fnhibition ot Bacillussubtilis and Escherichiacoli by AntimicrobialStarch-BasedFilm incorporatedwith LauricAcid and Chitosan Eraricarsallehl*, lda ldayu Muhamadi and NozieanaKhairuddinr lFacultyof ChemicalEngineering Teknologi and NaturalResourcesEngineering, Universiti 8'1310 Skudai, Johor,Malaysia. Malaysia, *Corresponding Fax:+607-5581463 author.Phone:+607-5535543, Email:eraricar@fkkksa.utm.my Written for presentation at the 2007 CIGR Section Vl International Symposium on FOODAND AGRICULTURALPRODUCTS:PROCESSINGAND INNOVATIONS Naples,ltaly 24-26 Seotember 2007 Abstract. Food safetyls one of key issues of public health. One optionis to usepackagingto provldean inqeased margin of safetyand quality.Active packagingtechnologiesare being developedas a rcsuftof these cliving forces.Active packagingis an innovativeconceptthat can be definedas a mode of packagingin which the package,the productand the environmentinteractto prctong shelflife or enhancesafety ot sensorypropefties,whilemaintainingthe qualv ofthe product (Suppakul,Miltz,Sonneveld& Bigget, 2003).Antimicrobial(AM)packagingis one ofthe most prcmisingactivepackaging systems.Statch-basedfilm is consideredan economicalmateial for antimicrobialpackaging. Thisstudyaimedat the developmentof food packagingbased on wheatstarch incorporctedwith lauic acid and chitosanas antimicrobialagents. The purposeis to restrainor inhibitthe grov,/thof spoitageand/orpathogenicmicroorganismsthat are contaminatingfoods. The antimicrobialeffect was fesfedon E. substilisand E. coli. lnhibitionof bacteial gro\uthwas examinedusing two methods,i.e. zone of inhibitiontest on solid media and liquid culture test (opticaldensity measurementsIThe controland AM films (incorporatedwith chitosanand lauric acid) were producedby castingmethod.From the obsevations,onlyAM filmsexhibitedinhihitoryzones Interestingly,a wide clear zone on solidmedia was obseNedfor B. substilisgrov'th inhibition whereasinhibitionfor E. coli was only revealedundemeaththe film discs.From the liquid cufture test,the AM filmsclearly demonstrateda more effectiveinhibitionagainstB. substilisthan E coli. packaging,Lauricacid,Chitosan,B. subtilis,E. coli. Kelrwords.Antimicrobial Vl International symposiumon @ilon PROCESSING ANDINNOVATIONS PRODUCTS: FOODANDAGRICULTURAL Naples,ltaly, 24-26Se mber2007 lntroduction Antimicrobialpackaging(AM) is gaining interestfrom researchersand industrydue to its potentialto providequalityand safety benefits.Interestin antimicrobialpackagingfilms has increasedin recent years due to a concem over the risk of foodborneillness,desire for extendedfood shelflife,and advancesin the technologyof film production.Slowingthe growth of spoilagebacteriawill reducethe lossesof productto spoilageand extendshelflife.Reduction of pathogengroMh will reducethe riskof foodborneillnesscausedby thoseproducts(Dawson, of varioussolid Carl,Acton& Han,2002).lt can effectivelycontrolthe microbialcontaminatlon groMh microorganisms on the surface of the food, the of and semisolidfoodstuffsby inhibiting packaging Antimicrobial functionof material. whichnormallycomesinto directcontactwith the activesubsiancesinto the packaging the packagingsystemcan be achievedby incorporating systemby variousways (Han, 2003). The antimicrobialpackagingis conductedby (1) the additionof antimicrobialcontainingsachets or pads into food packages;(2) the coating' into food packagingmaterialsor (3) the of antimicrobials or direct incorporation immobilization (Appendini& Hotchkiss'2002). antimicrobial useof packagingmaterialsthat are inherently Nowadays.about 150 milliontons of plasticare producedannuallyall over the world,and the production continueto increase(Parra,Tadini,Ponce& Lugao,2004).Mostof and consumption theseDlasticsare crudeoil based.In addition,handlingof plasticwasteassociatedwith serious pollutionproblemdue to waste disposaland undegradedpolymers.Therefore, environmental the use of agriculturalbiopolymersthat are easily biodegradablenot only would solvethese problems,bui wouldalso providea potentialnew usefor surplusfarm production(Okada,2002; Pavlath & Robertson,1999; Scott, 2000). Because of the environmentalconcernsand technologicalproblemssuch as denaturingeffectsof thermalpolymerprocessingmethods, filmsis intobiodegradable of biopreservatives extrusionand injectionmolding,the incorporation moresuitablethan incorporationinto plasticfilms (Appendiniand Hotchkiss,2OO2;Han,2000i al.,2003). Suppakulet films are edibleand their film formationoccursunder mild conditions Most of biodegradable Different edibie films incorporatedwith biopreservativesincludes cellulose derivatives, carrageenan,alginate,proteinfilms includecasein,collagen,corn zein' gelatin'soy protein, whey proteinsa;d wheat gluten (Padgett,Han & Dawson,'1998;Cha, Choi, Chinnan& Pa|k et al.'2003). & Vicini,2002;Suppakul 2002:Han,2OO0; Quintavalla ln the food packagingsector, biodegradablepolymersbased on naturalpolysacaccharides' particularly starchhas gain more attentionowingto its availabilityas agriculturalsurplusraw material,abundant, can be produced at low cost and at large scale' nonallergicand Several studies are concentratedon the developmentof starch-based thermoorocessable. reasons. materialsfor the above-mentioned Starch based materials reduce nonrenewableresources use and environmentalimpact associatedwith increasingemlssionsas CO2and other products Starchesare polymerthat naturallyoccursin a varietyof botanicalsourcessuch as wheat,sago,corn,yam, potatoesand taoioca.Starchescan interactwith many additivesor componentsof the food (Fame,Rojas' 2004).Howeverstarchpresentssome majordrawbackssuch as the Goyanes& Gerschenson, stronghydrophilicbehaviour(poormoisturebarrier)and poorermechanicalpropertiesthan the plasticfilmsusedin the foodpackagingindustries conv;ntionalnon-biodegradable In the lastyearsmuchresearchhas beendoneconcerningthe use of biodegradable filmsas a in food products.Severalresearchers wayof supportingantimicrobials havepreviouslyreported compounds.Nisinand lauricacid are two on coatingfood contactsurfaceswith antimicrobial shown to be effectivein food applications.Dawsonet al. (2002), food-gradeantimicrobials incorporated lauricacid and nisinsinglyand togetherintothermallycompactedsoy films.Nisin and lauricacidfilmswere equallyeffec{ivein reducingL. monocytogenes in 1% peptonewater of nisinand lauricacid in corn zein cast films after48h exposure. However,the combination in peptonewaterthanwheneach wasfoundto be moreeffectivein rcducingL. monocylogenes (Hoffman, The Han& Dawson,2001). advantagein havinga film materialcarying a usedsingly biocideis that continuedinhibitioncan occurduringstorageor distribution of the foodproduct. A widespreadtrend worldwideis the movementtowards"natural"food products.In effortto meetthis demand,therehas beenincreasedinterestin the food industryin usingantimicrobial Dreservatives that are Derceivedas more "natural".Future work will focus on the use of biologicallyactive derived antimicrobialcompoundsbound to biopolymers.Howevermany have a limitedspectrumof activityand are effectiveonly at very high naturalantimicrobials withwidespectrumactivityand lowtoxicitywill The needfor new antimicrobials concentrations. possible (Sofos,Beuchat, solution may be using combinations of antimicrobials increase.A on developmentof new antimicrobial, Davidson& Johnson,1998).lnsteadof concentrating it agentsthat alreadybeingresearched. couldbe morepracticalto combinethe antimicrobial Lauricacid,a mediumlength-longchainfattyacidis foundin the formof glyceridesin a number oil. lt offersadvantages in food processing as it acts of naturalfats,coconutoil and palm-kernel stavingoff oxidationand spoilage.Lauricacid has been shownto as a kind of preservative, effectagainstgrampositivebacteriaand yeasts(Beuchat& Golden1989; havean antimicrobial and may Kabara1993).Beuchat& Golden(1989)suggestedthatfattyacidswere bacteriostatic potential inhibitors in foods using a systematic approach with other antimicrobials. be microbial killsL. p/arfarumcellswhereas Basedon Padgett,Han& Dawson(2000),nisininstantaneously of lipid compounds lauricinhibitsmore slowly but steadyinhibitoryeffect.The incorporation such as fatty acid to a starchfilm decreasesthe moisturetransferdue to their hydrophobic properties(Coma,Sebti,Pardon,Deschamps& Pichavant,2001).Fattyacids,such as lauric acid werefoundto be effectivein limitingwatervaportransferthroughediblefilm (Gennadios, Weller& Testin,1993;Greener& Fennema1989 a, b; Kamper& Fennema1984;Kester& Fennema 1989). spectrumwouldbe necessaryand desirablefor A packagingmaterialwith a wide antimicrobial universaluse to improvethe storage stabilityof variety of foods. For this purpose,the incorporation of anotherantimicrobialagent into the packagingmaterialswould be useful. packagingfllmswas basedon the Besides,the choiceof chitosanin preparingthe antimlcrobial & Lucia(2005),reported fact that it has goodfilm formingproperties.Ban,Song,Argyropoulos of starch-based filmstrength. thatchitosancan alsoplayan importantrolein the enhancement of 91, 4 linkagesand a deacetylated form of chitin,appearsas a Chitosan,a polysaccharide candidate for the incorporation because it can inhibitthe groMh of a wide natufalantimicrobial (Rhoades & Rastall, 2000;No, Park,Lee & Meyers,2003; varietyof fungi,yeastsand bacteria & Roller,2002). Tsai,Su,Chen& Pan,2002;Sagoo,Board of lauricacid and chitosanas The objectiveof the researchwas to determinethe effectiveness (8. into starch-based film againsttest stralnof Gram-positive antimicrobial agentincorporated bacteria(E cor). subsfl/,s) and Gram-negative 2. MATERIALS AND METHODS 2. 1 Materials Wheatstarchand aceticacid (glacial100%)that usedto dissolvechitosanwas purchasedfrom fi/ersk(Malaysia). Mediummolecularweightchitosanwasfrom Sigma-Aldrich (Malaysia).Lauric acidwas 99% pure purchasedfrom FlukaChemika(Malaysia)and glycerolas a plastisizerwas boughtfromHmbc chemicals(Malaysia). 2-2 Film preparation A starchbasedfilm was formedusingcastingprocessfollowingpreviouswork by Fameet al. (2004).A controlfilm,withoutlauricacidor chitosanwasformedusingmixturesof starch(5.09), glycerol(2.59)and water(92.59). Chitosanwas djspersedin 400m1of distilledwater to which 20 ml of glacialaceticacid was addedto dissolvethe chitosan.The solutionof starchand chitosanwith differentmixinoratios (Ww)lwereprepared 5:5,4:6,3:7,2:8,1:9starch/chitosan by addingg'tycerol lgt1,8:2,7:3,614, (halfamountof the starch)and 8% lauricacid(wasaddedbasedon the percentageof starch(g fattyacid per g starch).The solutionwas mixedby gentlestirringwith a magneticstir bar until starchdissolved.The solutionwas then homogenized for about 15 min with additionof slow heating.Stirringand heatingwere endedwhenthe solutionreachestemperature of 80-86oC. The 10 ml of the film formingsolutionwas pipetteand spreadevenlyinto a petri dish bottom (100x15 mm)and allowedto air-dryat roomtemperature overnight. After casting,5 measurementswere made on each sample using an electronicmicrometer (modelMitutoyo)and the meanthicknesswas calculatedto the nearest0.002mm. 2.3 Testing Antimicrobial Effectiveness of AM Starch-Based Film 2.3.1 Agar Diffusion Method (Zone lnhibition Assay) Antimicrobial activitytest was carriedout usingagar diffusjonmethod.lndicatorcultureswere Bacillussubtilisand Escheicha cor, representing Gram-positive and Gram-negative bacteria. Onehundredmicrolitersof the inoculumsolutionwas addedto 5 ml of the appropriate softagar, whichwasoverlaidonto hardagar plates. Eachfilm was cut into squares(1cmx 1cm)and was placedon the bacteriallawns.Duplicate agar plateswere preparedfor each type of film and controlfilm.Theplateswere incubatedfor 48 h ai 37 "C in the appropriateincubationchamber(aerobicchamberior Ecor). The plates were visuallyexaminedfor zones of inhibitionaroundthe film disc, and the size of the zone diameterwas measued at tlvo cross sectionalpoints and the averagewas taken as the inhibition zone.This methodwas slightlymodifiedlrom Padgettet al. (1998). 2.3.2 Liquid Culture Test (Optical Density Measurements) For the liquidculturetest (Chung,Papadakis& Yam, 2002),each film was cut into squares (1cmx '1cm).Threesamplesquareswereimmersedin 20 ml nutrientbroth(Merck,Germany)in a 25 ml universalbottle.The mediumwas inoculatedwith200p1of Escheichacolil B. subtilisin phase,and thentransferred its lateexponential to an orbitalshakerand rotatedat 37oCat 2OO (0, 2, 4, 8, 12, 24 houts\duringthe incubationto r.p.m.The culturewas sampledperiodically obtainmicrobialgrowthprofiles.The sameprocedurewas repeatedfor the controlstarch-based film. The opticaldensity(O.D. 600) was measuredat A = 600nmusing a spectrophotometer (ModelUV-160,Shimadzu,Japan). 3. RESULTSAI{D DISCUSSION 3.1.Antimicrobial Starch-BasedFilm Formation film incorporated In generala translucentstarch-based with lauricacidandchitosanpresented goodflexibilitythan purelystarch-based filmwasformulatedandformedas canbe seenin fig. 1. Filmthicknessrangedfrom0.03to 0.04mm,withan average0.03461 0.002mm. film incorporated Figure1: A translucentstarch-based withlauricacidand chitosan 3.2. Antimicrobial Effectiveness of AM Starch-Based Film 3.2.1.lnhibition of E, coli and B, subtilis on Agar Plate Test The detailsof antimicrobial effectiveness of starch-based film incorporated with chitosanand lauricacidare shownin fig. 2- 5 andtable 1. The inhibitoryactivitywas measuredbasedon the averagediameterof the clear inhibitionzone. lf there was no clear zone surroundingas revealedin fig. 2, it was assumedthat therewas no inhibitoryeffect,and was assignedas Nl witha valueof 0.00. After24 hoursincubationat 37oCfor starchfilm only (S), therewas no inhibitionoccurredfor both 8. subtirs and E. coli. Bacteriacoloniesalso occurredat the top of film sample.On the contrary,chitosanRlm only (C), showeda better inhibitionthan starchfilm only for both B. srbt//bthan E. coli inhibition.Howeverthe effectwas not as good as combinationof chitosan and_lauric acidas shownin fig. 2. ab Figure2: Comparisonof inhibitionareaof (a) controlfilmand (b)AM incorporated film Starchand chiiosandifferentmixingratio (S:C)8:2, revealedthe best inhibitionon B. subt//s whichis Gram-positivebacteriacomparedto otherS:C ratios.In contrast,S:C ratio9:.1showed a verygoodinhibitionon E coli (Gram-negative bacteria).Fromfig. 3, the resultsindicatedthat S:C ratio8:2 is the bestformulationto inhibitboth B. subt/ls and E coli effectivelvfollowedbv S:C ratio9:'1.S:C ratiofrom 1i9-3:7obviouslymore effectivetowardsinhibitiono-fE coli tha; S:C4:6-7:3. -"{})'ili:.{:":"-":.'#;r:,"1""' *-;.c/ o" o" e! ?,Y kv ete ae 4J 2l Fig.3: lnhibitionof A. subtlisand E coliOn Agar PlatesFigureBasedOn AverageZone DiameterExpressedAs An Area (cm)of lnhibitionZone of B. subtlisand E coliOn Agar PlatesBasedOn AverageZoneDiameter Table1: Inhibition ExpressedAs An Area(cm)of InhibitionZone Film B. subtilis E. coli Remarks Starchonly(S) NI NI Nl =No inhibitory effect (all afea on plates and film covered by bacteria) Chitosanonly(C) 1.7 2.O S:Cratio1:9 2.423 2.425 S:C ratio2:8 2.55 2.8 S:Cratio3:7 2.444 2.95 SiC ratio4:6 2.5 1.7 S:Cratio5:5 2.631 1.7 SrCratio6i4 2.7 1.7 S:Cratlo7:3 2.825 1.7 S:Cratio8:2 3.125 3.00 S:Cratio9:1 3.075 3.05 3.2.2 Liquid Culture Test (O-D6ss,^Measurement) S:C ratio 8:2 is the most effectiveformulationto inhibitL subf,Jisas can be seen in fig. 4. N4eanwhile, S:C ratio 9:1 is the best formulationto inhibitE.coli (ng.5t. Althoughtherewere with for inhibition both B. subfilisand E.coli,the antimicrobialstarch-basedfilm incorporated Gram-positive bacteria than the Grameffective against were more lauricacid and chitosan negativebacteriastudied. Lauric acid alone only has antimicrobialeffect against Gram-positivebacteriaand yeasts of lipidcomPounds suchas fattyacid (Beuchat& Golden1989;Kabara1993).The incorporation to a starchfilm decreasesthe moisturetransferdue to their hydrophobicproperties(Comaet propertiesof the al.,2001).Thiswillbe observedfor the futureworkon physicaland mechanical of chitosan,besidesinhibitE cot and fllm. As well as incorporation starch-based antimicrobial starch-based it helpsto enhancethe antimicrobial increasethe film effecton B.subli/isinhibition, (Ban et.a|.,2005). filmstrength In fact, one of the reasonsfor the antimicrobialcharacterof chitosanit's positivelycharged aminogroupwhichinteractswith negativelychargedmicrobialcell membranes,leadingto the (Shahidi, constituentsof the microorganisms and other intracellular leakageof proteinaceous bacteria,the majorconstituentof its cell wall is Arachchi& Jeon, 1999).In the Gram-positive protein. peptidoglycan is very little The cellwallof Gram-negative andthere bacteriaalso hasan outer membrane,which consfitutesthe outer surfaceof the wall (Zheng& Zhu, 2003).Study for Gramfrom (Jiang,Bi, Wang, Xu & Jiang,1997),observedthat from electronmicrographs positiveand Gram-negative bacteriain the presenceof chitosanshow the cell membraneof bacteriawas weakenedor even broken,whilethe cytoplasmaof Gram-negative Gram-positive bacteriawas concentratedand the intersticeof the cell were cleady enlarged.This study activityof chitosanwere differentbetween indicatedthat the mechanismsof the antimicrobial cram-positiveand Gram-negativebacteria.Additlonally,the antimicrobialmechanismof becausethereare positiveschargeson chitosanmightdifferfrom that of otherpolysaccharides the surfaceof chitosan(Jianget al., 1997). 1 .2 o.2 Fig.4: Inhibition of Controls(starchonlyand chitosanonly)and Starch(S):Chitosan(C)on B. subtrlisin LiouidCultureTest 0.2 0 +a:zE of Controls(starchonlyand chitosanonly)and Starch(S):Chitosan(C)on E. Fig.5: Inhibition collin LiquidCultureTest Conclusions Incorporating chitosanand lauricacid into starchbasedfilm showedobviouseffectstowards antimicrobial effectwhen and E coliindicatedthatthe film hadsynergistic inhibitionof B. subliTis starch-based film demonstrates more chitosanand lauricacidwere combined.The antimicrobial abilityagainstB. subfrs thanE cor'.The solutionof starchand chitosan effectiveantimicrobial with differentmixing ratio (w/w) 8:2 and 9:1 were the most effectivemixingratio which had greaterinhibitionon both B. subtirsand E coli than otherssolutionas revealedin agar plate test and liquid culture test. Thus, the antimicrobialstarch-basedfilm may have potential for bothfluid and semisolidfoods by inhibitingbacterialgrowthand extendedthe applications shelf-lifeand improvethe foodsafety. 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