1 PRODUCTION OF BIOSURFACTANT BY LOCALLY ISOLATED BACTERIA FROM PETROCHEMICAL WASTE RUZNIZA BINTI MOHD ZAWAWI UNIVERSITI TEKNOLOGI MALAYSIA 2 3 4 PRODUCTION OF BIOSURFACTANT BY LOCALLY ISOLATED BACTERIA FROM PETROCHEMICAL WASTE RUZNIZA BINTI MOHD ZAWAWI A thesis submitted in fulfilment of the requirements for the award of the degree of Master of Science (Chemistry) Faculty of Science Universiti Teknologi Malaysia DECEMBER 2005 5 iii Mohamad Najib Abdullah, Mak & Ayah Having you is all the happiness I have in this world… iv ACKNOWLEDGEMENT I would like to give my special thank to my supervisor, Dr. Adibah Yahya for her continuous guidance, attention, advices and inspiration that really help me to finish up this project. I am grateful to all family members of Research Laboratory 1 and Microbiology and Molecular Biology Laboratory, Department of Biology, Faculty of Science, especially to Mrs. Fatimah, Mrs. Radiah and all other postgraduate students for their help and guidance in doing this research. Not forgotten to technicians of Bioprocess Laboratory and Reservoir Laboratory, Faculty of Chemical Engineering and Natural Resource for allowing me to use the research facilities in their laboratory. I also would like to thank all the lecturers and postgraduate students of Microbiology and Enzyme Technology Laboratory, Faculty of Biotechnology and Molecular Science, Universiti Putra Malaysia for their guidance and help during my 6 months of research attachment there. I am also indebted to MARA and IRPA under vot 74048, for the funding of doing this research. Last but not least, I would like to express my appreciation to my husband, my family and my friends for the support and inspirations given to me to accomplish these challenging years of study. Thank you very much. v ABSTRACT Ten bacterial strains previously isolated from petrochemical wastes were selected for the screening of biosurfactant producer(s), via four different methods; (i) surface tension measurements, (ii) blood hemolysis test, (iii) drop-collapsing test, and (iv) bacterial adherence to hydrocarbon (BATH) test. Two isolates coded AB-Cr1 and ETL-Cr1 identified as Actinobacillus sp. and Aeromonas sp., respectively were chosen to be the best candidates for biosurfactant production. Biosurfactant productions by both isolates were found to be growth-associated in all conditions tested. Biosurfactant production in glucose/crude oil medium (7.18-8.26 g/L) was found similar to that observed in crude oil-free medium (6.33-8.76 g/L). The production of biosurfactant was also studied in a fermentor using isolate AB-Cr1, as a factor of temperature, initial glucose concentration, pH and initial nitrogen concentration. The highest production of 12.45 g/L was obtained with AB-Cr1 grown in medium (pH 7) supplemented with 25mM NH4NO3 as nitrogen source and 3mM glucose as carbon source, incubated at 37°C under non-pH controlled strategy. TLC and FTIR characterization of crude biosurfactant produced by both isolates in medium supplemented or not with crude oil indicated the presence of lipoprotein and non-aromatic glycolipid types of biosurfactant. GC-MS analysis of fatty acid metyl esters indicated the presence of pentadecanoic acid in crude biosurfactant from both isolates as well as octadecanoic and heptadecanoic acid in the biosurfactant produced by AB-Cr1 and ETL-Cr1, respectively. The CMC of the biosurfactant produced in the presence and absence of crude oil were approximately (g/L) 1.0 and 0.1 for ABCr1, and 1.2 and 0.2 for ETL-Cr1, respectively. The biosurfactants were found capable of producing a relatively stable emulsion with hydrocarbon at pH 10. It was also found stable at various pHs (3.0-13.0 and 5.0-9.0) for AB-Cr1 and ETL-Cr1, respectively and thermostable for 1 hour at 100°C, based on the value of surface tension. vi ABSTRAK Sepuluh strain bakteria yang telah dipencilkan dari sisa petrokimia telah dipilih untuk penyaringan bakteria penghasil-biosurfaktan, melalui empat kaedah; (i) pengukuran ketegangan permukaan, (ii) ujian hemolisis darah, (iii) ujian keruntuhan titisan, dan (iv) ujian pelekatan bakteria kepada hidrokarbon. Dua strain, AB-Cr1 dan ETL-Cr1 dikenalpasti masing-masing sebagai Actinobacillus sp. dan Aeromonas sp., telah dipilih sebagai bakteria yang paling berpotensi menghasilkan biosurfaktan. Penghasilan biosurfaktan oleh kedua-dua strain didapati bergantung kepada pertumbuhan sel dalam semua keadaan ujian. Penghasilan biosurfaktan di dalam medium glukosa/minyak mentah (7.18-8.26 g/L) didapati serupa dengan medium tanpa minyak mentah (6.33-8.76 g/L). Penghasilan biosurfaktan oleh strain AB-Cr1 juga telah dijalankan di dalam fermenter terhadap faktor suhu, kepekatan awal glukosa, pH dan kepekatan awal nitrogen. Penghasilan maksimum sebanyak 12.45 g/L didapati oleh AB-Cr1 di dalam media (pH 7) yang mengandungi 25mM NH4NO3 sebagai sumber nitrogen dan 3mM glukosa sebagai sumber karbon, pada suhu 37ºC tanpa kawalan pH. Pencirian biosurfaktan mentah bagi kedua-dua strain melalui kaedah TLC dan FTIR menunjukkan kehadiran biosurfaktan jenis lipoprotein dan glikolipid bukan aromatic. Analisis GC-MS terhadap metil ester asid lemak menunjukkan kehadiran asid pentadekanoik di dalam ekstrak biosurfaktan mentah bagi kedua-dua strain dan juga asid oktadekanoik dan heptadekanoik di dalam biosurfaktan yang masing-masing dihasilkan oleh AB-Cr1 dan ETL-Cr1. Nilai CMC bagi biosurfaktan yang dihasilkan dengan dan tanpa minyak mentah adalah masingmasing (g/L) 1.0 dan 0.1 bagi AB-Cr1, dan 1.2 dan 0.2 bagi ETL-Cr1. Biosurfaktan ini berupaya menghasilkan emulsi yang stabil terhadap hidrokarbon pada pH10. Ia juga didapati stabil pada pelbagai pH (3.0-13.0 dan 5.0-9.0) bagi AB-Cr1 and ETLCr1, masing-masing dan stabil terhadap haba selama 1 jam pada 100ºC, berdasarkan nilai ketegangan permukaan. vii CONTENTS CHAPTER TITLE PAGE SUPERVISOR’S APPROVAL THESIS TITLE i DECLARATION ii DEDICATION iii ACKNOWLEDGEMENT iv ABSTRACT v ABSTRAK vi CONTENTS vii LIST OF ABBREVIATION xiv LIST OF TABLES xv LIST OF FIGURES xvii LIST OF APPENDICES xxii 1 INTRODUCTION 1.1 General Overview: Surfactant and Biosurfactant 1 1.2 Scope and Objectives of the Current Project 4 2 LITERATURE REVIEW 2.1 Introduction to Biosurfactant 6 2.1.1 6 Definition and Classification viii 2.1.2 2.2 2.3 2.4 Structure and Properties of Biosurfactant 7 2.1.2.1 Glycolipids 8 2.1.2.2 Lipoproteins and Lipopeptides 9 2.1.2.3 Fatty acids, Phospholipids and Neutral Lipids 10 2.1.2.4 Polymeric Biosurfactants 10 2.1.2.5 Particulate Biosurfactants 11 Screening of Biosurfactant-producing Bacteria 12 2.2.1 Cell Hydrophobicity Test 13 2.2.2 Drop-collapsing Technique 13 2.2.3 Hemolytic Activity 14 2.2.4 Surface Tension Reduction 15 Biosynthesis of Biosurfactant 16 2.3.1 General Features of Biosynthesis 16 2.3.2 Biosynthetic Pathway of Biosurfactant Synthesis 18 2.3.3 Regulation of Biosurfactant Synthesis 20 Production of Biosurfactant 22 2.4.1 Factors Affecting Biosurfactant Production 22 2.4.1.1 Effect of Carbon Source 22 2.4.1.2 Effect of Nitrogen Source 23 2.4.1.3 Effect of Environmental Factors 23 Kinetics of Biosurfactant 24 2.4.2.1 Growth-associated Biosurfactant 25 2.4.2 Production 2.4.2.2 Biosurfactant Production Under Growth- 26 limiting Conditions 2.4.2.3 Biosurfactant Production by Resting or 27 Immobilized Cells 2.4.2.4 Biosurfactant Production in Addition to 28 Precursors 2.5 Extraction of Biosurfactant 28 2.6 Applications and Roles of Biosurfactant 30 2.7 Characteristics of Chemical Surfactant and Biosurfactant 33 2.7.1 34 Advantages and Disadvantages of Biosurfactants in Commercial Application ix 3 GENERAL MATERIALS AND METHODS 3.1 Microorganisms 35 3.1.1 Bacterial Isolates: Origin and Route of Isolation 35 3.1.2 Crude Oil 36 3.2 Media Preparation 38 3.2.1 Liquid Medium 38 3.2.1.1 Ramsay Liquid Medium 38 Solid Media 38 3.2.2.1 Nutrient Agar 38 3.2.2.2 Ramsay Agar 38 3.2.2.3 Blood Agar 39 3.2.2 3.3 3.4 3.5 4 Growth and Maintenance of Bacterial Isolates 39 3.3.1 Inoculum Preparation 39 3.3.2 Culture Maintenance and Storage 39 Analytical Methods 40 3.4.1 Determination of Bacterial Biomass 40 3.4.1.1 Optical Density 40 3.4.1.2 Cell Dry Weight 40 3.4.2 Determination of Glucose Concentrations 40 3.4.3 Surface Activity Measurements 41 3.4.3.1 Surface Tension Measurement 41 3.4.3.2 Interfacial Tension Measurement 41 3.4.3.3 Spreading Tension Measurement 42 Production of Biosurfactant 42 3.5.1 Biosurfactant Extraction 42 3.5.2 Determination of Biosurfactant Dry Weight 43 SCREENING AND CHARACTERIZATION OF BIOSURFACTANT-PRODUCING BACTERIA 4.1 Introduction 44 4.2 Methodology 45 4.2.1 45 Screening of Biosurfactant-producing Bacteria x 4.2.1.1 Bacterial Adherence To Hydrocarbon 45 (BATH) Test 4.2.2 4.2.1.2 Drop-collapsing Test 45 4.2.1.3 Blood Hemolysis Test 46 4.2.1.4 Surface Tension Measurement 46 Characterization of Biosurfactant-producing 47 Isolates 4.3 4.2.2.1 Morphological Analysis 47 4.2.2.2 Biochemical Analysis 47 Results and Discussion 48 4.3.1 Screening of Biosurfactant-producing Bacteria 48 4.3.1.1 Bacterial Adherence To Hydrocarbon 48 (BATH) Test 4.3.2 4.3.1.2 Drop-collapsing Test 50 4.3.1.3 Blood Hemolysis Test 52 4.3.1.4 Surface Tension Measurement 54 Characterization of the Selected Biosurfactant- 55 producing Isolates 4.3.2.1 Colony and Cellular Morphological 55 Characterizations 4.3.2.2 Biochemical Characterization 5 57 PRODUCTION OF BIOSURFACTANT BY PURE AND MIX BACTERIAL CULTURES IN SHAKE FLASKS 5.1 Introduction 5.2 Methodology 5.2.1 58 Optimization of Growth 59 5.2.1.1 Effect of Initial Glucose Concentrations 59 on Growth 5.2.2 5.2.1.2 Effect of Initial pH on Growth 59 5.2.1.3 Effect of Temperature on Growth 60 Biosurfactant Production under the Optimized 60 Growth Condition xi 5.2.3 Effect of Glucose and Crude Oil on 61 Biosurfactant Production 5.2.4 Production of Biosurfactant by Bacterial 61 Mix Cultures 5.3 Results and Discussion 62 5.3.1 Optimization of Growth 62 5.3.1.1 Effect of Initial Glucose Concentrations 62 on Growth 5.3.2 5.3.1.2 Effect of Initial pH on Growth 65 5.3.1.3 Effect of Temperature on Growth 67 Biosurfactant Production under the Optimized 69 Growth Condition 5.3.3 Production of Biosurfactant in Crude Oil- 71 containing Medium 5.3.4 Production of Biosurfactant by Bacterial 79 Mix Cultures 6 PRODUCTION OF BIOSURFACTANT BY STRAIN AB-Cr1 IN BIOREACTOR 6.1 Introduction 84 6.2 Methodology 85 6.2.1 Batch Fermentation 85 6.2.1.1 Effect of Temperature on Biosurfactant 85 Production 6.2.1.2 Effect of Initial Glucose Concentrations on 86 Biosurfactant Production 6.2.1.3 Effect of Controlled pH Condition on 86 Biosurfactant Production 6.2.1.4 Effect of Initial NH4NO3 Concentrations on 87 Biosurfactant Production 6.3 Results and Discussion 87 6.3.1 Effect of Temperature on Biosurfactant Production 87 6.3.2 Effect of Initial Glucose Concentrations on 93 xii Biosurfactant Production 6.3.3 Effect of Controlled pH Condition on 97 Biosurfactant Production 6.3.4 Effect of Initial NH4NO3 Concentrations on 102 Biosurfactant Production 7 CHARACTERIZATION OF CRUDE BIOSURFACTANT 7.1 Introduction 108 7.2 Methodology 109 7.2.1 Emulsification Activity Tests 109 7.2.1.1 Assay of Emulsification 109 7.2.1.2 Assay of Emulsion Stability 109 Critical Micelle Concentration (CMC) 109 7.2.2 Determination 7.3 7.2.3 Stability Studies 110 7.2.4 Thin Layer Chromatography (TLC) 110 7.2.5 Fourier Transform Infrared (FTIR) 111 7.2.6 Fatty Acid Analysis 111 Results and Discussion 112 7.3.1 Emulsification Activities 112 7.3.2 Critical Micelle Concentration (CMC) 114 7.3.3 Stability Studies 116 7.3.4 Thin Layer Chromatography (TLC) 118 7.3.5 Fourier Transform Infrared (FTIR) 120 7.3.6 Fatty Acid Analysis 124 8 GENERAL DISCUSSION AND CONCLUSION 8.1 Conclusion 128 8.2 Suggestion 131 REFERENCES 133 xiii APPENDICES A-G 147 xiv LIST OF ABBREVIATIONS mN/m - Milinewton per meter g/L - Gram per litre mL - Mililitre ºC - Degree Celsius rpm - Rotation per minute nm - Nanometer w/v - Weight per volume v/v - Volume per volume CMC - Critical Micelle Concentration µ - Specific growth rate Pmax - Maximum product concentration Xmax - Maximum biomass concentration Yp/s - Product yield coefficient (g product formed per g substrate utilized) Yp/x - Product yield coefficient (g product formed per g biomass formed) Yx/s - Biomass yield coefficient (g biomass formed per g substrate utilized) et al. - And friends sp. - Species h - Hour NH4NO3 - Ammonium nitrate HCl - Hydrochloric acid Kd - Decay constant xv LIST OF TABLES TABLES TITLE PAGE 2.1 Various biosurfactants produced by different microbes. 6 2.2 Common methods employed for the recovery of 29 biosurfactants. 2.3 Some properties of biosurfactant commonly used in 32 several applications. 2.4 Differences between biosurfactant and synthetic 33 surfactant. 3.1 Origin of bacteria isolated from petroleum-related 37 industries. 4.1 Screening of biosurfactant-producing bacteria using 48 four different methods. 4.2 Results for biochemical tests of the selected isolates. 57 5.1 Specific growth rates and maximum biomass of 65 AB-Cr1 and ETL-Cr1 grown at 37ºC, pH 6.5-6.8 in medium supplemented with various initial glucose concentrations. 5.2 Specific growth rates and maximum biomass of 67 AB-Cr1 and ETL-Cr1 grown in Ramsay medium supplemented with 3mM glucose adjusted to various initial pH. 5.3 Specific growth rates and maximum cell biomass of 68 AB-Cr1 and ETL-Cr1 grown in medium supplemented with 3mM glucose at pH 7.0, incubated at various temperatures. 5.4 Kinetic analysis of growth and biosurfactant 77 xvi production for isolates AB-Cr1 and ETL-Cr1 grown at 37ºC, in medium supplemented with either glucose or crude oil or both glucose and crude oil. 5.5 Kinetic analysis of growth and biosurfactant 82 production for bacterial mix culture system 1:1 (AB-Cr1:ETL-Cr1) grown at 37ºC, in medium supplemented with either glucose or both glucose and crude oil. 6.1 Kinetic analysis for growth and biosurfactant 95 production by AB-Cr1 grown at 37ºC, in medium supplemented with various initial glucose concentrations. 6.2 Kinetic analysis for growth and biosurfactant 101 production by AB-Cr1 grown in medium controlled at various pH values, supplemented with 3mM glucose and incubated at 37ºC. 7.1 Emulsification activity and stabilization of 113 bioemulsifiers by isolated biosurfactants. 7.2 TLC analysis of biosurfactant produced by AB-Cr1 118 and ETL-Cr1 isolates based on the Rf values. 7.3 Relative positions of peaks from GC-MS for methyl esters of fatty acids. 125 xvii LIST OF FIGURES FIGURE 2.1 TITLE PAGE Structure of rhamnolipid produced by Pseudomonas 9 aeruginosa. 2.2 Structure of surfactin produced by Bacillus subtilis. 10 2.3 The amphiphilic structure of a surfactant. 12 2.4 Metabolic pathway of glucose utilization during 19 biosurfactant production 2.5 Schematic illustration showing different types of 25 fermentation kinetics of biosurfactant production. 4.1 -hemolysis on blood agar indicated to the presence 53 of biosurfactant in the culture of AB-Cr1 and ETL-Cr1. 4.2 Colony of AB-Cr1 observed under stereo scan 56 microscope using magnification 50x. 4.3 Colony of ETL-Cr1 observed under stereo scan 56 microscope using magnification 50x. 4.4 Digital photos of bacterial isolates AB-Cr1 and ETL- 56 Cr1 under phase-contrast microscope using magnification 100x with oil immersion. 5.1 Growth curve of AB-Cr1 grown in Ramsay medium 63 pH 6.5-6.8 at 370C as a factor of initial glucose concentrations. 5.2 Growth curve of ETL-Cr1 grown in Ramsay medium 63 0 pH 6.5-6.8 at 37 C as a factor of initial glucose concentrations. 5.3 The specific growth rates of AB-Cr1 and ETL-Cr1 64 xviii grown in Ramsay medium pH 6.5-6.8 at 370C, as a factor of initial glucose concentrations. 5.4 Growth optimization of isolates AB-Cr1 and ETL-Cr1 66 grown at 370C in medium supplemented with 3mM glucose, as a factor of pH. 5.5 Growth optimization of isolates AB-Cr1 and ETL-Cr1 67 grown in medium supplemented with 3mM glucose at pH 7.0, as a factor of temperature. 5.6 Relationship of growth, glucose consumption and 69 biosurfactant production by AB-Cr1 isolate grown in Ramsay medium supplemented with 3mM glucose, adjusted to initial pH 7.0 and incubated at 370C. 5.7 Relationship of growth, glucose consumption and 70 biosurfactant production by ETL-Cr1 isolate grown in Ramsay medium supplemented with 3mM glucose, adjusted to initial ph 7.0 and incubated at 370C. 5.8 Relationship of growth, glucose consumption, pH, 72 surface tension and biosurfactant production for isolates AB-Cr1 and ETL-Cr1 grown in Ramsay medium supplemented with glucose and crude oil, respectively. 5.9 Relationship of growth and biosurfactant production 73 by isolates AB-Cr1 and ETL-Cr1 grown in Ramsay medium supplemented with 5% (v/v) crude oil. 5.10 Relationship between specific growth rates (µ) of 79 isolates AB-Cr1 and ETL-Cr1 with the specific rates of product formation (q p) in medium supplemented with either (i) crude oil, or (ii) both glucose and crude oil, or (iii) glucose. 5.11 Relationship of growth and biosurfactant production by bacterial mix culture system 1:1, grown in Ramsay medium supplemented with glucose and glucose + crude oil. 80 xix 6.1 Maximum cell biomass and biosurfactant production 88 by AB-Cr1 grown in medium supplemented with 3mM glucose, as a factor of temperature. 6.2 Relationship between biosurfactant production, growth 89 and oxygen consumption (A), glucose consumption and pH (B), surface, interfacial and spreading tension (C) by AB-Cr1, grown in medium supplemented with 3mM glucose adjusted to initial pH 7.0 and incubated at 37ºC. 6.3 Surface and interfacial tension reduction of the cell-free 92 culture of AB-Cr1 grown in medium supplemented with 3mM glucose, as a factor of temperature. 6.4 The yield coefficients for biosurfactant and biomass 93 production by AB-Cr1, grown in medium supplemented with 3mM glucose, as a factor of temperature. 6.5 Maximum cell biomass and biosurfactant production 94 by AB-Cr1 grown at 37ºC, as a factor of various initial glucose concentrations. 6.6 Maximum cell biomass and biosurfactant production 97 by AB-Cr1 grown in medium supplemented with 3mM glucose at 37ºC, as a factor of pH. 6.7 Surface tension and interfacial tension reduction of the 99 cell-free culture of AB-Cr1, grown in medium supplemented with 3mM glucose at 37ºC, as a factor of pH. 6.8 The relationship between biosurfactant production, 100 growth and oxygen consumption (A), surface and interfacial tension (B) by AB-Cr1 grown in medium at controlled pH 7.0 and incubated at 37ºC. 6.9 Maximum biomass and biosurfactant production 103 by AB-Cr1 grown in medium supplemented with 3mM glucose at 37ºC, as a factor of various initial NH4NO3 concentrations. 6.10 The relationship between biosurfactant production, 104 xx growth and oxygen consumption (A), surface and interfacial tension (B), by AB-Cr1 grown in medium supplemented with 15mM NH4NO3 and incubated at 37ºC. 6.11 The yield coefficients for biosurfactant and biomass 106 production by AB-Cr1 grown in medium supplemented with 3mM glucose and incubated at 37ºC, as a factor of various initial NH4NO3 concentrations. 7.1 Effect of pH on the activity of the emulsifier 112 produced by AB-Cr1 and ETL-Cr1 isolates. 7.2 Schematic diagram of the variation of surface tension, 114 interfacial tension and the CMC point with surfactant concentration. 7.3 Surface tension of a solution against the concentration 115 of the biosurfactant produced by AB-Cr1 and ETLCr1, grown in medium supplemented with glucose as sole source of carbon. 7.4 Surface tension of a solution against the concentration 116 of the biosurfactant produced by AB-Cr1 and ETLCr1, grown in medium supplemented with glucose and crude oil. 7.5 The pH stability test of biosurfactant produced by AB- 117 Cr1 and ETL-Cr1 grown in medium supplemented with glucose, based on the change of surface tension values. 7.6 Thermal stability test of biosurfactant produced by 117 AB-Cr1 and ETL-Cr1 grown in medium supplemented with glucose, based on the change of surface tension values. 7.7 Infrared spectrum of the surface-active fraction 120 extracted from culture of AB-Cr1 grown in medium supplemented with glucose as the sole source of carbon. 7.8 Infrared spectrum of the surface-active fraction extracted from culture of ETL-Cr1 grown in 121 xxi medium supplemented with glucose as the sole source of carbon. 7.9 Infrared spectrum of the surface-active fraction 122 extracted from culture of AB-Cr1 grown in medium supplemented with both glucose and crude oil as carbon sources. 7.10 Infrared spectrum of the surface-active fraction 123 extracted from culture of ETL-Cr1 grown in medium supplemented with both glucose and crude oil as carbon sources. 7.11 GC-MS chromatogram of fatty acid methyl ester 124 from a culture medium of AB-Cr1. 7.12 GC-MS chromatogram of fatty acid methyl ester 125 from a culture medium of ETL-Cr1. 7.13 Structure of pentadecanoic acid. 126 7.14 Structure of octadecanoic acid. 126 7.15 Structure of heptadecanoic acid. 126 7.16 Mass spectrum of pentadecanoic acid from a 127 culture of AB-Cr1. 7.17 Mass spectrum of octadecanoic acid from a 127 culture of AB-Cr1. 7.18 Mass spectrum of heptadecanoic acid from a culture of ETL-Cr1. 127 xxii LIST OF APPENDICES APPENDIX TITLE PAGE A Graft OD600 versus cell biomass 147 B Glucose standard curve 148 C Biochemical characterization methods 149 D Production of biosurfactant and surface tension 161 reduction in the medium grown with AB-Cr1 isolate E Relationship of growth, glucose consumption and 162 biosurfactant production by bacterial mix culture system 1:1, grown in Ramsay medium supplemented with glucose and glucose + crude oil F Determination of decay constant 163 G Mass spectrums of fatty acid methyl esters from 164 the culture of AB-Cr1 and ETL-Cr1 isolates. CHAPTER 1 INTRODUCTION 1.1 General Overview: Surfactant and Biosurfactant Surfactants are amphiphilic compounds that reduce the free energy of the system by replacing the bulk molecules of higher energy at an interface [Mulligan, 2004]. They contain a hydrophobic moiety with little affinity for the bulk medium and a hydrophilic portion that is attracted to the bulk medium. Surfactants have been used industrially as adhesives, deemulsifiers, flocculating, wetting and forming agents, lubricants and penetrants [Mulligan and Gibbs, 1993]. Because of their amphiphilic nature, surfactants tend to accumulate at interfaces (air-water and oil-water) and surfaces. As a result, surfactants reduce the forces of repulsion between unlike phases at interfaces or surfaces and allow the two phases to mix more easily [Bodour and Miller-Maier, 2002]. Due to the presence of surfactant, less work is required to bring a molecule to the surface and the surface tension is reduced. The ability to reduce surface tension is a major characteristic of surfactant. It is obvious that their surface and membrane-active properties play an important role in the expression of their activities. Surfactants are key ingredients used in detergents, shampoos, toothpaste, oil additives, and a number of other consumer and industrial products. They constitute an important class of industrial chemicals widely used in almost every sector of modern industry. The total surfactant production has exceeded 2.5 million tones in 2002 [Deleu and Paquot, 2004] for many purposes such as polymers, lubricants and 2 solvents. The growth rate is related to the world demand in detergents since this sector uses over 50% of surfactant production [Deleu and Paquot, 2004]. From the total surfactants output, about 54% of them is consumed as household or laundry detergents, with only 32% destined for industrial use [Cameotra and Makkar, 1998]. Almost all surfactants currently in use are chemically derived from petroleum. The choice of surfactant is based on product cost. Generally, surfactants has been extensively used to save energy and consequently energy cost. For example, the new generation of detergents wash effectively at much lower temperatures, resulting in significant energy saving. Physicochemical behavior, charge-type, solubility and adsorption behavior are some of the most important selection criteria for surfactants [Mulligan, 2004]. However, as many industry and research organizations concern to the environmental approach, they are currently attempted to find new ways of producing surfactants. There are two new strategic approaches that are taken into account in developing new surfactant, which are i) the impact of the surfactant to the environment and ii) the functionalities of the surface-active molecules. Synthetic surfactants exhibit a low rate of biodegradation and a high potential to aquatic toxicity. For these reasons, biosurfactants are seen to be the promising alternative for many purposes even though their performance could be slightly inferior or their prices are more expensive. Biosurfactant is a structurally diverse group of surface-active molecule synthesized by microorganisms. Their capability of reducing surface and interfacial tension with low toxicity and high specificity and biodegradability, lead to an increasing interest on these microbial products as alternatives to chemical surfactants [Banat et al., 2000]. Hester (2001) from the Technical Insights estimated that biosurfactants could capture 10% of the surfactant market by the year 2010 with sales of $US200 million. However, up to now, biosurfactants is still unable to compete with the chemically synthesized surfactants in the surfactant market. This could be due to their high production costs in relation to inefficient bioprocessing method available, poor strain productivity and the need to use expensive substrates [Cameotra and Makkar, 1998; Deleu and Paquot, 2004]. The interest in biosurfactant has been steadily increasing in recent years due to the possibility of their production through fermentation and their potential 3 applications in such areas as the environmental protection. The uniqueness with unusual structural diversity, the possibility of cost-effective ex-situ production and their biodegrability are some of the properties that make biosurfactant a promising choice for use in environmental application [Hua et al., 2003]. Initial focus of industrial interest towards biosurfactants concentrates on the microbial production of surfactants, cosurfactants and so on for the application on microbial-enhanced oil recovery (MEOR) [Kosaric et al., 1987]. The applications of biosurfactants however, are still currently remained at the developmental stage of industrial level. The development of biosurfactant application in industries has focused mainly on high biosurfactant production yield and the production of highly active biosurfactants with specific properties for specific applications. Majority of surfactants produced today is of petrochemical origin beside of the renewable resources like fats and oils [Deleu and Paquot, 2004]. Amongst the renewable raw materials, oleochemical products represent half of the total surfactant production. The petrochemical industry is one of the important sector in Malaysia, with investments totaling RM28 billion as at the end of 2002 [Mida Malaysia]. Exxon Mobil is one of the multinational petrochemical companies that work in collaboration with Malaysia’s national petroleum company, Petronas. This collaboration clearly make Malaysia as a potential country as an investment location for petrochemical industries. Unfortunately, industrial wastewater from petroleum-related industries has been identified as one of the major source of pollution in Malaysia. The biodegradation of petroleum pollutant and its related compound is limited by poor availability to the microorganisms, due to their hydrophobicity and low aqueous solubility. This suggested that by applying biosurfactants to influence the bioavailability of the contaminant, can possibly enhancing the solubility of these compounds. Due to their biodegradability and low toxicity, they are in demand to be use in remediation technologies [Mulligan, 2004]. At present, biosurfactants plays an important application in petroleum-related industries which is use in enhanced oil recovery, cleaning oil spills, oil-contaminated tanker cleanup, viscosity control, oil emulsification and removal of crude oil from sludges [Daziel et al., 1996, Bertrand et al., 1994]. These industries are known to be the potential target for the application of these compounds. This is due to the ability 4 of biosurfactant-producing microorganisms to use petroleum or its’ products as substrates as well as the properties of the biosurfactant which required less rigorous testing than chemical surfactant [Cooper, 1986]. To date, there are numbers of reports on the synthesis of various types of biosurfactants by microorganisms using water-soluble compounds such as glucose, sucrose, ethanol or glycerol as substrates [Desai and Banat, 1997]. Petroleum-related industry was found to be one of the industries that have a great potential in producing a microorganism that may produced biosurfactants. Hence, there could probably be a potential chance of producing biosurfactants using locally isolated bacteria originated from petrochemical wastes or other wastewater available in this country. It has been focused here that improving the method of biosurfactant production and characterizing the major properties of the biosurfactant are highly important in the commercial application of biosurfactant. 1.2 Scope and Objectives of the Current Project The present study focused on studying the production of biosurfactant by bacteria isolated from petrochemical wastes. Ten bacterial isolates were screened for potential biosurfactant producer(s) and two of them were found able to produce biosurfactant by various screening methods. It was therefore of interest to characterize these bacteria and study their ability to produce biosurfactant. The major part of this thesis describes research into the production of biosurfactant by these bacteria in various conditions tested. The study was initiated with basic identification based on cellular and colony morphologies, followed biochemical characteristics of these bacteria. The study on production of biosurfactant by these isolates was initiated by optimizing the growth of the potential biosurfactant producers as the factor of several parameters such as initial glucose concentration, initial pH and incubating temperature. The ability of these bacteria to produce biosurfactant as single and mix bacterial cultures, in medium supplemented with glucose and/or crude oil were then studied using the optimum growth conditions. Optimization of biosurfactant production by the best biosurfactant producer was further studied in bioreactor as a factor of temperature, initial glucose 5 concentration, pH and initial nitrogen concentration. This study was also sought to the preliminary characterization of the crude biosurfactant produced by means of their physicochemical properties. Characterization studies included emulsification activity, critical micelle concentration (CMC), stability test, thin layer chromatography (TLC), fourier transform infrared (FTIR) and gas chromatographymass spectrometry (GC-MS) analyses. In general, the objective of this research is to study the biosurfactant production by microbial fermentation process and characterized the crude biosurfactant in order to determine their physicochemical properties. Therefore, this study is conducted with the specific objectives: § To screen and characterize the potential biosurfactant-producing microbes from petrochemical waste samples. § To optimize the biosurfactant production in terms of productivity and the yield of biosurfactants from the substrates. § To characterize the crude biosurfactant produced by the bacterial isolates. CHAPTER 2 LITERATURE REVIEW 2.1 Introduction to Biosurfactant 2.1.1 Definition and Classification A biosurfactant is defined as a surface-active agent produced by living cells, mostly by microorganisms [Fiechter, 1992]. The molecule of biosurfactant, which has both water-soluble and water insoluble parts in the same molecule, balance the hydrophilic and hydrophobic moieties, imparts unusual properties including an ability to lower the surface tension of water [Cooper, 1986]. Basically, there are six major types of biosurfactant; hydroxylated and crosslinked fatty acids (mycolic acids), glycolipids, polysaccharide-lipid complexes, lipoproteins-lipopeptides, phospholipids and the complete cell surface itself [Kosaric et al., 1987]. Table 2.1 showed some of the various biosurfactants produced from different microbes. Table 2.1: Various biosurfactants produced by different microbes. Biosurfactants Microrganisms References Rhamnolipid Pseudomonas aeruginosa Sophorolipid Candida bombicola Lang and Wagner (1987); Haba et al. (2000) Schippers et al. (2000) 7 Surfactin Bacillus subtilis Fatty acid Corynebacterium lepus, Neutral lipid Lipopeptide Nocardia erythropolis Arthrobacter MIS38, Bacillus subtilis, Pseudomonas fluorescens Acinetobacter sp., Corynebacterium insidiosum Phospholipid Arima et al. (1968); Moran et al. (2002) Cooper et al. (1979); Rosenberg and Ron, 1999 MacDonald et al. (1981) Morikawa et al. (1993); Akpa et al. (2001); Braun et al. (2001) Kaeppeli and Finnerty (1980); Akit et al. (1981) Microbial surfactants can also be divided into two major classes according to their molecular-mass. The low molecular-mass biosurfactants include glycolipids such as rhamnolipids and sophorolipids, or lipopeptides like surfactin and polymyxin, has a function in lowering the surface and interfacial tensions. Whereas the high molecular-mass biosurfactants such as lipoproteins, lipopolisaccharides and amphipathic polysaccharides are more effective at stabilizing oil-in-water emulsions [Rosenberg and Ron, 1999]. According to Rosenberg and Ron (1999), there are three possible roles of biosurfactant in applications; increasing the surface area of hydrophobic substances, increasing the bioavailability of hydrophobic water-insoluble substrates, and finally regulating the attachment-detachment of microorganisms to and from surfaces. 2.1.2 Structure and Properties of Biosurfactant Biosurfactants are classified mainly by their chemical composition and microbial origin. The major classes of biosurfactant include glycolipids, lipopeptides and lipoproteins, phospholipids and fatty acids, polymeric surfactants and particulate surfactants [Desai and Banat, 1997]. 8 2.1.2.1 Glycolipids Glycolipids are carbohydrates in combination with long-chain aliphatic acids or hydroxyaliphatic acids. These include the rhamnolipids, sophorolipids, trehalolipids and fructose-lipids. Rhamnolipid is a glycolipid that contains one or two molecules of rhamnose that are linked to one or two molecules of β-hydroxydecanoic acid. Up to 7 homologues have now been identified [Abalos et al., 2001]. L-Rhamnosyl-Lrhamnosyl-β-hydroxydecanoyl-β-hydroxydecanoate and L-rhamnosyl-βhydroxydecanoyl-β-hydroxydecanoate, referred to as rhamnolipid 1 and 2, repectively, are the principal glycolipids produced by P. aeruginosa [Desai and Banat, 1997]. Rhamnolipids from P. aeruginosa (Figure 2.1) have been demonstrated to lower the surface tension to 25 to 30mN/m and the interfacial tension against nhexadecane to 1mN/m [Lang and Wagner, 1987; Mulligan, 2004]. Different species of the yeast Torulopsis produce extracellular sophorolipids, which consist of dimeric carbohydrate sophorose linked to -1,2 long chain hydrocarboxylic acids. The lipid portion is connected to the reducing end through a glycosidic linkage [Rosenberg and Ron, 1999]. These biosurfactants are a mixture of at least 6-9 different hydrophobic sophorosides. Sophorolipids has been reported capable of lowering both surface and interfacial tension, though they are not effective emulsifying agents [Cooper and Paddock, 1984; Kitamoto et al., 2002]. Both lactonic and acidic sophorolipids lowered the surface tension to 33mN/m and the interfacial tension against nhexadecane and water from 40 to 5mN/m with 10mg/L of pure sophorolipid. It is also showed a remarkable stability toward pH and temperature changes. The surfaceactive properties were consistent between pH values of 6-9 and temperature ranging from 20-90ºC. 9 O CH 3 CH (CH 2) 6 CH 3 CH 2 O C=O HO O OH H3C O O CH (CH 2 )6 CH 3 CH 2 HO OH OH COOH Fig. 2.1: Structure of rhamnolipid produced by Pseudomonas aeruginosa. 2.1.2.2 Lipoproteins and Lipopeptides Lipopeptides usually appear as mixtures of closely related compounds which show slight variations in their amino acid composition and/or lipid portion which is mostly a hydroxy fatty acid. A family of cyclic lipopeptides consists of 8 to 17 amino acids and a lipid portion which is composed of 8 to 9 methylene groups and a mixture of linear and branched tails [Desai and Banat, 1997]. These include surfactin produced by B. subtilis [Lang, 2002] (Figure 2.2) and viscosin from P. fluorescence [Hommel, 1990; Braun et al., 2001]. Surfactin, a cyclic acidic lipopeptide produced by B. subtilis, is one of the most effective biosurfactants known so far [Arima et al., 1968; Mulligan, 2004]. It contains seven amino residues and is closed by lactone formation [Carillo et al., 2003]. Surfactin is known to be capable of lowering the surface tension from 72 to 27.9mN/m at a concentration of 0.005% (w/v). An important characteristic of this compound is its ability to lyse red blood cells and may act as an antibiotic, antiviral and hemolytic agent [Arima et al., 1968; Carillo et al., 2003; Cameotra and Makkar, 2004]. This property has been used to detect surfactin production through blood agar. 10 Fig 2.2: Structure of surfactin produced by Bacillus subtilis [Hommel, 1990; Mulligan, 2004]. 2.1.2.3 Fatty Acids, Phospholipids and Neutral Lipids Fatty acid and phospholipid produced during growth on n-alkanes by several bacteria and yeast, has received considerable attention as surfactants [Rosenberg et al., 1999]. These biosurfactants are able to produce optically clear microemulsions of alkanes in water [Desai and Desai, 1993]. The hydrophilic lipophilic balance (HLB) of fatty acids is found clearly related to the length of the hydrocarbon chain. Example of microorganisms that produced these types of biosurfactant are sulphur-reducing bacteria, Thiobacillus thiooxidans [Beeba and Umbreit, 1971; Desai and Banat, 1997] and Corynebacterium lepus [Cooper et al., 1979; Rosenberg and Ron, 1999]. Extracellular free fatty acids produced by microorganisms grown on alkanes also showed surfactant activity. They include saturated fatty acids in the range of C12 to C-14 and the complex fatty acids containing hydroxyl groups and alkyl branches. Phosphatidylethanolamine produced by Rhodococcus erythropolis caused a lowering of interfacial tension against hexadecane to less than 1mN/m and a CMC of 30mg/L [Kretschmer et al., 1982; Rosenberg and Ron, 1999]. 2.1.2.4 Polymeric Biosurfactants Many bacterial species from different genera produced exocellular polymeric surfactants composed of proteins, polysaccharides, lipopolysaccharides or complex mixture of these biopolymers [Rosenberg et al., 1999]. Fatty acids are covalently linked to the polysaccharide through o-ester linkages [Zukerberg et al., 1979; Desai 11 and Banat, 1997]. The best-studied polymeric biosurfactants are emulsan, liposan and mannoprotein [Desai and Banat, 1997]. Emulsan has been characterized as a polyanionic amphipatic heteropolysaccharide [Rosenberg et al., 1979; Rosenberg and Ron 1999]. It is a very effective emulsifying agent for hydrocarbons in water even at a concentration of 0.001%. Emulsan also is one of the most powerful emulsion stabilizer known today and resists inversion even at a water-oil ratio of 1:4 [Desai and Banat, 1997]. 2.1.2.5 Particulate Biosurfactants This type of biosurfactant includes vesicles and fimbriae produced by Acinetobacter sp. The purified vesicles are composed of protein, phospholipid and lipopolisaccharide. This extracellular membrane vesicles partition hydrocarbons form a microemulsion, which plays an important role in alkane uptake by microbial cells [Kappeli and Finnerty, 1979; Desai and Banat, 1997]. Generally, biosurfactant molecules consisted of both hydrophilic and hydrophobic moieties (Figure 2.3), which enable them to accumulate at the interfaces and mediated between phases of different polarity such as oil-in-water or water-in-oil interfaces [Fiechter, 1992]. The polar, water soluble part of a biosurfactant maybe as simple as a carboxylate or hydroxyl function or a complex mixture of phosphate, amino acids or peptides, anions or cations, or mono-, di- or polysaccharides. Whereas the lipophilic portions are the hydrocarbon tail that usually made of long chain, saturated, unsaturated, hydroxyl or α-alkyl-β-hydroxy fatty acids and may contain cyclic structures [Banat, 1995]. This fatty acid is linked to the hydrophilic group by a glycosidic, ester or amide bond [Hommel, 1990; Rosenberg and Ron 1999]. Therefore, most of the biosurfactants are lipids, which have the typical amphiphilic structure of a surfactant. 12 Hydrophobic portion Hydrophilic portion Fig 2.3: The amphipathic structure of a surfactant [Cooper, 1986]. Most biosurfactants are either neutral or negatively charged. The negatively charged is an anionic biosurfactants which due to a carboxylate, phosphate or sulphate group. Least number of cationic biosurfactants contains amine functions [Cooper, 1986]. A special property of a biosurfactant is their ability to reduce the surface tension of water from 72 mNm-1 to below 40 mNm-1. Furthermore, a good biosurfactant will reduce the surface tension of water to below 35 mNm-1 [Cooper, 1986; Desai and Banat, 1997]. Effective physicochemical properties, which are low interfacial tensions and critical micelle concentration (CMC) and also temperature stability, are the characteristics of these compounds. Their heterogeneous group of surface-active molecules also reduces the CMC and interfacial tension in both aqueous solutions and hydrocarbon mixtures. These properties create microemulsions in which micelle formation occurs where hydrocarbons can solubilize in water or water-in-hydrocarbons [Banat, 1995]. A biosurfactant must have the ability to improve water loss, which can wet the solid surfaces [Cooper, 1986]. Some of the biosurfactants also has the ability to act as an emulsifier. Unfortunately, many of the emulsifiers that were characterized were found to be polymeric, with minimal ability to lower surface tension [Cooper, 1986]. 2.2 Screening of Biosurfactant-producing Bacteria The diverse applications of biosurfactant necessitate an easy, rapid, and reliable method to screen the bisurfactant-producing bacteria with a minimum number of false positive and/or negative. Biosurfactant production is always detected by measuring cell surface hydrophobicity [Pruthi and Cameotra, 1997], drop- 13 collapsing ability [Bodour and Miller-Maier, 1998], hemolytic activity [Yonebayashi et al., 2000] and their surface activity [Desai and Banat, 1997]. 2.2.1 Cell Hydrophobicity Test Hydrophobicity of the cell surface is an important factor in predicting bacterial cell adhesion to surfaces. The hydrophobic nature of the outermost surface of the microbial cells could be used to measure the potential cell affinity to the hydrophobic substrates. Correlations have been found between the adherence of bacteria to hydrocarbons and their attachment to other surfaces including nonwettable solid surfaces, epithelial cells, teeth [Rosenberg, 1984] and partitioning of bacteria at liquid-liquid and liquid-air interfaces [Rosenberg et al., 1980]. Pruthi and Cameotra (1997) found a direct correlation between cell hydrophobicity and biosurfactant production. Neu and Poralla (1990) used this property to screen for biosurfactant production based on the fact that hydrophobic surfaces are usually associated with molecules with low surface energy [Youssef et al., 2004; Mozes and Rouxhet, 1987]. However, it is not clear which is an appropriate method in measuring cell surface hydrophobicity for general screening [Youssef et al., 2004]. 2.2.2 Drop-collapsing Technique Biosurfactant is a microbially produced surface-active agent that contains both hydrophobic and hydrophilic groups. Due to their amphipathic nature, surfactants are not uniformly distributed in the solvent but congregate at the solvent surface [Jain et al., 1991]. Thus, availability of hydrocarbons and slightly soluble organic compounds can be enhanced by biosurfactants, which can increase aqueous dispersion by many orders of magnitude and reduce the surface and interfacial tensions of aqueous medium. There are two types of intermolecular attractive forces occurred to molecules liquid [Rao, 1972]. Cohesive forces are referred when those forces occur between 14 like molecules. When this cohesive forces at the surface are strong enough, the molecules of a water droplet are held together constitute surface tension. When the attractive forces are between unlike molecules, they are called adhesive forces. Both of the attractive forces between molecules in a liquid can be viewed as residual electrostatic forces and this is called Van der Waals forces [Garret, 1972]. A drop-collapsing technique has been defined as a qualitative assay to screen biosurfactant-producing bacteria. Solutions containing potent biosurfactant will be unable to form stable drops and spread completely over the oily surface, where as solutions without surfactant will retain the drop configuration on the oily surface [Jain et al., 1991]. This method is simple, sensitive, easy to perform, reproducible and requires little specialized equipment [Bodour and Miller-Maier, 1998]. However, this technique is not correlated to surface tension reduction to confirm its reliability [Youssef et al., 2004]. 2.2.3 Hemolytic Activity Hemolysis on blood agar has been widely used to screen biosurfactantproducing bacteria and for preliminary identification of many types of clinically important bacteria [Mulligan et al., 1984]. Blood agar is purposely used as an enriched medium for growing of fastidious bacteria and as a differential medium. This technique was first discovered by Bernheimer and Avigad (1970) that reported the production of biosurfactant (surfactin) by B. subtilis may cause the red blood cells to lysis. It has been used previously to quantify surfactin [Moran et al., 2002] and rhamnolipids [Johnson and Boese-Marrazzo, 1980]. Nowadays, many researchers have used this technique to screen for biosurfactant production by new isolates [Carrillo et al., 1996; Yonebayashi et al., 2000]. Hemolytic reactions are generally classified as alpha, beta or gamma according to the appearance of zones around the isolated colonies growing on blood agar [Pape et al., 1987]. The hemolytic reaction is called alpha hemolysis when the colony is surrounded by a zone of intact caused by the decolorisation of which appear as a greenish zone. This appearance is generally due to the action of peroxide 15 (peroxidases) produced by the bacteria capable of decolorisation [Folman et al., 2003]. Beta hemolysis indicates a zone of clearing in the blood agar in the area surrounding a bacterial colony. Few or no intact of erythrocytes are found. One or more erythrocytes-lysing enzymes (hemolysins) caused this type of hemolysis, which completely lyse the red blood cells and hemoglobin resulting a complete clear and white zone around colonies. If there is no change in the medium around the colony, which is no hemolysis occurred on the blood agar, the reaction is called gamma hemolysis. 2.2.4 Surface Tension Reduction Surface tension is a phenomenon involving the cohesive forces between liquid molecules. The molecules at the surface have no neighboring atoms and adhere more strongly to those directly associated with them on the surface [Garrett, 1972]. This would enhance the intermolecular attractive forces at the surface makes it more difficult to move an object through the surface than to move it when it is completely submersed [Attwood and Florence, 1983]. The phenomenon of surface tension also can be explained in terms of energy. Surface tension is a measurement of the surface free energy per unit area required to bring a molecule from the bulk phase to the surface [Rosen, 1978]. The larger the surface, the more energy there is. Thus to minimize the energy, most fluids assume the shape with the smallest surface area. This is why, small drops of water are sphere in shape with minimum surface area for a given volume. Surface tension can be defined in terms of work, W as follows [Garret, 1972]: Surface tension, = W/ A where A is the change in surface area. It can also be defined as the force, F per unit length, L tending to pull the surface back [Garret, 1972]: Surface tension, = F/L 16 Thus, surface tension is a measurement of the intermolecular attractive forces, which is Van der Waals force in a given liquid. The molecules on the surface of the liquid experience these forces differently to the air than to the liquid. By introducing a substrate into the surface, one with a zero degree contact angle with the liquid, all of the intermolecular forces will pull down on the substrate, thus making the surface tension directly proportional to the balance force of a balance connected to the substrate [Tantec Inc., 2002]. The association between surfactants and phases of different polarity like oilwater and air-water, cause reduction in surface tension. One of the factors that can cause the reduction of surface tension is the presence of microbial surfactants. Biosurfactant is defined as the one that can reduce the surface and interfacial tension of aqueous medium. A good biosurfactant producer was defined as one being able to reduce the surface tension of the growth medium by 20 mN/m compared with distilled water [Willumsen and Karlson, 1997]. The measurement of surface tension has traditionally been used to detect biosurfactant production. The du Nouy ring method is the most widely used method for the measurement of surface and interfacial tension. This method measures the force required to pull a platinum wire ring through the liquid-air or liquid-liquid interface. It is widely use because of its accuracy, ease to use and it provides a fairly rapid measurement of surface and interfacial tension. 2.3 Biosynthesis of Biosurfactant 2.3.1 General Features of Biosynthesis Generally, biosurfactants are amphiphilic compounds with hydrophilic moiety consisting of carbohydrate, amino acid, cyclic peptide, alcohol or phosphate, and hydrophobic moiety may be a long chain fatty acid, a hydroxy fatty acid or αalkyl-β-hydroxy fatty acid. They are synthesized by two primary metabolic pathways, namely hydrocarbon and carbohydrate pathways [Desai and Banat, 1997]. The metabolic pathways involved in the synthesis of these two groups of precursors 17 are diverse and utilize a specific set of enzymes. Usually, regulatory enzymes are the first enzymes for the synthesis of these precursors in the biosynthetic pathways. Syldatk and Wagner (1987) documented the following possibilities could occur for the synthesis of biosurfactant and their linkage: (1) the hydrophilic and hydrophobic moieties are synthesized de novo by two independent pathways followed by their linkage to form a complete biosurfactant molecule, (2) the hydrophilic moiety is synthesized de novo while the hydrophobic moiety is substratedependent synthesis followed by its linkage, (3) the hydrophobic portion is synthesized de novo while the synthesis of hydrophilic portion is induced by substrate, (4) both hydrophilic and hydrophobic moieties have substrate-dependent synthesis. Concerning the biosynthesis of glycolipids, the pathway of the sugar-lipid biosurfactant formation depends on the microorganism. An example for glycolipid synthesis is the biosynthesis of anionic rhamnolipids by Pseudomonas species. Rhamnolipid synthesis using enzymology and different radioactively labeled precursors and the proposed biosynthetic pathway has been studied extensively by Hauser and Karnovsky (1958) [Banat et al., 2000]. The use of different carbon source in the medium and the cultivation conditions influence the productivity and crude product composition, but the chain length of several hydrocarbon substrates has no effect on the chain length of the fatty acids and sugar moiety of the glycolipids formed [Syldatk et al., 1985]. Here, both of the hydrophilic and hydrophobic portions of the rhamnolipid are formed by de novo synthesis. Other similar observation for the de novo synthesis of biosurfactant is the production of sophorolipids by resting and growing cells of Torulopsis bombicola from different lipophilic substrates [Gobbert et al., 1984; Kitamoto et al., 2002]. An example of the second group of biosynthetic pathway is the synthesis of nonionic trehalose mono- and dicorynomycolates produced by Rhodococcus erythropolis. While the chain lengths of the hydrophobic portion are dependent on the hydrocarbon substrates, the sugar moiety is formed by de novo synthesis [Rapp et al., 1977; Lang and Philp, 1998]. Therefore, the biosynthesis of corynomicolates does not proceed by de novo synthesis from C-2 units but by chain elongation. Suzuki et al. (1974) reported the influence of substrate on the sugar moiety of the glycolipid synthesized by Arthrobacter paraffineus [Kitamoto et al., 2002]. The 18 nonionic trehalose lipid is formed when this bacteria grown on n-alkanes, but produced fructose lipids when used fructose as the sole carbon source [Itoh and Suzuki, 1974; Kitamoto et al., 2002]. A similar result has been noted in the resting cells of Arthrobacter sp. [Li et al., 1984]. The pathways involved in biosynthesis are dependent on the carbon source and the type of biosurfactant produced [Mulligan and Gibbs, 1993]. A glycolipid synthesized from a carbohydrate will be regulated by both the lipogenic pathway and glycolytic metabolism. By these mechanisms, the addition of lipophilic compounds to the carbohydrate will enhance the production of biosurfactant [Boulton and Ratledge, 1987]. The biosynthesis of surfactin by B. subtilis has been studied extensively by Kluge et al. (1988) [Desai and Desai, 1993]. The formation of surfactin occur nonribosomally, which involved two mechanisms for amino acid activation. Surfactin synthesizing enzyme, gramicidin S synthetase activate the substrate that involved in the formation of aminoacyl adenylate and thioester. Ullrich et al. (1991) reported that enzymatic synthesis of surfactin also requires ATP, Mg2+, sucrose and precursors. The fatty acid component is incorporated only as an acetyl-CoA derivative and L-isomer of amino acids are incorporated in the peptide chain. The enzyme involved also catalyzed the ATP-Pi-exchange reactions, which are mediated by the amino acid components of surfactin. This pattern was consistent with a peptide-synthesizing system that activates its substrate simultaneously as aminoacyl phosphates [Kluge et al., 1988; Desai and Desai, 1993]. 2.3.2 Biosynthetic Pathway of Biosurfactant Synthesis The metabolic pathways involved in the synthesis of the precursors of biosurfactants are diverse and to some extent dependent on the nature of the principal carbon source. Sugars are all required either for the synthesis of structural entities of the cell or for the biosynthesis of amino acids, proteins and nucleic acids. Glucose may be regarded as the starting point for most microbial fermentations because it is the most universally used and cheapest carbons source available so far. 19 Formation of dissacharides and polysaccharides found in many biosurfactants follows the glycolytic pathway prior to sugar modification and transformation [Lang and Wagner, 1993]. A specific synthetase acts to ensure that the correct reactions occur. The phosphorylated dissacharide will then be used as the activated sugar for the formation of the glycolipid biosurfactant. The biosynthesis of biosurfactant in glucose-grown cells will involve glycolytic (glucose is degraded) and lipogenic (accumulation of synthesized fatty acids) metabolisms. In all cases, fatty acid biosynthesis begins with acetyl-CoA as the key intermediate (Figure 2.4). The differences of the synthesized unsaturated fatty acids occur mainly because of the organization of the enzymes making up the individual fatty acid synthetase complexes [Hommel and Ratledge, 1993]. GLUCOSE 75 Trehalose Glucose-6-P Surface tension, mN/m Mannose Pentose Pentose phosphate pathway Sophorose Polysaccharides Fructose-6-P Glyceraldehyde-3-P Dihydroxy acetone P Pyruvate Malate Oxaloacetate Glycerol Acetyl-CoA Citrate Succinate Malonyl-CoA Isocitrate 2, Oxoglutarate Isocitrate dehydrogenase LIPIDS Fatty acids Fig. 2.4: Metabolic pathway of glucose utilization during biosurfactant production [Boulton and Ratledge, 1987; Mulligan and Gibbs, 1993]. As shown in Figure 2.4, pyruvate is the end product of glucose metabolism in glycolysis. If the energy level of the cell is high due to the glucose catabolism, the flow of carbon into the tricarbocylic acid cycle will be slowed, and acetyl-CoA accumulated can be diverted into the biosynthesis of fatty acids (lipid). In this case, 20 acetyl-CoA is formed directly in the cytoplasm from pyruvate by pyruvate dehydrogenase [Hommel and Ratledge, 1993]. (Glucose ) pyruvate + NAD+ + CoA acetyl-CoA + CO2 + NADH Acetyl-CoA is carboxylated by acetyl-CoA carboxylase (ACC) to produce malonyl-CoA, which then becomes the activated C2 donor for the biosynthesis of fatty acids. Acetyl-CoA + HCO3 + ATP malonyl-CoA + ADP + Pi The elongation of acetyl-CoA to long chain fatty acids is a combination of various enzymatic reactions. The essential steps are the condensation of an acetyl group with a malonyl group to yield a C4 unit by -ketoacyl synthase, followed by reduction, dehydration and further reduction of the C4 unit until a saturated C4 (butyryl) group is formed. The cycle is then repeated by condensation of the butyryl group with a further malonyl group leading to a C6 moiety. The reaction cycle continues until a long-chain fatty acyl group is formed. The overall reaction may therefore be written as [Hommel and Ratledge, 1993]: 7Malonyl-CoA + acetyl-CoA + 14NADPH Fatty acid synthetases Palmitoyl-CoA + 7CO2 + 7CoA + 14NADP+ + 7H2O At this point, the palmitoyl group is then transferred from the protein back to coenzyme A. 2.3.3 Regulation of Biosurfactant Synthesis A large variety of biosurfactants are influenced by the nature of the carbon source, the concentration of nitrogen, phosphorus, magnesium, iron and manganese ions in the medium, and culture conditions including pH, temperature, agitation and dilution rate [Abu-Ruwaida et al., 1991; Desai and Banat, 1997]. Biosurfactant- 21 producing bacteria react to changes in their environment by modifying their surface composition and structure [Angelova and Schmauder, 1999]. The carbon source also important in influencing the biosurfactant synthesis either by induction or repression [Cameotra and Makkar, 1998]. These have been reported for the repression of biosurfactant production by Arthrobacter calcoaceticus [Gobbert et al., 1984] and A. paraffineus [Duvnjak et al., 1982] using organic acids and D-glucose as carbon source, respectively. In some cases, addition of waterimmiscible substrates results in induction of biosurfactant production. Tulloch et al. (1962) have found that the induction of sophorolipid synthesis by addition of longchain fatty acids, hydrocarbons or glycerides to the growth medium of Torulopsis magnoliae [Desai et al., 1994]. Nitrogen also plays an important part to the regulation of biosurfactant synthesis. Duvnjak et al. (1983) found that urea led to a satisfactory biosurfactant production [Cameotra and Makkar, 1998]. Moreover, nitrogen limitation also changed the composition of the biosurfactant production [Syldatk et al., 1985; Desai and Desai, 1993]. Phosphate limitation also influences the metabolism of biosurfactant. The change in activity of several intracellular enzymes like alkaline phosphatase, glucose-6-phosphate dehydrogenase and transhydrogenase dependent on phosphate levels indicated a shift in biosurfactant metabolism [Mulligan and Gibbs, 1993]. The limitation of multivalent cations also causes overproduction of biosurfactants [Guerra-Santos et al., 1984; Cameotra and Makkar, 1998]. Higher yield of rhamnolipid could be achieved in P. aeruginosa DSM 2659 by limiting the concentrations of magnesium, calcium, potassium, sodium and trace element salts [Desai and Desai, 1993]. Finally, the environmental factors and growth conditions such as temperature, agitation and oxygen availability also affect biosurfactant production through their effect on cellular growth or activity [Cameotra and Makkar, 1998]. 22 2.4 Production of Biosurfactant 2.4.1 Factors Affecting Biosurfactant Production 2.4.1.1 Effect of Carbon Source Carbon source is very important in the production of biosurfactant. The carbon sources that had been previously used include carbohydrates, hydrocarbons and vegetable oils. Some organisms produce biosurfactants only in carbohydrates, others only in hydrocarbons, and still others consume several substrates, in combination or separately. In general, optimal yields are obtained with hydrocarbon or carbohydrate and lipids. For carbohydrate, most biosurfactant production has been performed using the more expensive pure forms of the sugar. For example, glucose, fructose and sucrose lipids are produced by several species of Corynebacterium, Nocardia and Brevibacterium during growth on the corresponding sugar [Desai et al., 1994]. B. subtilis also used glucose both in preliminary experiments, while P. aeruginosa used it in pilot plant studies [Mulligan and Gibbs, 1993]. Water-soluble carbon sources, such as mannitol, glycerol and ethanol could be used for rhamnolipid production in Pseudomonas sp., but they are inferior to immiscible substrates like n-alkanes and olive oil [Desai and Banat, 1997]. The chain length of the hydrocarbon substrate also has affected biosurfactant production. Optimal production was obtained in Corynebacterium hydrocarboclastus with linear alkanes of the chain length C-12 to C-14 [Desai et al., 1994], while Rhodococcus erythropolis produces biosurfactants best on C-12 to C-18 n-alkanes [Mulligan and Gibbs, 1993]. It has been concluded from a number of studies that different carbon sources can influence the composition of the biosurfactant formed and how it is produced. Arthrobacter produces 75% extracellular biosurfactant when grown on acetate or ethanol but it is totally extracellular when grown on hydrocarbon [Mulligan and Gibbs, 1993]. 23 2.4.1.2 Effect of Nitrogen Source The nitrogen source in the medium also has a great effect in the production of biosurfactants. They may also contribute to pH control. Organic nitrogen sources include gluten meal, yeast hydrolysates and corn germ, whereas inorganic nitrogen sources include ammonium nitrate, ammonium sulphate, and so on. Among the inorganic salts tested, ammonium salts and urea were preferred for biosurfactant production by A. paraffineus, whereas nitrate supported maximum biosurfactant production in P. aeruginosa [Desai and Banat, 1997]. For surfactin production by B. subtilis, ammonium nitrate was a superior nitrogen source than ammonium chloride or sodium nitrate. Doubling the ammonium nitrate from 0.4% to 0.8% increased the surfactin production by a factor of 1.6 [Mulligan and Gibbs, 1993]. Yeast extract was found required for glycolipid production by Torulopsis bombicola, but was very poor for P. aeruginosa. Nitrogen limitation not only causes over production of biosurfactants, but also changes the composition of biosurfactants produced [Syldatk et al., 1985; Desai and Desai, 1993]. According to Hommel et al. (1987), it is the absolute quantity of nitrogen and not its relative concentration that is important to give an optimum biomass yield, while the concentration of hydrophobic carbon source determines the conversion of carbon available to the biosurfactant. 2.4.1.3 Effect of Environmental Factors Growth conditions and environmental factors such as temperature, pH, agitation and oxygen availability also affect the production of biosurfactant. Temperature may cause alteration in the composition of the biosurfactant produced by Pseudomonas sp. DSM-2874 [Syldatk et al., 1985]. A thermophilic Bacillus sp. grew and produced biosurfactant at temperature above 400C [Banat, 1993]. However, heat treatment of some biosurfactants caused no appreciable change in biosurfactant properties such as the surface activity as well as the emulsification efficiency [Abu Ruwaida et al., 1991]. 24 The pH of the medium plays an important role in sophorolipid production by T. bambicola [Gobbert et al., 1984]. Penta- and disaccharide lipid production by Nocardia corynbacteroides is however unaffected in the pH range of 6.5 to 8.0 [Powalla et al., 1989]. In addition, surface tension and CMC of a biosurfactant remained stable over a wide range of pH values, whereas emulsification had a narrower pH range [Abu Ruwaida et al., 1991]. An increase in agitation speed due to the shear effect results in the reduction of biosurfactant yield produced by Nocardia erythropolis [Margaritis et al., 1979; Mulligan and Gibbs, 1993]. On the other hand, production of biosurfactant by yeast increases when the agitation and aeration rates increased [Desai and Banat, 1997]. Depending on its effect on cellular activity, salts concentration also found to affect the production of biosurfactant. However, some biosurfactants were not affected by salt concentrations up to 10% (w/v), although slight reductions in the CMC were detected [Abu Ruwaida et al., 1991]. 2.4.2 Kinetics of Biosurfactant Most of the biosurfactant are secondary metabolite, which are released into the culture medium at the stationary phase. Some of them are also produced throughout the exponential phase [Cameotra and Makkar, 1998]. The production of biosurfactant has been carried out in batch or continuous fermentation at low dilution rates. The kinetics of biosurfactant production exhibit many variations among various systems (Figure 2.5), (i) growth-associated production, (ii) production under growth-limiting conditions, (iii) production by resting or immobilized cells, and (iv) production with precursor supplementation [Desai and Banat, 1997]. 25 (i) (ii) (iii) Growth-associated production Production under growth-limiting conditions Production by resting or immobilized cells Fig. 2.5: Schematic illustration showing different types of fermentation kinetics of biosurfactant production. (Biomass , glucose concentration and biosurfactant production ). 2.4.2.1 Growth-associated Biosurfactant Production A parallel relationship between cell growths, substrate utilization and biosurfactant production exist in growth-associated biosurfactant production. The production of rhamnolipid by some Pseudomonas sp., surface-active agent by Bacillus cereus IAF 346 and biodispersan by Bacillus sp. IAF 343 are all examples of growth-associated biosurfactant production [Desai and Banat, 1997]. The carbon source plays important role in biosurfactant production [Itoh and Suzuki, 1974]. The chain length of the hydrocarbon used also affects the production of biosurfactant [Syldatk et al., 1985]. A mixed growth-associated and non growth-associated process has been reported occurred in the production of cell-free emulsan by Acinetobacter calcoaceticus RAG-1. Emulsan-like substance accumulates on the cell surfaces during the exponential growth phase and is released into the medium when protein synthesis decreases [Goldman et al., 1982]. Wang and Wang (1990) performed extensive studies on the mechanism of biosurfactant accumulation in A. calcoaceticus RAG-1. They revealed that the ratio of cell-bound polymer to dry cell 26 is strongly affected by shear force and as the shear stress increases, the ratio decreases. 2.4.2.2 Biosurfactant Production Under Growth-limiting Conditions The unique feature of this category of biosurfactant production is the sharp increase in the biosurfactant level as a result of limitation of one or more medium components. In some cases, an overproduction of biosurfactants was dependent on growth-limiting conditions such as N-limitation or limitation of the multivalent cations, so that a rhamnolipid production by P. aeruginosa occurred only after reaching the stationary growth phase [Suzuki et al., 1974; Guerra-Santos et al., 1986]. Powalla et al. (1989) has demonstrated that the production of pentasaccharide lipid by Nocardia corynebacteriods SM-1 is favored by inorganic nitrogen sources, and sodium nitrate gave maximum surfactant production. Furthermore, it has been observed that during growth, the initial yield of glycolipid increases rapidly after the exhaustion of the nitrogen source and after attaining the stationary phase of growth. Hommel et al. (1987) have studied extensively the production of watersoluble biosurfactant by Torulopsis apicola. According to them, the absolute quantity of nitrogen and not its relative concentration important to determine the optimum concentration of biomass, whereas the concentration of the hydrophobic carbon source determines the conversion of available carbon into biosurfactants. Moreover, it was shown that the C:N ratio in the medium also plays an important role in biosurfactant production, and a large amount of n-hexadecane is found to be incorporated into the surfactant at higher C:N ratio. Iron concentration has shown to have a dramatic effect on rhamnolipid production by P. aeruginosa, which resulting in a threefold increase in the production when cells were shifted from medium containing 36µM iron to medium containing 18µM iron. However, there was no change in the biomass yield under these conditions [Guerra-Santos et al., 1986]. 27 Syldatk and Wagner (1987) stated that the effect of N-limitation or a limitation of the multivalent cations is nonspecific and it is expressed as a change of the physiological state of the microorganisms used for the production of biosurfactant. 2.4.2.3 Biosurfactant Production by Resting or Immobilized Cells In this category of biosurfactant production, cells do not multiply but continue to utilize carbon source for the synthesis of biosurfactants. The cells used are harvested from the surfactant-producing state of culture broth and maintained in the same state. The wet biomass is washed and used for the production of biosurfactant under specific conditions, so that the effect of possibly disturbing products can be eliminated and the influence of single factors on the synthesis of the compound, such as pH, temperature and salt concentrations can be examined. Production of rhamnolipid by resting cells could be increased evidently in comparison with growing cells under N-limitation [Syldatk and Wagner, 1987]. In contrast to the rhamnolipid production by growing cells, two new rhamnolipids, R3 and R4 were synthesized by the resting cells [Syldatk et al., 1985]. The production of these biosurfactants was dependent on the incubation temperature and the carbon source used in the medium. By incubating resting cells in phosphate buffer, repeated use of cells for rhamnolipid production is increased by almost 5 to 6-fold. It is proposed that the effect may be due to relieving the product inhibition. However, biosurfactant production rate was much lower as compared to that with growing cells. Production of biosurfactant by resting cells also has been observed in the production of sophorolipid by T. bombicola [Inoue and Itoh, 1982] and trehalose tetraester production by R. erythropolis [Syldatk et al., 1985]. In this case, the conversion rate of substrate to product was found to be much higher than that observed with growing cell under nitrogen limitation. The production of biosurfactant by resting cells is important for the reduction of cost of product recovery, as in such cases the growth phase and the product formation phases are separated. 28 2.4.2.4 Biosurfactant Production in Addition to Precursor Many reports have showed that the addition of biosurfactant precursors to the growth medium causes both qualitative and quantitative changes in the product. Addition of lipophilic compounds to the medium of T. apicola IMET 43747 [Stuwer et al., 1987] and T. bombicola [Cooper and Paddock, 1984] resulted in the higher production of biosurfactants. In this case, the carbon source in the medium, particularly the carbohydrate, has great bearing on the type of glycolipid formed. Similarly, increased production of biosurfactants containing different mono-, di-, or trisaccharides was reported occurred in Corynebacterium sp. and Nocardia sp. through supplementation of the corresponding sugar in the culture medium [Itoh and Suzuki, 1974]. This method of biosurfactant production will probably be of great interest in future because it allows the production of new surface- and interfacially active compounds whereby the chemical and physical properties of these compounds can be influenced by the carbon sources used for biosurfactant formation [Syldatk and Wagner, 1987]. 2.5 Extraction of Biosurfactants The recovery and purification of biosurfactants from complex fermentation broth is a major problem in the commercialization of biosurfactants. In many cases, the downstream process increases the cost of biosurfactant production to as high as 60% [Desai et al., 1994; Desai and Banat, 1997]. Thus, improving product yield, low material costs and combining the steps of recovery can reduce the recovery costs. Economically biosurfactant recovery processes are mainly depending on its ionic charge, water solubility and its nature location (intracellular, extracellular or cell bound) [Desai et al., 1994]. Most biosurfactants are secreted into the medium and they are isolated from either culture filtrate or supernatant obtained after removal of cells. The commonly reported techniques or biosurfactant recovery are listed in Table 2.2. 29 Table 2.2: Common methods employed for the recovery of biosurfactants PROCESS • • • • • Batch Process Solvent extraction - Sophorolipid, trehalolipid Acid precipitation - Surfactin Acetone precipitation - Bioemulsifier Crystallization - Glycolipid, cellobiolipid Ammonium sulphate precipitation - Emulsan. biodispersan • • • • • Continuous Process Centrifugation - Glycolipid Adsorption - Rhamnolipid, lipopeptide Diafiltration and precipitation - Glycolipid Ultrafiltration - Glycolipid, lipopeptide Foam separation and precipitation - Surfactin REFERENCES Suzuki et al., (1974); Ristau and Wagner, (1993). Arima et al., (1968); Javaheri et al., (1985). Chameotra and Singh, (1990). Oberbremer and Mullar-Hurtig, (1989); Spencer et al., (1979). Rosenberg et al., 1979; Rosenberg et al., (1988). Kitamoto et al., (1993). Yamaguchi et al., (1976); Matsuyama et al., (1991). Chametra and Singh, (1990). Mulligan and Gibbs, (1990); Lin and Jiang, (1997). Davis et al., (2001). Classical recovery methods are well suited to batch fermentation. Settling, flotation, centrifugation or rotary vacuum filtration is used in this technique. Settling and floatation are not feasible for bacterial cells though it is the least expensive techniques. Centrifugation is effective, but it requires a high maintenance costs and heat generation during centrifugation, which may damage the product. Furthermore, the complexity of recovery equipment increases as the initial product concentration decreases. More additional steps may be required in this case [Mulligan and Gibbs, 1993]. The most widely used technique is solvent extraction with a variety of solvents at several different ratios. The choice is dependent on cost and effectiveness. Solvents used for this purpose include chloroform-methanol mixture, dichloromethane, ethyl acetate, acetic acid, ether, etc. Recently, methyl tertiary-butyl ether was able to extract crude surfactant material produced by Rhodococcus rubber IEGM 231 with high product recovery and good functional surfactant characteristics 30 [Kuyukina et al., 2001]. However, the use of solvents is time consuming, expensive and not very specific. Further purification must be done by column chromatography, thin-layer chromatography or crystallization [Mulligan and Gibbs, 1993]. Stuwer et al. (1987) described an easy and cheaper purification process using liquid chromatography on silica gel for the nonionic glycolipid produced by T. apicola. Mannosylerythritol lipids produced by Candida sp. are settled down as heavy oils by centrifugation [Kitamoto et al., 1993]. Bryant (1990) demonstrated an improved method for the isolation of glycolipid from Rhodococcus sp. H13A by using XM-50 diafiltration and isopropanol techniques. These techniques give a purer glycolipid and removes protein impurities. In a recent development, continuous removal of biosurfactant during fermentation by different techniques has increased the cell density in the reactor and eliminated product inhibition which resulting in a several fold net increase in biosurfactant yield [Desai and Banat, 1997]. In addition, substantial reductions in the cost of product recovery and effluent treatment were achieved. The technique of foam fractionation has gained greater significance as it offers an advantage of continuous in-situ removal of biosurfactant from the fermentation broth. In the recovery of surfactin produced by B. subtilis, foam is collected and the pH of the collapsed foam is adjusted to 2 with concentrated HCl. Proteins and lipids are precipitated and settled down in this process. The supernatant is decanted off and surfactin is extracted in dichloromethane from the residues [Davis et al., 2001]. 2.6 Applications and Roles of Biosurfactant In recent years, microbial surface-active agents are required in a very large number of diverse applications due to their broad range of functional properties. There is no industry, which does not have some use for these compounds [Cooper, 1986; Desai and Desai, 1993]. They are potentially useful in every industry dealing with multiphase systems, due to their basic structure that contain both hydrophilic and lipophilic portions [Desai and Banat, 1997]. 31 Petroleum industry is one of the largest markets for biosurfactant. They are used in petroleum production and incorporation into oil formulations as to enhance oil recovery [Van Dyke et al., 1991]. This required the solubilization of hydrophobic pollutants found in petroleum hydrocarbons before being degraded by microbial cells. Surface area of hydrophobic materials will increase, thus increasing their water solubility. Hence, the presence of surfactants may increase microbial degradation of pollutants in both soil and water [Van Dyke et al., 1991]. Various researches have studied the effect of biosurfactant on biodegradation of organic contaminants. Biosurfactants responsible to enhance solubility of the substrate for the microbial cells and interaction with the cell surface, which increases the hydrophobicity of the surface allowing hydrophobic substrates to associate more easily [Shreve et al., 1995; Mulligan, 2004]. Emulsan, the patented, commercialized biosurfactant have the potential applications in the cleaning of oil contaminated vessels, oil spills and in microbial enhance oil recovery (MEOR) [Desai et al., 1994]. The emulsification of heavy crude oil and reduction in the viscosity of crude oil from 2,000,000 to 100 centipoise had been done by emulsan. In MEOR, biosurfactants tend to increase oil mobility by reducing the interfacial tension at the oil-rock interface. This reduces the capillary forces preventing oil from moving through rock pores. Biosurfactant also aid the oil emulsification and assist in the detachment of oil films from rocks [Banat et al., 2000]. Emulsion polymerization for paints, paper coatings and industrial coatings was identified as the second largest market for surfactants [Van Dyke et al., 1991]., A polymeric biosurfactant called biodispersan produced by A. calcoaceticus A2 has potential use in paint industries [Rosenberg and Ron, 1999]. The suspension made in the presence of this compound is easy to handle, as particles settle very slow. This is an important characteristic for paint, because it gives better spreadibility and improved the properties of mixing. Biosurfactants have attracted personal care industries as emulsion stabilizer because of their low toxicity, excellent moisturizing properties and skin compatibility. A product containing 1 mole of sophorolipid and 12 moles of 32 propylene glycol has specific compatibility to the skin and found commercial utility as skin moisturizer [Yamane, 1987; Banat et al., 2000]. Biosurfactants use in the food industry always acts as emulsifiers for the processing of raw materials. Emulsification plays an important role in forming the right consistency and texture as well as in phase dispersion [Banat et al., 2000]. Busscher et al. (1996) found that thermophilic dairy Streptococcus spp. produced a biosurfactant that can be used for fouling control of heat exchanger plates in pasteurizers, as they retard the colonization of Streptococcus thermophilus responsible for fouling. In agricultural industries, biosurfactants are always used to enhance penetration of active compounds into plants [Kosaric et al., 1987]. Biosurfactants are needed for the hydrophilization of heavy soils to obtain good wettability and to achieve equal distribution of fertilizers and pesticides in the soils [Banat et al., 2000]. It also useful in formulating poorly soluble organophosphorus pesticides. The ability of the rhamnolipid mixture to solubilize the pesticide has been studied extensively by Mata-Sandoval et al. (2000). The biosurfactant seems to bind pesticide tightly in the micelle and release the pesticide slowly to the aqueous phase, which could have implications for microbial uptake [Mulligan, 2004]. Recently, the applications of biosurfactant in the field of biomedical science have been studied extensively. Iturin A, a potent antifungal lipopeptide biosurfactant was found to increase the electrical conductance of biomolecular lipid membranes, which has stimulated discussion on the pore-forming activity of lipopeptides and their action against pathogen [Singh and Cameotra, 2004]. Table 2.3: Some properties of biosurfactant commonly used in several applications. Types of biosurfactant Rhamnolipid Sophorolipid Emulsan Surfactin Applications Biodegradation of organic contaminant Skin moisturizer for cosmetic Emulsification of heavy crude oil Inhibition of fibrin clot formation Properties High solubility and bioavailability Excellent skin compatibility Stable o/w emulsion Antimicrobial activity References Mulligan, 2004 Banat et al., 2000 Desai et al., 1994 Banat et al., 2000 33 Lipopeptide MEOR Rhamnolipid Heavy metal removal Mineral flotation in pharmaceutical industries Mannosylerythritol Anti-agglomeration agent lipid Trehalose lipid 2.7 Thermotolerant and high stability over a wide range of pH Complexation foaming and ability Chemically stable and high surface activity High surface activity and low CMC Banat et al., 2000 Mulligan, 2004 Mulligan and Gibbs, 1993 Lang, 2002 Characteristics of Biosurfactant and Chemical Surfactant Biosurfactant and chemically-synthesized surfactant were differentiated according to their classification, type of substrate, rate of toxicity and biodegradability, production cost and effectiveness at particular temperature, pH and salinity. Table 2.4 summarized the differences between chemically-synthesized surfactant and biosurfactant. Table 2.4: Differences between biosurfactant and synthetic surfactant. Synthetic surfactant Categorized according to the nature of their polar group Specific for certain temperature, pH and salinity High toxicity Low biodegradability and foaming ability No strain needed Chemically synthesized mostly from petroleum resources Specific for particular industrial application Low production cost Biosurfactant Categorized by their chemical composition and their microbial origin High selectivity and specific activity at extreme temperature, pH and salinity Low toxicity High biodegradability and foaming ability Poor strain productivity Ability to synthesize from renewable feed-stock Broad spectrum of industrial application High production cost References Desai and Banat, 1997 Banat et al., 2000 Edwards et al., 2003 Banat, 1995 Cameotra and Makkar, 1998 Fox and Bala, 2000 Cameotra and Makkar, 1998 Banat, 1995 34 2.7.1 Advantages and Disadvantages of Biosurfactants in Commercial Application Biosurfactants has several advantages compared to the chemical surfactants, such as broad range of structural and physical properties, lower toxicity, higher biodegradability, better environmental compatibility, higher forming, high selectivity, able to be synthesized from renewable feed-stocks and have specific activity at extreme temperature, pH and salinity [Desai and Banat, 1997]. They can be degraded by microorganisms to produce novel compounds, which are more effective for specific purposes [Van Dyke et al., 1991]. They also have the ability to be tailored by genetic engineering, physiological and biochemical techniques to meet the specific requirements in industries. The biosurfactant was non-toxic compounds which application would results in the removal of oil pollutant more effectively compared to the synthetic surfactants which was highly toxic to marine organisms and environment [Van Dyke et al., 1991]. With their property of environmental compatibility, biosurfactants have wide environmental applications such as bioremediation and oil recovery. Biosurfactants can be produced using low-cost substrates. However, a low rate product yield and purification procedures can result in higher prices than for chemical surfactants. The high cost of toxicity testing and the time required having a new compound approved for use further increases in the cost of biosurfactants in market [Kosaric et al., 1987]. It is clear that improving the method of biosurfactant production and the development of strain selection techniques are highly important in the commercial application of biosurfactant. Mulligan and Gibbs (1993) have proposed the strategies that can be made in order to reduce the costs for all aspects of biosurfactant production. These would involve the choice of inexpensive raw materials, increasing biosurfactant yield and production rate by biosynthesis control, screening for overproducers and genetic manipulation of biosurfactant producers, optimization of the fermentation process, reduction of product recovery costs and finally, production of biosurfactants that suitable for specified applications. CHAPTER 3 GENERAL MATERIALS AND METHODS The following sections in this chapter describe all the materials and methods that were used routinely in the study. All chemicals used were supplied by either Merck-BDH Laboratory Supplier or Sigma Chemicals Ltd., unless stated otherwise, and were, where possible of AnalaR grade. 3.1 Microorganisms The mesophilic bacteria involved in this study were isolated from petroleumrelated industries in Malaysia (Table 3.1). Those bacterial isolates include: (i) possible non-hydrocarbon-degrading bacteria isolated from petrochemical waste samples; and (ii) possible hydrocarbon-degrading bacteria isolated from oil samples. Details of isolation for these mesophilic bacteria are shown in Section 3.1.1. They were screened for the best biosurfactant-producing ability via several methods (Section 4.2.1). The selected bacterial isolates were used for further study. 3.1.1 Bacterial Isolates: Origin and Route of Isolation Samples of wastewater and oil were collected at various points within the Titan Petrochemical (M) Sdn. Bhd. treatment plant, Pasir Gudang, Johor and the Exxon Mobil Oil Refinery, Port Dickson, Negeri Sembilan, as part of research 36 exercise during March, 2002. Most of the sites sampled were within mesophilic temperature (25ºC-40ºC); these areas were mapped and major characteristic of sites were determined in situ. Over ten sites were sampled in all, though only five of these are referred to in this report (Table 3.1). Samples were subjected to enrichment in liquid medium (Section 3.2.1.1) and then streaked onto solid medium (Section 3.2.2.1 and 3.2.2.2). For the isolation of mesophilic bacteria, liquid enrichment culture and solid medium were incubated at 30ºC and 37ºC, respectively for up to 2 days. Plates were examined and preliminary identification of isolates made on the basis of colony morphologies and cell characteristics [Gerhardt et al., 1994]. Isolates were purified by repeated single colony isolation and purity of cultures checked periodically by streaking liquid cultures onto Ramsay agar (Section 3.2.2.2). 3.1.2 Crude oil The crude oil samples used in this study was obtained from The Exxon Mobile Oil Refinery, Port Dickson, Negeri Sembilan. The sample was autoclaved (121ºC, 101.3kPa for 15 minutes) separately in bottles before being added aseptically to the growth medium (Section 3.2.1). 37 Table 3.1: Origin of bacteria isolated from petroleum-related industries. Isolates Site of Origin and Characteristics MFTA-W1 FTA influent (Titan Petrochemical (M) Sdn. Bhd., Johor) • Temperature: 25-30ºC • pH 5-6 Aeration basin wastewater (Titan Petrochemical (M) Sdn. Bhd., Johor) • Temperature: 25-30ºC • pH 7 Aeration basin wastewater (Titan Petrochemical (M) Sdn. Bhd., Johor) • Temperature: 25-30ºC • pH 7 Activated sludge (Titan Petrochemical (M) Sdn. Bhd., Johor) • Temperature: 28-34ºC • pH 6.5-6.8 FTA influent (Titan Petrochemical (M) Sdn. Bhd., Johor) • Temperature: 25-30ºC • pH 5-6 Soil-sludge farm (Exxon Mobil Oil Refinery, Negeri Sembilan) • O:P:N = 100:10:1 • pH 4 (adjusted to 5-6 with CaCO3 ) • No lining and seeding Biological treatment lagoon effluent (Exxon Mobil Oil Refinery, Negeri Sembilan) • Temperature: 30ºC • pH 7.6 • 1-2 ppm oil content • BOD: 30-40 ppm Biological treatment lagoon effluent (Exxon Mobil Oil Refinery, Negeri Sembilan) • Temperature: 30ºC • pH 7.6 • 1-2 ppm oil content • BOD: 30-40 ppm Biological treatment lagoon effluent (Exxon Mobil Oil Refinery, Negeri Sembilan) • Temperature: 30ºC • pH 7.6 • 1-2 ppm oil content • BOD: 30-40 ppm Biological treatment lagoon effluent (Exxon Mobil Oil Refinery, Negeri Sembilan) • Temperature: 30ºC • pH 7.6 • 1-2 ppm oil content • BOD: 30-40 ppm AB-Cr1 MAB-Cr1 RAS-Cr2 RFTA-Cr3 RSSF-Cr1 ETL-Cr1 ETL-Cr7 RETL-Cr1 RETL-Cr3 38 3.2 Media Preparation 3.2.1 Liquid Medium 3.2.1.1 Ramsay Liquid Medium Ramsay medium [Ramsay et al., 1983] was used for growth of biosurfactantproducing isolates consisted of (per litre): 2.0g NH4NO3, 0.5g KH2PO4, 1.0g K2HPO4, 0.5g MgSO4.7H2O, 0.01g CaCl2.2H2O, 0.1g KCl and 0.06g yeast extract. The pH was adjusted to 6.5-6.8 before autoclaving at 121ºC and 101.3kPa for 15 minutes. A 3 to 10mM glucose was added into the medium prior to inoculation. Glucose stock solution (1M) was prepared by adding 49.54g glucose in 250mL distilled water and was filter sterilized using 0.2µm nylon membrane. 3.2.1 Solid Media 3.2.2.1 Nutrient Agar Nutrient Agar (NA) was used for growth and maintenance of isolated bacteria from the petrochemical wastes. NA (2% w/v) was suspended in 1000mL distilled water before autoclaving at 121ºC and 101.3kPa for 15 minutes. The medium was then cooled to approximately 50ºC prior to pour (~20mL) into sterile Petri dishes. The molten agar was left to cool and gel at room temperature. The medium can be used directly following preparation or stored in room temperature for up to one week. 3.2.2.2 Ramsay Agar The preparation of Ramsay agar was similar to that of the Ramsay liquid medium (Section 3.2.1.1), except that agar (2% w/v) was added as gelling agent. 39 3.2.2.3 Blood Agar Blood agar was prepared according to method described by Benson (1994) using 4% (w/v) tripticase soy agar as gelling agent. Final pH was adjusted to 7.3 before autoclaving at 121ºC and 101.3kPa for 15 minutes. The medium was cooled to approximately 50ºC and 5% (v/v) of fresh human blood sample obtained from Pusat Kesihatan UTM Skudai, Johor was added to the medium. The mixture was gently swirled to ensure thorough mixing and dispensed (~20mL) into sterile Petri plates. The medium was left to gel at room temperature prior to incubation at 37ºC for 24 hours to check for contamination. 3.3 Growth and Maintenance of Bacterial Isolates 3.3.1 Inoculum Preparation A fresh single pure colony of each bacterial isolates was transferred aseptically from agar plate into Ramsay liquid medium using a sterile wire loop. The inoculated medium was then incubated at either 37ºC or 45ºC at 200rpm in orbital shaker (Certomat@U- B.Braun Biotech International) until the culture reached an optical density (OD600) of between 0.5 to 0.8 prior to use as inoculum. 3.3.2 Culture Maintenance and Storage All pure isolates were maintained in liquid (Section 3.2.1) and solid media (Section 3.2.2). They were regularly subcultured into fresh medium for short-term storage. Stock cultures of all pure isolates were prepared in a ‘protect mixed bacterial preserver beads’ at –80ºC, according to manufacture instructions for a long-term maintenance. 40 3.4 Analytical Methods 3.4.1 Determination of Bacterial Biomass 3.4.1.1 Optical Density Bacterial biomass was determined by measuring the culture optical densities at 600nm (OD600) using Jenway 6300 Spectrophotometer. Optical densities of the samples removed from cultures were read against blank of distilled water. It was also observed that the OD of the uninoculated Ramsay medium used for growth and biosurfactant production and the OD of distilled water was similar. Therefore distilled water was used as blank throughout this study for growth determination. 3.4.1.2 Cell Dry Weight The bacterial cell dry weight was determined as a function of OD600, following an assumption: 0.1 OD equivalents to 1.0mg/mL cell biomass. This relationship was obtained from the standard growth curved plotted between OD600 versus cell biomass (g/l) as indicated in Appendix A. 3.4.2 Determination of Glucose Concentrations Soluble glucose concentrations in the medium were determined by enzymatic reactions, using a glucose analytical kit (Sigma, USA). Combined Enzyme Color (CEC) reagent was prepared by adding 1 cap of PGO enzyme and 1.6mL o-ddihydrochloride into 100mL distilled water. Then, 0.2mL sample obtained by culture supernatant after centrifugation at 5000rpm at 4ºC for 20 minutes (Hettich Zentrifugen Universal 32) was added with 2mL CEC reagent before it was incubated in dark at 37ºC for 30 minutes. Glucose standard solution was used to generate a standard curve. Optical densities of the mixture were read against blank of glucose standard solution at 450nm. 41 3.4.3 Surface Activity Measurements 3.4.3.1 Surface Tension Measurement Surface tension of the supernatant was measured using a semi-automatic Surface Tensiometer, model ST-Plus (Tantec Inc. Schaumburg, R) via Wilhelmy Detach method. This method measure the surface force between a liquid and air in a liquid medium samples. The surface tension of Ramsay medium at 25ºC was used as control. The Wilhelmey Detach method utilizes a Platinum-Iridium rectangular plate. The plate was cleaned with 99% ethanol and heated with the alcohol lamp until all residues was removed. All glass equipment used was acid washed (HCl, 0.1M) to ensure that they are clean to get an accurate measurement. A 20mL volume of sample obtained by culture supernatant after centrifugation at 5000rpm at 4ºC for 20 minutes was put into a clean 50mL glass beaker and placed onto the tensiometer platform. The rectangular plate was wetted and the measurement was carried out by press the MEAS button to ensure that the contact angle between the plate and the liquid is zero. The tensiometer platform was then lowered at a constant rate until the meniscus breaks. The surface tension of each sample will automatically detect and the measurement was repeated three times, performed at room temperature. 3.4.3.2 Interfacial Tension Measurement The ST-Plus semi-automatic surface tensiometer was used to measure the interfacial tension of culture supernatant against crude oil by using the Wilhelmy Detach method. First, surfactant sample was put in a 50mL glass beaker to a depth of approximately 7mm and crude oil was put on top of the sample to a depth of approximately 13mm. The plate was then wetted in the sample (in other glass beaker) 42 before it was hanged on the tensiometer. The tensiometer platform was raised slowly till the plate makes contact with the sample, and then lowered the platform at a constant rate until the meniscus breaks. The value showed in tensiometer screen is the value of interfacial tension of the sample against crude oil. Both surface and interfacial tension values were in mN/m unit and the value of buoyancy effect shown after the zeroing the contact angle between the plate and the liquid must be calculated following to equation [Tantec ST-Plus]: σactual solution = σ*measurement value – value of buoyancy effect 3.4.3.3 Spreading Tension Measurement Spreading tension of surfactant solution on oil was calculated according to the following equation [Ramsay et al., 1983]: γsp = γst - γoil - γift γsp : spreading tension γoil : surface tension of the oil γst : surface tension of the surfactant solution γift : interfacial tension of the oil-surfactant solution Since only one type of oil was used (crude oil), the surface tension of the oil was constant. The more lower the surface tension due to the increasing concentration of surfactant, the lower spreading tension of the surfactant solution-on-oil, and this indicated to the increasing tendency of a surfactant to produce stable emulsion. 3.5 Production of Biosurfactant 3.5.1 Biosurfactant Extraction Biosurfactant was extracted from the whole cell-free culture broth. The bacterial cells were removed by centrifugation at 5000rpm, 4ºC for 30 minutes. The 43 supernatant was adjusted to pH 2 using sulphuric acid, H2SO4 (1M) prior to biosurfactant extraction using equal volume of chloroform-methanol (2:1). The mixture was shaken for 3 hours at 30ºC and 200rpm. The biosurfactants were then concentrated using rotary evaporator at 60-70ºC with rotor at 40% (Buchi B-169 vacuum system). 3.5.2 Determination of Biosurfactant Dry Weight The light yellowish product obtained after the extraction procedures (Section 3.5.1) was then dried at 60ºC to a constant weight prior to get the yield of biosurfactant production. CHAPTER 4 SCREENING AND CHARACTERIZATION OF BIOSURFACTANTPRODUCING BACTERIA 4.1 Introduction This chapter describes various methods for the screening of biosurfactantproducing bacteria which include bacterial adherence to hydrocarbon test, drop collapsing technique, hemolytic activity and surface tension reduction. Surface tension measurement was reported as a primary method used as reference to indicate the ability of microbes to produce biosurfactant, though other methods were also used as comparison for a better selection of biosurfactant producer [Willumsen and Karlson, 1997]. Youssef et al. (2004) had found that there was a strong correlation coefficient between the surface tension reduction and the drop collapse method. However, blood hemolysis test was found correlate only to drop collapse method but not to surface tension. Though, this was not the drawbacks of blood hemolysis technique for the screening of biosurfactant-producing microbes as large number of successes have been reported using this method [Bodour and Miller-Maier, 2002]. Thus, various screening methods were used in this study in order to obtain a better selection for the most potential bacteria that capable of producing biosurfactant (Section 4.2.1). The selected biosurfactant-producing isolates were then characterized morphologically and biochemically (Section 4.2.2). 45 4.2 Methodology 4.2.1 Screening of Biosurfactant-producing Bacteria 4.2.1.1 Bacterial Adherence To Hydrocarbon (BATH) Test This technique was carried out using a method described by Rosenberg et al. (1980), based on the degree of cell adherence to liquid hydrocarbon following a brief period of mixing. Ten bacterial isolates were grown for 48 hours at 37ºC with shaking in Ramsay medium (10mL) added with 5mM glucose as carbon source. Bacteria (8mL) were then harvested, washed twice with 4mL PUM Buffer (pH 7.1) containing 16.9g of K2HPO4, 7.3g of KH2PO4, 1.8g of urea and 0.2g of MgSO4.7H2O dissolved in one litre distilled water. The cells were then resuspended in the same buffer (8mL) prior to measure the initial density of the cell suspension (ODc) spectrophotometrically at the wavelength of 400nm. The bacterial cell suspension (8mL) were then mixed with hexadecane (2mL) in a tissue culture tubes (15 x 2.5 cm) and incubate at room temperature for 10 minutes prior to vigorous mixing by vortex for about 2 minutes. After vortexing, the mixture was left undisturbed for 15 minutes to allow separation of hexadecane from aqueous phase. The aqueous phase (bottom layer) was then carefully removed and the cell density remained in the aqueous phase (ODa) was measured spectrophotometrically at 400nm. Hydrophobicity was expressed as the percentage of cell adhered to hydrocarbon, which was calculated as follows: 100(1-ODa/ODc). 4.2.1.2 Drop-collapsing Test The drop-collapse technique was performed on clean glass slide following method described by Bodour and Miller-Maier (1998). Ten isolates were grown in Ramsay medium (10mL) with 5mM glucose as carbon source, incubated with shaking for 48 hours at 37ºC and 200 rpm. Each of the glass slides used was rinsed with hot water, ethanol and distilled water, and dried. The slides were then coated 46 with 1.8µL of Penzoil 10W-40 and equilibrated for 24 hours to ensure a uniform oil coating. Penzoil 10W-40 was used in this test because it gives the best qualitative indication of the presence of surfactant compared to other oils such as mineral oil, kerosene, hexadecane, Castrol 10W-30 and silicone oil. Penzoil 10W-40 was considered the most effective oil because either the water drop collapsed completely in the presence of surfactant or it remained beaded in the absence of surfactant. A 5µL aliquot of sample was then applied onto the center of the oil drops using 10µL micropippetor by holding the pipet at an angle of 45º. The results were monitored visually after 1 hour. If the drop remained beaded, the result was scored as negative. If the drop collapsed, the result was scored as positive. 4.2.1.3 Blood Hemolysis Test Fresh cultures from ten bacterial isolates were prepared by streaking on Nutrient Agar and incubate at 37ºC for 24 hours. The fresh single colony of cultures was then restreaks on Blood Agar respectively and incubates at 37ºC for 48-72 hours. The bacterial colonies were then observed for the presence of clear zone of hemolysis around the colonies on Blood Agar. Result was recorded based on the type of clear zone observed i.e α-hemolysis when the colony was surrounded by greenish zone, β-hemolysis when the colony was surrounded by a clear white zone and γ-hemolysis when there was no change in the medium surrounding the colony. 4.2.1.4 Surface Tension Measurement Surface tension reduction of the culture medium was measured using a semiautomatic Surface Tensiometer, model ST-Plus (Tantec Inc. Schaumburg, R) as described in Section 3.4.3.1. 47 4.2.2 Characterization of Biosurfactant-producing Isolates The selected biosurfactant-producing bacteria coded AB-Cr1 and ETL-Cr1 were characterized morphologically (Section 4.2.2.1) and biochemically (Section 4.2.2.2). Cultures of less than 24 hours were used to ensure consistency and validity of results obtained from biochemical tests. 4.2.2.1 Morphological Analysis Morphological characterization of microbes was commonly performed to distinguish the microbes based on colony and cellular morphologies. A stereo scan microscope (Leica, Germany) was used to examine and characterize the formation of bacterial colonies on solid media, using magnification of x40 to x50. Phase-contrast microscopy allowed the visualization of colourless, small specimens, which do not absorb enough light to be seen by bright-field microscopy. A Leica (Germany) phase-contrast microscope, lifted with a zenike condenser and objective (magnification x800), was used to record morphological and behavioral characteristics of bacterial cells. 4.2.2.2 Biochemical Analysis Biochemical tests were usually done to determine the genus of unknown bacterial species. The selected strains that had been screened as the best biosurfactant producers among the 10 isolates were subjected to further biochemical characterization. The biochemical tests performed include gram stain, oxidase, catalase, motility, citrate, urease, oxidation/fermentation, triple sugar ion, nitrate reduction, indole and gelatin liquefaction tests, according to standard procedure [MacFaddin, 1980] described in Appendix A. Results from the biochemical analysis were used to find the closest match with known bacterial genus and to assign the bacterial signature according to Bergey’s manual [Holt et al., 1994]. 48 4.3 Results and Discussion 4.3.1 Screening of Biosurfactant-producing Bacteria Results of screening for biosurfactant-producing bacteria were presented and discussed as follow (Section 4.3.1-section 4.3.4). Conclusion was made based on the results obtained from all four screening methods used in this study, to select for the most potential bacteria capable of producing biosurfactant. Table 4.1 summarized the results for the screening of biosurfactant-producing bacteria using four different methods commonly used and described elsewhere [Desai and Banat, 1997]. Table 4.1: Screening of biosurfactant-producing bacteria using four different methods. Isolates Drop Collapse ü x x x x x ü x x x ü x x AB-Cr1 MFTA-W1 RSSF-Cr1 MAB-Cr1 RAS-Cr2 ETL-Cr7 ETL-Cr1 RETL-Cr1 RFTA-Cr3 RETL-Cr3 a b c ü x a b c : : : : : Blood Hemolysis - Hydrophobicity Index (%) 5.81 0.20 -0.24 4.46 2.13 3.88 0.89 5.44 8.83 -2.44 100 - Surface Tension (mN/m) 35.1 47.1 46.5 54.6 46.7 44.7 35.9 52.9 52.9 43.0 70.1 55.1 Droplet collapse Droplet remains beaded Positive control Negative control Reference for the calculation of surface tension 4.3.1.1 Bacterial Adherence To Hydrocarbon (BATH) Test The measurement of bacterial cell hydrophobicity was based on the density of free bacterial cells remained in aqueous phase (water) of mixture (hexadecanewater), after allowing certain duration of interaction between cells and hexadecane. 49 Following mixing for 10 minutes and allowing to stand, the bacterial cells from the bulk aqueous phase bound to hydrocarbon droplets and rose with the hydrocarbon, forming a ‘creamy’ upper layer and a clear aqueous phase. Rosenberg et al. (1980) found that the upper layer showed an oil-in water emulsion that consisted of hexadecane droplets covered with the patches of bacteria. If the cells have no affinity towards the test hydrocarbon, the hydrocarbon droplets rose and coalesced after mixing and the cells would remained in the bulk aqueous suspension. In this case, no significant changes would be observed in the turbidity of the aqueous phase at the bottom layer. The ratios of ODa/ODc measured at the wavelength of 400nm, was used to quantify (in percentage) the cell surface hydrophobicity of the bacterial isolates. Therefore, the lower the percentage of hydrophobicity index indicated to the higher affinity of cells towards hydrocarbon. Results illustrating the adherence of various bacterial isolates to the hydrocarbon were presented in Table 4.1. In general, all ten isolates showed a significantly high ability to adhere on hydrocarbon droplets during 10 minutes of hydrocarbon-cell interaction. This was based on the value of hydrophobicity index of less than 9%. However, isolates ETL-Cr1 and MFTA-W1 showed the highest affinity (0.89 and 0.20%, respectively) towards hexadecane compared to others (2-9%). More than 99% of cell from cultures of isolates ETL-Cr1 and MFTA-Cr1 were found removed from the aqueous phase into the hydrocarbon phase based on the value of optical densities before and after the reaction with 1mL hexadecane. Zhang and Miller (1994) revealed that high cell hydrophobicities enhanced the contact between insoluble substrates and cells. This observation suggested that the cell hydrophobicity could be the characteristic of hydrocarbon-degrading bacteria [Rosenberg et al., 1980]. It was also reported that most hydrocarbon-degrading bacteria were also capable of producing biosurfactant [Hommel, 1990; Bodour and Miller-Maier, 2002]. Those with lower cell hydrophobicity (AB-Cr1, MAB-Cr1, RAS-Cr2, ETLCr7, RETL-Cr1 and RFTA-Cr3) might also capable of degrading hydrocarbon and/or producing biosurfactant though to a lesser extent or subjected to a longer period of adaptation. Two isolates RETL-Cr3 and RSSF-Cr1 were distinct from other isolates by their negative values of hydrophobicity index (-2.44% and –0.24%, respectively). This was due to the higher optical density values (ODa) after the reaction with hexadecane. This could possibly due to the emulsification of hexadecane into the 50 aqueous phase resulted from the interaction of exopolymeric substances with the hydrocarbon, rather than the attachment of bacterial cells onto hydrocarbon molecules [Zajic, 1987]. A simple quantitative method has been described for studying the outer cell surface of bacteria based on the affinity of these cells to liquid hydrocarbons. Beal and Betts (2000) showed that the cell surface hydrophobicity increased in the biosurfactant-producing strains more than those not producing biosurfactant. In addition, increased in cell surface hydrophobicity favors microbial adhesion and aggregation [Liu et al., 2004]. Hua et al. (2003) found that the adhesion rate of cell to hydrocarbon increased with the concentration of biosurfactant produced by Candida antarctica when grown in n-undecane-containing medium. They concluded that the biosurfactant produced had improved the hydrophobicity of the microbial cell surface significantly. Previous research has suggested that the ability of adhering to bulk hydrocarbon was a characteristic feature of biosurfactant-producing bacteria [Pruthi and Cameotra, 1997]. The variation in percentage clearance of aqueous phase in this study suggested that the affinity for hydrocarbon may vary among biosurfactantproducing bacteria and the hydrocarbon used [Rosenberg et al., 1980]. For some organisms, the volume of hydrocarbon would also influenced the percentage clearance of cell from the aqueous [Dillon et al., 1986]. The viscosity of the test hydrocarbon or size of droplets formed during mixing might affect the degree of adherence to hydrocarbon. Besides, growth rate, substrate, temperature and pH of the culture may also influence the hydrophobic properties of cell surface [Liu et al., 2004]. These showed that the BATH assay was relatively insensitive partly because of these factors. Thus, a standard set of cultural and preparation conditions could be adapted (Section 4.2.4) to get a significantly reliable results. 4.3.1.2 Drop-collapsing Test The drop-collapsing ability of ten bacterial isolates was tested on Penzoil 10W-40 lubricant oil and was found to give the best qualitative indication for the presence of surfactant. In the presence of surfactant, the liquid droplet spreads over 51 the hydrophobic surface due to the reduction of interfacial tension between the liquid droplet and the hydrophobic surface. Otherwise, the droplet remains beaded in the absence of surfactant due to the repellence of water molecules from the hydrophobic surface. This technique can also be applied as a quantitative method to determine the surfactant concentrations. The diameter of the sample droplet increased with the increasing of biosurfactant concentration [Bodour and Miller-Maier, 1998]. Results for the drop-collapsing test of ten bacterial isolates were shown in Table 4.1. Droplet of all cultures on Penzoil coated surface remained beaded throughout the experiment, except those of isolates AB-Cr1 and ETL-Cr1. These two isolates were capable to destabilize the tension between oil-coated surface and culture droplet (beaded) within an hour, followed by a total collapse of the bead. This was similar to that observed for SDS used as the positive control in this experiment. In contrast, drops of cell suspensions from cultures of other isolates were stable and remained beaded similar to that showed with water as negative control of the experiment, which indicated to the absence or lack of biosurfactant produced by these isolates. Therefore, the drop-collapsing test found that both isolates, ETL-Cr1 and AB-Cr1 could be the potential biosurfactant-producing bacteria. The result obtained in this study was in contrast to those obtained from the cell hydrophobicity test which designated isolates ETL-Cr1 and MFTA-W1 as the potential biosurfactant producers instead of ETL-Cr1 and AB-Cr1. Therefore, further confirmation was required for an accurate selection. Two other methods used were blood hemolysis test (Section 4.3.3) and surface tension measurement (Section 4.3.4). The drop-collapse method was based on the ability of surfactants to destabilize liquid droplets on an oily surface. Youssef et al. (2004) have found that the oil spreading and drop-collapse method were correlated with the ability of the cultures to reduce surface tension. There were strong correlation between the dropcollapse method and surface tension reduction, which cultures showing a greater degree of collapse had low surface tension values. The correlation between the drop collapsing with the spreading tension between aqueous and hydrocarbon phases also has been discussed previously by Jain et al., (1991). Drops with higher spreading tension and lower surface tension will collapse on oily surfaces. In contrast, drops 52 with lower spreading tension or higher surface tension do not have the ability to spread on an oily surface. However, the drop-collapse method may not be as sensitive as the oil spreading technique in detecting low levels of biosurfactant [Youssef et al. 2004]. The amount of surfactant required to cause drop-collapse was found dependent on the ability of the surfactant to reduce surface and interfacial tension [Bodour and Miller-Maier, 1998]. The more potent the surfactant, the smaller the quantity and time required to cause drop collapse. Both isolates (AB-Cr1 and ETL-Cr1) that showed positive results in this test tended to break the cohesive forces of the oil and increase the adhesive forces resulting in the collapse of liquid droplets on oily surfaces. This method was therefore, very specific since only organisms which produced significant surfaceactive compound, will cause collapse of aqueous drops on oily surfaces [Bodour and Miller-Maier, 1998]. The test volume required in this technique is much smaller (5µL) than the volume required for the surface tension measurement (20mL) and the results were easy to determine visually. Furthermore, this technique was easy to perform, more reproducible and can be used to screen large number of isolates [Bodour et al., 2003] though it is not suitable for screening of isolates that have high emulsifying activity which did not lower surface tension significantly [Jain et al., 1991]. 4.3.1.3 Blood Hemolysis Test A qualitative assay to determine biosurfactant producer was also developed based on their ability to cause hemolysis of red blood cells. Screening of biosurfactant producers via this method was previously outlined that only those isolates which showed -hemolysis were considered to be the potential biosurfactantproducing microbes [Bernheimer and Avigad, 1970; Carrillo et al., 1996]. The estimation of this test was based on the fact that surfactants interact strongly with cellular membranes and proteins [Pape and Hoppe, 1988]. Exotoxins called hemolysins cause lysis of the red blood cells. 53 Blood agar lysis was used in this study since it is widely used to screen for biosurfactant production and in some cases, it was used as primary method for screening purpose [Yonebayashi et al., 2000; Youssef et al., 2004]. Mulligan et al. (1984) had recommended this method as a preliminary screening method. In addition, the hemolytic assay was a simple, fast and low-cost method for the screening of biosurfactant producers on solid medium. Results of the blood hemolysis for the bacterial isolates were presented in Table 4.1. In this study, only two bacterial isolates tested (AB-Cr1 and ETL-Cr1) showed -hemolysis on blood agar plates (Figure 4.1). The -hemolysis pattern was indicated by the formation of white or clear zone around the bacterial colonies grown on the blood agar. When all ten isolates tested were grown at 37ºC on blood agar plates, no clearing zones was observed around colonies up to 18 hours of growth. However, clear zones were observed after 48 hours of growth on blood agar plates inoculated with isolates AB-Cr1 and ETL-Cr1, respectively. Further incubation for up to 72 hours of growth, resulted to the formation of greenish zone around the colonies of isolates MFTA-W1 and MAB-Cr1, respectively. This type of hemolysis was known as -hemolysis. The other six bacterial isolates showed neither a greenish nor a clear zone and were considered as -hemolysis or no hemolysis occurred. (A) (B) Fig. 4.1: -hemolysis on blood agar indicated to the presence of biosurfactant in the culture of AB-Cr1 (A) and ETL-Cr1 (B). Carrillo et al. (1996) had proved the efficiency of this method in screening of biosurfactant-producing bacteria. They found an association between hemolytic activity and surfactant production. However, there were limitations of using this method to screen the biosurfactant producer. Not all biosurfactants have a hemolytic activity and compounds other than biosurfactant might cause hemolysis. Hemolytic 54 activity may also be associated with the presence of lytic enzymes [Jain et al., 1991] and other microbial products such as virulence [Carrillo et al., 1996] that could influence the results. Furthermore, this method could not be applied to screen for microorganisms that required hydrocarbons for biosurfactant production due to the reaction of hydrocarbons with the red blood cells [Jain et al., 1991]. In addition, biosurfactant that was poorly diffusible may not lyse the red blood cells [Youssef et al., 2004]. The absence of hemolytic activity could be due to diffusion restriction of the surfactant through the blood agar [Jain et al., 1991]. Therefore, this result was further confirmed by the measurement of surface tension (Section 4.3.4) of cell-free cultures of all isolates, respectively. The surface tension method was not influenced by the presence of lytic enzymes. 4.3.1.4 Surface Tension Measurement The measurement of surface tension has been used by many researchers to measure the surface properties of the biosurfactant [Youssef et al., 2004; Neu and Poralla, 1990]. However, the measurement of surface tension was inconvenient to use for screening of a large number of isolates as it was time consuming and required large volume of sample for analysis. Furthermore, parameters such as pH, temperature, ionic strength and the composition of the medium might also affected the surface tension measurement [Bodour and Miller-Maier, 1998]. Table 4.1 summarized the value of surface tension measured for all ten bacterial isolates after 48 hours incubation at 37ºC in Ramsay medium supplemented with 5mM glucose. The surface tension values showed were the average of 3 readings from the same culture. The reduction of surface tension was also calculated with reference to the value of surface tension of sterile medium. The values of surface tension recorded were also indirectly proportional to the amount of biosurfactant presence in the growth medium [Robert et al., 1989; Desai and Banat, 1997]. The lowest values of surface tension recorded were 35.1 mN/m and 35.9mN/m, obtained from cell-free cultures of isolates AB-Cr1 and ETL-Cr1, respectively. Other isolates did not showed a significant decrease of the surface tension of the cell-free culture and thus, absence of surface-reducing ability as the 55 main characteristic of non biosurfactant-producing bacteria. The maximum reduction of surface tension obtained with the culture of AB-Cr1 and ETL-Cr1 was approximately 20-21.2 mN/m which was 2-10 times higher than those obtained with the culture of other isolates (2.2-12.1 mN/m). This result was in good agreement with those obtained from the dropcollapsing (Section 4.3.2) and blood hemolysis (Section 4.3.3) tests, which gave a significant indication to suggest that isolates AB-Cr1 and ETL-Cr1 were the most potential biosurfactant producer among the ten bacterial isolates used in this study. 4.3.2 Characterization of the Selected Biosurfactant-producing Isolates 4.3.2.1 Colony and Cellular Morphological Characterizations Colony and cellular characterizations were carried out using fresh cultures of AB-Cr1 and ETL-Cr1, grown on nutrient agar and Ramsay liquid medium, respectively. Colonies of AB-Cr1 isolate was appeared as circular with internal diameter ranging from 5-6mm when grown on nutrient agar. The edge of the colony was smooth with drop-like elevation (Figure 4.2). Cultures were very sticky on primary isolation and colonies may be difficult to remove completely from the agar surface. Whereas, colony of ETL-Cr1 was concentric with internal diameter of 3mm, irregular margin with flat elevation (Figure 4.3). Both of the isolates were observed as creamy colonies with slightly slimy for AB-Cr1 isolates. They also grow well on non-selective media such as nutrient agar with optimum temperature of 37ºC. Phase-contrast observations revealed that cells of both isolates occurred as non-motile rods, commonly appeared as pair or single rods. The rods were also observed as straight with rounded ends (Figure 4.4 (A) and (B)). 56 Figure 4.2: Colony of AB-Cr1 observed under stereo scan microscope using magnification 50x Figure 4.3: Colony of ETL-Cr1 observed under stereo scan microscope using magnification 50x Figure 4.4: Digital photos of bacterial isolates AB-Cr1 (A) and ETL-Cr1 (B) under phase-contrast microscope using magnification 100x with oil immersion. 57 4.3.2.2 Biochemical Characterization Table 4.2 summarized the results obtained from biochemical tests performed on the bacterial isolates AB-Cr1 and ETL-Cr1. Both of the isolates tested were identified as gram negative and non-motile, rod-shaped bacteria formed in singly, pairs or more than three cells of long chain. The rods were straight with rounded ends. Table 4.2: Results for biochemical tests of the selected isolates. Tests AB-Cr1 ETL-Cr1 Gram stain Oxidase Catalase Motility O/F Glucose & Sucrose Triple Sugar Ion Nitrate Reduction Nitrite Reduction Indole Gelatin Liquefaction Urease Citrate Negative, long rod Positive Positive Non-motile Positive Alkaline/acid Positive Negative Positive Positive Positive Negative, long rod Positive Positive Non-motile Positive Alkaline/acid Positive Positive Negative Positive Negative Positive From the results of biochemical tests and their morphological characteristics, it was possible to suggest that the isolates AB-Cr1 and ETL-Cr1 might belong to the genus of Actinobacillus and Aeromonas, respectively. However, the species of these isolates were difficult to identify by only referring to the biochemical tests. Even though the genus of the bacteria were successfully identified by the biochemical test method, the bacteria name were retained as AB-Cr1 and ETL-Cr1, respectively throughout the study due to the limitation of biochemical test alone in order to confirmed that these cultures were belong to the genus of Actinobacillus and Aeromonas, respectively. Further characterization has to be carried out based on the analysis of the 16S rRNA gene sequence method. CHAPTER 5 PRODUCTION OF BIOSURFACTANT BY PURE AND MIX BACTERIAL CULTURES IN SHAKE FLASKS 5.1 Introduction Majority of the biosurfactant-producing organisms required water-insoluble substrate as carbon source during biosynthesis [Mulligan, 2004]. There were also some biosurfactants that have been reported to be produced using water-soluble compounds such as glucose, sucrose or ethanol as substrate [Desai and Banat, 1997]. However, the biosurfactant in the glucose media was cell-bound and could be subsequently extracted with organic solvents. This opens some new possibilities in utilizing waste and cheap carbohydrate media for biosurfactant production [Kosaric et al., 1987]. Cooper (1986) concluded that the available carbon source, particularly the carbohydrate used, has influenced the structure and yield of biosurfactant produced, which in turn alters its surfactant properties. Changing the substrate and growth conditions also resulted in modification of the polar group in a biosurfactant [Cooper, 1986]. The best biosurfactant-producing bacteria have been screened (Chapter 4) and two bacterial strains coded AB-Cr1 and ETL-Cr1 were selected to be studied in further. In this chapter, growth of both selected strains was optimized and biosurfactant production was observed under optimum growth conditions. The effects of glucose and/or crude oil addition on biosurfactant production were also observed with both isolates. The ability of these isolates to produce biosurfactant in pure and mix cultures was studied, respectively. All experiments were carried out in shake flasks. 59 5.2 Methodology 5.2.1 Optimization of Growth Growth of two potential biosurfactant-producing bacteria, strain AB-Cr1 and ETL-Cr1 selected previously (Section 4.3.1) was optimized. Optimization was carried out as a factor of initial glucose concentration (Section 5.2.1.1), pH (Section 5.2.1.2) and temperature (Section 5.2.1.3). All experiments were set up in triplicate and analysis at variance (ANOVA) was carried out to determine significancy of differences in the specific growth rates obtained. 5.2.1.1 Effect of Initial Glucose Concentration on Growth The experiment was set up using 250mL Erlenmeyer flasks containing 100mL of Ramsay medium (Section 3.2.1.1). The medium was inoculated (10% v/v) with inoculum of strains AB-Cr1 and ETL-Cr1 (Section 3.3.1), respectively. The pH of growth medium was adjusted to 6.5-6.8 [Ramsay et al., 1983] and the cultures were incubated with shaking (200rpm) at 37ºC. The medium was supplemented with 0, 1, 3, 5, 8 and 10mM glucose (each was in triplicate). Samples were taken out at regular intervals to analyze for growth by measuring the optical density at 600nm (Section 3.4.1.1). The bacterial cell dry weight was determined as mentioned in Section 3.4.1.2. The specific growth rates (µ) of cultures were then calculated respectively, based on the plot of ln [cell dry weight at log phase] versus time (hour). Analyses of variance (ANOVAs) were performed to determine significancy of the difference between calculated µ obtained from experiments. 5.2.1.2 Effect of Initial pH on Growth Ramsay medium (Section 3.2.1.1), supplemented with the optimum initial glucose concentration obtained previously (Section 5.2.1.1) was used in this experiment. The medium was inoculated (10% v/v) with inoculum of strains AB-Cr1 and ETL-Cr1 (Section 3.3.1), respectively. Cultures were incubated with shaking 60 (200rpm) at 37ºC. Samples were taken out at regular intervals to analyze for growth. The initial pH of growth medium was set at 5.0, 6.0, 6.5, 7.0, 7.5 and 8.0 (each was in triplicate). The specific growth rates of cultures were calculated respectively, as mentioned in Section 5.2.1.1. 5.2.1.3 Effect of Temperature on Growth Pure culture of isolates AB-Cr1 and ETL-Cr1 were inoculated (10% v/v) into Ramsay medium (Section 3.2.1.1), adjusted to the optimum pH (Section 5.2.1.2) and supplemented with the optimum initial glucose concentration (Section 5.2.1.1). The same experimental set up (Section 5.2.1.2) was used in this study except that the incubation temperature was varied. The temperature was set at 30º, 37º, 45º and 55ºC. All experiments were carried out in triplicate. Samples were taken out at regular intervals to analyze for growth. The specific growth rates of cultures were calculated respectively, as mentioned in Section 5.2.1.1. 5.2.2 Biosurfactant Production under the Optimized Growth Condition Production of biosurfactant by both bacterial isolates, AB-Cr1 and ETL-Cr1 were monitored under the optimized growth conditions (Section 5.2.1). The experiment was set up using 250mL Erlenmeyer flasks containing 100mL of Ramsay medium (Section 3.2.1.1), adjusted to optimum pH (Section 5.2.1.2) and supplemented with the optimum initial glucose concentration (Section 5.2.1.1), respectively. The medium was then inoculated (10% v/v) with inoculum of strains AB-Cr1 and ETL-Cr1 (Section 3.3.1), respectively. Cultures were incubated with shaking (200 rpm) at their optimum temperature (Section 5.2.1.3). All experiments were carried out in triplicate. Samples were taken out at regular intervals to analyze for growth (Section 3.4.1.2), glucose consumption (Section 3.4.2), surface and interfacial tension (Section 3.4.3.1 and 3.4.3.2) and the amount of biosurfactant produced (Section 3.5.1 and 3.5.2). The specific growth rates of cultures were calculated as mentioned in Section 5.2.1.1, respectively. 61 5.2.3 Effect of Glucose and Crude Oil on Biosurfactant Production Production of biosurfactant and the growth of AB-Cr1 and ETL-Cr1 isolates were studied in Ramsay medium (Section 3.2.1.1) in the presence of both glucose and crude oil and either in the presence of glucose or crude oil in the medium. The same experimental set up (Section 5.2.2) was used in this study with the addition of crude oil (5% v/v). The crude oil was autoclaved (121ºC, 101.3kPa for 15 minutes) separately prior to add into the growth medium respectively. All experiments were carried out in triplicate. Samples were taken out at regular intervals to analyze for growth (Section 3.4.1.2), glucose consumption (Section 3.4.2), surface tension (Section 3.4.3.1), and the amount of biosurfactant produced (Section 3.5.1 and 3.5.2). 5.2.4 Production of Biosurfactant by Bacterial Mix Cultures The study of biosurfactant production by bacterial mix cultures was carried out as a comparative estimation of the bacterial potential in producing biosurfactant in relation with those in pure cultures. The growth of bacterial mix cultures (AB-Cr1: ETL-CR1) and its production of biosurfactant were examined in shake flasks using Ramsay medium (Section 3.2.1.1) added with glucose and glucose plus crude oil as carbon sources, respectively. Both bacterial strains were mixed at the ratio of 1:1 (AB-Cr1: ETL-Cr1) under the above mentioned conditions. Inoculum was first prepared for each strain as mentioned in Section 3.3.1. Equal volumes of culture broth from the isolates were served as inoculum to prepare the bacterial mix culture of 1:1 system. The bacterial mix cultures were grown in Ramsay medium, containing 3mM glucose as the sole source of carbon and in medium containing both 3mM glucose and crude oil (5% v/v). The same experimental set up (Section 5.2.2) was used in this study (each was in triplicate). Samples were taken out at regular intervals to analyze for growth as mix culture (Section 3.4.1.2), glucose concentration (Section 3.4.2), surface and interfacial tension (Section 3.4.3.1 and 3.4.3.2) and the amount of biosurfactant produced (Section 3.5.1 and 3.5.2). 62 5.3 Results and Discussion 5.3.1 Optimization of Growth Growth of bacterial isolates AB-Cr1 and ETL-Cr1 was optimized as a factor of initial glucose, pH and temperature, respectively. Results obtained from this study were recorded and discussed in the following sections (Section 5.3.1.1-5.3.1.3). 5.3.1.1 Effect of Initial Glucose Concentrations on Growth In this study, growth of both bacterial isolates coded AB-Cr1 and ETL-Cr1 was carried out in batch culture system. Bacteria were grown in Ramsay medium, supplemented with various initial concentration of glucose (Section 5.2.1.1). Figure 5.1 and 5.2 showed the effect of various initial glucose concentrations on growth of bacterial isolates AB-Cr1 and ETL-Cr1, respectively. Results indicated that both isolates shared similar pattern of growth, though the lag growth phase of isolate ETLCr1 (1 hour) was found shorter than that of isolate AB-Cr1 (2 hours). Similarly, the concentration of 3 to 10mM glucose added into the medium resulted in the production of biomass significantly higher (~5 g/L (AB-Cr1) and ~6 g/L (ETL-Cr1)) than those in 1mM glucose (~3 g/L (AB-Cr1) and ~4 g/L (ETL-Cr1)). However, the maximum biomass produced in medium supplemented with glucose ranging from 3 to 10mM was found not significantly different for both isolates, respectively (Table 5.1). 63 0.6 OD 600nm 0.5 0.4 0.3 0.2 0.1 0 0 1 2 3 4 Time, h 5 6 7 8 Fig. 5.1: Growth curve of AB-Cr1 grown in Ramsay medium pH 6.5-6.8 at 37ºC as a factor of initial glucose concentrations. Glucose concentrations are 0mM, 1mM, 3mM, 5mM, 8mM and 10mM. 0.7 OD 600nm 0.6 0.5 0.4 0.3 0.2 0.1 0 0 1 2 3 4 Time, h 5 6 7 8 Fig. 5.2: Growth curve of ETL-Cr1 grown in Ramsay medium pH 6.5-6.8 at 37ºC as a factor of initial glucose concentrations. Glucose concentrations are 0mM, 1mM, 3mM, 5mM, 8mM and 10mM. Both isolates also indicated that addition of at least 1mM glucose was able to accelerate their growth. This was based on the increase in their maximum specific growth rates (µ) (Figure 5.3) and biomass (X max) (Table 5.1) when 1mM glucose was initially supplemented into the growth medium. Both isolates showed approximately 1.9 and 2.5 times higher biomass produced and grew at about 2.5 and 2.9 times faster when the lowest concentration of glucose was initially added in the culture of ABCr1 and ETL-Cr1, respectively. However, both isolates did not show an obvious effect upon the addition of 3, 5, 8 and 10mM of glucose (Figure 5.3). Specific Growth Rates, h -1 64 0.4 0.3 0.2 0.1 0 0 2 4 6 [Initial glucose], mM 8 10 Fig. 5.3: The specific growth rates of AB-Cr1 and ETL-Cr1 grown in Ramsay medium pH 6.5-6.8 at 37ºC, as a factor of initial glucose concentrations. Table 5.1 showed the mean values of the specific growth rates for isolates AB-Cr1 and ETL-Cr1, obtained from a triplicated experiment. The analysis of variance (ANOVA) indicated that the values of specific growth rates between isolate AB-Cr1 and ETL-Cr1 were significantly different (p<0.05) under all conditions tested. Both isolates exhibited a relatively good growth in the presence of between 1mM to 10mM glucose as carbon source. However, both isolates were similarly showed the maximum growth in the presence of 3mM glucose, with the specific growth rates of 0.319h-1 and 0.306h-1 for isolates AB-Cr1 and ETL-Cr1, respectively. At the optimum concentration of glucose, these isolates grew approximately 1.3 (ABCr1) and 1.2 (ETL-Cr1) times faster compared to those grown on the same medium supplemented with 1mM glucose. Growth of both isolates was also found dependent on the glucose supplement, or else halted (by approximately 75%) in its absence. The dependency of both isolates on glucose for growth was further confirmed by the very limited growth (µ = 0.099h-1 and 0.089h-1 for isolates AB-Cr1 and ETL-Cr1, respectively) observed in the glucose-free medium (Figure 5.3). 65 Table 5.1: Specific growth rates and maximum biomass of AB-Cr1 and ETL-Cr1 grown at 37ºC, pH 6.5-6.8 in medium supplemented with various initial glucose concentrations. AB-Cr1 ETL-Cr1 Glucose concentration (mM) µ (h-1) Xmax µ (h-1) Xmax 0 0.099 1.59 0.089 1.62 1 0.248 2.97 0.259 4.07 3 0.319 4.87 0.306 5.82 5 0.312 4.77 0.298 5.81 8 0.298 4.93 0.292 5.91 10 0.286 4.56 0.306 5.91 5.3.2 Effect of Initial pH on Growth The maximum growth rates previously obtained with both isolates grown in the medium supplemented with 3mM of glucose and was chosen for further experiments. The effect of pH was studied in the pH ranging from 5 to 8. Figure 5.4 exhibited the effects of pH on the growth rates of isolates AB-Cr1 and ETL-Cr1. The optimum pH for growth of both isolates was found at pH 7.0, respectively. At this pH, the maximum specific growth rate (µ) and the maximum biomass obtained were 0.369h-1 and 5.60 g/L (AB-Cr1) and 0.323h-1 and 6.02 (ETLCr1), respectively (Table 5.2). Both isolates also showed higher biomass (1-1.1 times higher) and grew significantly faster (1-1.2 times faster) than those observed in cultures grew in the same medium initially adjusted to pH 6.5-6.8 (Section 5.3.1). The specific growth rates of both isolates were found affected by the pHs tested at similar pattern. However, both isolates showed some distinctions when grown at pH between 7.5 to 8.0. Isolate ETL-Cr1 was found more alkaline-tolerant in comparison with that of isolate AB-Cr1 (Figure 5.4). This was clearly showed by the similar specific growth rates of isolate ETL-Cr1 at pH 7.5 and 8.0 (µ 0.256h-1 and 0.250h-1, respectively). This was in contrast to that of isolate AB-Cr1, whose growth was drastically decelerated by the increase of pH from 7.0 (0.369h-1) to 7.5 (0.285h-1) and 8.0 (0.190h-1). At pH 8.0, isolate ETL-Cr1 grew at the rate of approximately two 66 times slower than that observed at the optimum pH condition. Both isolates were not acid-tolerant bacteria as the decreased of pH (from pH 7.0 to pH 5.0) results in drastic decrease in the specific growth rates. Their growth rates at the lowest pH tested were approximately 1.8 to 2.3 times slower compared to those in the optimum Specific Growth Rates, h-1 pH. 0.4 0.3 0.2 0.1 4 5 6 7 8 pH Fig 5.4: Growth optimization of isolates AB-Cr1 and ETL-Cr1 grown at 0 37 C in medium supplemented with 3mM glucose, as a factor of pH. The maximum biomass produced in medium initially adjusted to pH 5.0-8.0 was found significantly different for both isolates, respectively (Table 5.2). The production of biomass of AB-Cr1 isolate was found significantly higher (~4.5-5.6 g/L) in the medium adjusted to initial pH of 6.5 to 7.5, than those in the medium adjusted to initial pH of 5.0-6.0 (~3.0-3.5 g/L) and 8.0 (~2.8 g/L), respectively. This result indicated that AB-Cr1 isolate was able to grow well in medium initially adjusted to nearly the neutral pH. However, ETL-Cr1 isolate was more pH-tolerant compared to AB-Cr1 isolate. This isolate was able to produce higher maximum biomass (~4.7-6.0 g/L) in medium initially adjusted to pH ranging from 6.0 to 8.0. At the lowest initial pH tested, the maximum biomass of ETL-Cr1 isolate was halted by approximately 4557%. 67 Table 5.2: Specific growth rates and maximum biomass of AB-Cr1 and ETL-Cr1 grown in Ramsay medium supplemented with 3mM glucose adjusted to various initial pH. AB-Cr1 ETL-Cr1 pH µ (h-1) Xmax µ (h-1) Xmax 5.0 0.159 3.00 0.176 2.58 6.0 0.283 3.54 0.286 5.56 6.5 0.305 4.49 0.288 5.18 7.0 0.369 5.60 0.323 6.02 7.5 0.285 4.66 0.256 4.69 8.0 0.190 2.83 0.250 4.77 5.3.3 Effect of Temperature on Growth Batch culture studies were performed by varying the temperature ranging from 30ºC to 55ºC. The effect of temperature on the growth rates of both isolates AB-Cr1 Specific Growth Rates, h-1 and ETL-Cr1 were shown in Figure 5.5. 0.4 0.3 0.2 0.1 0 20 30 40 o Temperature, C 50 60 Fig. 5.5: Growth optimization of isolates AB-Cr1 and ETL-Cr1 grown in medium supplemented with 3mM glucose at pH 7.0, as a factor of temperature. The optimum temperature for growth of both isolates was observed to be at 37ºC, with the maximum specific growth rates (µ) and biomass (X max) (Table 5.3). At 68 the optimum temperature, the maximum specific growth rate and the maximum biomass obtained were 0.369h-1 and 5.60 g/L (AB-Cr1) and 0.323h-1 and 6.02 (ETLCr1), respectively (Table 5.3). Table 5.3: Specific growth rates and maximum biomass of isolates AB-Cr1 and ETL-Cr1 grown in medium supplemented with 3mM glucose at pH 7.0, incubated at various temperatures. AB-Cr1 ETL-Cr1 Temperature (ºC) µ (h-1) Xmax µ (h-1) Xmax 30 0.236 4.25 0.258 4.05 37 0.369 5.60 0.323 6.02 45 0.283 4.43 0.212 4.59 55 0.101 1.63 0.120 2.24 A decrease or increase in the incubation temperature may lead to the changes of microbial metabolism, thus alter the growth rates of the microbes [Guerra-Santos et al, 1986]. In this study, both isolates showed similar rates of growth at 30ºC and 45ºC. Both isolates showed higher biomass (1.3-1.5 times higher) and grew significantly faster (1.3-1.6 times faster) at the optimum temperature than those observed in cultures grown in the same medium incubated at 45º and 30ºC, respectively (Table 5.3). Both isolates also showed similar pattern of growth with the increase of incubation temperature from 45ºC to 55ºC. Growth was observed to be drastically decelerated (1.8-2.8 times slower) with lower biomass produced (2.1-2.7 times lower) when grows from 45ºC to 55ºC by ETL-Cr1 and AB-Cr1 isolates, respectively. At the lower temperature (30ºC), slower rate of growth (compared to those at 37ºC) could be possibly due to low metabolism rates of these isolates. However, at the temperature higher than the optimum, slower rates of growth observed was majorly due to the incapability of isolates to tolerate with excess heat supplied for growth and lead to disruption of bacterial cellular. 69 5.3.2 Biosurfactant Production under the Optimized Growth Conditions In this study, biosurfactant production by both isolates AB-Cr1 and ETL-Cr1 under the optimized growth conditions was monitored. Both isolates were grown in Ramsay medium supplemented with 3mM glucose, adjusted to an initial pH 7.0 and incubated at 370C. The relationship between cell growth, glucose consumption and biosurfactant production of AB-Cr1 and ETL-Cr1 isolates were as showed in Figures 5.6 and 5.7, respectively. Biomass & Biosurfactant, g/L 0.3 0.2 0.1 [Glucose], g/L 0.4 10 9 8 7 6 5 4 3 2 1 0 0 0 1 2 3 4 5 Time, h 6 7 8 9 Fig. 5.6: Relationship of growth , glucose consumption and biosurfactant production by AB-Cr1 isolate grown in Ramsay medium supplemented with 3mM glucose, adjusted to initial pH 7.0 and incubated at 37ºC. The production of biosurfactant by AB-Cr1 was found associated to cell growth. At the exponential growth phase (between 2-5 h), this bacteria showed a paralled relationship to the production of biosurfactant and correlated to the glucose utilization. Glucose was drastically consumed during the exponential growth phase at the rate of 0.093 gh-1 and followed by slower rate of 0.043 gh-1 during the stationary growth phase. Biosurfactant production was also found gradually increased during the stationary growth phase where culture was in their limiting condition. Growthassociated production of biosurfactant has been reported for Bacillus licheniformis JF-2 [Lin et al. 1993] and Bacillus subtilis [Cooper et al. 1981]. The maximum biosurfactant produced was 8.76 g/L during the stationary growth phase (at 8 hours incubation). Maximum production of biosurfactant was 70 found paralleled to the maximum reduction of surface tension (Appendix C). Surface tension of culture medium drastically reduced (from 58mN/m to 37mN/m) during the maximum cell growth (maximum growth of biosurfactant) followed by gradual decrease during prolonged incubation prior to reach the maximum reduction of 32mN/m at 8 hours of incubation. 0.4 6 0.3 5 4 0.2 3 2 0.1 [Glucose], g/L Biomass & Biosurfactant, g/L 7 1 0 0 0 1 2 3 4 5 Time, h 6 7 8 9 Fig. 5.7: Relationship of growth , glucose consumption and biosurfactant production by ETL-Cr1 isolate grown in Ramsay medium supplemented with 3mM glucose, adjusted to initial pH 7.0 and incubated at 37ºC. Figure 5.7 showed the trend of biosurfactant production by isolate ETL-Cr1. Similar to that of isolate AB-Cr1, this isolate also showed a growth-linked biosurfactant production. This was indicated by the increase of biosurfactant concentration during the exponential growth phase of this isolate. Although higher amount of biomass (Xmax = 5.97 g/L) was produced by this isolate, the maximum biosurfactant formation was relatively lower (Pmax = 6.33 g/L @ 8 hours), compared to the maximum biosurfactant formation by AB-Cr1 (Pmax = 8.76 g/L @ 8 hours). The specific rate of biosurfactant formation (qp) for isolate ETL-Cr1 was also found lower (qp = 0.31 g/g/h) than that of isolate AB-Cr1 (q p = 0.53 g/g/h). The highest reduction of surface tension occurred during the maximum production of biosurfactant (8 hours) from 62mN/m to 48mN/m. A drastic utilization of glucose supplied was observed after 2 hours of incubation for both isolates (Figures 5.6 and 5.7). During the maximum production of biomass (t = 5 hours), approximately 60% of glucose was consumed giving the yield 71 of biomass on glucose (Yx/s) of 24.91 and 26.14 for AB-Cr1 and ETL-Cr1 isolates, respectively. The glucose was almost depleted during the maximum production of biosurfactant (t = 8 hours), giving the Yp/s of 22.53 and 16.16 g biosurfactant/ g glucose for isolates AB-Cr1 and ETL-Cr1, respectively. During this time, the pH of the culture medium fell from 7.0 to approximately 6.0 and 5.8 for AB-Cr1 and ETLCr1, respectively. This was possibly due to the production of weak organic acid such as acetic acid following the catabolism of glucose [Hommel and Ratledge, 1993]. 5.3.3 Production of Biosurfactant in Crude Oil-containing Medium The ability of both isolates AB-Cr1 and ETL-Cr1 to grow in Ramsay medium (Section 3.2.1.1) supplemented with crude oil has been observed though quantitative analysis was not carried out. In this study, the effect of crude oil addition on biosurfactant production by both isolates was monitored in the medium supplemented with either (i) glucose or (ii) crude oil or (iii) glucose + crude oil, respectively. The bacteria were incubated at their optimum conditions i.e: at 37ºC in the medium initially adjusted to pH 7.0. This study was also carried out to determine whether microbes isolated from the oil processing wastes were capable of producing a good surface-active compound when grown in the medium containing crude oil. A neutral pH of 7.0 used in this study has also been reported to be optimal for biodegradation of crude oil [Rahman et al., 1999]. A temperature of 37ºC was previously reported suitable for the growth of bacterial isolate in the presence of crude oil as the rate of hydrocarbon metabolism was maximum for most mesophilic bacteria at this temperature [Atlas, 1981]. The correlations between biosurfactant production and growth, changes of pH and substrate consumption in glucose + crude oil medium were monitored, as illustrated in Figure 5.8 (A) and (B), for both isolates AB-Cr1 and ETL-Cr1, respectively. Results also showed that both isolates were able to grow and produce biosurfactant with crude oil as their sole source of carbon (Figure 5.9). However, growth and biosurfactant production were found less than those observed in the medium added with either glucose or glucose and crude oil (Table 5.4). This could be explained by the fact that glucose was the most preferable carbon source for growth 72 of bacteria in comparison with crude oil due to the complex structure of the crude oil itself and often more difficult to be degraded by microbes [Hommel, 1990]. (A) (B) Fig. 5.8: Relationship of growth , glucose consumption , pH , surface tension and biosurfactant production for isolates AB-Cr1 (A) and ETL-Cr1 (B), grown in Ramsay medium supplemented with glucose and crude oil, respectively. The potential ability of both isolates to grow on hydrocarbon has been initially observed through the BATH test (Section 4.3.1.1). However, their 73 dependency to the addition of prefixed organic carbon for crude oil consumption was yet to be observed. This particular study has showed that growth of these isolates on crude oil was not dependent on the addition of prefixed organic carbon. This was proved by a significant growth observed in the medium added with crude oil as the sole source of carbon (Figure 5.9) though at the slower specific growth rates (0.010 and 0.004 h-1 for isolate AB-Cr1 and ETL-Cr1, respectively) compared to those grown in the medium with glucose as the sole source of carbon (0.366 and 0.319 h-1 for isolate AB-Cr1 and ETL-Cr1, respectively). In medium supplemented with both glucose and crude oil, growth of both isolates was found faster (0.086 and 0.062 h-1 for isolate AB-Cr1 and ETL-Cr1, respectively) compared to those grown in the medium with crude oil as sole source of carbon. Biomass & Biosurfactant, g/L 5 4 3 2 1 0 0 20 40 Time, h 60 80 100 Fig. 5.9: Relationship of growth (opened symbol) and biosurfactant production (closed symbol) by isolates AB-Cr1 , and ETL-Cr1 , grown in Ramsay medium supplemented with 5% (v/v) crude oil. However, in contrast to those observed in glucose (Figure 5.6 and 5.7) and crude oil (Figure 5.9) medium, an extended period of stationary growth phase occurred during prolonged incubation of cultures in medium containing glucose and crude oil (Figure 5.8). A slight increased in biomass was observed (at 72 h) in culture of AB-Cr1 with the highest biomass of 4.74 g/L at 96 h of incubation (Figure 5.8(A)). An extension of the stationary growth phase could be due to the utilization of crude oil as their energy source after glucose was came to depletion. 74 The phenomena of delayed in crude oil utilization by several microbes has been reported due to a number of different biochemical reaction involved in alkane utilization including their terminal hydroxylation and the -oxidation [Witholt et al., 1990]. In addition, the presence of glucose in the crude oil medium resulted to catabolite repression, which also delayed crude oil utilization by the bacterial strains. The machinery for glucose catabolism was constitutively expressed, therefore glucose would be instantly consumed by the microbes in comparison to other carbon sources including crude oil, which catabolism machinery was induced only by its presence [Hommel and Ratledge, 1993]. The maximum production of biosurfactant by both isolates in glucose + crude oil medium (P max = 8.26 and 7.18 g/L for isolates AB-Cr1 and ETL-Cr1, respectively) was found similar to those obtained in glucose medium (Pmax = 8.76 and 6.33 g/L for isolates AB-Cr1 and ETL-Cr1, respectively). However, biosurfactant production by both isolates in glucose + crude oil medium occurred in two phases (Figure 5.8). The first phase of biosurfactant production was observed during their exponential growth phase where glucose was drastically utilized as both carbon and energy sources. Depletion of glucose in the growth medium was particularly the limiting factor for growth of both isolates and resulted to the stationary growth phase. Drastic increased in biosurfactant production was obtained within 24 hours of incubation with the maximum production of 5.54 and 4.42 g/L at the maximum velocity (Vmax) of 0.123 and 0.069 h-1 for both isolates AB-Cr1 and ETL-Cr1, respectively. This was followed by a gradual increased of biosurfactant concentration within 36 hours period prior to the second phase of biosurfactant production during their stationary phase of growth. This resulted to an increased of biosurfactant concentration up to 8.26 and 7.18 g/L for isolates AB-Cr1 and ETL-Cr1, respectively. It was possible to assume that the production of biosurfactant during this phase occurred as a result of crude oil utilization due to the depletion of glucose in the growth medium. The presence of biosurfactant produced during the first phase might potentially involved in assisting the adhesion of microbial cells to the crude oil by lowering the interfacial tension between the two phases (aqueous-oil), thus making the non-soluble substrate (crude oil) more readily available to these bacteria [Fiechter, 1992]. This was further supported by an observation to the ability of the 75 biosurfactant produced by both isolates to cause emulsification of hydrocarbon. It has been reported that the utilization of hydrocarbons by microbe was made easier in the form of their emulsions [Hommel, 1990]. It could be concluded that the main physiological role of biosurfactant produced was to permit microbes to grow on water-immiscible substrates, thus increasing the bioavailability of the substrate for uptake and metabolism. Both isolates showed a similar ability to produce biosurfactant in the crude oil medium. The maximum biosurfactant produced were 4.51 and 4.20 g/L for isolates AB-Cr1 and ETL-Cr1, respectively. These amounts were approximately two times lower than those produced in glucose + crude oil medium. Therefore, it was possible to suggest that the glucose added into the medium has a significant role in inducing biosurfactant production by both isolates. Enhanced biosurfactant production has also been studied by the addition of several organic acids including lactic, acetic and pyruvic acids [Desai et al., 1994]. Utilization of crude oil was highly energy consuming process, which involved several different complex biochemical reactions. Therefore, less energy could be obtained for growth and biosurfactant production by these isolates grown in crude oil medium not supplemented with glucose. The production of biosurfactant was also qualitatively analyzed by measuring the reduction of surface tension. Drastic reduction of surface tension was observed during the exponential growth phase of bacteria at all conditions tested. However, this method was limited by the formation of micelle at a certain concentration of biosurfactant produced [Lin et al., 1993]. Therefore, reduction of surface tension could no longer be observed although further increased in biosurfactant concentration was obtained during prolonged incubation of cultures, such as those observed in glucose + crude oil medium (Figure 5.8). A slight decreased in pH was also observed during growth and biosurfactant production by isolates AB-Cr1 and ETL-Cr1, respectively in glucose + crude oil medium. However, the pH was found increasing up to ~ 6.6-6.8 during the stationary growth phase of both isolates. Catabolism of glucose was commonly resulted to the production of acids such as pyruvic and lactic acids as by product though its accumulation was not observed as the bacteria was able to consume it as an alternative source of energy for survival [Hommel and Ratledge, 1993]. 76 In this experiment, the production of weak organic acid and its consumption might have some relation to the mechanism of biosurfactant synthesis. It has been previously reported that the biosurfactant was consisted of at least one portion of lipid which formation was initially involved consumption of acetate in the form of acetic acid and transfer of Co-enzyme A (CoA) to the lipid backbone chain for further elongation [Hommel and Ratledge, 1993]. However, the relationship between pH changes and biosurfactant production could not yet be concluded as more detail analysis on the role of organic acid in biosurfactant production was required. Table 5.4 summarized the kinetic analysis of growth and biosurfactant production for both isolates AB-Cr1 and ETL-Cr1 grown in the medium supplemented with either glucose or crude oil or both glucose and crude oil. 77 Table 5.4: Kinetic analysis of growth and biosurfactant production for isolates AB-Cr1 and ETL-Cr1 grown at 370C, in medium supplemented with either glucose or crude oil or both glucose and crude oil. ETL-Cr1 (3mM glucose + crude oil 5%) 0.062 3.5 @ 48h 7.18 @ 108h 0.07 AB-Cr1 (Crude oil 5%) ETL-Cr1 (Crude oil 5%) 0.319 5.97 @ 5h 6.33 @ 8h 0.79 AB-Cr1 (3mM glucose + crude oil 5%) 0.086 4.74 @ 96h 8.26 @ 108h 0.08 0.010 2.23 @ 72h 4.51 @ 96h 0.05 0.004 1.99 @ 72h 4.20 @ 96h 0.04 16.16 26.14 0.97 0.31 18.5 21.44 12.51 1.71 0.15 22.5 20.14 7.88 2.56 0.16 15.5 n.d n.d 2.38 0.02 15.5 n.d n.d 2.46 0.01 14.5 Isolates AB-Cr1 (3mM glucose) ETL-Cr1 (3mM glucose) µ (h-1) Xmax (g/L) Pmax (g/L) Productivity (g/L/h) Yp/s (g/g) Yx/s (g/g) Yp/x (g/g) q p (g/g/h) STmax (mN/m) 0.366 5.62 @ 5h 8.76 @ 8h 1.10 22.53 24.91 1.45 0.53 32 n.d : not determined 78 In general, both isolates required to the addition of glucose for growth and biosurfactant production. The presence of crude oil in the medium resulted to less biomass (up to 4.74 g/L) produced by both isolates in comparison to those grown in the medium supplemented with glucose only (between 5.0-6.0 g/L). The inhibition of biomass production might be due to a requirement for direct physical interaction of the bacterial cells with the hydrophobic substrate in order to initiate the crude oil degradation [Rosenberg and Rosenberg, 1981]. Furthermore, the physiology of crude oil itself that contains mutagenic, carcinogenic and growth inhibiting compounds might contributed to the low value of biomass and biosurfactant obtained [Van Dyke et al., 1991]. The yield of biomass based on substrate consumption (Yx/s) was found higher in glucose medium (~24-26 g/g) than those in glucose + crude oil medium. However, the yield of biosurfactant production based on the substrate consumption (Yp/s) was not significantly differed in both medium tested. Both isolates showed an efficient production of biosurfactant based on the maximum biomass (Yp/x) in the medium supplemented with crude oil either as the sole source of carbon or as an alternative carbon source. The relationship between Yp/x and µ would yield the specific rates of product formation (q p). The correlation between q p and µ could be used to conclude the nature of product formation either growth-associated or non growth-associated. Figure 5.10 showed that the changes of qp was directly related to µ for both isolates. Therefore, this indicated to the growth-associated production of biosurfactant by these isolates. 79 Specific Rates of Product Formation, g/g/h 0.6 0.5 (iii) 0.4 0.3 (ii) 0.2 0.1 (i) 0 0 0.1 0.2 0.3 Specific Growth Rates, h-1 0.4 Fig. 5.10: Relationship between specific growth rates (µ) of isolates AB-Cr1 and ETL-Cr1 with the specific rates of product formation (q p) in medium supplemented with either (i) crude oil, or (ii) both glucose and crude oil, or (iii) glucose. The productivity of biosurfactant was also observed to be 14-22 and 11-20 times greater in the medium containing glucose as the sole source of carbon for both isolates AB-Cr1 and ETL-Cr1, respectively. Both strains that isolated from crude oil were found to produce biosurfactant in such a good yield, thus increasing the mobility and solubility of hydrophobic contaminants which is essential for effective microbial degradation. It could be used as for the treatment of hydrocarboncontaminated soils and in aquatic environments. Therefore, the conditions of the culture medium in the presence of crude oil have to be further optimized in order to increase the growth and the activity of biosurfactant produced. 5.3.4 Production of Biosurfactant by Bacterial Mix Cultures In this study, the production of biosurfactant by bacterial mix culture systems at the ratios of 1:1 (AB-Cr1: ETL-Cr1) grown in Ramsay medium (Section 3.2.1.1) supplemented either with glucose or both glucose and crude oil were monitored. The relationship between cell growth and biosurfactant production by the bacterial mix culture systems grown in medium supplemented with either glucose or glucose and crude oil were as showed in Figure 5.11. In this study, growth of both isolates was 80 not individually monitored due to the difficulty to differentiate their colonies on solid medium. Therefore, no data on the survival of individual strain was reported in this 6 7 5 6 5 4 4 3 3 2 2 1 Biosurfactant, g/L Biomass, g/L study. 1 0 0 0 50 100 Time, h 150 Fig. 5.11: Relationship of growth (opened symbol) and biosurfactant production (closed symbol) by bacterial mix culture system 1:1, grown in Ramsay medium supplemented with glucose , and glucose + crude oil , . Results showed that both isolates AB-Cr1 and ETL-Cr1 were able to grow as a mixture and produced biosurfactant in the medium supplemented with either glucose or both glucose and crude oil as their carbon source(s). However, growth in the bacterial mix culture system was found lower than those observed in single culture of both isolates in the medium supplemented with glucose as the sole carbon source (Section 5.3.2). This was indicated by the maximum biomass obtained in the mix culture system which was ~1.5 times lower than those obtained the single culture of both isolates. The specific growth rate of the bacterial mix culture system was found 1.7 time faster in the glucose medium (0.243h-1) compared to those grown in the glucose + crude oil medium (0.096h-1). This result was in good agreement with the data previously obtained (Section 5.3.2 and 5.3.3) that both isolates grew faster in the medium containing glucose as the sole source of carbon. Drastic increased in biomass (exponential growth phase) was observed within 7-12 hours of incubation with the maximum biomass of approximately 3.0 g/L and 4.4 g/L for both mix 81 culture systems in glucose and glucose + crude oil medium, respectively (Figure 5.11). The depletion of glucose (Appendix D) in the medium resulted to the early death phase occurred in both bacterial systems. This could possibly due to the competition between both isolates in the mix culture systems for their survival in carbon limited growth condition (depletion of glucose). However, growth of the mix culture system in medium supplemented with glucose and crude oil was observed occurred in two phases (Figure 5.11). The first phase of growth was observed within the 12 hours of incubation when glucose was drastically utilized as both carbon and energy sources. This was followed by a slight decreased of growth by both isolates within 50 hours period of incubation prior to the second phase of growth. This resulted to a maximum biomass of 1.6 times higher (4.99 g/L) compared to those obtained in the medium supplemented with glucose as the sole source of carbon (3.06 g/L). It was possible to assume that the second phase of growth by both isolates in the mix culture system occurred as a result of crude oil utilization as an alternative carbon source due to the depletion of glucose in the growth medium. Increased in biomass in the second phase was than followed by its decreased due to death phase. The toxicity of hydrocarbon or its related compounds to microbial cells has been widely reported elsewhere [Edwards et al., 2003]. The production of biosurfactant by the bacterial mix culture systems was found associated to cell growth (Figure 5.11) similar to those observed in the pure culture system (Section 5.3.3). Drastic increased in biosurfactant production was obtained during the maximum growth of both isolates in both mix culture systems. This was followed by a gradual increased of biosurfactant concentration until the maximum production of biosurfactant obtained within 72-120 hours of incubation. In general, the maximum production of biosurfactant by bacterial mix culture system 1:1 in glucose medium (Pmax = 6.36 g/L) was found similar to those obtained in glucose + crude oil medium (Pmax = 6.75 g/L). Table 5.5 summarized the kinetic analysis of growth and biosurfactant production for the bacterial mix culture system 1:1 grown in the medium supplemented with either glucose or both glucose and crude oil. 82 Table 5.5: Kinetic analysis of growth and biosurfactant production for bacterial mix culture system 1:1 (AB-Cr1: ETL-Cr1) grown at 37ºC, in medium supplemented with either glucose or both glucose and crude oil. Carbon sources µ (h-1) Xmax (g/L) Pmax (g/L) Productivity (g/L/h) Yp/s (g/g) Yx/s (g/g) Yp/x (g/g) qp (g/g/h) ST max (mN/m) IFT max (mN/m) Glucose Glucose + Crude Oil 0.243 3.06 @ 7h 6.36 @ 72h 0.09 12.09 30.32 1.48 0.36 13 9 0.096 4.99 @ 72h 6.75 @ 120h 0.06 14.70 11.42 1.29 0.12 24 10 In general, both isolates were able to grow well as a mixture in medium supplemented with glucose and crude oil. The presence of crude oil in the medium resulted to high biomass (~ 5.0 g/L) produced by both isolates in the mix culture system in comparison to those grown in the medium supplemented with glucose only. This result was in contrast to those obtained in single culture of both isolates (Section 5.3.3), which high biomass were produced in the medium supplemented with glucose as the sole source of carbon. It was possible to assume that the presence of both isolates as a mixture in the growth medium might have a great interest in increasing the direct physical interaction of the bacterial cells with the hydrophobic substrate in order to initiate the crude oil degradation. It has been indicated earlier using BATH test that both isolates have different capacity to utilize hydrocarbon therefore they might have been interacted in such a way to benefit one another [Rosenberg, 1984; Zhang and Miller, 1994]. The yield of biomass based on substrate consumption (Yx/s) was found higher for the bacterial mix culture system 1:1 grown in glucose medium (30.32 g/g) than those obtained in the system grown in glucose + crude oil medium (11.42 g/g). However, the yield of biosurfactant production based on the substrate consumption (Yp/s) and based on the maximum biomass (Yp/x) was not significantly different in the mix culture system, grown in medium supplemented with either glucose or both glucose and crude oil. 83 Comparisons between Yx/s and Yp/s values indicated that substrate utilization was slightly more efficient for biosurfactant production compared to biomass in the medium supplemented with both glucose and crude oil. However, the presence of glucose as the sole source of carbon was able to increase the specific rates of biosurfactant production (qp) by almost three times. The maximum reduction of surface tension was found two times higher in the bacterial mix culture system grown in medium supplemented with both glucose and crude oil compared to those grown in the medium supplemented with glucose only (Table 5.5). The presence of hydrocarbon in the mix culture system was found to deliver a great effect in their surface activity. According to Lin et al. (1993), it is possible that the inactivation of the biosurfactant is not the result of degradation, but is caused by the binding of the molecules in the form of micelle, which reduce its amphiphilic character and its ability to lower the surface tension. The present study showed that the bacterial mix culture system 1:1 grown in medium supplemented with both glucose and crude oil was able to produce biosurfactant at a slightly higher concentration compared to the system grown in medium supplemented with glucose only (Table 5.5). However, the efficiency of this system to reduce surface tension (24mN/m reduction) of the medium was not as good as those obtained in the single culture of AB-Cr1 isolate grown in the medium supplemented with glucose as the sole source of carbon (32mN/m reduction). Thus, further study will be carried out to study the production of biosurfactant by strain AB-Cr1 in a bioreactor (Chapter 6). CHAPTER 6 PRODUCTION OF BIOSURFACTANT BY STRAIN AB-Cr1 IN BIOREACTOR 6.1 Introduction At present, biosurfactants have not yet been employed extensively in industry due to many reasons. The complexity of fermentation broth compositions, a relatively low productivity of biosurfactant and poor product recovery process were amongst the many reasons which sat the biosurfactant as only an alternative to the chemical surfactant [Deleu and Paquot, 2004]. In general, it was necessary to optimize the conditions for biosurfactant production because the quality and the quantity of biosurfactants were strongly dependant on factors, such as fermentor design, pH, temperature, nutrient composition and types of substrate used [Mulligan and Gibbs, 1993]. It has also been reported that the induction of biosurfactant production was best observed in the nitrogen-limited medium [Desai and Banat, 1997] though the truth of this statement would be tested in this study, using a locally isolated bacterial strain AB-Cr1. In the present work, the strain AB-Cr1 has been observed with its best biosurfactant-producing ability (Chapter 5), and was selected for further study in a bioreactor. Some physiological conditions for biosurfactant production were investigated in a bioreactor as a factor of temperature (Section 6.2.1.1), initial glucose concentration (Section 6.2.1.2), controlled pH (Section 6.2.1.3) and initial NH4NO3 concentration (Section 6.2.1.4). 85 6.2 Methodology 6.2.1 Batch Fermentation Small-scale batch fermentations were carried out in a 2-liter Biostat B fermentor (B.Braun Biotech International GmbH) with a working volume of 1.5 liter. The cultures were stirred at 200rpm, initially saturated with 100% oxygen and continually aerated at 0.5vvm. The bioreactor was equipped with the temperature, pO2 and pH controller system. For inoculation, an overnight culture (Section 3.3.1) grown in Ramsay medium (Section 3.2.1.1) was added to the fermentor to a final concentration of 10% v/v. 6.2.1.1 Effect of Temperature on Biosurfactant Production. The influence of temperature on growth and biosurfactant production by ABCr1 isolate was studied using Ramsay medium (Section 3.2.1.1), supplemented with 3 mM glucose and adjusted to initial pH 7. Temperature was varied at 30º, 37º, 40º and 45ºC during each batch of fermentation. All experiments were carried out in duplicate and those with significantly similar results were recorded and presented as their average values, respectively. Samples were periodically taken over 4 days of fermentation. Approximately, 40 mL aliquots of whole broth were sampled and centrifuged at 5000 rpm at 4ºC for 20 minutes prior to analyze for glucose (Section 3.4.2), surface and interfacial tension (Section 3.4.3.1-3.4.3.2) as well as biosurfactant production (Section 3.5.1-3.5.2). Growth was monitored by measuring the optical density of the 3 mL aliquots of culture broth at 600 nm (Section 3.4.1.1) and the bacterial cell dry weight was determined as mentioned in section 3.4.1.2. The specific growth rates (µ) of culture were then calculated based on plots of ln [cell dry weight] versus time (hour). Changes of the level of oxygen and pH in the medium were recorded accordingly as displayed on the controller unit, respectively. 86 6.2.1.2 Effect of Initial Glucose Concentration on Biosurfactant Production Production of biosurfactant by AB-Cr1 isolate was performed with various initial concentrations of glucose (0, 3, 5, 10, 20 mM). All experiments were carried out in duplicate using similar set up described in Section 6.2.1 except that the initial concentration of glucose was varied between each batch. In addition, the optimum temperature obtained (Section 6.2.1.1) was also used throughout this experiment. Samples were taken out at regular intervals to analyze for growth (Section 3.4.1.13.4.1.2), glucose (Section 3.4.2), surface and interfacial tension (Section 3.4.3.13.4.3.2) as well as biosurfactant production (Section 3.5.1-3.5.2). Changes of the level of oxygen and pH in the medium were recorded accordingly as displayed on the controller unit, respectively. The growth rates of cultures were calculated as mentioned in section 6.2.1.1. 6.2.1.3 Effect of Controlled pH Condition on Biosurfactant Production The effect of hydrogen ion concentration on the production of biosurfactant was studied. The experiment was performed by inoculating the AB-Cr1 isolate (10% v/v) in Ramsay medium (Section 3.2.1.1) supplemented with the optimum initial glucose concentration (Section 6.2.1.2) and incubated at the optimum temperature (Section 6.2.1.1). The pH of growth medium was maintained at 6.5, 7.0 and 7.5 (each was in duplication) by automatically adding either 1 N HCl or 1 N NaOH solutions into the bioreactor according to the signal received from the pH controller unit. Samples were taken out at regular intervals to analyze for growth (Section 3.4.1.13.4.1.2), glucose (Section 3.4.2), surface and interfacial tension (Section 3.4.3.13.4.3.2) as well as biosurfactant production (Section 3.5.1-3.5.2). Changes of the level of oxygen and pH in the medium were recorded accordingly as displayed on the controller unit, respectively. The growth rates of culture were calculated as mentioned in section 6.2.1.1. 87 6.2.1.4 Effect of Initial NH4NO3 Concentrations on Biosurfactant Production The same experimental set up (Section 6.2.1) was used in this experiment using Ramsay medium with yeast extract excluded, supplemented with the optimum initial glucose concentration (Section 6.2.1.2) and adjusted to the optimum pH (Section 6.2.1.3). The initial NH4NO3 concentrations in the Ramsay medium were varied from 0 to 25 mM. The medium was inoculated with AB-Cr1 isolate (10% v/v) and incubated at the optimum temperature (Section 6.2.1.1). Samples were taken out at regular intervals to analyze for growth (Section 3.4.1.1-3.4.1.2), glucose (Section 3.4.2), surface and interfacial tension (Section 3.4.3.1-3.4.3.2) as well as biosurfactant production (Section 3.5.1-3.5.2). Changes of the level of oxygen and pH in the medium were recorded accordingly as displayed on the controller unit, respectively. The growth rates of culture were calculated as mentioned in section 6.2.1.1. 6.3 Results and Discussion 6.3.1 Effect of Temperature on Biosurfactant Production Temperature was one of the major factors that would give direct effects on bacterial metabolism and thus affecting its producing ability, particularly of primary metabolites [Guerra-Santos et al., 1986]. The production of biosurfactant was claimed to be sensitive to the changes of incubation temperature. It has also been reported that temperature could significantly affected the yield of biosurfactant, as well as to alter the composition of biosurfactant produced [Desai and Desai, 1993]. The effect of various temperatures on the maximum production of biosurfactant and biomass of AB-Cr1 was as showed in Figure 6.1. 88 14 Xmax / Pmax , g/L 12 10 8 6 4 2 0 30 37 40 o Temperature, C 45 Fig. 6.1: Maximum cell biomass ( ) and biosurfactant ( ) production by AB-Cr1 grown in medium supplemented with 3mM glucose, as a factor of temperature. The optimal temperature for growth and biosurfactant production of isolate AB-Cr1 was found in the culture incubated at 37ºC (Figure 6.1). It was indicated by the highest production of biosurfactant (P max = 12.45 g/L) and biomass (Xmax = 6.48 g/L) obtained in the culture compared to those incubated at 30º, 40º and 45ºC, respectively. The maximum specific growth rate of 0.390 h-1 was also significantly faster than those incubated at other temperature tested (0.158 – 0.224 h-1). This result was in good agreement with that obtained in shake flasks study (Section 5.3.2). This isolate was also found more affected by temperature higher than 37ºC compared to that showed at the lower temperature (30ºC). This was indicated by the lower specific growth rates (by approximately 1.6 times) in culture incubated at 40º and 45ºC as well as 3 times decreased in biomass production. The minimum production of biosurfactant was also obtained (8-9 g/L) in the cultures incubated at the respective temperatures. Decreased of microbial activities was claimed due to the high maintenance energy required for repair mechanisms activated as a result of the thermal denaturation of proteins. At the lower temperature, the rate of protein / enzyme denaturation was negligible in mesophilic, however cells were affected by the diffusional limitation of solutes such as substrates into and within the cell [Scragg, 1988]. As a result, the biomass and biosurfactant yield changes at lower or higher temperature than the optimum. Thus, at extreme incubation temperatures it 89 would also led to some changes in the microbial metabolism as expressed by lower production of biosurfactant [Guera-Santos et al., 1986]. The correlation between biosurfactant production and growth, substrate and oxygen consumption and pH changes were as illustrated in Figure 6.2(A) and (B). Similar to that observed in the shake flask study (Chapter 5), biosurfactant production was growth-associated in all conditions tested. Therefore, this experiment also indicated that temperature was on its role to affect only the productivity of biosurfactant by isolate AB-Cr1 and not resulted in changes to the type of metabolite it was. Temperature was observed to play its role in changing the pattern of biosurfactant production from primary to secondary metabolites in many thermophilic bacteria [Banat, 1993]. 100 14 12 60 8 6 40 pO2, % Biomass & Biosurfactant, g/L 80 10 4 20 2 0 0 10 20 30 40 50 60 Time, h 70 80 90 0 100 (A) 7 0.4 6.5 pH [Glucose], g/L 0.3 0.2 6 0.1 0 0 20 40 60 Time, h (B) 80 5.5 100 90 Surface Activity, mN/m 70 60 50 40 30 20 10 0 0 20 40 Time, h 60 80 100 (C) Fig. 6.2: Relationship between biosurfactant production , growth and oxygen consumption (A), glucose consumption and pH (B), surface , interfacial and spreading tension (C) by ABCr1, grown in medium supplemented with 3mM glucose adjusted to initial pH 7.0 and incubated at 37ºC. Drastic increased in biosurfactant concentration and biomass were also found related to the maximum consumption of glucose and oxygen (Figure 6.2(A) and (B)). During the first 5 hours incubation, the concentration of biosurfactant and biomass increased exponentially with drastic reduction of glucose (34%) and oxygen (70%) concentrations in the growth medium. Total oxygen consumption was observed in parallel to the consumption of glucose within 10 hours of incubation. At this point, oxygen was totally used as the end terminal electron acceptor as the rate of microbial metabolism was at the maximum utilizing the available substrate for growth and biosurfactant production. Similar correlation between growth and the consumption of substrate and oxygen was commonly observed in many aerobic microorganisms [Guerra-Santos et al., 1986]. The pH of the culture medium was reduced to 5.7 during this phase, as a result of weak acid production during glucose catabolism. The maximum production of biosurfactant (12.45 g/L) was observed during 48 hours incubation at 37ºC. During this point, the pH was observed slightly increased from 5.7 to 6.3 and the oxygen level was also increased and stabilized at the level of ~ 70%. The second phase production of biosurfactant observed with ABCr1 grown in glucose was also in common with some other bacteria from the genus 91 of Bacillus and Pseudomonas [Kluge et at., 1988; Mata-Sandoval et al., 2000]. It was claimed that increased in the concentration of biosurfactant during the stationary growth phase has some relation to the consumption of organic acid produced during active catabolism of glucose [Lang and Wagner, 1993]. Therefore, this might explained the increased of pH observed during the maximum production of biosurfactant at 48 hours incubation. Low consumption of oxygen was possibly due to low metabolism rate of the organic acid(s) as an alternative source of energy and carbon [Hommel and Ratledge, 1993]. There was gradual reduction in biosurfactant concentration observed after 48 hours incubation. According to Lin et al. (1993), the observed disappearance of biosurfactant might be related to the development of competence. There are 3 possible mechanisms responsible for the decline in the biosurfactant concentration in stationary phase i.e. (i) the biosurfactant was degraded by the enzymes in the culture, or (ii) the biosurfactant might be adsorbed on the cell surface, or (iii) it was reinternalized and processed intracellularly. The greatest reduction in surface and interfacial tension of the medium controlled at 37ºC were also observed during the log phase of cell growth. Surface tension dropped from 69.5mN/m to 31.5mN/m whereas the interfacial tension dropped from 18mN/m to 4.5mN/m during the end of log phase (within 8 hours of incubation) and stabilized over the next 40 hours to a value of 38mN/m and 9mN/m for surface and interfacial tension, respectively (Figure 6.2(C)). Such interfacial tension values are considered significant for oil mobilization [Li et al., 1984]. This result also supported the argument that claimed the production of biosurfactants has an important role in microbial enhance oil recovery [Banat et al., 2000]. On the other hand, the maximum surface and interfacial tension reduction of the medium controlled at 30ºC also showed quite an acceptable values compared to the cell-free culture grown at 40ºC and 45ºC (Figure 6.3). The biosurfactant recovered was also comparably high (P max = 11.57 g/L) though it was not as high as the amount of biosurfactant obtained from culture at 37ºC. During this point, the surface and interfacial tension of the cell-free culture at 30ºC was dropped to 37.5mN/m and 8mN/m, respectively. 92 Surface Activity Reduction, mN/m 40 35 30 25 20 15 10 5 0 30 37 40 Temperature, o C 45 Fig. 6.3: Surface ( ) and interfacial tension ( ) reduction of the cell-free culture of AB-Cr1, grown in medium supplemented with 3mM glucose, as a factor of temperature. The ability of biosurfactant to form stable emulsion was also determined by the calculation of its spreading tensions (Section 3.4.3.3). Biosurfactant from the cultures of 30º and 37ºC was found able to form a very stable emulsion as the value of spreading tension was significantly low (< 10mN/m) throughout the fermentation period. Therefore, this suggested that this bacterium was able to create the emulsion condition necessary for efficient uptake of hydrocarbon substrate when cells were grown on such substrate [Ramsay et al., 1983]. Considering the complete consumption of glucose supplied and higher production of biosurfactant compared to biomass, it was possible to suggest the efficiency of substrate consumption for biosurfactant production (Yp/s = 33.92 g/g) was much higher than that for biomass production (Yx/s = 23.46 g/g) at the incubation temperature of 37ºC. This was also observed at other temperatures tested (Figure 6.4). It might indicated that the carbon source supplied was mostly used for biosurfactant production compared to the cell growth. Thus, a temperature of 37ºC was chosen for further experiment to determine the effect of initial glucose concentration on biosurfactant production by isolate AB-Cr1. 93 35 Yield Coefficients, g/g 30 25 20 15 10 5 0 30 37 40 Temperature, o C 45 Fig. 6.4: The yield coefficients for biosurfactant and biomass production by AB-Cr1 grown in medium supplemented with 3mM glucose, as a factor of temperature. Symbol: Yp/s , Yx/s and Yp/x . 6.3.2 Effect of Initial Glucose Concentrations on Biosurfactant Production Glucose as a source of carbon could be an important key to regulate biosurfactant synthesis [Desai and Desai, 1993]. There were many evident on the importance of carbon and its concentration in the production of surface-active compound by microbes [Desai and Banat, 1997]. This section would be focused on the effects of different initial substrate concentrations to the production of biosurfactant based on the reduction in surface and interfacial tension as well as the dry weight of the biosurfactant produced. Figure 6.5 showed the maximum cell biomass and biosurfactant production as a result of growth on various initial glucose concentrations for isolate AB-Cr1. 94 14 Xmax / Pmax, g/L 12 10 8 6 4 2 0 0 3 5 [Glucose], mM 10 20 Fig. 6.5: Maximum biomass ( ) and biosurfactant ( ) production by AB-Cr1 grown at 37ºC, as a factor of various initial glucose concentrations. As shown, biosurfactant production was strongly affected by the initial concentration of glucose added to the medium. Amongst all the glucose concentrations tested, the addition of 3mM glucose was found adequate to stimulate the maximum production of biosurfactant (12.45 g/L). Whereas, culture of AB-Cr1 grown in the presence of 20mM glucose caused a highly significant induction for the production of maximum biomass instead of biosurfactant. No significant different was observed in the culture supplemented with 5 and 10mM glucose. However, reduction of biosurfactant production was very significant (~ 40% reduction based on the maximum Pmax (12.45 g/L) in the presence of 3mM glucose). Only 10.31 g/L of biosurfactant produced in the presence of 20mM glucose compared to that observed in the medium supplemented with 3mM glucose. It was also indicated that, the excess of glucose in the medium (above 10mM glucose) would induced for cell growth better than for the production of biosurfactant. In the presence of 5 and 10mM glucose, the efficiency of glucose utilization for both biomass and biosurfactant production was found similar. This was indicated by the similar amount of both obtained from the respective culture as well as their lower Yp/s and Yx/s values (Table 6.1). 95 Table 6.1 summarized the kinetic analysis performed for the growth and biosurfactant production by isolate AB-Cr1 grown in the medium supplemented with various initial concentration of glucose. Table 6.1: Kinetic analysis for growth and biosurfactant production by AB-Cr1 grown at 37ºC, in medium supplemented with various initial glucose concentrations. [Glucose] mM 0 3 5 10 20 µ (h-1) Xmax (g/L) 0.0988 1.59 @ 5h 0.3901 6.48 @ 7h 0.2189 5.5 @ 10h Pmax (g/L) 2.69 @ 60h 0.04 12.45 @ 48h 0.26 6.98 @ 50h 0.14 0.1629 6.24 @ 16h 6.92 @ 22h 0.31 0.1609 13.25 @ 48h 10.31 @ 48h 0.21 1.59 2.69 1.69 4.2 33.92 23.46 1.92 38 8.09 6.79 1.27 31.5 3.89 3.83 1.11 28.5 2.96 3.81 0.78 33 6.5 13.5 13 11 11.5 Productivity (g/L/h) Yp/s (g/g) Yx/s (g/g) Yp/x (g/g) ST max (mN/m) IFTmax (mN/m) The efficiency of biosurfactant production using glucose as the sole source of carbon and energy was also supported by its higher value of Yp/s (33.92 g/g) in the medium with 3mM glucose added compared to those in the medium supplemented with higher concentration of glucose (Yp/s < 10 g/g). From the Yx/s (23.46 g/g) value obtained based on biomass production in the presence of 3mM glucose, it was also possible to suggest that the utilization of glucose in this culture was more efficient for the production of biosurfactant compared to biomass. The Yx/s value was approximately 1.5-fold lower than the Yp/s value. In the presence of 20mM glucose, both Yp/s and Yx/s values were approximately 11.5 and 6.2-fold lower than those obtained in the medium added with 3mM glucose. In addition, it was also possible to suggest that in the glucose rich medium, the efficiency of biomass production was better than for the production of biosurfactant. This was indicated by the lower Yp/s value (2.96 g/g) compared to Yx/s (3.81 g/g). It has also been reported that in a condition where excess substrate was available, higher yield of biomass would be 96 expected in comparison with the production of biosurfactant [Brakemeier et al., 1998]. This was also as a result to the inhibition of biosurfactant production due to substrate saturation [Lang and Wagner, 1993]. In addition, biosurfactant production was commonly induced in the limiting growth conditions as a factor of substrate and nitrogen concentrations [Desai and Banat, 1997]. Slight differences in the maximum cell biomass and biosurfactant production could be observed as the initial glucose concentration increased above the optimum level [Guerra-Santos et al., 1986]. Should the initial substrate concentration was increased to a value considerably higher than the minimum saturating concentration, the growth rate of microbes might began to fall due to substrate inhibition, which may caused by the high osmotic stress imposed on the cells resulted in cell dehydration and followed by diffusion problems [Scragg 1988]. From the results, it was also observed that the maximum production of biosurfactant in 3mM glucose was also resulted to the maximum reduction of surface and interfacial tension. This was in contrast to the biosurfactant produced in the medium with other concentration of glucose tested which reduction of both surface and interfacial tension were lower. Both growth and biosurfactant productions were dependent on the presence of glucose as carbon and energy sources and there was slow growth and less biosurfactant was produced in the medium not supplemented with glucose. Carbon source particularly plays an important role in determining the pathways involved in biosynthesis of biosurfactant [Mulligan and Gibbs, 1993] either by induction or repression [Cameotra and Makkar, 1998]. It was suggested that both the lipogenic pathway and the formation of sugar portion would regulate a sugar lipid type of surfactant synthesized from a carbohydrate by glycolytic metabolism. In addition, it might also indicated to whether the biosurfactant produced was extracellular or intracellular [Fiechter, 1992]. Since high initial glucose concentrations (5 - 20mM) resulted in the lower yields of biosurfactant, results suggested that the addition of 3mM glucose was adequate to obtain an efficient production of biosurfactant by isolate AB-Cr1. Therefore, further experiment will be conducted using the medium supplemented with 3mM glucose and incubated at 37ºC. 97 6.3.3 Effect of Controlled pH Condition on Biosurfactant Production This experiment was conducted in order to assess whether biosurfactant production could be further enhanced using controlled pH strategy during fermentation. Therefore, changes of pH during glucose metabolism in the growth medium would be automatically corrected by the addition of either acid or alkali. In this study, pH of the medium was controlled at 6.5, 7.0 and 7.5, respectively. It has been reported that pH played an important role in affecting biosurfactant production through their effects on cellular growth and metabolic activity [Desai and Banat, 1997]. Figure 6.6 showed the effects of pH controlled strategy on the production of biosurfactant and growth of isolate AB-Cr1. 8 Xmax / Pmax, g/L 6 4 2 0 6.5 7 pH 7.5 Fig. 6.6: Maximum biomass ( ) and biosurfactant ( ) production by AB-Cr1 grown in medium supplemented with 3mM glucose at 37ºC, as a factor of pH. Results indicated that the pH controlled strategy was not successful to enhance the production of biosurfactant. This was showed by the significantly lower concentration of biosurfactant obtained from the pH-controlled experiments compared to that in the culture which pH was not controlled (Section 6.3.2). The maximum biosurfactant production of 7.62 g/L observed in the culture controlled at pH 7.0 was found approximately 1.6-fold lower to that obtained in the non-pH 98 controlled system (12.45 g/L). At the higher pH (pH 7.5), biosurfactant production was found reduced to 6.32 g/L. At the pH higher than the optimum, microbial metabolism was regulated for its survival and more energy would be channeled for biomass production, thus reduction of biosurfactant production occurred [GuerraSantos et al., 1986]. However, this was in contrast to that observed in the culture controlled at pH 6.5, which indicated to the more efficient production of biomass compared to biosurfactant. The maximum biomass produced (6.31 g/L) was approximately two times higher than that observed in pH 7.0 culture (3.51 g/L). It was possible to suggest that the change of physiological parameters such as temperature and pH would significantly caused alteration of the enzymatic activity of microbes. Increased or decreased in pH / temperature might affect substrate and oxygen uptake which was related directly or indirectly with the regulation of enzymes production for biosynthesis of microbial surfactant and biomass [Hommel and Ratledge, 1993]. In other study by Guerra-Santos et al. (1986) the claimed that controlled pH condition would cause accumulation of significant amount of organic acid from glucose catabolism throughout fermentation period. This might result to alteration of membrane permeability of the cell which could also led to toxicity in relation with the accumulated organic acid. Therefore, microbial production of biosurfactant would be suppressed significantly [Hommel and Ratledge, 1993]. The highest reduction of surface and interfacial tensions observed in the culture controlled at pH 7.0 (Figure 6.7) was also in correlation with the highest concentration of biosurfactant obtained in the system. It has also been reported that the higher concentration of biosurfactant presence in the solution could be indicated by the higher reduction of surface tension obtained in comparison with a solution containing less biosurfactant [Hua et al., 2003]. The reduction of interfacial tension indicated to the possible efficiency of biosurfactant for particular application such as for hydrocarbon degradation, increasing oil mobility in MEOR process, pipeline cleaning and etc. [Banat et al., 2000]. The ability of the biosurfactant to reduce the interfacial tension up to 8.2mN/m suggested that it was acceptable for industrial cleaning application of oily surfaces and hydrocarbon degradation [Mulligan, 2004]. Figure 6.7 showed the reduction of surface and interfacial tension by the biosurfactant produced under controlled pH condition. Although production of 99 biosurfactant at controlled pH 7.5 was relatively low compared to biosurfactant produced at pH 7.0, the surface and interfacial tension reduction of the growth medium at pH 7.5 showed a significant values in producing a relatively good biosurfactant (>20mN/m and >10mN/m for surface and interfacial tension reduction, respectively). Based on this fact, the biosurfactant produced by the culture controlled at pH 6.5 was not considered as good biosurfactant for applications. Surface Activity Reduction, mN/m 40 35 30 25 20 15 10 5 0 6.5 7 pH 7.5 Fig. 6.7: Surface tension ( ) and interfacial tension ( ) reduction of the cell-free culture of AB-Cr1, grown in the medium supplemented with 3mM glucose at 37ºC, as a factor of pH. However, the surface and interfacial tension of the culture medium were found increased at the later phase of growth (Figure 6.8(B)). The changes of surface activity were closely related to the changes in biosurfactant concentration presence in the culture [Hua et al., 2003]. There were two possible explanations for the increment of surface and interfacial tension observed, i.e: (i) declined in the concentration of biosurfactant due to its degradation via microbial metabolism, and (ii) the production of other soluble metabolic by products which interfere with the measurement of both surface and interfacial tension [Lin et al., 1993]. 100 100 9 8 80 6 60 5 4 40 pO2, % Biomass & Biosurfactant, g/L 7 3 2 20 1 0 0 20 40 Time, h 60 80 0 100 (A) 70 Surface Activity, mN/m 60 50 40 30 20 10 0 0 20 40 60 80 100 Time, h (B) Fig. 6.8: The relationship between biosurfactant production , growth and oxygen consumption (A), surface and interfacial tension (B) by AB-Cr1 grown in medium at controlled pH 7.0 and incubated at 37ºC. Figure 6.8(A) showed the relationship between biosurfactant production, growth and consumption. Similar to those observed in the previous experiment (Chapter 5), the production of biosurfactant was directly proportional to cell growth, indicated to primary metabolite. Similar pattern of growth, biosurfactant production and oxygen consumption were observed to those discussed in Section 6.3.1. However, this result was in contrast due to the lower maximum production of biosurfactant obtained in the pH controlled system. Increased in biosurfactant 101 production during the stationary growth phase was found less than that observed in the culture which pH was not controlled (Figure 6.2 (A)). This might also related to the inability of the cells to consume organic acid produced from glucose catabolism which resulted to limited production of biosurfactant [Hommel and Ratledge, 1993]. Table 6.2 summarized the kinetic analysis for growth and biosurfactant production by isolate AB-Cr1 in the effect of pH control. Table 6.2: Kinetic analysis for growth and biosurfactant production by AB-Cr1 grown in the medium controlled at various pH values, supplemented with 3mM glucose and incubated at 37ºC. pH 6.5 7.0 7.5 µ (h-1) Xmax (g/L) Pmax (g/L) Productivity (g/L/h) Yp/s (g/g) Yx/s (g/g) Yp/x (g/g) ST max (mN/m) IFTmax (mN/m) 0.378 6.31 @ 5h 5.57 @ 60h 0.09 15.82 53.3 0.88 17.3 11 0.292 3.51 @ 8h 7.62 @ 48h 0.16 20.76 53.37 2.17 37.8 10.5 0.257 5.07 @ 72h 6.32 @ 84h 0.08 17.67 14.18 1.25 32.5 10.8 From this analysis, it was found that the condition best for microbial growth was not necessarily supported for the highest biosurfactant production under controlled pH condition. The best condition for growth under controlled pH condition was at pH 6.5 based on the highest specific growth rate obtained (0.378 h1 ). It was observed that both yield coefficient and productivity of biosurfactant by the culture controlled at pH 7.0 were higher than that those observed in other pH tested. The productivity of biosurfactant at pH 7.0 reached to value of 0.16 g/L/h, which is almost two times than that the productivity of biosurfactant at pH 6.5 and 7.5. However, this was far lower than that productivity observed in the culture which ph was not controlled (Table 6.1). The efficiency of biomass and product (biosurfactant) formation based on substrate consumed were as showed in Table 6.2. It was observed that the yield of biosurfactant production based on the substrate consumption (Yp/s) was found higher in the medium at controlled pH 7.0 (20.76 g/g) than those at other controlled pH (~15-18 g/g). However, the yield of biomass based on substrate consumption (Yx/s) 102 was not significantly differed by the culture controlled at pH 7.0 and 6.5 (Yx/s = ~53 g/g). The Yx/s value was found lower by the culture controlled at pH 7.5 (Yx/s = 14.18 g/g) as indicated by the maximum biomass obtained at the longer fermentation period (t = 72 hours). 6.3.4 Effect of Initial NH4NO3 Concentrations on Biosurfactant Production Nitrogen whether it is organic or inorganic forms were very important in the cellular metabolism thus affecting its producing ability of surface-active compounds. It has been reported that NH4NO3 could be the best nitrogen source for the production of biosurfactant by facultative aerobes [Desai and Banat, 1997]. It is very water-soluble, therefore could be easily supplied to the cell. So this section was focused to study the production of biosurfactant in medium added with various concentrations of NH4NO3, supplemented with 3mM glucose, adjusted to initial pH 7.0 and incubated at 37ºC. Yeast extract which contributed to organic nitrogen source was excluded from the medium. The effect of various NH4NO3 concentrations on the maximum production of biosurfactant and biomass of AB-Cr1 was as showed in Figure 6.9. In general, the exclusion of yeast extract from the medium was not effective for enhanced production of biosurfactant by isolate AB-Cr1. This was indicated by the lower Pmax value (~ 4-6.5 g/L) obtained compared to that observed in the presence of both yeast extract and NH4NO3 (Pmax = 12.45 g/L) as nitrogen sources. Amongst all the NH4NO3 concentrations tested, the addition of 15mM NH4NO3 was found adequate to stimulate the maximum production of biosurfactant (6.47 g/L). Whereas, culture of AB-Cr1 grown in the presence of 25mM NH4NO3 caused a significant reduction of biosurfactant production (5.54 g/L). However, increased in NH4NO3 concentration would significantly stimulated growth of the bacterium. This result was in good agreement with Sudhakar et al. (1996) that excessive nitrogen concentration might induce the growth of bacteria, though the production of biosurfactant was suppressed. 103 7 Xmax / Pmax, g/L 6 5 4 3 2 1 0 0 5 15 25 [NH4NO3], mM Fig. 6.9: Maximum biomass ( ) and biosurfactant production ( ) by AB-Cr1 grown in medium supplemented with 3mM glucose at 37ºC, as a factor of various initial NH4NO3 concentrations. It was also indicated that, the efficiency of biosurfactant producing ability by isolate AB-Cr1 was found similar in the presence of 5 and 25mM NH4NO3. However, biosurfactant production was significantly halted in the nitrogen-free medium (~ 4 g/L), thus indicated to the requirement for nitrogen supply. It was observed that both biomass and biosurfactant production were dependent on the availability of NH4NO3 supplied into the medium, or else halted in its absence. The dependency of isolate AB-Cr1 on NH4NO3 for biomass and biosurfactant production was further confirmed by the very limited growth and biosurfactant production (Xmax = 1.05 g/L and Pmax = 3.81 g/L) observed in the nitrogen-free medium (Figure 6.9). According to Cameotra and Makkar (1998), nitrogen in the form of NH4NO3 played an important role in the biosynthesis of protein in the cells, as well as in the regulation of biosurfactant synthesis. The correlation between biosurfactant production, growth and oxygen consumption, surface and interfacial tension were as illustrated in Figure 6.10(A) and (B). 104 100 7 80 5 4 60 3 40 pO2, % Biomass & Biosurfactant, g/L 6 2 20 1 0 0 20 40 60 80 0 100 Time, h (A) 70 Surface Activity, mN/m 60 50 40 30 20 10 0 0 20 40 60 80 100 Time, h (B) Fig. 6.10: The relationship between biosurfactant production , growth and oxygen consumption (A), surface and interfacial tension (B), by AB-Cr1 grown in medium supplemented with 15mM NH4NO3 and incubated at 37ºC. The production of biosurfactant by isolate AB-Cr1 was found associated to cell growth. There was a paralleled relationship between the cell growth and the biosurfactant production. According to Desai and Desai (1993), nitrate as a nitrogen source caused the production of biosurfactant during the exponential growth phase, whereas the ammonium caused growth-associated biosurfactant production. 105 Drastic increased in biosurfactant concentration and biomass were also found related to the maximum consumption of oxygen (Figure 6.10(A)). During the first 10 hours incubation, the concentration of biosurfactant and biomass increased exponentially with drastic reduction of oxygen concentration followed by its depletion in the growth medium. At this point, oxygen was totally used as the end terminal electron acceptor as the rate of microbial metabolism was at the maximum, utilizing the available substrate for growth and biosurfactant production. It was also observed that the oxygen was totally used within the next 50 hours incubation. High consumption of oxygen during this period might also due to high metabolism rate of the organic acid(s) presence as an alternative source of energy and carbon under glucose-limiting condition. Glucose was totally consumed within 10 hours of fermentation period. The maximum production of biosurfactant (6.47 g/L) was observed during 60 hours incubation at 37ºC at which point the oxygen level started to increase until 96 hours fermentation period. Increased in the oxygen was directly related to decrease in biomass, thus less consumption of oxygen was due to low metabolism rates [Guerra-Santos et al., 1986; Hommel and Ratledge, 1993]. The highest reduction in surface and interfacial tension of the medium were also observed during the log phase of cell growth. Surface tension dropped from 70mN/m to 53.1mN/m whereas the interfacial tension dropped from 18.9mN/m to 14.1mN/m during the end of log phase (within 10 hours of incubation) and stabilized over the next 70 hours to a value of 47.5mN/m and 10.7mN/m for surface and interfacial tension, respectively (Figure 6.10(B)). Figure 6.11 showed the yield coefficients for biosurfactant and biomass production by isolate AB-Cr1 grown in the medium supplemented with various initial NH4NO3 concentrations. 106 18 Yield Coefficients, g/g 16 14 12 10 8 6 4 2 0 0 5 15 25 [NH4NO3], mM Fig. 6.11: The yield coefficients for biosurfactant and biomass production by ABCr1 grown in medium supplemented with 3mM glucose and incubated at 37ºC, as a factor of various initial NH4NO3 concentrations. Symbols: Yp/s , Yx/s and Yp/x . Considering the complete consumption of glucose supplied and higher production of biosurfactant compared to biomass, it was possible to suggest the efficiency of substrate consumption for biosurfactant production (Yp/s = 16.37 g/g) was much higher than that for biomass production (Yx/s = 8.73 g/g) in the medium supplemented with 15mM NH4NO3. This was also observed at other NH4NO3 concentrations tested (Figure 6.11). The Yx/s value was approximately 1.3-1.9 times lower than the Yp/s value. It might indicate that the carbon source supplied was mostly used for biosurfactant production compared to the cell growth. The efficiency of biosurfactant production was also supported by its higher value of Yp/s (16.37 g/g) in the medium with 15mM NH4NO3 added compared to those in the NH4NO3-free medium (Yp/s ~ 10 g/g). However, the greatest efficiency of biomass production was observed in medium supplemented with 5mM NH4NO3 (Yx/s = 12.08 g/L). Therefore, 15mM NH4NO3 was found to be the best concentration of NH4NO3 (without the addition of yeast extract) for maximum production of biosurfactant (6.47 g/L) by isolate AB-Cr1 grown in the medium supplemented with 3mM glucose as source of carbon and incubated at 37ºC. However, the amount of biosurfactant produced was not as high as the amount of biosurfactant produced in 107 the medium supplemented with both yeast extract and 25mM NH4NO3 (Section 6.3.1). It was possible to suggest that for maximum biosurfactant production in the medium supplemented with both NH4NO3 and yeast extract as the sources of nitrogen would be more preferable. Yeast extract as an organic nitrogen source, showed a significant effect on the production of biosurfactant by isolate AB-Cr1. This study was also in contrast with those previously studied the conditions for biosurfactant production that claimed the yeast extract-free nitrogen-limited condition would significantly enhanced biosurfactant production [Haferbegr et al., 1986; Hommel and Ratledge, 1993]. CHAPTER 7 CHARACTERIZATION OF CRUDE BIOSURFACTANT 7.1 Introduction Several types of biosurfactants have been isolated and characterized based on their biochemical nature and the microbial species producing them. They include glycolipids, lipoproteins-lipopeptides, phospholipids, polysaccharide-protein complexes, and those containing fatty acids and neutral lipids [Cooper, 1986; Jenny et al., 1991]. Physicochemical properties such as surface tension reduction, stability of the emulsion formed as well as pH and heat stability are very important in searching for a potential biosurfactant for specific applications. There are several studies of biosurfactants that both lowered surface tension and stabilized emulsions [Cooper and Zajic, 1980; Cooper and Goldenberg, 1987]. A preliminary analysis of the hydrophilic moiety of the biosurfactant produced by both AB-Cr1 and ETL-Cr1 isolates could also lead to the identification of a complex polymer of protein, carbohydrate and lipid. Whereas, the lipophilic portion of the amphiphilic molecule was formed by fatty acids of different chain lengths and characterized as their methyl ester. This study was mainly focused on characterizing the crude biosurfactant produced by AB-Cr1 and ETL-Cr1 isolates by several methods. The properties of the crude biosurfactant obtained were studied because no further purification had been carried out due to several limitations and time required to purify the biosurfactant. 109 7.2 Methodology 7.2.1 Emulsification Activity Tests 7.2.1.1 Assay of Emulsification The emulsifying activity of the biosurfactant was determined by using the cellfree culture broth (Section 3.5.1) adjusted to pH 1, 4, 7, 10 and 13. The assay was carried out by adding kerosene (3mL) to the sample fluid (3mL) in a test tube. The tubes were then vigorously vortexed for 2 minutes and allowed to settle for 24 hours before the percentage of volume occupied by the emulsion was determined. The emulsification index, Ei was determined by the following equation [Cooper and Goldenberg 1987]; Ei = Height of the emulsion layer Total height x 100 7.2.1.2 Assay of Emulsion Stability The stability of emulsified solutions (Section 7.2.1.1) was allowed to stand for 24 hours at room temperature. The absorbance was read at the wavelength of 540nm at 24 hours interval for 4 days. Stability of emulsions was expressed as decay constant (Kd) obtained from the slope value of a plot between log [absorbance] versus time (hour) [Kim et al., 2000]. 7.2.2 Critical Micelle Concentration (CMC) Determination Surface tension was determined as described in Section 3.4.3.1. The dried extracted biosurfactant (Section 3.5.1-3.5.2) was dissolved in distilled water and serially diluted (100-10-3) prior to the measurement of surface tension. The CMC was obtained from a plot of the surface tension as a function of the biosurfactant 110 concentrations. The concentration at which micelles began to form was represented as the CMC. Above this concentration, there would be no increment could be detected for the reduction of surface tension. 7.2.3 Stability Studies Stability studies were done using the cell-free culture broth by centrifugation at 5000 rpm, 4ºC for 30 minutes. The cell-free broths were heated in a boiling water bath (100ºC) for up to 70 minutes. Sample was drawn out at 10 minutes interval and was cooled to room temperature prior to surface tension measurement (Section 3.4.3.1). To study the pH stability of the biosurfactant produced, the pH of the cellfree culture broth was adjusted to 1, 3, 5, 7, 9, 11 and 13 and the surface tension was measured, respectively. 7.2.4 Thin Layer Chromatography (TLC) Biosurfactant produced in various media were extracted as described in Section 3.5.1 and were characterized by thin layer chromatography using silica-gel 60 F254 plates (20cm x 20cm, Merck). The development of solvent systems used was differed based on the components tested. The TLC plates were spotted with biosurfactant extracts and developed with the following: solvent 1, petroleum etherdiethyl ether-acetic acid (80:20:1) for neutral lipids, solvent 2, chloroform-methanolwater (65:25:4) for polar lipids, solvent 3, n-buthanol-acetic acid-water (4:1:1) for amino acids and solvent 4, ethyl acetate-acetic acid-methanol-water (12:3:3:2) for carbohydrate compounds. After developing, the spots were visualized with standard reagents. The lipid components were detected as yellow spots after placing the plates in a closed jar saturated with iodine vapors. Using the ninhydrin solution followed by heating at 90ºC for 5 minutes, generated a red or purple color when the compound had an amine function. Carbohydrate components were detected as red spots on the plates after spraying with an α-naphthol solution followed by concentrated sulphuric acid, and 111 heated for 5 minutes at 100ºC. These components were identified by comparison with published reports and against various amino acids and carbohydrates standards (Sigma Chemicals Ltd.). 7.2.5 Fourier Transform Infrared (FTIR) The biosurfactant extracted using chloroform-methanol (2:1) method (Section 3.5.1-3.5.2) was first dried with sodium sulphate, Na2SO4 to remove residual water before being evaporated on a rotary evaporator. The FTIR spectra were recorded on the Shimadzu FTIR-8300 Spectrophotometer, in the 4000-400 cm-1 spectral regions at a resolution 2 cm-1. Each spectrum was scanned 10 times using a Mull technique. 7.2.6 Fatty Acid Analysis The fatty acids composition of biosurfactant extracts were analyzed by GCMS (HP 5890(II) gas chromatograph combined with HP 5989A mass spectrometer) of fatty acids methyl esters. The GC was equipped with flame ionization detector and HP-wax columncrosslinked polyethylene glycol (30m x 0.25mm x 0.15µm). The carrier gas was helium at 6ºC / min. The operating temperature of injector was 250ºC and that of the detector was 270ºC. The column temperature was set at 50ºC for the first minute, then increased to 200ºC at a rate of 4ºC min-1 and remained at the final temperature for 20 minutes. Fatty acids were released from the biosurfactant extracts by alkaline hydrolysis followed by methylation. Approximately 10 mg biosurfactant extracts (Section 3.5.1-3.5.2) were saponified with 1mL NaOH 60mM in methanol (40% v/v) at 37ºC for 18 hours. Methylation of organic extracts was carried out by adding 2mL methanol solution followed by acidification with HCl 1M before it was kept at 600C for 30 minutes. After twofold extraction with MTBE-hexane (1:1), the fatty acids methyl esters obtained were analyzed by GC-MS. 112 7.3 Results and Discussion 7.3.1 Emulsification Activities There have been many studies on mesophilic microorganisms that produce bioemulsifiers [Cooper and Goldenberg, 1987; Rosenberg, 1993]. Most of the bioemulsifier had been identified as polymeric substances consisting of polysaccharides that were able to stabilize emulsions and lower the surface tension significantly [Neu and Poralla, 1990]. Usually, these were complex polymeric compounds. Their emulsification properties are important to influence primarily the structure of the water miscible and water immiscible components of biosurfactants. The effect of pH on the emulsifying activity of the cell-free biosurfactants extracts was determined after 24 hours of incubation at room temperature. Results showed that the biosurfactants produced by both isolates AB-Cr1 and ETL-Cr1 have higher emulsifying activity at pH 10 with the Ei of more than 60%. Figure 7.1 shows the results of the emulsion test performed on shake flask samples after the removal of biomass and pH adjustment. 70 Ei (%) 50 30 10 -10 0 5 pH 10 15 Fig. 7.1: Effect of pH on the activity of the emulsifier produced by AB-Cr1 and ETL-Cr1 isolates. It was observed that there was strong pH dependence in the ability of the biosurfactant to emulsify. This was also reported by Cooper and Goldenberg, 1987 for biosurfactant produced by Bacillus sp. The biosurfactant produced by both isolates used in this study were very effective emulsifiers at pH 10. They emulsified 113 more than 60% of the kerosene added which corresponded to complete emulsification of the oil phase. According to Willumsen and Karlson (1997), a good bioemulsifier was designated as those having Ei of more than 50%. On the other hand, the emulsion index obtained was found less than 10% at pH 13 (Table 7.1), whereas no emulsion was obtained at the pH below 10 and above 13. Table 7.1 summarized the results obtained from this experiment. Table 7.1: Emulsification activity and stabilization of bioemulsifiers by isolated biosurfactants. pH Isolates Emulsification Index, Ei (%) Decay constant (Kd) 1 AB-Cr1 - - ETL-Cr1 - - AB-Cr1 - - ETL-Cr1 - - AB-Cr1 - - ETL-Cr1 - - 10 AB-Cr1 ETL-Cr1 63.63 60.56 -0.06 -0.14 13 AB-Cr1 ETL-Cr1 8.67 7.69 -0.07 -0.05 4 7 The stability of the emulsions has been reported to be importance for both the performance and the effectiveness of the emulsifier [Willumsen and Karlson, 1997]. The emulsion stabilizing capacity of biosurfactant could be characterized by studying the decay pattern of the emulsion formed (Appendix C). A stable biosurfactant was indicated by the decay constant (Kd) value of less than -2.00 obtained from the slope value of the emulsion decay pattern [Kim et al., 2000]. In this study, stable and compact emulsions of kerosene-crude biosurfactant fluid were observed after 24 hours and they were found stable up to 4 days. The stabilization properties (based on Kd values) of biosurfactant produced by both isolates were found equally good at both pH 10 and 13. From these results, it could be possible to suggest that the biosurfactant produced were emulsifier-type biosurfactant and would be useful in the applications 114 for biodegradation of hydrocarbon or other water-immiscible substrates as well as enhanced oil recovery. This property was important to reduce the capillary forces that entrapped oil within the pores of the rock as well as a mobility control agent to improve the sweep efficiency of a water flood in petroleum industry [De Acevedo and McInerney, 1996]. 7.3.2 Critical Micelle Concentration (CMC) Micellization was an important phenomenon in surfactant chemistry because it affects many interfacial phenomena such as surface and interfacial tension reduction that do not directly involve micelles. It is a characteristic property of a biosurfactant. In aqueous solution, biosurfactant tended to aggregate and formed colloidal sized clusters known as micelles. At very low concentrations, individual molecules are present singly. As the biosurfactant concentration increase, a point called the critical micelle concentration (CMC) is reached (Figure 7.2). Fig. 7.2: Schematic diagram of the variation of surface tension, interfacial tension and the CMC point with surfactant concentration [Mulligan et al., 2001]. CMC was defined as the lowest concentration of the surfactant required to initiate micelle formation. It was proportional to the amount of surfactant present and was generally used to measure the efficiency of a surfactant. There will be no further decrease in surface tension after this point although more surfactant is present in the medium. At the CMC, sudden changes in surface tension, electrical conductivity, 115 detergency, viscosity, density and osmotic pressure could be observed [Margaritis et Surface tension, mN/m al., 1979; Kim et al., 2000]. 70 60 CMC 50 40 30 0 0.5 1 [Biosurfactant], g/L 1.5 Fig. 7.3: Surface tension of a solution against the concentration of the biosurfactant produced by AB-Cr1 and ETL-Cr1 , grown in medium supplemented with glucose as sole source of carbon. The CMC of biosurfactant in the culture medium absence of crude oil was found lower than that observed in the culture medium with the presence of crude oil. As showed in Figure 7.3, the CMC values of crude biosurfactant extract from ABCr1 and ETL-Cr1 in the medium not supplemented with crude oil were found to be approximately 0.1 and 0.2 g/L, respectively, and the surface tension (γ cmc) at that point were 36.7mN/m and 40.2mN/m, respectively. These results indicated that both isolates produced an efficient biosurfactant in the medium absence of crude oil. Minor concentrations of biosurfactant are required for maximal surface activity (43.5-48.5%). Efficiency was measured by the surfactant concentration required to produce a significant reduction in the surface tension of water. Whereas, effectiveness is measured by the min value to which the surface tension can be reduced [Kim et al., 2000]. Therefore, some important characteristic of potent biosurfactant were their abilities to lower the surface tension in aqueous solutions and to possess a low CMC. In this study, biosurfactant produced by both isolates AB-Cr1 and ETL-Cr1 grown in medium supplemented with glucose as the sole source of carbon might also reduced the surface tension of the water from 71.2mN/m to 33.1mN/m and 35mN/m, respectively at a biosurfactant concentration of 1.5 g/L. Thus, biosurfactant produced by both AB-Cr1 and ETL-Cr1 isolates were also an effective biosurfactant as well as 116 an efficient biosurfactant in the medium absence of crude oil. From an environmental point of view, low values of CMC and high capacity to reduce surface tension are among the optimal characteristics that surfactants should have in order to promote remediation of contaminated subsurface environments by increasing the hydrocarbon mobility [Mata-Sandoval et al., 1999; Banat et al., 2000]. In contrast, the biosurfactant produced by both isolates in the medium with crude oil added have a lower capacity to reduce surface tension. As shown on Figure 7.4, the CMC of the biosurfactant produced in the presence of crude oil were determined to be approximately 1.0 and 1.2 g/L for AB-Cr1 and ETL-Cr1, respectively. As the biosurfactant concentrations reached the CMC values, the surface tension of water were significantly reduced (40%) from 71.2mN/m to 42.1mN/m and 42.3mN/m by AB-Cr1 and ETL-Cr1, respectively. These surface tension values were found to be stable at increasing concentration of biosurfactant Surface tension, mN/m presence. 75 65 CMC 55 45 35 0 0.5 1 [Biosurfactant], g/L 1.5 Fig. 7.4: Surface tension of a solution against the concentration of the biosurfactant produced by AB-Cr1 and ETL-Cr1 , grown in medium supplemented with glucose and crude oil. 7.3.3 Stability Studies Biosurfactant produced by both isolates, AB-Cr1 and ETL-Cr1 was considerably pH and thermally stable as shown in Figure 7.5 and 7.6. 117 Surface tension, mN/m 44 42 40 38 36 34 32 0 2 4 6 8 10 12 14 pH Fig. 7.5: The pH stability test of biosurfactant produced by AB-Cr1 and ETLCr1 grown in medium supplemented with glucose, based on the change of surface tension values. Surface tension, mN/m 40 39 38 37 36 35 34 33 0 10 20 30 40 50 Time of heating, min 60 70 Fig. 7.6: Thermal stability test of biosurfactant produced by AB-Cr1 and ETLCr1 grown in medium supplemented with glucose, based on the change of surface tension values. The surface activity of the biosurfactant produced by AB-Cr1 was remained stable at pH ranging from 3.0 to 13.0 at room temperature with a minimum deviation in surface tension. Variation in pH has no appreciable effect on surface activity except at pH 1.0, which a negligible loss in activity (3mN/m) was observed. This result was found in good agreement with those observed previously (Chapter 5 and 6), that AB-Cr1 produced a good biosurfactant in terms of their pH stability because most known biosurfactants were found less stable over such an extreme pH range [Kim et al., 2000]. In contrast, biosurfactant produced by ETL-Cr1 was only stable at pH ranging from 5.0 to 9.0. Below and above these pH values, a slight decrease in activity was observed (Figure 7.5). 118 When the cell-free culture broth of both isolates were heated at 100 0C for different time intervals, they were found capable of retaining their surface activity (33.4-35.1mN/m and 36-37.5mN/m for AB-Cr1 and ETL-Cr1, respectively) for 1 hour. After 1 hour of heating, the biosurfactant produced was lack of their surface property. The loss of surface activity was observed by the increased value of surface tension measured (Figure 7.6). The high stability of the biosurfactant produced by AB-Cr1 at a wide range of pH and temperature made it very suitable for the extreme conditions encountered in the field application such as for in situ microbial enhanced oil recovery (MEOR). In addition, the high pH stability properties of the biosurfactant produced could also be of potential applications in acidophilic and alkalophilic environments. 7.3.4 Thin Layer Chromatography (TLC) Preliminary analysis of the biosurfactant produced by AB-Cr1 and ETL-Cr1 isolates in the presence or absence of crude oil indicated the presence of different lipid compounds, identified on the basis of their Rf values (Table 7.2). Ninhydrin and α-naphthol-sulphuric acid positive fractions were also detected, indicating to the presence of amino acid and carbohydrate substances in the biosurfactant extracts. Table 7.2: TLC analysis of biosurfactant produced by AB-Cr1 and ETL-Cr1 isolates based on the Rf values. Rf Components / Isolates AB-Cr1 (- C/O) ETL-Cr1 (- C/O) AB-Cr1 (+ C/O) ETL-Cr1 (+ C/O) Neutral lipid Polar lipid 0.65 0.68 0.67 0.92 Amino acid 0.49 0.67 0.85 - - 0.65 0.83 0.69 0.72 0.83 - 0.37 0.60 0.78 0.71 Carbohydrate 0.22 119 The crude extract of lipid fractions in biosurfactant produced by both AB-Cr1 and ETL-Cr1 isolates also showed the presence of polar lipid compounds with the Rf values of 0.65 and 0.68, respectively. The polar group presence in the lipid extracts was then identified as amino or carbohydrate compounds based on their reaction with the mobile phases (Section 7.2.4) used in the analysis. The lipid fractions of biosurfactant produced by AB-Cr1 grown in medium supplemented with glucose give three typical amino acid spots, revealed after the ninhydrin staining with the Rf values as showed in Table 7.2. By comparing the data obtained with the amino acid standards and reference from the previous study [Neu and Poralla, 1990; Kluge, et al., 1988], it can be observed that AB-Cr1 produced biosurfactant that contain Val, Leu and Glu amino acids. These amino acids were found similar to that observed in surfactin, a lipopeptide surfactant produced by Bacillus subtilis ATCC 2132 [Kluge et al., 1988]. No spots detected in the carbohydrate analysis for biosurfactant produced by AB-Cr1 in the absence of crude oil. This result had suggested that AB-Cr1 produced a lipopeptide type of biosurfactant. A lipopeptide biosurfactant is well known as a potent surfactant with high antibiotic activity that was useful for some therapeutic applications such as inhibiting fibrin clot formation and hemolysis [Jenny et al., 1991; Banat et al., 2000]. However, the polar lipid in crude biosurfactant produced by ETL-Cr1 grown in the crude oil-free medium showed with α-naphtol-sulphuric acid positive spots at the Rf values of 0.37, 0.60 and 0.78, indicated that the biosurfactant contains a mixture of carbohydrate substance. No detectable amount of amino acid was obtained in the biosurfactant produced by ETL-Cr1 grown in both medium supplemented or not with crude oil. This result suggested that ETL-Cr1 produces a glycolipid type of biosurfactant. A glycolipid biosurfactant have been widely studied in the application of environmental control. They were used intensively in oil storage tank cleaning by reducing the viscosity of heavy oils, thereby facilitating recovery, transportation and pipelining [Bertrand et al., 1994]. Table 7.2 also indicated that the biosurfactant produced by isolate AB-Cr1 grown in the presence of both glucose and crude oil as carbon sources were isolated as mixtures of lipoprotein and glycolipid indicated by the positive spots in the analysis of all compounds tested (Table 7.2). Neutral lipid biosurfactants were also detected in the extracts from AB-Cr1 and ETL-Cr1 at Rf 0.67 and 0.69, respectively. 120 The mixture of biosurfactant could be the result of indiscriminate extraction of lipids from cellular membranes by the hydrocarbon phase presence in the medium [Cooper, 1986]. 7.3.5 Fourier Transform Infrared (FTIR) Functional groups of the biosurfactant produced by both isolates were analyzed by FTIR spectroscopy to further confirm that the biosurfactant produced were lipopeptide and glycolipid type of biosurfactant. Figure 7.7 showed the infrared spectrum of the biosurfactant, produced by AB-Cr1 isolate grown in medium containing glucose as the sole source of carbon. Strong bands characteristic for peptides at 3275 cm-1 (band A), at 1695 cm-1 (band D), and at 1537.5 cm-1 (band E) resulting from the N-H stretching mode, the stretching mode of C=O bond and the deformation mode (combined with the C-N stretching mode) of the N-H bond, respectively were observed, indicating that this compound is a lipopeptide. Fig. 7.7: Infrared spectrum of the surface-active fraction extracted from culture of AB-Cr1 grown in medium supplemented with glucose as the sole source of carbon. 121 Other bands observed in the FTIR spectrum of the biosurfactant produced by AB-Cr1 were found quite similar to the spectrum of the biosurfactant produced by ETL-Cr1 grown in medium containing glucose as sole carbon source (Figure 7.8). The aliphatic nature was clearly showed by several C-H stretching bands of CH2 and CH3 groups observed in the region 3000-2800 cm-1 (bands B and C). The deformation vibrations (C-CH3 and C-CH2) at 1454-1362 cm-1 (bands F and G) also confirm the presence of those alkyl groups. Fig. 7.8: Infrared spectrum of the surface-active fraction extracted from culture of ETL-Cr1 grown in medium supplemented with glucose as the sole source of carbon. Carbonyl (C=O) stretching band was also found at 1735 cm-1 (band D) in the spectrum of biosurfactant produced by ETL-Cr1 (Figure 7.8), which is characteristic for ester compounds. Both spectra showed the C-O deformation vibration bands appear at 1084-1152 cm-1 (bands H and I) was also proved for the presence of ester carbonyl group. One of the characteristics of the biosurfactant produced by ETL-Cr1 isolate was the presence of hydroxyl (-OH) group involved in hydrogen bonds in the region of 3226 cm-1 (band A, Figure 7.8). However, biosurfactant produced by ETL-Cr1 lack of peptide characteristic bands as observed in the spectrum of biosurfactant 122 produced by AB-Cr1, indicating that the product contains aliphatic hydrocarbons as well as glycolipid like moiety of biosurfactant. Figure 7.9 and 7.10 showed the spectra of biosurfactant produced by AB-Cr1 and ETL-Cr1 isolates, respectively in the medium containing both glucose and crude oil as carbon sources. Fig. 7.9: Infrared spectrum of the surface-active fraction extracted from culture of AB-Cr1 grown in medium supplemented with both glucose and crude oil as carbon sources. 123 Fig. 7.10: Infrared spectrum of the surface-active fraction extracted from culture of ETL-Cr1 grown in medium supplemented with both glucose and crude oil as carbon sources. Both biosurfactant produced by isolates AB-Cr1 and ETL-Cr1, grown in medium containing both glucose and crude oil produced similar types of biosurfactant as indicated with the analysis of IR spectra (Figure 7.9 and 7.10). The biosurfactants produced have a characteristic of ester compound that contains aliphatic hydrocarbon moiety. In the region 2850-2930 cm-1 (bands B and C) were observed several C-H stretching bands of CH2 and CH3 groups. The deformation vibrations at 1370-1470 cm-1 (bands F and G) confirm the presence of those aliphatic chains (-CH2-, -CH3). The presence of C=O stretching band at 1695-1740 cm-1 (band D) indicated to the characteristic of an ester compound. Similar to the biosurfactant produced in medium containing only glucose as the sole source of carbon, the C-O deformation vibrations were also observed in the biosurfactant produced by both isolates, grown in medium containing both glucose and crude oil as source of carbon (ν, 1028-1100 cm-1). However, there was a clear difference between the characteristics of the biosurfactant produced by both isolates grown in the medium containing crude oil. In the region ~1630 cm-1 (band E, Figure 7.9) was observed a C=C stretching band presence in the biosurfactant produced by AB-Cr1. The presence of the C=C bond also confirmed by the deformation vibration observed at ~800 cm-1 (band I). 124 7.3.6 Fatty Acid Analysis The presence of fatty acids in the lipophilic portion of the biosurfactant extracts produced by both isolates was analyzed by combined GC-MS. The chromatograms obtained from both AB-Cr1 and ETL-Cr1 isolates exhibited two peaks, identified as fatty acids with different retention times (Figure 7.11 and 7.12). Fig. 7.11: GC-MS chromatogram of fatty acid methyl ester from a culture medium of AB-Cr1. 125 Fig. 7.12: GC-MS chromatogram of fatty acid methyl ester from a culture medium of ETL-Cr1. Table 7.3 summarized the relative positions of the peaks and their composition in lipid obtained from GC-MS analysis for fatty acid methyl esters presence in the biosurfactant produced. Table 7.3: Relative positions of peaks from GC-MS for methyl esters of fatty acids. Isolates AB-Cr1 ETL-Cr1 Types of fatty acids produced Pentadecanoic acid Octadecanoic acid Pentadecanoic acid Heptadecanoic acid Relative positions of the peaks Composition (%) in lipid 15.52 17.70 15.51 17.69 36.90 42.18 8.81 5.34 The results of GC-MS analysis showed in Table 7.3 indicated that both ABCr1 and ETL-Cr1 isolates produced 2 types of saturated fatty acids in the non-polar chain of the biosurfactant. One of the fatty acids presences in crude biosurfactant extracts was generally similar and differed only in the proportion of the fatty acid. AB-Cr1 isolate produced biosurfactant that contain a significant amount of pentadecanoic acid (36.90% of the total), whereas ETL-Cr1 was distinguished by a 126 lower concentration (8.81%) of this compound. Although the composition of pentadecanoic acid in the lipid portion of the biosurfactant produced by ETL-Cr1 was much lower than that in AB-Cr1, it was found to be the predominant saturated fatty acid compared to the other fatty acid obtained. The chromatograms of both isolates exhibited another peak at nearly the same retention time (~17.70 min) but different type of fatty acid as identified by MS. The peaks were identified as saturated, long chain fatty acids namely octadecanoic acid presence in biosurfactant from AB-Cr1 and heptadecanoic acid from ETL-Cr1. Octadecanoic acid (42.18%) was presence as the predominant saturated fatty acid compared to pentadecanoic acid (36.90%) produced by AB-Cr1. Figure 7.13 – 7.15 showed the structure of fatty acids detected in the biosurfactant of both isolates. Fig. 7.13: Structure of pentadecanoic acid (C15H30O2). Fig. 7.14: Structure of octadecanoic acid (C18H36O2). Fig. 7.15: Structure of heptadecanoic acid (C17H34O2). 127 The result verified by MS spectra (Figure 7.16-7.18) showed the characteristic base peak at m/z 74 typical for saturated fatty acid methyl esters due to the ions formed up on an cleavage with simultaneous migration of one hydrogen atom from the lost fragment, known as the McLafferty rearrangement. Signals at m/z 29 and 43 were due to the bond cleavage that lead to the formation of ethyl- (-C2H5 +) and propyl- (-C3H7+) group. The presence of the molecular ions (M+) at m/z 270 and 298 defined the chain length to be C17 and C19, respectively due to the presence of methylated ester of the fatty acids. Fig. 7.16: Mass spectrum of pentadecanoic acid from a culture of AB-Cr1. Fig. 7.17: Mass spectrum of octadecanoic acid from a culture of AB-Cr1. Fig. 7.18: Mass spectrum of heptadecanoic acid from a culture of ETL-Cr1. CHAPTER 8 GENERAL DISCUSSION AND CONCLUSION 8.1 Conclusion Ten bacterial strains previously isolated from petrochemical waste water were selected for the screening of biosurfactant producer(s), via four different methods commonly used and described elsewhere. Two mesophilic isolates coded AB-Cr1, isolated from Titan Petrochemical (M) Sdn. Bhd. and ETL-Cr1, isolated from Exxon Mobile Oil Refinery were chosen to be the most potential biosurfactant producers among other isolates tested. Both isolates showed highest affinity towards hexadecane (hydrocarbon), capable to destabilize the oil droplet within one hour, showed -hemolysis on blood agar and lowered the surface tension of water, with the reduction up to ~35mN/m compared to other isolates tested (16-27mN/m). From the results of the biochemical tests and their morphological characteristics, it was possible to suggest that the isolates AB-Cr1 and ETL-Cr1 might belong to the genus of Actinobacillus and Aeromonas, respectively. These biosurfactant producers were selected to be studied in further for biosurfactant production in shake flasks. Both isolates AB-Cr1 and ETL-Cr1 were found grown optimally in Ramsay medium supplemented with 3mM glucose, adjusted to an initial pH 7.0 and incubated at 37ºC. The production of biosurfactant by both isolates was found to be growthassociated at all conditions tested. Linear relationship between biosurfactant production and cell growth indicated by the plot of q p and µ (Figure 5.10) also 129 suggested to the growth-associated production of biosurfactant. Thus, the biosurfactant was produced by both isolates as primary metabolite. The production in medium with crude oil (7.18-8.26 g/L) was found similar to that observed in the absence of crude oil (6.33-8.76 g/L). However, a longer fermentation period was required by both isolates to achieve maximum production of biosurfactant when grown in the medium supplemented with crude oil in comparison with those in crude oil-free medium (Section 5.3.3). The efficiency of both isolates to produce biosurfactant was indicated by the comparison in values of productivity and their surface tension reducing ability. In the medium containing glucose as the sole carbon source, both AB-Cr1 and ETL-Cr1 isolates were capable of performing highest rate of biosurfactant production (1.10 and 0.79 g/g/h, respectively) with high values of surface tension reduction (32 and 18.5mN/m, respectively) compared to those in the medium containing both glucose and crude oil as carbon sources (0.08 and 0.07 g/g/h, respectively). This study also showed that the bacterial mixed culture 3:1 (AB-Cr1:ETLCr1) system in the medium containing glucose as sole carbon source can efficiently produce biosurfactant in higher concentrations (9.35 g/L) compared to those as single culture (6.33-8.76 g/L) in shake flasks (Section 5.3.2-5.3.4). However, the efficiency of this system to reduce surface (20.5mN/m reduction) and interfacial tension (9.5mN/m reduction) of the medium was not as good as those obtained in single culture of AB-Cr1 (32mN/m reduction) grown in the same condition (Section 5.3.2). AB-Cr1 isolate was selected to be study of biosurfactant production in a bioreactor. Similar to that observed in the shake flask experiment, the pattern of biosurfactant production in bioreactor was also growth-associated. The highest production of biosurfactant obtained was 12.45 g/L after 48 hours of fermentation, by AB-Cr1 grown in medium adjusted to an initial pH of 7.0, supplemented with 25mM NH4NO3 as nitrogen source and 3mM glucose as carbon source, incubated at 37ºC. The pH controlled strategy was found not suitable for enhanced production of biosurfactant. At the optimum condition, the production of biosurfactant by AB-Cr1 in bioreactor was shown as a biphasic pattern. The first phase of biosurfactant production occurred during the exponential phase of cell growth followed by the production at stationary growth phase. The maximum biosurfactant production of 130 approximately 7.03 g/L obtained during the first 25 hours of fermentation. The second phase of biosurfactant production was observed during the following 25 hours of fermentation period (t = 25-50 hours) with the maximum production (Pmax) of 12.45 g/L. TLC characterization of biosurfactant produced by AB-Cr1 and ETL-Cr1 isolates grown in the medium containing glucose as the sole source of carbon indicated the presence of lipoprotein and non-aromatic glycolipid types of biosurfactant, respectively. However, biosurfactant produced by both isolates in crude oil-containing medium are isolated as a mixture of lipoprotein and glycolipid as a result of indiscriminate extraction of lipids from cellular membranes by the hydrocarbon phase presence in the medium [Cooper, 1986]. Functional groups of the biosurfactant as analyzed by FTIR also confirmed to the presence of those compounds in the biosurfactant extracts. The GC-MS chromatogram of fatty acid methyl ester derived from the lipophilic portion of both cultures indicated to the presence of two types of saturated, long chain fatty acids. The peaks were identified as pentadecanoic acid (C15:0) as well as octadecanoic acid (C18:0) and heptadecanoic acid (C17:0) presence in the biosurfactant produced by AB-Cr1 and ETL-Cr1, respectively (Section 7.3.6). The CMC of the biosurfactant in the crude oil-free medium was found to be lower than that observed in the crude oil-containing medium. The CMC of the biosurfactant produced in the presence and absence of crude oil were approximately (g/L) 1.0 and 0.1 for AB-Cr1, and 1.2 and 0.2 for ETL-Cr1, respectively. The biosurfactant produced by both isolates in the crude oil-free medium were also an effective and efficient biosurfactant, as they might reduce the surface tension of the water from 71.2 mN/m to a minimum value of 33.1-35 mN/m. The biosurfactant were also found capable of producing a relatively stable emulsion with hydrocarbon at pH 10. More than 60% of the kerosene was emulsified by these emulsifier-type biosurfactants. It was also found stable at various pHs (3.013.0 and 5.0-9.0, for AB-Cr1 and ETL-Cr1, respectively) and thermostable for 1 hour at 100ºC, based on the value of surface tension. The high stability of the biosurfactant produced by AB-Cr1 at a wide pH range and temperature makes it very suitable for the extreme conditions encountered in the application field such as for in situ 131 microbial enhanced oil recovery (MEOR) as well as other applications such as biodegradation and pipeline cleaning. 8.2 Suggestion The presence study has generated much important information on the trend of biosurfactant production by the new strains isolated and their physicochemical properties of the biosurfactant produced. However, the available information is still limited on their biosynthetic mechanisms and their structural characteristics. Thus, further studies from different fields are required in order to promote the research and development of biosurfactant. The production of biosurfactant can also be studied in fed-batch or continuous fermentation process. The fed-batch culture would maintain the low level of the residual substrate concentration in the system. This could avoid the toxic effects of a medium component, thus enhanced the production of biosurfactant [Stanbury and Whitaker, 1984]. In the continuous culture, the exponential growth phase might be prolonged by the addition of fresh medium into the fermentation system. The loss of cells in the system could be balanced by the formation of new biomass. Thus, high production of biosurfactant could be obtained during prolonged stationary growth phase [Stanbury and Whitaker, 1984]. The structural elucidation of biosurfactant can be determined by high resolution 1H and 13C Nuclear Magnetic Resonance (NMR) Spectroscopy, High Performance Liquid Chromatography (HPLC) and Fast Atom Bombardment (FAB) Mass Spectroscopy. 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Applied and Environmental Microbiology. 37. 414-420. 147 APPENDIX A GRAFT OD600 VERSUS CELL BIOMASS 1 0.9 0.8 OD600 0.7 y = 0.1004x 2 R = 0.9995 0.6 0.5 0.4 0.3 0.2 0.1 0 0 2 4 6 Cell Biomass, g/L 8 10 148 APPENDIX B GLUCOSE STANDARD CURVE. 1.4 1.2 OD490 1 y = 1.2801x R2 = 0.9902 0.8 0.6 0.4 0.2 0 0 0.2 0.4 0.6 [Glucose], g/L 0.8 1 149 APPENDIX C BIOCHEMICAL CHARACTERIZATION METHODS 1. Gram staining Principle: The method is based on the ability of microorganisms to retain the purple color of crystal violet during the colorization with alcohol. Gram stain is essential in identifying an unknown bacterium to determine whether it is gram positive or gram negative. The gram stain arises because of differences in the cell-wall structure of gram positive or gram negative cell. Method: § The heat-fixed smear of a single colony was covered with crystal violet and left for 20 seconds. § The strain was then washed off using of distilled water. The excess of water was drained using a soft tissue. § The gram’s iodine solution was added to the smear and left for 1 minute. § The gram’s iodine was poured off by flooded the smear with 95% off using distilled water. § The smear was covered with safranin for 20 second. Then washed gently for a few second and blot dry with bibulous paper. § Finally, the slide was examined under x1000 immersion oil microscope. 150 Result: Gram Positive Negative 2. Indication Pink red colour Remain in purple colour Oxidase Test Principle: To detect a cytochrome oxidase that catalysed the oxidation of reduced cytochrome by molecular oxygen. Certain bacteria contain oxidase that will catalyse the transport of electrons between the electron donors in the bacteria and a redox dye tetramethyl-p-phenylenediamine dihydrochloride. The dye is oxidized to deep purple color. Reagent preparation: A 1.0g tetramethyl-p-phenylenediamine dihydrochloride (1% w/v) was dissolved in 100mL of distilled water. The reagent was prepared fresh before testing of the unknown microorganisms. Method: § A piece of filter paper was placed on a glass slide. A loopful of freshly prepared oxidase reagent was saturated on it using a loop. § A portion of the colony of the microorganisms tested was rubbed gently onto the impregnated filter paper. § Finally, the appearance of an intense dark purple color was observed for the positive result. Result: Dark purple color – positive No color formed – negative 151 3. Catalase Test Principle: Catalase is an enzyme that decomposes hydrogen peroxide into water and oxygen. Chemically, catalase is a hemoprotein similar structure to haemoglobin, except for ferum atoms in the molecule in the oxidized (Fe3+) rather than the reduced (Fe2+) state. The test demonstrate the presence of catalase, an enzyme that catalyse the release of oxygen from the hydrogen peroxide in example it has ability to decompose hydrogen into water and free hydrogen as shown by following equation: 2 H2O2 2 H2O + O2 liberated gas Reagent preparation: 3mL of 100% hydrogen peroxide solution was added to 97mL of distilled water. The reagent was kept in dark bottle at 40C and was avoided to expose to the light. Method: § 2-3mL of the reagent solution was poured into a test tube. § The test organisms were immersed into the reagent solution using a glass rod. Active bubbling – catalase produced (positive) No bubbles release – no catalase produced (negative) 4. Motility Test Principle: Motility test is essential in determining if organism is motile or non-motile. Bacteria are motile by means of flagella. Method: § A small amount of light microscopic oil was placed near each corner of the cover glass with a toothpick. 152 § A loopful of pure culture was placed in centre of cover glass. § Depression slide was then pressed against oil on cover glass and quickly inverted. § Finally, the slide was examined under x1000 immersion oil microscope. Result: A true motility if it is motile bacteria. An organism is considered motile if only a few cells are seen moving about. 5. Oxidation-fermentation Test Principle: Glucose can be degraded either by oxidative or by fermentative process with the formation of pyruvic acid as the key intermediate in both metabolic pathways. In fermentation, pyruvic acid ultimately transfers its electrons to organic compound with the formation of a large amount of mixed acids, whereas in oxidation pyruvic acid further enters the Krebs cycle where it ultimately transfers its electron to oxygen from water. Citric acid produced in the Krebs cycle is a weak acid compared with the mixed acid produced by fermentation. Enteric base carbohydrates media for example Hugh and Leison’s O-F basal medium will detect acid production by fermentation organism. Oxidative bacteria produces low amount of acid in enteric media. The sufficient products were produced from peptone in the medium to neutralize the acid produced by oxidative metabolism. This is not a problem when large amounts of acid were produced by active fermenters with the introduction of specially formulated O-F basal media, the oxidative bacteria can be determined. 153 Medium preparation: Hugh and Leison’s Medium; Composition Peptone Sodium chloride di-Potassium hydrogen phosphate anhydrous Agar g/L 2.0 5.0 0.3 2.5 Method: § The composition of chemical was mixed in water heated to 100 0C to dissolve it. The pH was adjusted to 7.1. § The medium was allowed to cool to 50-550C and then 3mL of the bromothymol blue was added to the medium. § A 50mL amounts was dispensed in screw-cap containers and autoclaves at 1210C for 15 minutes. § A 5mL at 10% (w/v) sterile glucose was added aseptically. § Then, a 5mL of the amount of medium was dispensed in sterile screw-cap tubes. § The tubes were inoculated by stabbing with a sterile wire to the bottom of the bottle. § Approximately 2mL of sterile method soft paraffin oil was overlaid to all tubes labeled covered to exclude all oxygen. § The tubes was incubated at 370C and examined after 24-48 hours (can be prolonged in orders to check the acid production). Result: Open tube Yellow Yellow Green or blue Sealed tube Green Yellow Green Interpretation Oxidative organism Fermentative organism No utilization of carbohydrates 154 6. Triple Sugar Ion Test Principle: To determine the ability of an organism to attack a specific carbohydrate incorporated in a basal growth medium, with or without the production of gas, along with the possible hydrogen sulphide (H2S) production. Medium preparation: Triple sugar ion agar. Composition Beef extract Yeast extract Peptone Lactose Sucrose Glucose Ferrous sulphate, FeSO4 Sodium thiosulphate, Na2S2O3 Sodium chloride, NaCl Agar Phenol red g/L 3.0 3.0 20.0 10.0 10.0 1.0 0.2 0.3 5.0 12.0 0.024 Method: § The chemical composition above was dissolved into 1000mL of distilled water and the pH was adjusted to 7.4 by using H2SO4 (1M) and NaOH (1M). § The medium was then distributed into tube approximately 5.0mL per tube to make long slant agar medium. § The medium was then autoclaved and cooled in slanted position with deep butt after sterilization. § The slant was inoculated with the tested bacterium by making a stab butt and fish-tail slant before incubated for 24 hours at 350C. 155 Result: Slant Red color (alkaline) Yellow color (acid) Red color (alkaline) 7. Butt Yellow color (acid) Yellow color (acid) Red color (alkaline) Interpretation Fermentation of glucose Fermentation of both glucose and lactose Neither glucose nor lactose fermented Nitrate/ Nitrite Reduction Test Principle: To determine the ability of an organism to reduce nitrate to nitrites or free nitrogen gas. The reaction usually takes place under anaerobic conditions, in which an organism derives its oxygen from nitrate. Composition Beef extract Peptone Potassium nitrate, KNO3 Agar g/L 3.0 5.0 1.0 12.0 Reagents: § § -Naphthylamine (0.5% v/v) Sulfanilic acid (0.8% v/v) Both reagents were mixed in equal parts immediately before testing. Method: § The composition of chemical was mixed in 1000mL of distilled water and heated to 100 0C to dissolve it. § The medium was distributed into tube approximately 5.0mL per tube. § The medium was then autoclaved and cooled in slanted position with deep butt after sterilization. § The slant was inoculated with the tested bacterium by making a stab butt and fish-tail slant before incubated for 24 hours at 350C. 156 § Ten drops of nitrate reagents were add before attempting to make an interpretation. § If no color change, a pinch of zink dust was add directly to the tube. Result: 1. Gas production. 2. § Gas is present – positive § No gas is present – negative Phase 1. § Pink to deep red color – positive (NO3- reduced to NO2-) § No color change – negative (NO3- is not reduced to NO2-) proceed to phase 2. 3. Phase 2 (Zink reduction test). § No color change – positive (absence of NO2-) NO2- is reduced to free nitrogen of ammonia § 8. Pink to deep red color – negative (NO3- is still present) Indole Test Principle: To determine the ability of an organism to split indole from tryptophane molecule. Tryptophane is an amino acid that can be oxidized by certain bacteria to form three major indolic metabolites, indole, skatole (methyl indole) and indoleacetic (IAA). Various intracellular enzymes involved are collectively called tryptophanase, a general term used to donate the complete system of enzymes that mediate the production of indole by hydrolytic activity against substrate tryptophane. Reagent preparation: Kovacs’ Indole Test § 10.0g p-dimethylaminoensaldehyde was dissolved in 150.0mL of pure isoamyl alcohol. § A concentrated HCl was added slowly to the aldehyde-alcohol mixture. 157 Medium preparation: Composition Tryptophane Yeast extract Sodium chloride di-Sodium Phosphate (Na2HPO4) Agar g/L 2.0 3.0 5.0 1.0 12.0 Method: § The chemical composition above was dissolved into 1000mL of distilled water and the pH was adjusted to 6.8 by using H2SO4 (1M) and NaOH (1M). § Then, the medium was distributed into tube approximately 4.0mL per tube to make long slant agar medium. § The medium was then autoclaved and cooled in slanted position after sterilization. § A light inoculum was inoculated onto the medium and incubated at 370C for 2 days. § After incubation period, 5 drops of reagent was added directly onto the slant tube. The reagent was rolled gently over the slant before making an interpretation. Result: Result Positive Negative Variable 9. Indications A red ring at the surface of the medium in the alcoholic layer. No color development at the alcohol yellow, still yellow color of the reagent. An orange color at the surface of the medium due to the development of skatole, a methylated compound which may be a precursor to indole formation. Gelatine Liquefaction Test Principle: To determine the ability of an organism to produce proteolytic-like enzymes (gealtinases), which are liquefying gelatin. Naturally occurring proteins are too large 158 to enter a bacterial cell. Therefore in order for a cell to utilize protein, they first must be catabolized into smaller components. The exocellular proteolytic-like enzymes gelatinases is a two steps processes and the final result yields a mixture of individual amino acids. Protein + H2O Polypeptides Polypeptides Individual amino acid Method: § All the composition of chemical was suspended into 800mL distilled water. § The pHs were adjusted to pH 6.8 and then it up to 1L by distilled water. § After autoclaving, the media was distributed to bijou bottles in approximately 5mL per bottle. § The bottle was kept in upright position at 4-100C. § A heavy inoculum culture was stab into the medium to a depth of ½ to 1 inch. § Then, the bottle was incubated at 370C for 14 days. § After 14 days, the bottle was put into 40C fridge for 1 hour in order whether gelatine liquefaction had occurred. Result: Result Positive (gelatinase) Negative (no gelatinase) 10. Indications Medium maintains as liquid after keeping in the fridge for 1 hour. Medium becomes solid after keeping in the fridge for 1 hour. Urease Test Principle: To determine the urease enzyme activity by urease-producing bacteria. If the strain is urease-producer, the enzyme will break down the urea (by hydrolysis) to give ammonia and carbon dioxide. With the release of ammonia, the medium becomes alkaline and changed the indicator to red-pink color. 159 Medium preparation: Composition Potassium phosphate (KH2PO4) Sodium chloride Peptone Glucose (0.1%) Urea (Highest purity, 20%) Phenol red Agar g/L 2.0 5.0 1.0 1.0 20.0 0.01 15.0 Method: § All the ingredients above except urea dissolved in 900mL of distilled water and autoclaved at 1210C for sterilized. § The urea was rehydrated in 100mL of distilled water and then filters sterilized. § When the medium added aseptically to the medium and distributed approximately 5mL per tube. § The pure colony of bacterium was inoculated into the tube. Result: Result Positive (urease produced) Negative (no urease produced) 11. Indications Red pink color Yellowish color remained Citrate Test Principle: Simmon’s citrate agar is recommended for the differentiation of the family Entrobacteriaceae based on weather or not citrate is utilized as the sole carbon source. The only source of nitrogen is the sodium ammonium phosphate, while the sole carbon source is sodium citrate. The organism utilizes citrate and produces an alkaline reaction as indicated by the bromothymol blue, which changes the color from green to blue. 160 Medium preparation: Composition Ammonium dehydrogen phosphate Sodium ammonium phosphate Sodium citrate Magnesium sulphate Sodium chloride Agar g/L 1.0 1.0 2.0 0.2 5.0 20 Method: § All the composition of chemical above was dissolved in 1L of distilled water. § The pH of the medium was adjusted to 6.8 using H2SO4 (1M) and NaOH (1M). § The medium was then distributed into screw-cap tube and autoclaved at 1210C for 15 minutes. § After autoclaving, the medium was allowed to solidify in a slanted position. § The slant was inoculated with the tested bacterium and incubated for 4 days at 37 0C. Result: Result Indications Positive (citrate utilized) Turbidity and blue color Negative (citrate not utilized) No growth with no change in color (green) 161 APPENDIX D PRODUCTION OF BIOSURFACTANT AND SURFACE TENSION 10 70 9 65 Biosurfactant, g/L 8 60 7 6 55 5 50 4 45 3 40 2 35 1 0 30 0 1 2 3 4 5 Time, h Relationship of biosurfactant production 6 7 8 9 and surface tension reduction by AB-Cr1 isolate grown in Ramsay medium supplemented with 3mM glucose, adjusted to initial pH 7 and incubated at 37ºC. Surface Tension, mN/m REDUCTION IN THE MEDIUM GROWN WITH AB-Cr1 ISOLATE 162 APPENDIX E 0.4 6 0.3 5 4 0.2 3 2 [Glucose], g/L Biomass & Biosurfactant, g/L 7 0.1 1 0 0 0 50 Time, h 100 150 (A) 0.5 7 0.4 6 5 0.3 4 0.2 3 2 0.1 1 0 0 0 50 Time, h 100 150 (B) Relationship of growth production , glucose consumption and biosurfactant by bacterial mix culture system 1:1, grown in Ramsay medium supplemented with glucose (A) and glucose + crude oil (B). [Glucose], g/L Biomass & Biosurfactant, g/L 8 163 APPENDIX F DETERMINATION OF DECAY CONSTANT Time, hrs -0.6 10 20 30 40 log [Abs] -0.8 -1 -1.2 -1.4 Determination of decay constants, Kd as an indication to emulsion stability formed with crude biosurfactant of isolates AB-Cr1 , and ETL-Cr1 , at pH 10 (closed symbol) and pH 13 (opened symbol), respectively. The value of Kd was obtained from the slope of each plot. 164 APPENDIX G MASS SPECRUMS OF FATTY ACID METHYL ESTERS FROM THE CULTURE OF AB-Cr1 AND ETL-Cr1 ISOLATES.