Jurnal Mekanikal, Jilid II, /997 ON THE STRENGTH AND VIBRATION ANALYSIS OF A 8000 DWT CONTAINER SHIP PROPELLER Mohd. Rarnzan Mainal Department of Marine Technology Faculty of Mechanical Engineering Universiti Teknologi Malaysia Ghazali Jaafar ShipTech Pte Ltd Singapore ABSTRACT This paper presents the investigation on the strength and vibration analysis oj a propeller design Jor a 8000 deadweight container ship which is based on the Bp - 8 series. Such analysis is important since the significant role oj the propeller to convert the greater part of the power from an engine into thrust Jorce to propel a ship and ensure that resonants ojpropeller induced vibration does not coincide with the main hull vibration. Various methods of analysis is studied in order to compare the results obtained and to justify that such method comply with the classification societies. 1.0 INTRODUCTION A marine propeller is a propulsion device, which converts the greater part of the power from an engine into thrust force to propel a ship. The propeller is the most common form of marine propulsion device. Therefore, it is essential to design the 29 Jurn al Mekan ikal, Jilid II. /997 Depth moulded DM LD Designed Draught H 6500m Loaded displacement D 11151 .00 tonnes Service Speed V Propeller Diameter D Number of Propeller Number of blade 10.800 m 15.00 knots 3.90m I Z 4 Block coefficient CB 0.705 Prismatic Coefficient Cp 0.745 Midship coefficient CM 0.947 Waterplane coefficient CWL 0.831 CoefficientslRatios LCB ( % aft of midship) 0.932 LCF ( % aft of midship) 2.075 Main Particulars of Propeller Propeller diameter Dia 3.900 m Propeller boss diameter Db 0.780 m Blade area ratio BAR 0.740m Angle of rake Rake 0.0 degrees Length of blade section at 0.6R 1.580 m Max . thickness at centre of shaft 0.176 m 31 Jumal Mekanikal, Jilid II, J997 propeller correctly. Nevertheless, two major criteria which often being neglected by naval architects when designing the propeller is the strength and vibration aspect. The strength of a marine propeller depends significantly on the blade thickness. The determination of the blade thickness of a propeller is an important aspect of the design. Its affects primarily the resistance of the propeller to failure and damage. Its affect quite substantially the inertia, weight and thus the price. It affects to a relative minor degree the efficiency, power absorption and cavitation characteristics. Weight, price, cavitation and efficiency are all favourably influenced by reduced thickness and thus the highest allowable mean stress is used consistent with the achievement of all objectives. In any ship, the major sources of vibration excitation are usually the main engine and the propulsion train. Where the main engine is of a rotating type, the propeller will probably be responsible for any significant vibration of the main hull. Therefore, it is important to assess the amplitudes of vibration excited by the propeller. Though these vibrations cannot be eliminated but it can be minimised. To achieve this, ensure that resonants of propeller induced vibration does not coincide with the main hull vibration. This paper will discuss the strength and vibration analysis of the propeller using various theories and compared those values that has been suggested by some classification societies. 2.0 BASIS SHIP AND MAIN PROPELLER DIMENSIONS The design calculation is based on a 8000 dwt Container Ship as shown in Fig. 1. The principle particular of the ship are as follows: Main Particulars of Ship Length Overall LOA 123.500 m Length between perpendicular Lap 115.450 m Breadth moulded B 20.800 m 30 Jumal Mekanikal, Jilid II, 1997 IIII >< , -'. "5>- x' ""' '5< Fig. 1 General Arrangement of 8000 Dwt Container Ship 32 Jumal Mekanikal, Jilid II, 1997 3.0 PROPELLER BLADE STRENGTH CALCULATIONS The calculation, of the maximum mean stress of the propeller is usually based on the the maximum tensile stress on the blade face at a prescribed position of the propeller radius. However, prior to these calculations, it is necessary to first determine the geometry of the propeller. 3.1 Propeller Dimensions The offset for a 4 blade B Series propeller are given in Tables I and 2. The result of the designed propeller using Series charts and polynomial equation are shown in Tables 3 and 4. A propeller drawing, based on Series charts, is shown in Fig. 2. In making estimates for weight, moment of inertia and blade stresses, values of the geometrical properties of blade sections are required. These comprise the section area (As), distance of centroid from face chord from leading edge ~), distance of centroid (h), moment inertia about axis parallel to face chord (IN) and moment of inertia about axis normal to face chord (Ip), as shown in Fig. 3. The formulation of these geometrical properties are given as by: As - h (1) = 0.463t (2) = 0.455e (3) y - = 0.700et IN = 0.042et 2 (4) Ip = 0.040e 3t (5) Applying the above equations, the calculation of the propeller blade weight is shown in Table 5 for series charts. 33 l D/IUCftIJll 01 aor.cmON LOR ~ s ..,R O./IR I:l ~ ir ;:s Yr, 0.5. 0.511 O.4R O.4R .-s~ is: - -Q:. E::: '0 '0 '-l ~ SIDE ELEVA TlON EXPANDED BLADE PITCH DISTRIBUTION TRANSVERSE VIEW JUIN PARtlCl1L48S PIfDP6~R lJUJI6r6R NUI/BU tJ' BUM BUD• .tR..£j( RAno P/tcH-DlAJl6r6R RArlO ANOlA OF RUI' .!IOO """' • 0 .140 O.18B o MgTW. UNIVERSITY OF GLASGO" _._-.- ~ IWIJI'a,LD _ _ 111I -.au """ 3.911 PROPELLER PLAN VIEW t»r ,-* o-tJo) -'==1:: (N ~ Fig. 2 Propeller Drawing Jurnal Mekanikal, Jilid II. 1997 Table 1 Table of Ordinates of the B - Series Propeller (Distance of Ordinates from Maximum Thickness) Fromm;l ..., """" ,h.(lllCH Ff'O'O'l .... ·" ....um lh,cl.Jocu 10 1I~ ,I"'1 cdJ': 'O~I"1cd'll: 1~'.J l~~l ,I' 1110 ,nOll no .noo (,(1110 21' 00 n (,(lOll IInr'lfi 'JO no 'I) 9.. SO 1.1 (,J H ~(, ') ~ Qrd'"IIC1 fot Ihc bxl: Sl H 11lU '1'1. 110 l)U O ')01 00 "un ')7ral 'J' 2U 9) 2S ,·00 '>1 10 '1l "n "IW Q7, 00 'JllS III 10 U lO 79 JS I jOJO 'J7on Jj n ~s 161JC1 ' JfIJ } . . .. O .lU SOll S 7160 0.1 11 .47 10 u ) 11 J ] .10 060 .Ill ~u 10 lS "' I J O (, 7 IS . ''' 1610 16 >5 1''110 IS .Ill UW " " Ii ) (.J 10 Inn '16lU mno " 00 'JJ UQ " "10 ''mI Qj"'0 nm 011) H IS 0 '''' 0'); I) ! O ;non 0 '0 U H OlO "" ••• o ~I 060 .0 " .",n 11 10 U !O • '0 10 ')0 ., ,, 10 lit) IH ". r in .''11 -2000 0nJ0Ntc.s tOrI~ h a: ,H HO ""0 II.IS nos .II} 72 ~ 11 In J{) ti7711 I S III ; <1 '/'0 "" " sn n ~6 '0 HH H ~o );00 liB jJ '5 to 10 1!?fJ .' '''U ~'J 21 M ,r un 7000 OlIO non H lj Jot IUJ SO :n )11 :r.20 lo x1 l foB 122 0 ! 6j ,"0 I! 0 70 ~ 1 no ;'10 IJ I} OJO "'" jQ " AO : 0 10 so ~ :' NOle J O IlO H)S 111)11 j .l ;0 IJ ]0 i O .lO .I H , /1 .111 2.1:' e sn Int1 0ll " '" ~ 1 ~o S1nu &110 'n o t.ll-oj (!l(,O JU '" .' 10 on no ~o 1111111 ~, ! .I ; 0 III ; n " 0 ('lorep.:rcbtI ~SC I of l"e 1,If"" ~1 rcl.alt'o .he:.nl\,"_" IIuc Lnc5' 01.,-: (onc., po,ond"' !J Ia llO"l 111:: cun o of lhocL.nc st bc1''1 n,..-.d lo be l.xt ll ~ n ... ( - ' :1" ' " I'ne, or. ~ pot"" ~ .. hl( h ~ . b-d. ~ bad Inscnal . culexh Ol ~ ~ 0 . ~ R Table 2 Dimensions of the Four-Bladed Screws, Types B4, B4.55 and B4.70 ". :u II JU u au " - ~I-I ' ,',{I 11 m U lIti II \jill 11 111 ! 'J I 'II n :2 11 ~O 111 1' I ~ 'I~ J r, r•• Jl I( J' un ! U 1.1 II r","" o:m~ ...c1'!lhnr 1he btlcit "«' .",. asl"tt~ ll ," "' t~ ·"~'.~_ ""h "'-'e~oa_ rtf lIot fi q~ * h oc I() u .... Lcn l;lh 0 1 hl~ ~«1 1(ln "... at" FIOf" «"l1'( linc lo k'ad . .If . '.l1I ; .! (.I · f, .I! - 1 f.lt :'.l>. ; I JII J I I. ; . i,. .1111 'I ~ 'If'l ~I J "t ). 11101111 'J II Ilfl 'JIl l '" 11 .: :-' \ ~ .. r "'a1~h ~"'!: cd,e 1I1 pnc. cflU F of ~"s.h flJ (1 {je '1("I;llh ;" al « lI'IIcLI"CSI UhO " pct«:ftt.oltJrtclhMlC'lCl' )c. I.. oceor ......._ _ lhoc\;.ncn h ...... ,, 11•. 1l; " 1 ! 11I70 ,rte''''''' (0', " ' 1 ".l 1:-\ I Aa,l.o l : r,/l 1 4' 111 ] !.& ) 4 lin '.2 '" '''' .. I'll' 111 11 ~ 1 'llIl I.'" '11,,, U 1" ' I' Illl II ,iO 1,1.1'l:"!IU"III,, (LII(' ~ ~ J l CC!1 l1e ror, h.lr1 ~1 '''I ;;0 flO ~ t1 I ~ ·n ( , t-e t« h OM 35 Jumal Mekanikal, Jilid II, 1997 5~CT'ON c.HO-'Il.::.o......:;c --J SECTION MAXIMUM THY. t , T + Fig. 3 Geometrical Properties of the Blade Sections Table 3 Dimensions of 4-Bladed Screw r1R 0.20 0.25 IUO 0.40 050 060 070 ORO 461 494 526 589 644 694 738 741 7K6 832 890 910 886 1202 1280 1];8 1479 1554 Blade thickness Distance of maximum thickness 143 135 126 L10 from leading edge 421 448 475 518 90 095 100 764 J·n 319 31R 8(} 658 401 1580 1550 1422 1143 94 77 61 44 )9 12 12 552 615 687 681 572 I) From centre line (Q Ltal- Length of the blade ling edge From centre sections hue to leadin~ edee Toret lenarh Note All dnnenstoos act 1fI rmlhmetres. 36 Jurnal Mekanikal, Jilid II, J997 Table 4 Table of Ordinates of the B - Series Propeller (Distance of Ordinates from Maximum Thickness) From maximum thickness 10 tral l lO ~ edge (mm) 100 30 T 60 r/ R From maximum thic kness I I 40 20 20 I 10 lead ing edg e (nun ) 60 30 I 90 40 100 95 I r/ R Ordinates for Ihc: back 020 7(, 104 030 (,4 040 51 90 77 050 0 60 41 070 H 31 124 110 95 64 52 31 (,6 51 3K 25 II 0 30 U 41 30 1I91l 13 20 0')5 5 I) 0 20 43 26 16 3 o .1IJ 32 7 2 040 20 15 7 IU O 1 'J o su 4 133 141 135 124 106 124 119 10K 92 92 79 81 69 010 122 107 103 103 93 77 e.G 57 OAO 91 92 77 61 46 53 40 050 76 59 43 63 49 45 ·75 59 43 86 70 54 33 31 17 IS 23 23 25 20 I) II l) IJ ;. 21 II 6 0.60 0 70 33 J5 21 4 3 12 11 Ordina tes for the 2 030 O KO 0 '10 0 '); (OlCC 1 3 3 19 29 37 S7 o 2U 0 2 0 6 14 n 47 o JO 3 1 9 4 1 21 14 10 12 3K 23 0 40 U SO h I ') II hU I 10 0 70 3 lI KO 1 3 .1 0 70 I) 30 0 Table 5 Determination of Blade Centroid and Weight Mil ll \ p..i rtll.;uIOll l "11'1""Ik' 1.1,.11 111,;"'':' D Itu'.JII"ll...I ' I-.:.:·1 Nurn l-.:: r lIl" bbJ.,; " riR ell"....J _~" ut l I c /\rea m l Ull 11012 0 90 00l') (I SO 070 060 050 0 '0 03 0 010 DOH 0061 00 77 oOY4 U 110 0 116 O tH OIJOU 0013 O.04l 0066 008 5 O. \07 011 4 0<.00 I 143 I ~22 I ;;U I sao I.SS..I 1 ·.&7 lJ I 118 0120 1 202 0110 Vol u n lc p u bl.de 0.120 m"J W ci Khf per bl"d,. Momenl o( u ,lumc 0.115 m Ca:ncr uid D,\lS J m M.. nllOlrk:~ ": l h un....: I"nll.:·)frn.. IC:f1..a 1 SM le\ ,,'" ltV) IlMV I ('>'~ta, ~ .N ,,: Fece I.:hord v [m ] m" l m KlOll " tUm"l MoIk:f1"I .J.:II.. ·Uly • thl u U.:i I'JI )'11n\,l 19m 210 ' plll ,1 I vso 1 1 7li I S60 ~ 1.16j Z I 170 0975 07110 0585 03 'lO , 1 • I 0 000 OOY3 0038 0 .16 ; 0 170 0.0<1 o Z18 0<79 OWO 0. 163 0 137 0.361 0 199 0.39'/ 01 78 OI ZO 02110 U.04 7 1 I II \ 764 O(J()(. 0 0 13 DOlO Om8 00 36 0040 001l 001 8 0066 . ! nJ ",o\4l'1c,,1 . .. . IH~ tt1i'um Lead ed ge paral1dllu n O.Tll UI IU h Iace ch"l(c.J face chord (InJ IIUlJO (m" 41 ~ nl" .& ) o UlJvE., ,,,, u()()t Jl·. ...t .... t71~ ·lJ6 I 7)2E-o.\ 5 U6 IE.()) o Hu I 0 .647 U7Q; 071 9 0 707 50!l8 E~)6 (1 67) 826KE.()5 0.61 8 U 547 I l'I~.().4 I ~ ~,lE-o l I 162E4.z 1 <7610<>4 Y 934E.()J lo&18E-4Ji ) OM , ,, 5 541IL '() ~ ~0Il6 E~.3 I 215~.(Il I 41 J~ .() Z I lunntl A ' 37 Jurnal Mekanikal, Jilid II, 1997 3.2 Blade Strength Calculations The blade strength calculations are done based on Taylor's method, Keryser and Arnoldus's method and compared with those provided by the classification societies. It should be borne that the designed propeller has zero rake. The propeller is assumed to have sufficient hull clearances. Therefore, there is no necessity to have a rake angle . 3.2.1 Taylor's Method D. W. Taylor derived formula of determining the maximum compressive stress and tensile stress of a propeller blade. The strength calculation is carried out at section O.2R. The maximum compressive stress occurring at the position of maximum thickness is : (6) The values of coefficient C1 can be read off from Fig. 4. The product cb can also be given as: (7) The maximum tensile stress which in general, is smaller in absolute value than the maximum compressive stress and is given by; ( 8) The factor 1.17 ~!... can be obtained from Table 6. Cl Equations 6 and 8 for calculating the maximum stress take no account of those due to centrifugal force, since the rake angle is zero. If the propeller is raked aft, these extra stresses may become considerable magnitude and cannot be ignored. According to Taylor, the extra compressive stress due to centrifugal action is greatest at the position of maximum ordinate on the back of the blade element and 38 Jurnal Mekanikal, Jilid II, 1997 the greatest extra tensile stress occurs at trailing edge. The computation of these extra compressive and tensile stresses due to the centrifugal force is mentioned in [1]. , 1900 i i \ lBOO \ 1700 : , 1500 i 1400 i I I \: ~ I I !, 1 900 U BOO i I I I I I , , 700 D,S 0,6 0.7 i I ! i I I O.B i II I : , -, ! i I I I i i I H/o! I i I i I ! I I \ I I I \ II I I ! II ! I I I I I I I I \ i i I I 1000 i i I ! 1100 , I I i 1300 1200 " : -------; I ;\ 1600 ! I i ! I -.-. i ! I I I I I i I I I I I I i f I i I I I I I II I i I I I iI ,: : , I Ki , ' , I ' , , I i i I I ! i I II 0,9 1.0 1.1 1.2 1.3 I ; \,4 Fig. 4 Relation Between Coefficient C\ and Pitch Ratio [19] Table 6 Values of 1.17 LlC for Blade Elements at 0.2R [19] Pitch Ratio 1.17L1C 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 0.650 0.710 0.754 0.784 0.804 0.817 0.823 0.20 Table 7 Summary of Stresses at 0.2R using Taylor's Method Compressive stress Tensile stress Kg/em'" Lb/in'" Kg/em'" Lblin'" 515 7327 388 5524 39 Jurnal Mekanikal, Jilid II. 1997 Applying Eqs. 6 and 8, summary of the maximum stress occurs at 0.20R is shown in Table 7. The limitation in applying this method is that the maximum pitch diameter ratio is 1.4 for determining C J value and 1.3 in determining 1.17LlC value. 3.2.2 Keyser & Aarnoldus 's Method In reference 11, the moments M bs and M bt , as shown in Fig. 4, may be written as: (9) (10) Hence, M', = M bs cosa +M b, sina (11) The trust and torque force distributions are largely governed by the radial wake distribution behind the vessel and by the pitch distribution of the propeller. These can be categories as follows: a. Propellers with constant pitch working in a homogeneous velocity field. b. Propellers with constant pitch working in unequal velocity field. c. Propellers with variable pitch working in an unequal velocity field (pitch reduction approximately 20% towards the boss) For a twin screw vessels, it fall into the first category. Whilst, single screw vessels fall into the last two categories. The coefficients of Is and It in Eqns. 9 and 10 .is given in Table 8 for the three categories. 40 Jumal Mekanikal, Jilid II. /997 Fig.5 Decomposition of Bending Moments Table 8 Factors for the Determination of Bending Moments HO"'(t,r n~O\I' . .r« C O"ltl ""C fi. ld C O""Il I ""1 o- t, f f, I, 0 0.2 0 .1 0 .4 0 .1 0.6 0.7 0 .8 0 .9 Vu u b'r fid d puch V n i,blr 'irld V 1ru blr pIech pil ch t, t, 0.444 0.148 0.2 l7 0.176 0 .10 8 O.Olll 0 .0225 0.00 40 0.3 7 8 0 .281 0.202 0 .116 0 .0810 0.0 440 0.0 17 1 0. 00 10 0 0.48 I 0.H4 0.29 1 0 .201 0. 110 0.0700 0.0 100 0.0 08 0 0.42 I 0.H6 0.2lS 0. 164 0.1 01 0 .0 111 0.021. 1 0 .00 6 0 0.464 0.164 0. ~ 0 6 0.2i1 0.109 0.22J 0.191 0. 120 0.0644 0.0214 0.0048 0.089 9 0.04 64 0.0182 0.00 12 0 .1~9 I- r, 0.6ZIR " 0 .606R 0. l i8R The compressive stress in a section of a propeller blade nearly always larger than the tensile stress. The calculation of the compressive stress is given by: (J'= M b awds2/cos 2 e (12) 41 Jurnal Mekanikal, Jilid II, 1997 where a wd is the coefficient of section modulus for maximum compressive stress or maximum tensile stress with a straight neutral axis or coefficient ofsection modulus for maximum tensile and compressive stress with s curved neutral line as shown in Fig. 6. In applying Eqns. 9 and 12, summary of the maximum stresses occurs at O.20R in shown in Table 9. - ').1. <1_, ~., ~ V- »> ~'.I // Q-14 " '" k:::: -, a. .. c , , • d I -- -. 0 - je "". -o Y> Fig. 6 o.; Coefficient [II] Table 9 Stresses at O.2R by Keryer and Arnoldus's Method Compressive stress 3.2.3 Tensile stress Kg/em" Lb/in" Kg/em" Lb/in" 539 7664 455 6471 Classification Rules Despite the calculations as mentioned in earlier sections, it is necessary to satisfy the Classification Society's requirement. In general, these requirements are based on minimum thickness at O.25R, and O.6R for a fixed propeller. A summary of the formulation by the Classification Societies is shown in Table 10. 42 Jurnal.Mekanikal, Jilid II, 1997 The results of minimum thickness of the designed propeller at O.25R and O.6R based in the formulations is given in Table 11. Table 10 Extract of Classification Societies Guidance Ctassificauon Minimum thickness a! () 25R & O.60R Society Lloyd's Register of Shippuig ( = r America Bureau of Shipping t .. = ,') KCA + 100 I:Fr II-N AH 089 ) - ( 'n Nippon tr = Kaiji Kyokai eRN I 3150 Ml? ~ /:FI?Uf.N .: .£.:'J[ BK) 1 -l c.,) 4 C J KI~SW K, ZN/ Table 11 Comparison of Minimum BladeThickness at O.25R and O.6R Actual thickness ·O.Z5R 135 ByLRS ByABS ByNK O.6R O.25R O.6R O.25R O.6R O.25R O.6R 77 133 68 84 76 99 54 43 Jurnal.Mekanikal, JiIid II, /997 The results of minimum thickness of the designed propeller at 0.25R and 0.6R based in the formulations is given in Table 11. Table 10 Extract of Classification Societies Guidance Classtfication Society Minimum thickness a! () 25R & O.60R Lloyd's Register of KCA 00 13150 tl,d? / = I:FU/,N + 1 r Shippuig America Bureau of Shipping fr =,') 289 y AH ± (~ BK ) CnCRN C,) '+C J l 1 = IK,~SW Nippon f Kaiji Kyokai J V1:'FI?ULV r ~ K:. ZNI Table 11 Comparison of Minimum Blade Thickness at 0.25R and 0.6R Actual thickness ·0.Z5R 135 ByLRS ByABS ByNK 0.6R 0.25R 0.6R 0.25R 0.6R 0.25R 0.6R 77 133 68 84 76 99 54 43 Jurna/ Mekanikal, Ji/id II. /997 4.0 PROPELLER INDUCED VIBRATION Three distinguished methods will be used to determine the main hull vibrations which include Todd's, British Maritime Technology (BMT) Design and Erich Danckwardt , s formulae. 4.1 Todd's Formula The first of these empirical formulae to be commonly used was that due to Schlick [18]. It is modified form ofthe ordinary beam formula; (13) where, I = C 2BD 3 Todd proposed to replace I by the expression BD 3 and let the value of C2 be merged in an overall coefficient, (14) An empirical formulae of Cargo Ship for 2 node vertical vibration is given as; (15) where ~l = i\(1.2 + 3~ J It should be highlighted that Todd's formula is in imperial units. For higher nodes of vertical and horizontal vibration, the relationship with 2 node vertical vibration is given by: 44 Jurnal Mekanikal, Jilid II, 1997 Horizontal Vibration Vertical Vibration Average limits of the above frequencies are as follows; 4.2 2 node vertical 1.5% 2 nodes horizontal 2.5% 3 node vertical 3.0% 3 nodes horizontal 9 .0% 4 node vertical 8.0-10.0% 4 nodes horizontal 8.0-10.0% BMT Design Formula BMT design formula derived from measured natural frequency data for warship are represented in a graphical format with appropriate base function. An example of this graph is shown in Fig. 7, where only vertical node frequencies have been considered, as the horizontal node frequencies do not have significant effect on hull vibration. The base function is given by; ~ x=v~ (16) where, I v = second moment of area amidships (17) These formula are in metric units. 4.3 Erich Danckardt Formula Erich Danckwardt presented an empirical formula for determining hull frequency based on Todd's formula, He simplifies the formulation for determining vertical 4S Jurnal Mekanikal, Jilid II. /997 second moment of area with coefficient C v ' for different type of merchant ship. Two node frequency is given by: N 2V f5 v = 200000 3 M 6 1L cv = 1.11 x 10- 3 + 28 (18) for container ship (19) iOCD eoo _ 6 00 ., 200. I 100 Fr~q llcnc _' ~N V tc p rni 80 ( ,j 60 =- - --' - -::::::-::=. ==~-=.-:-. --~ =---~ ~~ -~ :-~::--=-~ - i =:~ .. - - - .:: ==---==--- ---,~---.:..===~ - - - --_. __ . =-=-- - . _ - - - -- - - - - - - _._-- - - ~.:..::.~~_ _ . 1 -.::: <:~ -~-- ~ - j~ : -= ~: • _ ~ ' . _ . • - ------ - ._-j - j-- ---- -~~ ::=: . _ . _ 10 100 10 , = .10 ' (I;" V ~· Fig.7 Two Node Vertical Hull Natural Frequency [3J 46 Ju rnal Mekanikal. Ji/id 11, /99 7 Higher nodes of vertical and horizontal frequency are given as; Horizontal vibrat jon Vertical vibration N 2H = 1.50N2v Frequency bands for the above nodes are: 2 node ± 2.5% 3 node ± 5.0% 4 node ± 7.5% 5 node ± 10.0% Summary of the different nodes ofvertical and hull frequenc ies is shown in Table 12. For 2 .node vertical frequency , Todd's formula differ by + 7% from BMT Design formula and -64% from Erich Danckwardt formula. In fact, there is wide variation in the results for other nodes for Erich Dan ckwardt as compared with Todd's and BMTs. Table 12 Compar ison Tabulation of the 3 methods of Vibration Analsysis Methods used are I Tod d's fo rm ula ) BMTs design Cannula 3 Erich Danckwardt lo rm uln I "lodes Ve rt ica l 1 I Met ho d 1 ')2 Frequency (c pm ) Me thod J Met hod 2 YX IX] " .'-' (}O -+ IX<1 27) ~55 ) 3(,7 no X7 lOll . 10) . 213 , Horizontal 2 13x J 27) -+ 5 4 13 50 15x 47 Jurnal Mekanikal, Jilid II, 1997 5.0 DISCUSSIONS 5.1 Strength Analysis According to Taylor, the minimum tensile and compressive stresses for manganese bronze propeller is 6000 lbs/inch". From the results in Section 3, it is found that the designed propeller stresses are greater than the minimum requirement as shown in Tables 7 and 9. The compressive stress is approximately 23-27% greater than minimum stress. And the tensile stress is approximately 7-8% greater than minimum stress. However, it is observed that by Taylor's method, as shown in Table 7, the tensile stress is 8% less than the minimum stress. This implies that blade thickness need to be increased in order to meet the minimum stress requirement if calculations are done by Taylor's method. The thickness of the designed propeller as found in section 8.2 at 0.25R and 0.60R also exceed the minimum thickness as specified by the Classification Societies as shown in Table 11. According to the Series Charts method, Lloyd's Rule seem to give a optimistic value of 1% difference of thickness at 0.25R and 0.60R. But ABS and NK are rather pessimistic with value of 3% difference of thickness at 0.25R and 0.60R. 5.2 Vibration Analysis Careful scrutiny of Erich Danckwardt formula reveals that there is an error in the overall coefficient in Eqn. 18. Since this equation is based on Todd's formulation, the overall coefficient should be: From Todd's formula: 48 Jurnal Mekanikal, Jilid II, 1997 Converting imperial units to metric f = 46750 0.3048 x 1.016 r;; = 25606 r;; ft (20) VI Hence, the overall constant for Erich Danckwardt formula should be 25606 instead of 200000. A graph showing frequency of hull vibration versus propeller shaft revolutions for the designed ship is shown in Fig. 8. The propeller blade frequency is 840 rpm at the propeller shaft revolution as shown in Fig. 8. This means that propeller resonants are clearly away from hull resonants. Hence, the designed propeller has minimum implication to hull vibration. For these exercise, Todd's formula provides a simplified and good estimate for determining the hull vibration frequency at the preliminary design stage. I ~ao1 + - - , 1_ _ -+--~--\-. __ I _J I '"j <, 100 f==t==~--==='9======'~ No. '0- ~r- ~. ~-l ~---=-- -r..- RPM 0,. P/lOP8LLEII SHAFT Fig.8 Frequency of Hull Vibration vs Propeller Shaft Rpm (Todd's Method) 49 Jumal Mekanikal, Jilid IL 1997 6.0 CONCLUSION A marine propeller not only should have a shape that engine power is converted into trust at an efficiency as high as possible, but it should also be capable of sustaining the attending loads without fracture. This implies the possibilities of the stresses in the propeller blades being calculated, and these stresses should not exceed a certain maximum value. The same implies to the vibration induced by the propeller. From a designer's point of view, during the preliminary design stage, it is necessary to use a simple formula but yet accurate results to calculate the strength and vibration of the required propeller. REFERENCES 1. American Bureau of Shipping, Rules for Building and Classing - Steel Vessels', 1977. 2. Bureau veritas, The Rules and Regulations for the Construction and Classi fication of Steel Vessels, 1977. 3. British maritime Institute, BMT's Ship Design Manual - Vibration, London, 1989. 4. Danish Maritime Institute, Towing Tank Tests with a 500 TED Container Ship, 1990. 5. Det Norske Veritas, Rules for Classification of Ships', 1977. 6. Danckwardt, E., Vibration, University of Rostock, Germany, 1980. 7. Holtrop, 1., A Statistical Re-Analysis of Resistance and Propulsion Data, International Shipbuilding Progress, Vol. 31, 1981. 8. Holtrop, J. and Mennen, G.GJ., A Statistical Power Prediction Method, International Shipbuilding Progress, Vol. 25, 1977. 9. Harvald, S. A., Resistance and Propulsion of Ships, Wiley-Interscience Publication, New York, 1983. 50 Jurnal MekanikaI, Jilid II, 1997 10. Kuiper, G., The Wageningen Propeller series', MARIN Publication, 1992. 11. Keyser, R. and Arnoldus, W., Strength Calculation of Marine Propellers', International Shipbuilding Progress, Vol. 6, 1957. 12. Lloyd's Register of Shipping, Rules and Regulations for Classification of Ships, London, 1992. 13. Nippon Kaiji Kyokai, Rules and Regulations for Classification of Ships, Tokyo, 1986. 14. O'Brien, T.P., The Design of Marine Screw Propellers, Hutchison Scientific and technical, New York, 1962. 15. Sabit, A., Optimum Efficiency Equations of the NMSB Propeller Series 4 and 5 Blades, International Shipbuilding Progress, Vol. 23, 1976. 16. Sugai, K.,Comparison of Propeller Performance Between Propeller Open test and Calculation Based on Lifting Surface Theory', University of Glasgow, Dept. of naval Architecture and Ocean Engineering, Glasgow, 1960. 17. Ship Structure Committee, Ship Vibration Guide', SSC-350, 1990. 18. Todd, F. H., Ship Hull Vibration, Erward Arnold Ltd., London, 1961. 19. Van Lammeren, W. P.A., Troost, L. and Koning, J. G., Resistance, Propulsion and Steering of Ships, Technical Publishing Co., 1948. 20. Yide, S. and Marchal, J. L. J., Expressions of the B, - 8 Diagrams III Polynomial for Marine Propeller Series, Royal Institution of Naval Architects, London, 1993. 51