Estimating and Tracking Production Costs SHANNON DILL , EXTENSION EDUCATOR UNIVERSITY OF MARYLAND EXTENSION, TALBOT COUNTY SDILL@UMD.EDU 410-822-1244 Good Manager Farm Profitability Good Production Overview •Estimating Production Costs •Creating Crop Budget •Using Cash Flow •Record Keeping •Tracking the Costs What are enterprise budgets? Enterprise budgets are a great way to estimate your production costs per crop ◦ An organized listing of your estimated gross income and costs which can be used to determine the expected net income for a particular enterprise ◦ Budget on a per unit basis ◦ – ex 1 acre, 1 bushel, 1 ton, per 1,000 Square Foot ◦ Sections include ◦ Investment, Income, Expenses (variable and fixed), Profit Estimating Production Costs •Itemize the receipts (income) received for a crop – Yield and Price •List the inputs and production practices required by a crop •Evaluate the efficiency of farm enterprises •Estimate benefits and costs for major changes in production practices •Not an exact science it is an estimate – drought, disease etc Budget •Determine profitability of one enterprise versus another. •Understand breakeven cost and pricing points for that enterprise •Understand input structure such as labor inputs, chemical inputs, fixed equipment cost per dollar returned. •Plan crop rotation schedules and product mix What are enterprise budgets? Traditional Crops and Livestock Production ◦ Very detailed, more accurate ◦ Examples ◦ Field corn, soybeans, dairy, hay Specialty crops ◦ Less detailed, less accurate because of differences in regions and inputs ◦ Examples ◦ Organics, niche crops, rotational grazing, value added activities There are great templates out there but use them only as a guide 6 Parts of a Budget •Investment/Establishment •Gross Income – Yield and Price •Variable Costs – Cost to Produce •Fixed Costs – Cost of Overhead •Net Income - + or - EXAMPLE Iowa Vegetable Production Budgets https://store.extension.iastate.edu/Prod uct/Iowa-Vegetable-Production-Budgets Variable Cost Estimations •Seed, Feed, Fertilizer, Pesticide • Prices will depend on plants per acre, varietal selections and quantity purchased • Example – Sweet Corn Costs Per Acre – Seed Dealer 1 Dealer 2 Dealer 3 12 lbs $10.00 10 lbs $11.00 10lbs $7.50 •Labor – Keep a log of time. Assign a value to hourly rates •Fuel – keep a log of fuel usage Fixed Cost Estimations •You are paying these now – DIRTI (Depreciation, Insurance, Repairs, Taxes, Interest) Eggplant Example per pound in a 100x40 bed Variable Costs per unit $86.41/130lbs = $0.66 For every pound grown it costs $.66 in variable costs Fixed Costs per $10.57/130lbs = $0.08 unit For every pound grown it costs $.08 in fixed costs Break even price ($86.41+$10.57)/130lbs = $0.75 You must charge at least $0.75 to break even. At $.76 you begin your first profit Break even output ($86.41+$10.57)/$1.40 = 69lbs You must grow and sell 69 pounds of eggplant to break even. At 70 pounds you make your first profit. Net income per unit ($182-$96.98)/130 = $0.65 You make $.65 per pound of eggplant you sell Financial Plan Balance Sheet Income Statement Cash Flow Financial Plan •Very important and necessary component of the business plan • Balance Sheet – Solvency • Income Statement – Profitability • Cash Flow – Liquidity • Pro Forma Statements - projections Cash Flow •Summarizes all cash in-flows and out-flows for a period of time •Checkbook Accounting • In-Flows – product sales, receipts, sale of capital assets, borrowed money • Out-Flows – production, capital expenditures, loan payments, living expenses •Important because of seasonality. It will help you plan your income and expenses over a year. •Does not take inventory or depreciation into account •Projected and Actual Cash Flow – do this each year Cash Flow Budget Name> Last year Year 1 or Year 2 or Year 3 or Year 4 or 1st quarter 2nd quarter 3rd quarter 4th quarter Total Cash inflow 1. 2. 3. 4. 5. 6. 7. Beginning cash balance Crop sales Livestock sales Other farm income Capital sales Non-farm receipts Total cash inflow (total 1 to 6) 0.00 0 0 0 0 0.00 0.00 0.00 0.00 0 0 0 0 0 0 0.00 Cash outflow 8. Chemicals 9. Custom hire 10. Feed purchased 11. Fertilizer and lime 12. Freight and trucking 13. Gasoline, fuel, and oil 14. Insurance 15. Labor hired 16. Rent or lease 17. Repairs and maintenance 18. Seeds and plants purchased 19. Supplies purchased 20. Taxes 21. Utilities 22. Vet., breeding, medicine 23. Other farm expenses 24. Capital purchases 25. Family living or withdrawals 26. Term loan payments 27 Total cash outflow (total 8 to 26) 0.00 0.00 0.00 0.00 0.00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 Cash flow summary 28. Inflow minus outflow (lines 7-27) 29. New borrowing: term 30. New borrowing: credit line 31. Credit line payments 32. Ending cash balance (28+29+30-31) Comme nts: Tracking Enterprise Costs •It is important to know the cost of each enterprise you have •Keep detailed records on activities for each enterprise • Include variable inputs • Include machinery time and labor •Make it manageable •This can easily be tracked in record keeping software • Could be excel, quickbooks or other systems Farmers Need to . . . Manage their business Plan for profit: ◦ monthly profit/loss statements ◦ compare year to date profit/loss ◦ monitor key expenses closely (i.e. feed. inputs) ◦ monitor enterprise income/expenses ◦ set annual budgets ◦ look at financial statements ◦ Pay down debts Communicate with lenders/investors Communicate with spouse/partners ◦ Have a household budget Farmers Manage Cash, Capital and People •Accounts payable (what you owe others) •Account receivable (what others owe you) •Cash flow (what’s in the bank) •Structured debt (bank notes and loans) •Payroll Recordkeeping Proof – The IRS may ask for revenue, expenses and inventory items Decision Aids – Records help with making decisions on purchases, enterprises etc. Institutional Requirements – Lending agencies, FSA, crop insurance require production and acreage reports Environmental – Nutrient management, pesticides, bio-solids, irrigation all require records. Good records do not ensure your farm will be successful; however, success is unlikely without them! Keeping Farm Records Three basic types of farm records: 1. Resource inventories 2. Production accounts or livestock and crop operations 3. Income and expense records Resource Inventories Count and assign value to your resources to inventory your farm Resources include: ◦ Assets: Items you own ◦ Liabilities: indicate what you owe Income and Expense Records Transaction Journal (farm checkbook) ◦ Includes: ◦ Date, check receipt number, amount of check or deposit, and the payee or income source – use a memo so you know important info General Ledger 1. Farm cash receipts 2. Farm cash disbursement Summary of Records •Household Budget •Production Schedule •Enterprise Budgets •Production Records • Seed, Fertilizer, Pesticide, etc • Yield records for FSA, Crop Insurance •Balance Sheet •Cash Flow • Projected • Actual •Sale Records Other types of records?? •Household Budget •Marketing, CSAs •Organic •Food safety (GAP) •Customers •Vendors •Lease agreements Tracking Income and Expenses •Account Methods •Cash Method - record expenses in financial accounts when the cash is actually laid out, and they book revenue when they actually hold the cash (most popular for farms) •Accrual Method - it records revenue/expenses when the actual transaction is completed not when it receives the cash Organizing Financial Information •General ledger – Examples •Computer systems • Microsoft Templates • Excel • Quicken • QuickBooks • APPs Templates http://office.microsoft.com/en-us/templates/ Excel Advantages of QuickBooks •Ease of use •Generates financial statements •Will write checks •Creates invoices •Manages accounts payable/receivable •Maintains list of vendors and customers •Has QuickPay •Cash or Accrual Accounting •Has payroll features •Manages lines of credit and credit cards •Easy to reconcile & produce reports •An many more •Enterprise accounting Other Advanced Features •Enterprise accounting •Raising and selling feed •Financial forms and estimated cash flow •Tax records •Financial ratios Steps in Using QuickBooks •Install and create a company file •Decide on a start date •Review chart of accounts and modify for your farm business •Set up liability and fixed asset accounts •Create January account balances •Start entering checks and deposit sales •Start enterprise accounting •Organize financial statements What you need to get started •Reconcile all bank accounts to your QuickBooks start date •Current bank statement •Cash balances •Create a detailed list (date, payee and amount) of transactions that have not cleared your bank •Complete a physical inventory and gather inventory information as well as fixed asset information and credit card information Tips •Purchase the physical product – don’t download from Intuit •Look at your previous year's tax return to get information on depreciation amounts. •Have an accountant look over your QuickBooks setup after you gather all required information but before you make any entries. Omissions and/or incorrect entries can haunt you for a long time. •For fixed assets, such as property and equipment, you must know the current value and accumulated depreciation. •Pay any unpaid payroll withholding amounts before your QuickBooks start date to avoid having to enter them as an open liability. You will need the current balance of all loans and mortgages. Tips •RECONCILE monthly with your bank statement •Print a copy of your Chart of Accounts for reference •Be sure back up your accounts on flash drive or CD and store in a safe location •Consider having a separate computer for financials and business than a household computer – especially if you have teens in the household. •Save time - Print checks! Which is Right for you? There is a variety of products available depending on your platform and business needs HELP!! www.quickbooks.com Have a great support page Check with your accountant – they may have a QB Pro on staff