ENG H192 Hands-on Lab LAB 3: Product Analysis 1 Fundamentals of Engineering – Honors – ENGR H192 Product Analysis Objectives: Combine previous lab experiences to better understand the workings of a completed product. Develop an appreciation for horsepower and wattage considerations in product design. Expand the library of electrical schematic symbols used to designate components. Develop reverse engineering skills. 2 Fundamentals of Engineering – Honors – ENGR H192 Product Analysis Contents: Power Conversion and Approximation Schematic Components Motor Discussion 3 Fundamentals of Engineering – Honors – ENGR H192 Power Conversion watt [for James Watt], abbr. W, unit of power, or work done per unit time, equal to 1 joule per second. It is used as a measure of electrical and mechanical power. One watt is the amount of power that is delivered to a component of an electric circuit when a current of 1 ampere flows through the component and a voltage of 1 volt exists across it. 4 Fundamentals of Engineering – Honors – ENGR H192 Power Conversion horsepower, unit of power in the English system of units. It is equal to 33,000 foot-pounds per minute or 550 foot-pounds per second or approximately 746 watts. The term horsepower originated with James Watt, who determined by experiment that a horse could do 33,000 foot-pounds of work a minute in drawing coal from a coal pit. 5 Fundamentals of Engineering – Honors – ENGR H192 Schematic Symbols Commonly Used Symbols: DC Source Resistor N.C. Push Button Switch AC Source Motor Ground Capacitor Fuse SPST Switch N.O. Push Button Switch Female Connector Male Connector 6 Fundamentals of Engineering – Honors – ENGR H192 Part II Shaded-Pole Motor Lecture 7 Fundamentals of Engineering – Honors – ENGR H192 Breakaway View Stator Winding Rotor Laminated Core Poles “Shaded” with Copper Wire 8 Fundamentals of Engineering – Honors – ENGR H192 Shading Theory Stator Winding Shading Coils Rotor 9 Fundamentals of Engineering – Honors – ENGR H192 Shading Theory 10 Fundamentals of Engineering – Honors – ENGR H192 Shading Theory 11 Fundamentals of Engineering – Honors – ENGR H192 Shading Segments 12 Fundamentals of Engineering – Honors – ENGR H192 Flux Wave Rotation 13 Fundamentals of Engineering – Honors – ENGR H192 Motor Speed Motor theory tells us that the speed of an ac motor is directly proportional to the frequency and inversely proportional to the number of poles as follows: 120 fs rpm = Np Thus, for a 2-pole motor running at 50 hz: 120 x 50 rpm = = 3000 2 14 Fundamentals of Engineering – Honors – ENGR H192 Motor Slip The rotor of an induction motor will not rotate at the theoretical speed due to slip. The equation for slip is: rpmtheoretical rpmactual 100 % slip rpmtheoretical Thus, if the anticipated rpm was 3600 and the actual rpm was 3440: 3600 3440 100 4.44% slip 3600 15