Meat Science Manuscript Draft Manuscript Number: MEATSCI-D-14-00237 Title: Sensory characterisation and consumer acceptability of KCl and sunflower oil addition in smallcalibre non-acid fermented sausages with a reduced content of NaCl and fat. Article Type: Research Article Keywords: Fat reduction, Salt reduction, Fermented sausages, Sensory attributes, Acceptability. Abstract: The effect of the simultaneous reduction of fat (from 20% to 10% and 7%) and salt (from 2.5% to 1.5%) and the addition of 0.64% KCl and sunflower oil (1.5% and 3.0%) on the physicochemical, instrumental colour and texture, sensory properties and consumer acceptability of small calibre non-acid fermented sausages (fuet type) was studied. This simultaneous reduction increased weight loss, % of moisture, aw, redness (a*), instrumental texture parameters (hardness, chewiness and cohesiveness) and sensory attributes (darkness, hardness, elasticity) but did not significantly affect the consumer acceptability. The addition of 0.64% KCl to the leanest batches decreased the aw and barely affected instrumental texture parameters and consumer acceptability. Sunflower oil addition decreased hardness, chewiness and cohesiveness and increased crumbliness, but it may have negatively affected the consumer acceptability. The simultaneous reduction of fat and NaCl with the addition of 0.64% KCl was the preferred option by the consumers. *Manuscript Click here to view linked References 1 Sensory characterisation and consumer acceptability of KCl and sunflower oil 2 addition in small-calibre non-acid fermented sausages with a reduced content of 3 NaCl and fat. 4 5 Héctor Mora-Gallego, Maria Dolors Guàrdia*, Xavier Serra, Pere Gou, Jacint Arnau 6 IRTA. XaRTA, Food Technology, Finca Camps i Armet, s/n, E-17121, Monells, Girona 7 (Spain). 8 9 10 * Corresponding author. Tel.: +34 902 789 449; fax: +34 972 630 980. E-mail address: dolors.guardia@irta.cat (M. Dolors Guàrdia). 11 12 ABSTRACT 13 The effect of the simultaneous reduction of fat (from 20% to 10% and 7%) and salt 14 (from 2.5% to 1.5%) and the addition of 0.64% KCl and sunflower oil (1.5% and 3.0%) 15 on the physicochemical, instrumental colour and texture, sensory properties and 16 consumer acceptability of small calibre non-acid fermented sausages (fuet type) was 17 studied. 18 This simultaneous reduction increased weight loss, % of moisture, aw, redness (a*), 19 instrumental texture parameters (hardness, chewiness and cohesiveness) and sensory 20 attributes (darkness, hardness, elasticity) but did not significantly affect the consumer 21 acceptability. The addition of 0.64% KCl to the leanest batches decreased the a w and 22 barely affected instrumental texture parameters and consumer acceptability. Sunflower 23 oil addition decreased hardness, chewiness and cohesiveness and increased crumbliness, 24 but it may have negatively affected the consumer acceptability. The simultaneous 1 25 reduction of fat and NaCl with the addition of 0.64% KCl was the preferred option by 26 the consumers. 27 28 Keywords: Fat reduction, Salt reduction, Fermented sausages, Sensory attributes, 29 Acceptability. 30 31 1. Introduction 32 Dry-fermented sausages are meat products with a high-fat and sodium content. From a 33 physiological approach, fat is a source of vitamins and essential fatty acids and 34 constitutes the most concentrated source of energy in the diet (9.1 kcal/g). However, a 35 high-fat intake is related to obesity, high levels of cholesterol and coronary heart 36 diseases. For this reason, health organisations all over the world have promoted 37 lowering the intake of total fat as a mean of preventing heart disease (AHA, 1986; 38 Department of Health, 1994; NCEP, 1988). Likewise, worldwide sodium intake is 39 higher than the recommended level (EFSA, 2005). Excessive fat and sodium intake has 40 been linked to cardiovascular diseases including hypertension, stroke, and coronary 41 heart disease (Dahl, 1972; Enser, Hallett, Hewitt, Fursey & Wood, 1996; Kannel, 1996; 42 Law, 1997). Based on this scientific information, consumers and the meat industry have 43 become more aware of the benefits of healthier diets with reduced amounts of fat and 44 salt. 45 Reducing fat is a complex issue in meat products, especially in dry-fermented sausages, 46 as it affects important technological functions conferred by fat, such as the control of 47 water release during drying (Wirth, 1988), and sensory attributes, i.e., flavour and 48 texture (Bloukas, Paneras & Fournitzis, 1997; Mendoza, García, Casas & Selgas, 2001). 49 Several studies have shown that pork fat can be reduced and substituted with vegetable 2 50 oils, such as olive, sunflower, soy, and linseed oils, in fermented sausages while still 51 obtaining adequate technological characteristics and acceptable sensory ratings (Del 52 Nobile, Severini, De Pilli & Baiano, 2009; Mora-Gallego et al., 2013; Mora-Gallego et 53 al., 2014; Muguerza, Ansorena & Astiasarán, 2003; Olivares, Navarro, Salvador and 54 Flores, 2010; Pelser, Linssen, Legger, & Houben, 2007). 55 In contrast, NaCl is an essential ingredient in processed meat products, contributing to 56 the water-holding capacity, colour, fat binding properties and flavour (Guàrdia, 57 Guerrero, Gelabert, Gou & Arnau, 2008). Potassium chloride (KCl) has similar 58 functional properties to NaCl but has a different sorption isotherm than NaCl 59 (Comaposada, Arnau & Gou, 2007), and its addition to meat products is limited by its 60 bitter taste. Nevertheless, it has been demonstrated that a reduction in NaCl and its 61 partial substitution by KCl is possible in fermented sausages from a technological and 62 sensory point of view (Gelabert, Gou, Guerrero & Arnau, 2003; Gou, Guerrero, 63 Gelabert & Arnau, 1996; Guàrdia et al., 2008). 64 The aim of this study was to evaluate the effect of the simultaneous reduction of fat and 65 salt and the addition of KCl and sunflower oil to the quality and consumer acceptability 66 of small-caliber non-acid fermented sausages. 67 68 2. Materials and methods 69 2.1. Sausage preparation and drying 70 A total of seven batches of small-caliber non-acid fermented sausages (fuet type) were 71 prepared using two different raw materials commonly used in the meat industry for fuet 72 production (pork-lean trimmings and pork-shoulder lean). Pork-lean trimmings were 73 composed of fresh boneless pork ham trimmings and fresh boneless pork shoulder 3 74 trimmings, which were weighed in appropriate amounts to achieve a lean:fat proportion 75 of 90:10 or 80:20 depending on the target chemical fat level composition. 76 A control batch (CT) with 2.5% NaCl was prepared with pork-lean trimmings at a ratio 77 of 80:20 (lean:fat). The other six batches were prepared with 1.5% NaCl and with or 78 without the addition of KCl (0.64% KCl, equivalent to equimolar substitution of 0.5% 79 NaCl) and with or without the addition of sunflower oil, as described below. Two of the 80 batches were prepared with pork-lean trimmings (90:10) without the addition of KCl 81 (batch L) and with the addition of KCl (batch L-KCl). The remaining four batches were 82 prepared with pork-shoulder lean (7±1% of fat) without the addition of KCl (batch S), 83 with KCl (batch S-KCl), with KCl and 1.5% sunflower oil (batch S-KCl-1.5SO) and 84 with KCl and 3% sunflower oil (batch S-KCl-3SO). 85 The experimental design was intended to test the effects of the raw material, the 86 addition of KCl and the addition of sunflower oil. The chosen sunflower oil was 87 Borgesol because of its neutral flavour (Borges Mediterranean Group, S. L. U., Reus, 88 Tarragona, Spain). Two replicates of the experiment were carried out. For each 89 replicate, the lean trimmings and shoulder from 12 animals were purchased at a local 90 supplier. Each type of raw material was roughly minced (5 cm) and homogenised. 91 Mixtures of 15 kg/batch were prepared. The meat was minced through a 5 mm plate, 92 and the sunflower oil was added directly to the mixer. The following additives were 93 added per kilogram of the meat and fat mixture: 25 g of NaCl (CT batch), 15 g of NaCl 94 (the rest of the batches), 6.4 g of KCl (for batches with KCl), 2 g of black pepper, 3 g of 95 dextrose, 0.15 g of sodium nitrite and 0.15 g of potassium nitrate. Microbial starter 96 Lyocarni SBI-77 (Staphylococcus xylosus, Staphylococcus carnosus, Lactobacillus 97 sakei) (Sacco srl, Cadorago, Italy) was added (0.2 g/kg). The mixtures were mixed for 3 98 minutes at 0 ºC using a mixer (model 35P, Tecnotrip S.A., Terrassa, Spain). The initial 4 99 water and fat content in the raw meat mixtures (before stuffing) for each batch were 100 estimated by near infrared spectroscopy (Association of Official Analytical Chemists 101 [AOAC], 2007) using a FoodScanTM Lab (Foss Analytical, Denmark). The fuets were 102 stuffed with a vacuum stuffer into Ø 38 mm natural pork casings, immersed in a water 103 bath containing a suspension of Penicillium candidum, and then hung and stored at 3 ºC 104 for 24 h. Thereafter, fuets were dried under the following conditions: 7 days at 14-16 ºC 105 and 80-85% relative humidity (RH) until the fuets were covered with mould, and then, 106 at 12-14 ºC and 70-75% RH until the end of the drying. When the batch with the highest 107 drying rate, i.e., the L batch, achieved an optimal level of dryness according to the 108 external appearance and tactile texture of the sausages, the final water content on a 109 defatted-desalted-dry-matter basis (XDFDSDM) was estimated from the initial composition 110 of each raw material mixture and the weight loss of the sausages. The same XDFDSDM 111 was defined as reached by all seven batches. Consequently, a specific weight loss for 112 each batch was established. The pH was measured in fuets during the drying process (1 113 day and 7 days). A penetration electrode (Crison 52-32) on a portable pH-meter 114 (CRISON PH25, Crison Instruments S.A., Alella, Spain) was used. Once the sausages 115 of each batch reached the specific final weight loss, they were packaged in polyamide- 116 polyethylene bags (Combivac 90, Sistemes d’Empalatge, Aiguaviva, Girona) with 117 modified atmosphere (80% N2:20% CO2) and stored at 3 °C for one month before 118 analysis. 119 120 2.2. Instrumental colour analysis 121 Instrumental colour measurements were carried out with a colorimeter Konica Minolta 122 Chroma Meter CR-400 (AQUATEKNICA, S.A., Valencia, Spain) with illuminant D65 123 (2° standard observer and specular component included) in the CIE-LAB space: L* 5 124 (lightness), a* (redness) and b* (yellowness) (Commission Internationale de l'Éclairage 125 [CIE], 1976). Colour measurements were performed on five sausages per batch and 126 replicate, and an average of eight readings were obtained on new cut surfaces per 127 sausage. 128 129 2.3. Texture profile analysis (TPA) 130 A RT/5 Universal MTS Texture Analyser (Sistemas de Ensayo de Materiales, Barcelona, 131 Spain) was used to perform the Texture Profile Analysis or TPA (Bourne, 1978) on 5 132 fuets per batch and replicate. Specimens (15-mm height) were compressed twice to 75% 133 of their original height. Force-time curves were recorded at a cross-head speed of 1 134 mm/s. The following TPA parameters were obtained: springiness, hardness (N/cm²), 135 cohesiveness and chewiness (N/cm²). The average of three specimens per sample (fuet) 136 was used for statistical analyses. Hardness values were corrected for the different 137 sample areas and expressed as N/cm2. Chewiness (N/cm2) was calculated as follows: 138 corrected hardness × cohesiveness × springiness (Bourne, 1978). After TPA analysis, the 139 specimens were minced and vacuum-packed and kept frozen at -18±2ºC for further 140 physicochemical analysis. 141 142 2.4. Physicochemical analysis 143 Frozen samples from the TPA analysis were thawed before physicochemical 144 characterisation. The pH of the final product was measured in a homogenised sample 145 solution (5 g of sample /20 ml of ultrapure H2O) (Choi et al., 2009). Water activity (aw) 146 measurement was carried out at 25º C with an AquaLabSeries 3 instrument (Lab-Ferrer, 147 Cervera, Spain). After measuring aw, the moisture content of the samples was 148 immediately determined by drying at 103 ± 2 ºC to constant weight (Association of 6 149 Official Analytical Chemists [AOAC], 1990). The water content of the samples on a 150 defatted-desalted-dry-matter (XDFDSDM) basis was also calculated from the chemical 151 composition of each batch (XDFDSDM=kg H2O/(kg dry matter-kg fat-kg NaCl- kg KCl)). 152 Total fat content was determined by Soxhlet extraction (International Organisation for 153 Standardisation [ISO] 1443, 1973). 154 155 2.5. Sensory analysis 156 The generation of the descriptors for the sliced samples of fuet was carried out by open 157 discussion in one session. The retained descriptors are shown in Table 1. 158 Six trained panellists (ASTM, 1981; ISO8586-1, 1993; ISO8586-2, 1994) carried out 159 the sensory analysis on 5 mm-thick slices of dry-fermented sausages (1 fuet per batch 160 and session). A non-structured scoring scale (Amerine, Pangborn & Roessler, 1965) was 161 used, where 0 meant the absence of the descriptor and 10 meant a high intensity of the 162 descriptor. A Quantitative Descriptive Analysis was performed in 8 sessions per 163 replicate, and an incomplete block design (4 batches per session) was applied (Steel & 164 Torrie, 1983). The KCl-1.5SO batch was tasted in all sessions as a common batch. 165 Samples were coded with three-digit random numbers and were presented to the 166 assessors while balancing the first order and the carry-over effects according to MacFie, 167 Bratchell, Greenhoff & Vallis (1989) as much as possible. 168 169 2.6. Consumer survey on acceptability 170 Eighty-four Spanish consumers not involved in the study and representing different 171 socio-demographic levels evaluated the acceptability of the seven different batches of 172 fuet following a complete block design. A non-structured scoring scale (0 = extremely 173 disliked and 10 = extremely liked) was used. The samples were codified with three 7 174 random numbers and presented to the consumers with the first order and carry over 175 effects blocked (MacFie et al., 1989). No information about the products (the reduced 176 fat and salt content) was provided to the consumers. Consumers evaluated 5 mm-thick 177 slices at home, and instructions were included on the questionnaire regarding the use of 178 water for rinsing the mouth between samples and testing them at room temperature. 179 180 2.7. Statistical analyses 181 The analyses of variance were performed with the General Linear Model (GLM) 182 procedure of the SAS statistical package (Statistical Analysis System [SAS], 2003). The 183 model for the physicochemical parameters included replicate and batch as fixed effects. 184 The model for the instrumental colour and texture parameters included replicate and 185 batch as fixed effects and the covariate water content on a defatted-desalted-dry-mater 186 basis (XDFDSDM). For the sensory attributes, the average scores of the panel for each 187 fermented sausage were used. The model included the replicate, batch and sensory 188 session as fixed effects and XDFDSDM as a covariate. 189 The acceptance rating of each consumer was standardised to block idiosyncratic use of 190 the scoring scale. The statistical model for the consumer acceptability study included 191 the replicate, the batch, the age, the gender, the place of residence and the education 192 level of participants as fixed effects, and the different individuals as a random effect. 193 Differences among means were tested with the Tukey test (P<0.05). 194 195 3. Results and discussion 196 3.1. Physicochemical analyses 197 ‘Regulation (EC) No 1924/2006 on nutrition and health claims made on foods’ 198 indicates that the ‘reduced fat’ claim may only be made when the fat content reduction 8 199 is at least 30%, and the ‘reduced salt’ claim may only be when the reduction is a 25%. 200 In the present study, the final fat content for the control (CT) was 33.22%, which is 201 lower than the standard fuet (small caliber non-acid fermented sausage with a final fat 202 content of approximately 42%) (Spanish Food Composition Database [BEDCA], 2007. 203 The fat content achieved in all of the reduced fat batches (18.56% for L, 15.09% for S, 204 17.43% for L-KCl, 12.96% for S-KCl, 16.44% for S-KCl-1.5SO and 16.34% for S-KCl- 205 3SO) allows the claim ‘reduced fat content’, which represent a reduction between 55% 206 and 69% compared to a standard fuet. Regarding the NaCl reduction, all of the batches 207 were prepared with a 40% reduction when compared to the CT batch (1.5% compared 208 to 2.5%). After drying, the sodium content increased up to 1.13% - 1.21% in the final 209 product. This sodium content represents a reduction of between 16% and 22% with 210 respect to the 1.45% average sodium content in fuet (AESAN, 2009; Zurera-Cosano et 211 al., 2011) and therefore although an important reduction was obtained, the ‘reduced 212 sodium’ claim was not applicable. 213 Least-squares means for weight loss, moisture, water content on a defatted-desalted-dry- 214 matter basis (XDFDSDM), water activity (aw), and pH of the final product (pHfinal) are 215 shown in Table 2. The control batch (CT) showed the lowest weight loss and moisture 216 content due to its higher fat content, as expected. Despite having established a common 217 target XDFDSDM for all of the batches, the batches showed slight differences in this 218 parameter. To correct for these differences, XDFDSDM was included as a covariate in the 219 statistical analysis of instrumental colour and texture and for the sensory analysis. The 220 simultaneous reduction of salt (from 2.5% to 1.5%) and fat (from 33.22% to 18.56%) 221 resulted in a significant increase in the weight loss, moisture content and aw (Table 3; L 222 vs CT batches). The reduction of fat from 18.56% (L batch) to 15.09% (S batch) also 223 resulted in a slight increase in the weight loss, % moisture and aw. However, the 9 224 addition of 0.64% KCl to L or S batches decreased the aw to values closer to those of the 225 CT batch. Comaposada et al. (2007) found that in minced meat products and dry-cured 226 ham, NaCl can be substituted for KCl at molar levels of 30% and 35%, respectively, 227 without important effects on isotherms and on the drying kinetics of the product. The 228 final aw of batches containing sunflower oil were not significantly different from the 229 control batch. However, the addition of sunflower oil (S-KCl vs S-KCL-1.5SO and S- 230 KCL-3SO batches) decreased the moisture (%). This result may be related to the fact 231 that oil can cover the meat particles, causing a slower release of water during the drying 232 process (Bloukas, et al. 1997). 233 234 3.2. Instrumental colour analysis 235 The results for instrumental colour parameters (least-squares means) are shown in Table 236 3. The control batch (CT) showed the highest lightness (L*), as expected, due to its 237 higher fat content (lean trimmings 80:20), which gave these sausages a higher visible 238 white colour. This result agrees with those reported by Mora-Gallego et al. (2013) in fat- 239 reduced non-acid fermented sausages containing 5% backfat and diacylglycerols 240 compared to those containing 5% sunflower oil or no added fat. 241 The simultaneous reduction of salt (from 2.5% to 1.5%) and fat (from 33.22% to 242 18.56%) resulted in a significant decrease of lightness (L*) and an increase in redness 243 a* (Table 5; L vs CT batch). The use of the shoulder (S batch) instead of lean trimmings 244 (L batch) as a raw material resulted in a significant decrease in the redness (a*). This is 245 probably explained by the anatomical origin of the lean trimmings, i.e., redder muscles. 246 The addition of 0.64% KCl or sunflower oil (1.5% and 3%) to the S batch did not 247 significantly modify the instrumental colour parameters. However, the yellowness of the 248 S-KCl batches tended to increase with the addition of sunflower, as they were not 10 249 significantly different from the yellowness of control batch when 3% sunflower oil was 250 added. 251 252 3.3. Texture Profile Analysis (TPA) 253 Hardness, chewiness and cohesiveness increased with the simultaneous reduction of salt 254 and fat (L, S batches in comparison with the control batch) (Table 3). Increases in 255 hardness and chewiness have been previously reported by several authors when 256 reducing the fat content in fermented sausages (Olivares et al., 2010; Salazar, García, & 257 Selgas, 2009). Increases in cohesiveness associated with the fat reduction have been 258 reported in fuet with 3% pork backfat and 3% sunflower oil (Mora-Gallego, Serra, 259 Guàrdia & Arnau, 2014) and in chorizo de Pamplona with substitutions of 25% and 260 30% of pork backfat with emulsified olive oil (Muguerza, Gimeno, Ansorena, Bloukas, 261 & Astiasarán, 2001). 262 According to Ruusunen & Puolanne (2005), salt favours gel formation in fermented 263 sausages and leads to a desirable texture. In salami-type fermented sausage, a decrease 264 in the NaCl from 2.5% to 2.25% resulted in less firm sausages (Petäjä, Kukkonen & 265 Puolanne, 1985). In our study, this effect was not appreciable, most likely because the 266 effect of the fat reduction had a higher impact on the texture properties than the salt 267 reduction. 268 Regarding the influence of the water content on the instrumental texture, the covariate 269 water content on a defatted-desalted-dry-matter basis (XDFDSDM) was significant for 270 hardness (ß= -205.6 (N/cm2). Klettner and Roedel (1979) showed, in similar meat 271 products, that the water loss during the drying process affects the final texture. 272 The addition of 0.64% KCl barely modified the texture parameters. There was only a 273 significant increase in chewiness in the leanest batch (S) (Table 3; LKCl batch). 11 274 Although KCl has been associated with increased hardness and cohesiveness (Vignolo, 275 Pesce de Ruiz & Oliver, 1988), the addition of 0.64% KCl may have not been high 276 enough to produce a significant increase. 277 The addition of sunflower oil to the KCl batch (S-KCL-1.5SO and S-KCL-3SO) 278 decreased the hardness, chewiness and cohesiveness. Decreases in hardness with the 279 addition of olive oil or sunflower oil have been previously reported in fermented 280 sausages (Del Nobile et al., 2009; Mora-Gallego et al., 2013). Thus, reduced fat fuets 281 with instrumental hardness and chewiness closer to a commercial product, such as the 282 CT batch, can be obtained by the addition of 3% sunflower oil. Batches with sunflower 283 oil showed the highest springiness values, although they were not significantly different 284 from the CT and S-KCl batches. Mora-Gallego et al. (2014) also reported higher 285 springiness in reduced fat fermented sausages with 3% sunflower oil with respect to 286 sausages with 3% pork backfat. 287 288 3.4. Sensory analysis 289 The results for the sensory attributes (least-squares means) are shown in Table 4. The 290 simultaneous reduction of salt (from 2.5% to 1.5%) and fat (from 33.22% to 18.56%) 291 significantly increased the darkness, hardness and elasticity and decreased the 292 crumbliness and fat mouthfeel (CT vs L batches). The fat mouthfeel was rated 293 significantly higher in the CT fuets than in reduced fat fuets, as expected. The CT batch 294 was expected to be rated more salty because of its higher NaCl content. In addition, the 295 increase in the meat protein content (i.e., the increase in the lean content, L vs. S 296 batches) was expected to reduce perceived saltiness. However, no significant differences 297 were observed for saltiness among batches. 12 298 The increase in the darkness of reduced fat fuets agrees with the higher instrumental 299 lightness of the CT batch, as lightness is related to the greater presence of white fat 300 particles due to higher fat content (Mora-Gallego et al., 2013). A decrease of colour 301 intensity with increasing fat levels was also reported by Muguerza, Ansorena & 302 Astiasarán (2003) in chorizo de Pamplona with 15%, 20% and 25% soy oil used as a 303 pork backfat substitute. 304 The reduction of fat from 33.32% in the CT batch to 15.09% in the S batch resulted in 305 fuets that were rated less round. The higher rating for round shape obtained by the CT 306 batch was due to its higher fat and lower water contents, which produced less moisture 307 release during the drying process, reducing the typical formation of longitudinal 308 wrinkles, shrunken diameters and dry edges in reduced fat sausages (Wirth, 1988). 309 According to Muguerza, Fista, Ansorena, Astiasarán, & Bloukas (2002), excessive fat 310 reduction leads to an unacceptable appearance because of the presence of a wrinkled 311 surface and casing hardening. In addition, fat reduction caused harder and rubbery 312 products due to higher weight losses (Keeton, 1994). Mendoza et al. (2001) and 313 Bovolenta et al. (2008) also reported greater hardness in low-fat fermented sausages. 314 KCl has similar functional properties to NaCl, but its addition to meat products is 315 primarily limited by its bitter taste (Askar, El-Samahy & Tawfik, 1994). In the present 316 study, the amount of KCl added was set according to the results previously obtained by 317 Gou et al. (1996), Gelabert et al. (2003), Guàrdia et al. (2006) and Guàrdia et al. (2008). 318 As expected, the addition of 0.64% KCl did not result in a significant increase in 319 bitterness, and no other sensory attributes were affected by this addition. 320 The addition of sunflower oil (S-KCL-1.5SO and S-KCL-3SO) decreased darkness, 321 hardness, elasticity and chewiness and increased the brown colour and crumbliness to 322 values closer to those of the CT batch. These results agree with those reported by Mora- 13 323 Gallego et al. (2013) in reduced fat non-acid fermented sausages with 5% sunflower oil 324 with respect to those containing 5% pork backfat. As suggested by Mora-Gallego et al. 325 (2013), sunflower oil can cover the meat particles, reducing the binding between meat 326 proteins and thus lead to a less elastic and more crumbly texture in the mouth. 327 As expected, batches containing sunflower oil (S-KCl-1.5SO and S-KCl-3SO) were 328 scored with the highest intensity of oil flavour, although this score was not significantly 329 different from the CT score. Regarding the tactile texture, the sunflower oil batches 330 showed a tendency to increase the ease of removal of the casing from the sausage 331 surface (ease to peel; Table 4), which may result from the exudation of sunflower oil 332 that reduced the protein/casing interaction throughout the drying process (Bloukas et 333 al., 1997; Mora-Gallego et al., 2013). 334 The covariate XDFDSDM showed a significant negative slope for the sensory attribute 335 hardness, as it did for instrumental hardness. Similar to hardness, crumbliness was 336 affected by the covariate XDFDSDM. 337 338 3.5. Acceptability study 339 No significant effect of the socio-demographic variables (age, gender, place of 340 residence and education level) on the consumer acceptability was detected (results not 341 shown). In contrast, significant differences between batches were observed (Table 4). 342 The simultaneous reduction of salt (from 2.5% to 1.5%) and fat (from 33.22% to 343 15.09%) resulted in a significant increase in the acceptability (CT vs. S batches). 344 Olivares et al. (2010) also found that fermented sausages with 16.5% of the fat content 345 in the raw mixture produced high consumer acceptability (this content was half of the 346 usual fat content in fermented sausages) when compared with those with high fat 347 content (19.3%). 14 348 There was neither a positive nor a negative effect due to the KCl addition on the 349 consumer acceptability, likely because the amount of KCl added (0.64%) was not 350 detected by the consumers. The added amount of KCl was lower than the 1.4% used in 351 the study of Guàrdia et al. (2008), which achieved a 50% reduction of the NaCl content 352 in fermented sausages by molar substitution with KCl (1.4%) without changing the 353 acceptability of the product. This result, together with the positive effect of the KCl on 354 food safety (aw decrease), suggests that it may be possible to increase the amount of KCl 355 added without decreasing the consumer acceptability of fuets. Regarding sunflower oil 356 addition, there was a slight tendency towards decreased acceptability as sunflower oil 357 increased (SKCl vs S-KCL1.5SO and S-KCL3SO). 358 Bølling et al. (2010) showed that nutritional information affects consumer acceptance. 359 In the present work, acceptability only refers to a hedonic evaluation of the fuets 360 because consumers had no additional information about the reduced fat and salt content 361 of the products nor about the addition of sunflower oil as fat substitute. Therefore, the 362 acceptability may change if consumers were informed of the fat and salt levels of the 363 different batches (Shepherd, Sparks, Bellier, & Raats, 1991) and the addition of KCl. 364 The impact of nutritional information on the label with respect to fat and salt reduction 365 would be interesting to test. 366 367 4. Conclusions 368 The addition of 0.64% KCl to small-caliber non-acid fermented sausages with the 369 simultaneous reduction of the fat and salt content decreased the aw and did not have 370 negative effects on either sensory attributes or consumer acceptability. The addition of 371 sunflower oil improved the appearance and texture attributes by achieving values closer 372 to those of the control batch but by modifying the oil flavour. Regarding consumer 15 373 acceptability, the simultaneous reduction of fat (from 20% to 10% and 7%) and salt 374 (from 2.5% to 1.5%) was acceptable to the consumers. The addition of sunflower oil 375 showed a tendency to decrease acceptability. 376 377 Acknowledgements 378 The authors gratefully acknowledge the European Community financial participation 379 under the Sixth Framework Programme for Research, Technological Development and 380 Demonstration Activities, for the Integrated Project Q-PORKCHAINS FOOD-CT-2007- 381 036245. The content of the paper reflects only the view of the authors; the Community 382 is not liable for any use that may be made of the information contained in this paper. 383 The authors would also like to acknowledge the contribution of Anna Claret to the 384 consumers’ study and the contribution of Quim Arbonés, Jordi Garcia, Cristina Canals, 385 Marta Baret and Bernardo Guerra in the manufacture of the sausages and in the 386 preparation, processing and analysis of the samples. 387 388 References 389 AESAN (Agencia Española de Seguridad Alimentaria y Nutrición) (2009). Plan de 390 reducción 391 http://www.naos.aesan.msps.es/naos/ficheros/estrategia/Memoria_Plan_de_reduccion_d 392 el_consumo_de_sal_ _Jornadas_de_debate.pdf 393 AHA (1986). Dietary guidelines for healthy adult Americans. Americans Heart 394 Association, 74 (circulation), 1465–1475. 395 Amerine, M., Pangborn, R., &Roessler, E. (1965). Principles of sensory evaluation of 396 food (p. 360). 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Attributes Slice Appearance Darkness Definition Round shape Evaluation of the intensity of the darkness on the surface of a fresh cut slice Brightness intensity evaluated on the surface of a fresh cut slice Evaluation of the intensity of the brown color on the surface of a fresh cut slice Evaluation of the roundness of the slice Odor attributes Odor intensity Ripened odor Intensity of overall odor of the sample Pleasant odor developed by dry-cured meat products Taste and Flavor Flavor intensity Sweetness Saltiness KCl bitterness Oil flavor Piquantness Ripened flavor Evaluation of the overall flavor intensity of the sample Basic taste sensation elicited by sugar Basic taste sensation elicited by NaCl Bitter taste sensation elicited by KCl Flavor elicited by vegetable oil Stinging sensation in the mouth and throat Pleasant flavor characteristic of dry-fermented sausages Tactile texture Ease to peel Degree of easiness displayed when removing the casing of the slice Brightness Brown color Texture Hardness Elasticity Crumbliness Chewiness Pastiness Fat mouthfeel Amount of pressure required to completely compress the sample Degree of return to the original position of the sample when a compression force is applied between molars Textural property characterized by the easiness with which a sample can be separated into smaller particles during chewing Textual property characterized by the difficulty to break the samples into pieces in order to be swallowed Evaluation of the feeling of paste perceived during chewing Evaluation of the fat feeling of the sample perceived during chewing Table 2 Physicochemical parameters (least-squares means) of fuets (small-caliber non-acid fermented sausages) according to the batch. Fuet batchA (n = 5 fuets/batch) CT L S L-KCl S-KCl S-KCL1.5SO S-KCL3SO RMSEB Weight loss (%) 44.07e 49.08cd 51.81a 48.50d 50.91b 50.55b 49.36c 0.337 Moisture (%) 29.35d 38.21c 40.34b 39.95bc 42.65a 39.23bc 39.18bc 0.884 XDFDSDMC 0.893c 0.949bc 0.973bc 1.039ab 1.067a 0.980abc 0.973bc 0.0462 aw 0.909c 0.919b 0.926a 0.913bc 0.918b 0.908c 0.910c 0.0034 pHfinal 6.60d 6.72cd 6.84abc 6.79bc 0.079 abcde 6.90ab 6.98a 6.79bc Within row, least-squares means with a common letter are not significantly different (P > 0.05). CT: lean trimmings 80:20 (lean:fat) + 2.5% NaCl. L: lean trimmings 90:10 (lean:fat) + 1.5% NaCl. S: shoulder 3D (approx. 7% fat) + 1.5% NaCl. L-KCl: lean trimmings 90:10 (lean:fat) + 1.5% NaCl + 0.64% KCl. S-KCl: shoulder 3D (approx. 7% fat) + 1.5% NaCl + 0.64% KCl. S-KCL-1.5SO: shoulder 3D + 1.5% NaCl + 0.64% KCl + 1.5% sunflower oil. S-KCL-3SO: shoulder 3D + 1.5% NaCl + 0.64% KCl+ 3% sunflower oil. B Root Mean Square Error of the linear model. C Water content on a defatted-desalted-dry-matter basis (kg water / (kg dry matter – kg fat – kg NaCl – kg KCl)). A Table 3 Instrumental color (CIE-Lab) and Texture Profile Analysis (TPA) parameters (least-squares means) of fuets according to the batch. Fuet batchA (n = 5 fuets/batch) CIE-Lab color Lightness (L*) Redness (a*) Yellowness (b*) TPA Hardness (N/cm2) Chewiness (N/cm2) Cohesiveness Springiness abcd S-KCL3SO Covariate RMSE XDFDSDM C (β)B CT L S L-KCl S-KCl S-KCL1.5SO 48.3a 9.71b 39.7c 11.73a 40.9bc 9.72b 43.8ab 10.93ab 41.2bc 10.02ab 41.7bc 10.89ab 42.9bc 10.74ab 3.88a 2.72ab 1.17b 2.17ab 1.30b 1.95b 2.40ab 79.1d 217.8a 180.4ab 213.3a 219.0a 152.7bc 121.8cd –205.6 2.76d 10.96ab 8.14bc 11.74ab 13.60a 9.23bc 7.16c - 0.127c 0.283ab 0.201ab 0.255b 0.190ab 0.235b 0.211ab 0.260b 0.224a 0.282ab 0.190ab 0.329a 0.183b 0.319a - - 1.63 0.86 0.761 21.82 1.68 0.016 0.022 Within row, least-squares means with a common letter are not significantly different (P > 0.05). CT: lean trimmings 80:20 (lean:fat) + 2.5% NaCl. L: lean trimmings 90:10 (lean:fat) + 1.5% NaCl. S: shoulder 3D (approx. 7% fat) + 1.5% NaCl. L-KCl: lean trimmings 90:10 (lean:fat) + 1.5% NaCl + 0.64% KCl. S-KCl: shoulder 3D (approx. 7% fat) + 1.5% NaCl + 0.64% KCl. S-KCL-1.5SO: shoulder 3D + 1.5% NaCl + 0.64% KCl + 1.5% sunflower oil. S-KCL-3SO: shoulder 3D + 1.5% NaCl + 0.64% KCl+ 3% sunflower oil. B Significant regression coefficient (P < 0.05) of the covariate water content on a defatted-desalted-drymatter basis (kg water / (kg dry matter – kg fat – kg NaCl – kg KCl)). C Root mean square error of the linear model. A Table 4 Sensory attributes (least-squares means) and consumer acceptability of fuets (small-caliber non-acid fermented sausages) according to the batch: type of fat and the NaCl reduction and/or substitution by KCl. Fuet batchA Attributes B Odor Intensity Ripened Appearence Round shape Darkness Brightness Brown color Tactile texture Ease to peel Flavor Intensity Sweetness Saltiness KCl bitterness Oil flavor Piquantness Ripened Texture Hardness Elasticity Crumbliness Chewiness Pastiness Fat mouthfeel Consumer acceptability (n=84) S-KCL- S-KCLL-KCl S-KCl 1.5SO 3SO Covariate XDFDSDM (β)C RMSED CT L S 5.9 4.7 5.7 4.8 6.2 4.5 5.5 4.3 5.9 4.0 6.2 5.0 6.1 4.9 - 0.37 0.48 5.9a 4.3c 5.3 1.6ab 4.4ab 6.7ab 3.4 1.0abc 3.1b 6.9a 4.1 0.8bc 3.4ab 7.0a 3.6 0.4c 3.2ab 6.9a 4.2 0.5bc 3.2ab 6.4ab 4.2 1.3ab 4.0ab 5.7b 4.0 1.8a -6.8 - 0.74 0.37 0.71 0.42 7.3ab 7.5ab 7.6ab 7.0b 7.9ab 8.0a 8.3a - 0.46 6.0 2.7 3.0 0.2b 0.3ab 2.5 4.9 5.8 2.0 2.8 0.5b 0.2ab 3.0 4.5 6.1 1.9 2.8 0.7b 0.3ab 2.9 4.8 6.1 1.6 2.6 0.9ab 0.1b 2.7 4.4 6.3 1.5 2.7 1.3ab 0.1b 2.7 4.3 6.4 1.6 2.9 1.3a 0.6a 3.1 5.1 5.7 1.8 3.0 1.4a 0.7a 3.1 4.7 - 0.29 0.29 0.32 0.24 0.23 0.42 0.38 3.7cd 1.0c 6.2ab 3.8abc 0.5 4.8a 5.0ab 2.2ab 5.1cd 4.7ab 0.6 2.6b 5.0ab 2.1ab 5.1cd 4.7ab 0.7 2.6b 5.4a 2.5a 4.7d 5.1a 0.3 2.4b 5.8a 3.1a 4.4d 5.4a 0.5 2.4b 4.4bc 1.7bc 5.9bc 3.8bc 0.4 2.6b 3.6d 1.2c 6.9a 3.4c 0.8 2.5b -7.3 6.9 - 0.27 0.36 0.37 0.41 0.23 0.42 4.3b 5.1ab 5.4a 5.4a 5.4a 5.2a 4.8ab 1.83 abcde Within row, least-squares means with a common letter are not significantly different (P > 0.05). CT: lean trimmings 80:20 (lean:fat) + 2.5% NaCl. L: lean trimmings 90:10 (lean:fat) + 1.5% NaCl. S: shoulder 3D (approx. 7% fat) + 1.5% NaCl. L-KCl: lean trimmings 90:10 (lean:fat) + 1.5% NaCl + 0.64% KCl. S-KCl: shoulder 3D (approx. 7% fat) + 1.5% NaCl + 0.64% KCl. S-KCL-1.5SO: shoulder 3D + 1.5% NaCl + 0.64% KCl + 1.5% sunflower oil. S-KCL-3SO: shoulder 3D + 1.5% NaCl + 0.64% KCl+ 3% sunflower oil. B Sensory analysis was carried out using 4 fuets/batch for the Quantitative Descriptive Analysis C Significant regression coefficient (P < 0.05) of the covariate water content on a defatted-desalted-drymatter basis (kg water / (kg dry matter – kg fat – kg NaCl – kg KCl)). D Root mean square error of the linear model. E Consumer acceptability was carried out by 84 consumers using 21 fuets/batch. A