genomic DNA of selected isolates (Cb01, Cb02 and Cb15) 3.15 Dendogram showed phylogenetic relationship of bacteria Cb01, Cb02 70 and Cb15 with other known bacteria based on their 16 S rRNA genes 4.1 Flow chart of experiments on optimization and kinetic evaluation of 75 FSTW decolourisation using exogenous biofilm in detailed 4.2 Effect of pH on decolourisation of FSTW 77 4.3 Effect of temperature on decolourisation of FSTW 79 xviii 4.4 Effect of agitation speed towards decolourisation of FSTW by pure 81 and mixed isolates within 18 h incubation according to decolourisation rate (% h-1) and decolourisation max (%) 4.5(a) Micrograph of Control after 24 h incubation at 98 low magnification (50x) 4.5(b) Micrograph of biofilm after 8 h incubation at 98 low magnification (50x) 4.5(a) Micrograph of biofilm after 24 h incubation 99 at low magnification (50x) 4.6 Micrograph of biofilm after a month incubation in FSTW at high 100 magnification (12 000x) 4.7 Micrograph of exogenous biofilm development versus time in FSTW 101 under optimized condition 5.1 Schematic diagram of flow chart for wastewater treatment plant 106 at textile factory located in Batu Pahat, Johore 5.2 BOD5 tested during growth of exogenous biofilm within 48 h 110 of incubation in real wastewater 5.3 COD tested during growth of exogenous biofilm within 48 h of 110 incubation in real wastewater 5.4 TSS profile during growth of exogenous biofilm within 48 h of 111 incubation in real wastewater. 5.5(a) Profile of nitrate residual during growth of exogenous biofilm within 48 h of incubation in real wastewater 113 xix 5.5(b) Profile of sulphate residual during growth of exogenous biofilm 114 within 48 h of incubation in real effluent 5.5(c) Profile of phosphate residual during growth of exogenous biofilm 115 within 48 h of incubation in real wastewater 5.6 Profile of pH changes during growth of exogenous biofilm within 116 48 h of incubation in real wastewater 5.7 Profile of colour removal during growth of exogenous biofilm 117 within 48 h of incubation in real wastewater 5.8 Progression of both liquid phase (suspended cells) and surface parameters (attached biofilm) during biofilm formation (pure and mixed culture) in shake flasks within 48 h of incubation. 119 xx LIST OF ABREVIATIONS ADMI - American Dye Manufacturers Institute Al - alumium APHA - American Public Health Association AOX - adsorbable organic halogens BOD - biological oxygen demand CaCl2 - calcium chloride CDM - chemically defined medium C - carbon Cd - cadmium Cl - chloride C/N ratio - ratio of carbon concentration towards nitrogen COD - chemical oxygen demand Co - cobalt Cr - chromium Cu - copper Cr (III) - chromium (III) Cr (VI) - chromium (VI) Cr(NO3)3.9H2O - chromium nitrate nano hydrate Cu(NO3)3. 2 ½ H2O - copper nitrate - - chromates 2- - dichromates Cr(OH)3 - chromium hydroxide d-1 - per day DF - dilution factor dNTP - deoxynucleotide triphosphate dATP - deoxyadenosine 5’-triphosphate dTTP - deoxythymidine 5’-triphosphate dGTP - deoxyguanosine 5’ triphosphate dCTP - deoxycytosine 5’ triphosphate CrO42 CrO7 xxi DO - dissolve oxygen DOE - Department of Environment DNA - deoxyribonucleic acid Dye (i) - initial concentration of dye Dye (r) - residual dye EDX - energy dispersive X-ray EPS - exopolymeric substances ESEM - environmental scanning electron microscope FeCl3 - ferric chloride fstw - filter sterilized textile wastewater FAS (FeNH4.SO4) - ferrous ammonium sulphate g/g - gram per gram i/i - isipadu per isipadu h-1 - per hour / per jam H+ - hydrogen ion His - histidine (amino acid) H2 S - hydrogen sulphide - - sulphite H2SO4 - acid sulphuric HNO3 - acid nitric HRT - hydraulic retention time IR - infrared j-1 - per jam K - potassium K2HPO4 - dipotassium hydrogen phosphate KH2PO4 - potassium dihydrogen phosphate K2CrO4 - potassium dichromate λ - wavelength µ - specific growth rate MIC - minimal inhibitory concentration MgCl2 - magnesium chloride MgSO4.7H2O - magnesium sulphate heptahydrate mg - milligram mL - milliliter HSO3 xxii mm - milimeter MWr - molecular weight relative N2 - nitrogen gas Na - natrium NaCl - sodium chloride NB - nutrient broth nfstw - non-filter sterilized textile wastewater / real wastewater NH4Cl - ammonium chloride NH4NO3 - ammonium nitrate (NH4)2SO4 - ammonium sulphate Ni - nikel NO3- - nitrate O2 - oxygen gas O - oxygen Pb - plumbum PCR - polymerase chain reaction PHB - polyhydroxybutyrate ppm - part per million PO43- - phosphate Pt-Co - platinum cobalt PVC - polyvinylchloride rpm - rotation per minute rRNA - ribosomal RNA S - sulphur 2- - sulphate SEM - scanning electron microscope TAE - Tris-amino-ethane TSS - total suspended solid UV - ultraviolet VPSEM - variable pressure scanning electron microscope v/v - volume per volume w/v - weight per volume Zn - zink SO4 xxiii LIST OF APPENDICES APPENDIX A TITLE The Basis of Dye Selection Prior to Screening PAGE 140 Study on Colour Removal of Most commonly Used Dyes by the Textile Factory B Sequences of The 16S rRNA gene Fragments of 146 Bacteria Cb01, Cb02 AND Cb15 C Result on BLAST Alignment for Selected 150 Isolates (Cb01, Cb02 & Cb15) D C/N Ratio Calculation 160 E Decolourisation Phenomenon 167 F Calculation of Yield 169 G Calculation of COD 170 H Calculation of TSS Removal 171 I List of Publication 172