Secondary Treatment Overview Dr. Doug McLaughlin September 27, 2013 Objective of Secondary Treatment • Remove organic compounds from wastewater using microorganisms (primarily bacteria) in a controlled environment • Two main types of controlled environments: – Suspended growth – Attached growth (“biofilm”) WWTP Configurations Common to the Pulp and Paper Industry Waste sludge Treated effluent Raw wastewater Return sludge Primary sludge Waste sludge Source: Fig. 11.4-1, NCASI Handbook of Environmental Regulations and Control Microorganisms Can Be • Aerobic – Operate in the presence of oxygen, use oxygen in cellular respiration. • Anaerobic – Operate in the absence of oxygen, do not require oxygen and may be harmed by it. • Facultative – Operate in either environment, have both aerobic and anaerobic respiration mechanisms Secondary Treatment in the U.S. Pulp and Paper Industry • Roughly 300 pulp/paper mills have onsite secondary treatment • Two main system types: – ~1/3 use Activated Sludge Treatment (AST) • Suspended growth, aerobic – ~2/3 use Aerated Stabilization Basin (ASB) treatment • Suspended growth, aerobic or facultative – A few mills operate trickling filters (fixed film, aerobic) – A few have anaerobic treatment (fixed film or suspended) Secondary Treatment Depends On Microorganisms • Types of microorganisms in surface and wastewaters: – Bacteria, fungi, algae, protozoa, viruses • Bacteria are the workhorse for secondary treatment More About Bacteria • Some general characteristics of bacteria – Single-cell organisms – Prokaryotic (without a true nucleus, simpler cell structure) – Cellular respiration involves the cytoplasmic membrane – Aerobic, anaerobic, and facultative types – 0.2-3.0 µm size Bacterial Aggregates in Aerobic Secondary Treatment • “Floc-forming” bacteria – aggregations of individual bacterial cells into relatively dense “floc” particles due to polysaccharide film produced on cell wall under certain conditions – Contributes to good settling characteristics • “Filamentous” bacteria – Form filaments of single cells attached end-to-end – Having some filamentous bacteria is good - form a “mesh” that improves filtering of colloidal solids, improving effluent clarity – Too many filaments leads to “sludge bulking” (poor settling) Other Important Microorganisms for Secondary Treatment • Protozoa and rotifers – Motile, single cell organisms – Consume bacteria as an energy source – Eukaryotic (contain a true nucleus and more complex cell structure) – Mostly aerobic, some anaerobic protozoans – Cellular respiration involves mitochondria – 2-100 µm size Protozoans and Rotifers in Aerobic Secondary Treatment • Protozoans and rotifers are considered “higher life forms” in aerobic secondary treatment – both indicate adequate oxygen is present and help keep dispersed bacteria in check, improving effluent clarity Simple Comparison: Aerobic vs. Anaerobic Respiration Successful treatment also requires proper temperatures, pH, nutrient availability, sufficient reaction time. Aerobic Secondary Treatment Reactor A Simple Case – Single Pass CSTR Q, Xo, So X, S, V Q, X, S Q = flowrate, m3/day, mgd X = active microorganism concentration, mg/L, lb/ft3 S = soluble substrate concentration, mg/L, g/m3, lb/ft3 V = reactor volume, gal, m3, cf CSTR = Continuous Stirred Tank Reactor Assumptions • System operating at steady state – Q, So, Xo, S, X, and V all constant • Reactor is completely mixed – Reactor concentrations = effluent concentrations • Xo = 0 note: Active (substrate-removing) microbial concentration, X, is approximated by the mixed liquor volatile suspended solids (MLVSS) concentration. Important Operating Parameters • • • • Hydraulic Retention Time (HRT) Solids Retention Time (SRT) Oxygen requirements Temperature – Mesophilic range (~75⁰ F to ~105⁰ F) – Thermophilic range (~115⁰ F to ~150⁰ F) • pH