Lesson Plan Course Title Electronics Session Title Resistance (Resistors): Understanding Color Codes Performance Objective Upon completion of this assignment, the students will be able to explain resistance and tolerance. Students will also show they are able to interpret the resistor color codes to determine the resistance and tolerance of a given resistor by completing the Resistance Value and Tolerance Range handout and the Resistors Exam. Specific Objectives Define resistance Interpret resistor color codes Demonstrate how to use the color code chart for resistors Read the value and tolerance of a resistor using the color code chart Explain tolerance List the factors affecting resistance Apply Ohm's Law Analyze the relationship between resistance, voltage, and current Preparation TEKS Correlations This lesson, as published, correlates to the following TEKS. Any changes/alterations to the activities may result in the elimination of any or all of the TEKS listed. Electronics 130.368 (c) o (5) The student implements the concepts and skills that form the technical knowledge of electronics using project-based assessments. The student is expected to: (C) demonstrate knowledge of the fundamentals of electronics theory; (D) perform electrical-electronic troubleshooting assignments; and (E) develop knowledge of voltage regulation devices. Interdisciplinary Correlations Copyright © Texas Education Agency, 2013. All rights reserved. 1 English Language Arts and Reading, English I 110.31 (b) o (1) Reading/Vocabulary Development. Students understand new vocabulary and use it when reading and writing. Students are expected to: (A) determine the meaning of grade-level technical academic English words in multiple content areas (e.g., science, mathematics, social studies, the arts) derived from Latin, Greek, or other linguistic roots and affixes; (B) analyze textual context (within a sentence and in larger sections of text) to distinguish between the denotative and connotative meanings of words; and (E) use a dictionary, a glossary, or a thesaurus (printed or electronic) to determine or confirm the meanings of words and phrases, including their connotations and denotations, and their etymology. 110.31 (b) o (11) Reading/Comprehension of Informational Text/Procedural Texts. Students understand how to glean and use information in procedural texts and documents. Students are expected to: (A) analyze the clarity of the objective(s) of procedural text (e.g., consider reading instructions for software, warranties, consumer publications); and (B) analyze factual, quantitative, or technical data presented in multiple graphical sources. Occupational Correlation (O*Net –www.onetonline.org) Job Title: Solderers and Brazers O*Net Number: 51-4121.07 Reported Job Titles: Brazer, Solderer, Electronic Assembler, Wirer, Assembly Line Brazer, Connector, Electronic Technician, Fabricator, Production Technician, Electrical Assembler Tasks Melt and apply solder along adjoining edges of workpieces to solder joints, using soldering irons, gas torches, or electric-ultrasonic equipment. Heat soldering irons or workpieces to specified temperatures for soldering, using gas flames or electric current. Examine seams for defects and rework defective joints or broken parts. Melt and separate brazed or soldered joints to remove and straighten damaged or misaligned components, using hand torches, irons, or furnaces. Melt and apply solder to fill holes, indentations, or seams of fabricated metal products, using soldering equipment. Clean workpieces to remove dirt or excess acid, using chemical solutions, files, wire brushes, or grinders. Guide torches and rods along joints of workpieces to heat them to brazing temperature, Copyright © Texas Education Agency, 2013. All rights reserved. 2 melt braze alloys, and bond workpieces together. Adjust electric current and timing cycles of resistance welding machines to heat metals to bonding temperature. Clean equipment parts, such as tips of soldering irons, using chemical solutions or cleaning compounds. Turn valves to start flow of gases and light flames and adjust valves to obtain desired colors and sizes of flames. Soft Skills Monitoring Quality Control Analysis Active Listening Critical Thinking Operation Monitoring References Dale, C. (1995). Basic electricity and DC circuits. Appendix 4. Interpreting the resistor color code. Indianapolis, IN: Prompt Publications. Gerrish, H. and Dugger, W. and Roberts, R. (1999) Electricity and electronics introduction to basic electrical circuit materials. Tinley Park, IL: Goodheart-Willcox Company Inc. Wikipedia: http://en.wikipedia.org/wiki/Resistor_color_code Instructional Aids Resistance: Using the Resistor Color Code slide presentation and notes Resistors Color Code handout Resistance Value and Tolerance Range handout Resistance Value and Tolerance Range Answer Key Resistors Color Code Activity handout Resistors Color Code Activity Answer Key Resistors Exam Resistors Exam Key Materials Needed Assortment of different values of resistors and breadboards (one per student). Multimeter and leads Resistor 470W Resistor 1.0KW Resistor 1.5KW Resistor 1.0MW Breadboard Copyright © Texas Education Agency, 2013. All rights reserved. 3 Breadboard wire pack (pre-trimmed wires for making connections on the breadboard) 6V battery pack (includes 4 – “AA” batteries) Equipment Needed Computer and projection unit Color printer for handouts and quiz Learner Preparation The student should be able to see different shades of colors. Introduction Introduction (LSI Quadrant I) Ask o What does the word resistance mean? Say o Resistance is the opposition to current flow. The symbol is the letter R, and the unit is measured in ohms (symbol ). Ask o What is a resistor? Say o The resistor is used to create desirable voltage drops and limit current values in electronic circuitry. Outline Teachers can use the slide presentation, slide notes, and handouts in conjunction with the following outline. Outline (LSI Quadrant II) I. Basic Definitions A. Resistors are components used in electronic equipment. B. They resist or limit the flow of current. C. The common carbon composition resistors are all brown with wire leads coming out of each end. D. On the outside they all look alike. Inside they may be 10 ohms or 10 mega ohms. Teacher Notes Begin Resistance: Using the Resistor Color Code slide presentation. Use slide notes to assist with the presentation. Slides 2-3 Copyright © Texas Education Agency, 2013. All rights reserved. 4 E. F. The color bands on the outside tell the value on the inside. Resistors are a linear device. II. Resistor Types Overview A. The two basic types of resistors are fixed and variable. B. Fixed resistor values are nearly constant, or constant within a defined tolerance range. C. When actual resistance value is outside the tolerance range, the resistor is “bad” and needs to be replaced. D. Variable resistors are designed to have an adjustable value. E. The adjustment varies the controlled value of voltage or current, similar to a volume control. III. Symbols and Characteristics Slides 5-9 A. A fixed resistor has a zigzag line symbol. B. A variable resistor has an arrow through (or pointing toward) the zigzag line. C. Note that a real resistor looks like a tube or a cylinder. D. See slides 7 and 8 for pictures and examples of actual resistors. E. Note that the size of the resistor has nothing to do with resistance value. This subject will be discussed in more detail later in the presentation. F. Resistance itself is represented by the letter R, but the unit of resistance has its own name, Ohm (symbol is Ω). IV. Resistor Color Code Chart A. Resistors typically come in a standard package that looks like a tube or a cylinder, with leads sticking out each end. B. An internal mixture of carbon and filler determines the actual resistance amount, but you cannot tell the resistance value from the size or shape of the package itself. Slide 4 Slides 10-13 Copyright © Texas Education Agency, 2013. All rights reserved. 5 C. D. E. F. G. H. Color bands that encircle the entire resistor package indicate the resistance. The bands can be read regardless of the way the resistor is placed in the circuit. Each color represents a number. The placement of the bands indicate whether the number is part of the numerical value, or a multiplier, or a tolerance. Students need to know this resistor color code; the easiest way to memorize it is to use a mnemonic aid. Wikipedia also has a good color code chart and description: http://en.wikipedia.org/wiki/Resistor_color_cod e V. Identifying and Reading the Color Bands Slides 14-30 A. Notice the color bands are not in the center of the resistor. B. There are two common methods used to identify the first band. C. The first method is to have a small gap between bands. D. The other method is to have the bands start close to one end of the resistor. E. The band closest to the end is band one. F. The value is read from a group of bands (typically three bands); then after the small gap is the single tolerance band. G. Resistor manufacturers will use one method or the other (but not both). H. On some resistors there is a fifth band. This band can be another value band for a more accurate resistance value or an indication of the failure rate (required for military use). VI. Understanding Resistor Color Codes A. The only way to learn the color code is to practice reading them from examples. B. Start with examples in the presentation, but also have students look at pictures of real resistors. C. The best practice is to have a variety of real Slides 31-37 Distribute the Resistors Color Code handout and have students work in pairs to complete. Copyright © Texas Education Agency, 2013. All rights reserved. 6 D. E. resistors students can see and touch. Students have to be able to identify the first color band, and then apply the resistor color code to determine resistor value. Pictures can be shown reversed. This is why we use pictures and not words to have students practice applying the color code. VII. Resistor Tolerance A. Resistor tolerance has been mentioned several times in this lesson because it is an important concept that is also confusing. B. Tolerance is the range of values a resistor may have and still be a good resistor. C. A resistor marked 100,000 ohms with a tolerance of 20 percent can vary from that value by 20,000 ohms. (100,000 x 0.2) With an ohm meter, the resistor measuring between 80,000 ohms and 120,000 ohms is still good. D. Tolerance is one reason the ohmmeter measures resistance other than what is marked on the resistor. The tighter the tolerance, the closer the resistor is to the value marked on the resistor. VIII. Resistor Measurement Slides 40-45 A. Actual resistance value of a resistor must be measured with a multimeter (or ohmmeter). B. The measured value is often different from the indicated value (the indicated value is from the color code). C. As long as the measured value is within the tolerance range of the resistor, the resistor is still good. D. Students should practice measuring resistance values not only to see how resistance values can differ from indicated value but also to gain experience with using a meter. E. Print or have students create a chart similar to the one on slide 43 to compare actual measurement to indicated value using whatever resistors you have on hand. Slides 38-39 Distribute the Resistance Value and Tolerance Range handout and have students complete the handout before moving to resistor measurement. Copyright © Texas Education Agency, 2013. All rights reserved. 7 IX. Resistor Size vs. Resistor Resistance Value A. Resistance value depends on the amount of carbon mixed in with filler when the resistor is manufactured. B. The carbon mixture values do not affect the size or shape of the resistor. C. Heat is generated in the resistor as it consumes power in the process of restricting or limiting current. D. The more power a device consumes, the hotter it gets. E. At some point, as the temperature rises, the device will burn up. F. A larger surface area means the device will give off more heat, meaning it will stay cooler for a given amount of heat. G. This heat formula can be used for a variety of calculations at the teacher’s discretion, but is used here only to illustrate the relationship between heat and temperature. (Doing these calculations is beyond the scope of this presentation.) H. Have students take the Resistors Exam Slides 46-52 Distribute and have students take the Resistors Exam. Grade exam using answer key. X. Team Challenge A. The team challenge involves building a circuit using resistors on a breadboard and then measuring electrical values. B. This can be an extension/enrichment activity depending on the lab supplies available. Slides 53-59 Application Guided Practice (LSI Quadrant III) The teacher will use the notes and handouts to explain the resistor color code. The student will observe, ask questions, and analyze the teacher’s demonstration. The students will review the color code handouts and clarify any questions with the teacher. Students will follow the information given in the slide presentation (Slides 5-21). Independent Practice (LSI Quadrant III) Copyright © Texas Education Agency, 2013. All rights reserved. 8 Students will memorize the color codes. Students will work in pairs doing the Resistors Color Code Activity handout and will use it to refer to. Students will complete the Resistance Value and Tolerance Range handout. Students will take the Resistors Exam. Summary Review (LSI Quadrants I and IV) Question o What does the word resistance mean? Answer o Resistance is the opposition to current flow. Question o What is a Resistor? Answer o Resistors are components used in electronic equipment. They resist or limit the flow of current. The resistor is used to create desirable voltage drops and limit current values in electronic circuitry. Question o How do you read a resistor? Answer o Hold the resistor in your hand with the band closest to the end of the resistor to your left. Use the color chart to convert the band colors to get the resistor values, multipliers, and tolerance. Question o How do you measure the ohm value? Answer o You measure ohm value with a multimeter. Evaluation Informal Assessment (LSI Quadrant III) Teacher monitors individual/group progress as students work on the guided and independent practice. Teacher provides individual help/redirection as needed. Evaluation Copyright © Texas Education Agency, 2013. All rights reserved. 9 Formal Assessment (LSI Quadrant III, IV) Resistor Exam Resistor Exam Answer Key Extension/Enrichment (LSI Quadrant IV): Students that have mastered the lab assignment, can peer-tutor (one-on-one) any students that are having difficulty understanding the concept of resistor color code. Copyright © Texas Education Agency, 2013. All rights reserved. 10 Resistors Color Code 1st Color Band: First digit of value 2nd Color Band: Second digit of value Tolerance 3 Color Band: Multiplier or numbers of zeros rd Example: Brown 1 Black 0 Yellow 0000 Gold 5% 100,000 ohms = 100k 5% Significant Digit First and second band Black Brown Red Orange Yellow Green Blue Violet Gray White 0 1 2 3 4 5 6 7 8 9 Decimal Multiplier Third band 1 10 100 1,000 (k) 10,000 100,000 1,000,000 (M) 10,000,000 100,000,000 1,000,000,000 th Tolerance (4 band): No Band-20%, Silver-10%, Gold-5% Copyright © Texas Education Agency, 2013. All rights reserved. 11 Name ____________________________________________Date __________________Class ______ Resistance Value and Tolerance Range Determine the resistance value and tolerance range of the following resistors. 1. A) Indicated resistance: 1. B) Tolerance: C) Acceptable resistance value range: 2. A) Indicated resistance: B) Tolerance: 2. C) Acceptable resistance value range: 3. 3. A) Indicated resistance: 4. 4. A) Indicated resistance: 5. 5. A) Indicated resistance: 6. 6. A) Indicated resistance: B) Tolerance: C) Acceptable resistance value range: B) Tolerance: C) Acceptable resistance value range: B) Tolerance: C) Acceptable resistance value range: B) Tolerance: C) Acceptable resistance value range: 7. A) Indicated resistance: B) Tolerance: 7. C) Acceptable resistance value range: 8. 8. A) Indicated resistance: B) Tolerance: C) Acceptable resistance value range: 9. A) Indicated resistance: B) Tolerance: 9. C) Acceptable resistance value range: 10. 10. A) Indicated resistance: B) Tolerance: C) Acceptable resistance value range: 11. How would you tell a 1 W resistor from a ½ W Resistor? A B C D 12. The color code is different th The 4 band is silver The physical size is different The leads are different length Which of the following is the formula for heat dissipation? A B C D Copyright © Texas Education Agency, 2013. All rights reserved. 12 Resistance Value and Tolerance Range Answer Key Determine the resistance value and tolerance range of the following resistors. 1. A) Indicated resistance: 100000Ω 1. B) Tolerance: 5000 C) Acceptable resistance value range: 95000 – 105000 Ω 2. A) Indicated resistance: 720000 Ω B) Tolerance: 36000 2. C) Acceptable resistance value range: 684,000 – 756,000 Ω 3. 3. A) Indicated resistance: 2200 Ω 4. 4. A) Indicated resistance: 65 Ω 5. 5. A) Indicated resistance: 4 Ω 6. 6. A) Indicated resistance: 1000 Ω 7. 7. A) Indicated resistance: 8000 B) Tolerance: 110 Ω C) Acceptable resistance value range: 2090 – 2310 Ω B) Tolerance: 3.25 C) Acceptable resistance value range: 61.75 – 68.25 Ω B) Tolerance: .2 C) Acceptable resistance value range: 3.8 – 4.2 Ω B) Tolerance: 100 C) Acceptable resistance value range: 900 – 1100 Ω B) Tolerance: 400 C) Acceptable resistance value range: 7600 – 8400 Ω 8. 8. A) Indicated resistance: 1800000 Ω B) Tolerance: 90,000 C) Acceptable resistance value range: 1710000 – 1891000 Ω 9. 9. A) Indicated resistance: 570 Ω B) Tolerance: 28.5 C) Acceptable resistance value range: 541.5 – 598.5 Ω 10. 10. A) Indicated resistance: 200000 Ω B) Tolerance: 10,000 C) Acceptable resistance value range: 190,000 – 210,000 Ω 11. How would you tell a 1 W resistor from a ½ W Resistor? A The color code is different B The 4th band is silver C The physical size is different D The leads are different length 12. Which of the following is the formula for heat dissipation? A B C D Copyright © Texas Education Agency, 2013. All rights reserved. 13 Name ____________________________________________Date __________________Class ______ Resistors Color Code Activity Fill in the lines with the correct value of each resistor. 1. Red, Brown, Black, No Band _________, _________, ________, ________ 2. Yellow, Red, Brown, Gold _________, ________, _________, ________ 3. Blue, Red, Red, Silver _________, ________, _________, ________ 4. Orange, Black, Black, Silver _________, ________, _________, ________ 5. Red, Yellow, Orange, No Band _________, ________, _________, ________ 6. Red, Violet, Brown, Silver _________, ________, _________, ________ 7. Orange, White, Black, No Band _________, ________, _________, ________ 8. Green, Blue, Orange, Gold _________, ________, _________, ________ 9. Red, Red, Red, Gold _________, ________, _________, ________ 10. Gray, Green, Yellow, No Band _________, ________, _________, ________ Copyright © Texas Education Agency, 2013. All rights reserved. 14 Resistors Color Code Activity Answer Key Fill in the lines with the correct value of each resistor. 1. Red, Brown, Black, No Band 2______, 1______, none___, _20%___ (21 ohms +/- 4.2 or 16.8-25.2) 2. Yellow, Red, Brown, Gold 4______, 2______, 0______, 5% _ ___ (420 ohms +/- 21 or 399-441) 3. Blue, Red, Red, Silver 6______, 2______, 00_____, 10% ___ (6200 ohms +/- 620 or 5580-6820) 4. Orange, Black, Black, Silver 3______, 0______, none___, 10%____ (30 ohms +/- 3 or 27-33) 5. Red, Yellow, Orange, No Band 2______, 4______, 000____, 20%___ (24000 ohms +/- 4800 or 19200-28800) 6. Red, Violet, Brown, Silver 2______, 7______, 0______, 10% ___ (270 ohms +/- 27 or 243-297) 7. Orange, White, Black, No Band 3______, 9______, none___, 20%____ (39 ohms +/- 7.8 or 31.2-46.8) 8. Green, Blue, Orange, Gold 5______, 6______, 000____, 5%_____ (56000 ohms +/- 2800 or 53200-58800) 9. Red, Red, Red, Gold 2______, 2______, 00_____, 5%_____ (2200 ohms +/- 110 or 2090-2310) 10. Gray, Green, Yellow, No Band 8______, 5______, 0000___, 20%____ (850,000 ohms +/- 170,000 or 680,000-1,020,000) Copyright © Texas Education Agency, 2013. All rights reserved. 15 Name ____________________________________________Date __________________Class ______ Resistors Exam Mark the best answer to each question. 1. 2. 3. 4. 5. The resistor color code is used to express the value of all types of resistors. True False In the resistor color code, black represents the number _______. A 0 B 3 C 2 In the resistor color code, red represents the number _______. A 0 B 1 C 2 In the resistor color code, orange represents the number _______. A 0 B 3 C 2 In the resistor color code, brown represents the number _______. A 0 B 1 C 2 6. Decode the resistor. Value __________ Tolerance __________ Brown, Black, Brown, Gold 7. Decode the resistor. Value __________ Tolerance __________ Red, Red, Brown, Silver 8. Decode the resistor. Value __________ Tolerance __________ Yellow, Violet, Red 9. Decode the resistor. Value __________ Tolerance __________ Orange, Orange, Orange, Gold Copyright © Texas Education Agency, 2013. All rights reserved. 16 10. Decode the resistor. Value _________ Tolerance __________ Brown, Red, Yellow, Gold Copyright © Texas Education Agency, 2013. All rights reserved. 17 Resistors Exam Key Mark the best answer to each question. 1. 2. 3. 4. 5. The resistor color code is used to express the value of all types of resistors. True False In the resistor color code, black represents the number _______. A 0 B 3 C 2 In the resistor color code, red represents the number _______. A 0 B 1 C 2 In the resistor color code, orange represents the number _______. A 0 B 3 C 2 In the resistor color code, brown represents the number _______. A 0 B 1 C 2 6. Decode the resistor. Value 100 Tolerance 5% Brown, Black, Brown, Gold 7. Decode the resistor. Value 220 Tolerance 10% Red, Red, Brown, Silver 8. Decode the resistor. Value 4.7k or 4,700 Tolerance 20% Yellow, Violet, Red 9. Decode the resistor. Value 33k or 33,000 Tolerance 5% Orange, Orange, Orange, Gold Copyright © Texas Education Agency, 2013. All rights reserved. 18 10. Decode the resistor. Value 120k or 120,000 Tolerance 5% Brown, Red, Yellow, Gold Copyright © Texas Education Agency, 2013. All rights reserved. 19