® HardCopy The Ideal Solution for High-Density PLD Migration September 2001 The Ideal Solution for HighDensity PLD Migration Figure 1. HardCopy Die Size The decision to migrate from a highdensity programmable logic device 70% Reduction in Die Size (PLD) to an ASIC is a difficult one. Uncertainty, development costs, resource issues, time-to-market pressures, and conversion risks are just a few of the difficult challenges product development teams face. Altera now offers a new solution: HardCopy™ devices. Through a combination of proprietary silicon design and an automated conversion APEX 20KE EP20K1500E process, Altera helps customers to move seamlessly from a programmable solution to a low-cost, custom implementation of their designs. As a result, Altera® HardCopy devices extend the flexibility, power, and time-to-market advantages of high- HardCopy HC20K1500 reduce costs and shorten time-to-market because they are a natural extension of the flexibility of PLDs. density PLDs to the higher volume, more cost-sensitive applications traditionally covered by ASICs. Using HardCopy HardCopy devices provide many cost advantages: devices, customers can leverage Altera’s solutions from ■ Significantly lower unit cost due to a die size shrink of up prototype to production, while reducing costs and accelerating time-to-market. HardCopy devices, a risk-free alternative to ASICs, are created by Altera’s proprietary design conversion methodology. They are directly based on Altera PLD architectures and use an area-efficient sea-of-logic-elements core. Essentially, HardCopy devices are an exact reproduction of the PLD of choice with the programmability removed and the customerspecific configuration and routing implemented using metal interconnect. The result is a much smaller and more cost- to 70% (see Figure 1) ■ Lower non-recurring engineering (NRE) costs than ASICs’ equivalent technology ■ Lower total cost of ownership (see Figure 2) ■ No requirement for customer design engineering resources ■ No additional licensing fees or recharacterization when converting Altera MegaCore® functions for use in HardCopy devices effective device (see Figure 1). ■ Guaranteed device functionality and performance The HardCopy products support Altera’s high-density Using HardCopy devices saves money, time, and resources, all APEX™ 20KE, APEX 20KC, Excalibur™, and APEX II devices. with no risk. Together, these advantages result in a significant HardCopy devices are manufactured with the same process reduction to the cost of ownership that no ASIC conversion technology as their APEX 20K, Excalibur, and APEX II can match. counterparts (see Table 1). Figure 2. HardCopy Cost Ownership Reduce Development Costs Opportunity Cost Unit Cost NRE Cost Development Cost Designing and implementing complex ASICs is becoming increasingly expensive and sometimes prohibitive. Creating a system-on-a-chip (SOC) requires integrating complex functions such as embedded memory blocks and soft- and/or hard-core embedded processors along with other complex IP cores and logic. In addition, the rapid evolution of Total Cost ($) technology, features, and standards can result in shortened product life and rapidly escalating revision costs. The development cost of high-density, full-featured ASIC designs with state-of-the-art technology requires an extensive budget and months of engineering resources. HardCopy devices Altera Corporation ASIC HardCopy Seamless Conversion Process The conversion process uses Altera-developed software and industry-leading, third-party design tools (see Figure 3). Altera’s proprietary design conversion methodology generates a HardCopy device that matches the exact functionality of its PLD counterpart and offers equal or better performance. To convert a high-density PLD design to a HardCopy device, Customers do not need to provide test vectors or run extensive functional and timing simulations to verify the conversion. Because Altera performs all of the conversion tasks, HardCopy requires very little customer effort. Altera requires output files directly from the Quartus® II software. Customers do not need to resynthesize their design State-of-the-Art Features to target a specific ASIC library, and they do not need to HardCopy devices offer design flexibility and high- invest in costly ASIC development tools. performance system-integration. They support the highAltera requires the following output files to complete the HardCopy conversion process: density APEX 20KE, APEX 20KC, APEX II, and Excalibur devices and designs, including the Nios™ embedded processor. ■ SRAM Object File (.sof) HardCopy devices support powerful system-level device features such as: ■ Compiler Setting Report File (.csf.rpt) ■ Packaging: HardCopy devices are available in the same ■ Pin-out File (.pin) packages with the same pin-outs as the corresponding PLD, ■ Standard Delay Format Output File (.sdo) ■ Verilog Output File (.vo) maintaining pin-compatibility (see Table 1). ■ Performance: Altera guarantees that the performance of HardCopy devices will be equal or better than the highest Figure 3. HardCopy Design Flow speed grade version of the PLD being converted. Careful Customer Deliver SRAM Object File to Altera scaling and tight timing controls ensure no timing Altera Generate Netlist violations are introduced during the conversion. ■ Features: HardCopy devices maintain the exact features of the corresponding PLD circuitry, including the look-up Check for Test & Fix table (LUT) logic structure, True-LVDS™ circuitry, embedded Place & Route system blocks (ESBs), phase-locked loops (PLLs), all Verify Timing supported I/O standards, MultiVolt™ operation, and leadingedge process technology. This eliminates any need to Fabricate Prototypes recharacterize the HardCopy device when its programmable counterpart is already qualified. Assembly & Test Customer Receives Prototypes Send Prototypes to Customer Customer Approves Prototypes Volume Production ■ Built-in testability: All HardCopy devices include enhanced scan capability automatically inserted during conversion. Altera automatically generates production test vectors with a high fault coverage and does not require any customergenerated test vectors. The SRAM Object File (.sof) generated by the Quartus II software is used as the input to the HardCopy conversion ■ Intellectual property: Migration of Altera MegaCore® and process. The other files are required for verification purposes. Altera Megafunction Partners Program (AMPPSM) Table 1. HardCopy Device Packaging Devices Family Packages APEX 20K EP20K400E, EP20K600E, EP20K1000E, EP20K1500E, EP20K400C, EP20K600C, EP20K1000C 652-Pin BGA, 672-Pin FineLine BGA™, 1,020-Pin FineLine BGA Excalibur EPXA4, EPXA10 612-Pin BGA, 864-Pin BGA, 672-Pin FineLine BGA, 1,020-Pin FineLine BGA APEX II EP2A25, EP2A40, EP2A70 724-Pin BGA, 672-Pin FineLine BGA, 1,020-Pin FineLine BGA, 1,508-Pin FineLine BGA Altera Corporation Figure 4. Implementation Timeline Conversion & Verification Prototype Fabrication Prototype Signoff Production 2 to 3 Weeks 5 Weeks 1 to 2 Weeks 8 Weeks 16 to 18 Weeks megafunctions from the PLD to the HardCopy device is seamless; no customer involvement is necessary. In Contact Altera Today addition, customers pay no extra licensing fees for HardCopy devices provide the best high-volume production converting Altera IP functions. solution for your high-density PLD designs. Visit the Altera ■ Power consumption: HardCopy devices use significantly less power than their PLD counterparts in most designs. web site today to learn more about HardCopy devices and Altera SOPC solutions at http://www.altera.com. Faster Time-to-Market Using competitively priced HardCopy devices, manufacturers can enjoy all the benefits of an ASIC and take advantage of shorter development times, expedited production schedules, and fast time-to-market. With an easy conversion process, minimal customer involvement, and base wafers already manufactured and ready for customization, Altera HardCopy devices can deliver guaranteed, fully operational production units and prototypes in the shortest time possible, as shown in Figure 4. As system-on-a-programmable-chip (SOPC) design features and IP requirements become more and more complex, HardCopy devices provide the fastest way to convert highdensity PLD designs to a no-risk, low cost device. ® The Programmable Solutions Company ® Altera Offices Altera Corporation 101 Innovation Drive San Jose, CA 95134 Telephone: (408) 544-7000 http://www.altera.com Altera U.K., Ltd. Holmers Farm Way High Wycombe Buckinghamshire HP12 4XF United Kingdom Telephone: (44) 1 494 602 000 Altera Japan, Ltd. Shinjuku i-Land Tower 32F 5-1, Nishi-Shinjuku, 6 Chome Shinjuku-ku, Tokyo 163-1332 Japan Telephone: (81) 3 3340 9480 http://www.altera.com/japan Altera International, Ltd. 2102 Tower 6 The Gateway, Harbour City 9 Canton Road, Tsimshatsui, Kowloon Hong Kong Telephone: (852) 2945-7000 Copyright © 2001 Altera Corporation. Altera, the stylized Altera logo, specific device designations, and all other words and logos that are identified as trademarks and/or service marks are, unless noted otherwise, the trademarks and service marks of Altera Corporation in the U.S. and other countries. Other brands or products are trademarks of their respective holders. The specifications herein are subject to change without notice. All rights reserved. M-GB-HARDCOPY-01