Lesson Plan Course Title: Principles of Manufacturing Session Title: Reading a Plan or Drawing Performance Objective: Understand how to read and plan a drawing for manufacturing purposes. Specific Objectives: How to interpret data from a drawing of a product so it can be manufactured. Understand what the product looks like from the data given in the drawing. Preparation TEKS Correlations: 130.322 Principles of Manufacturing 130.322(5) The student designs products or systems using appropriate processes and techniques. The student is expected to: (A) improve a product that meets a specified need; (B) identify system improvements such as quality, reliability, and safety. (C) produce engineering drawings using standard technical communication techniques. 130.322(7) The student describes quality and how it is measured in manufacturing. The student is expected to: (A) evaluate different quality control applications in manufacturing. 130.322(8) The student manufactures products or systems using the appropriate tools, equipment, machines, materials, and technical processes. The student is expected to: (B) analyze the processes needed to complete a project. (C) use a variety of tools such as equipment and machines; and (D) produce an item that is student designed. 130.322(11) The student manages a manufacturing project. The student is expected to: (A) participate in the operation of a manufacturing project; and (B) develop a plan for completing an individual project. 130.322(15) The student solves problems, thinks critically, and makes decisions related to manufacturing. The student is expected to: (A) apply an engineering approach to problem solving to improve a manufactured product; (B) apply critical-thinking strategies to the analysis of proposed solutions; and 130.322(17) The student applies communication, mathematics, and science knowledge and skills to manufacturing activities. The student is expected to: (A) demonstrate communication techniques consistent with industry standards; Copyright © Texas Education Agency, 2012. All rights reserved. 1 (B) (C) (D) (E) locate relevant information needed to solve problems; apply mathematics concepts to solve manufacturing problems; analyze science principles used to solve problems; and use the appropriate units of measure. Interdisciplinary Correlations: English: 110.xx(6)(A) – Vocabulary Development …Expand vocabulary through… 110.xx(6)(B) – Vocabulary Development …Rely on context to determine meanings of words. Mathematics 111.36 M.2A …Interpret information from various graphs, including line graphs, bar graphs, circle graphs, histograms, scatter plots, line plots, stem and leaf plots, and box and whisker plots to draw conclusions from the data. Integrated Physics and Chemistry 112.42 2B …Collect data and make measurements with precision. Teacher Preparation: References: Komacek, Lawson and Horton. Manufacturing Technology (Delmar, 1990). Instructional Aids: 1. Rubric 2. PowerPoint with pictures 3. Product drawing book holder 4. Product drawing birdhouse Materials Needed: 1. Worksheet 2. Pencil 3. Product drawing – book holder (can be teacher made) 4. Example plans (birdhouse) and others Equipment Needed: Infocus projector for PowerPoint Computer with PowerPoint Learner Preparation: Copyright © Texas Education Agency, 2012. All rights reserved. 2 Vocabulary CAD – Computer Aided Design Orthographic drawing – 3 view or multi view drawing Pictorial drawing – The diagram that looks 3D Top view – When looking down on the product Right side view – The view to the right of the front view is the ride side view Length – The longest dimension of something that is fixed in place Width – The extent of something from side to side Height – Distance from the base of something to the top Lesson Plan Introduction (LSI Quadrant I): SAY: There are three major skills needed to manufacture any product: creating a drawing or diagram of the product, making a bill of materials, and writing a plan of procedure to produce the item. The drawing is the first step in beginning the manufacturing process. The other 2 steps are directly related to the drawing, so, the drawing needs to be neat, accurate and represent the product visually. In this way, all of us understand what the product is and what it will look like when it is completed. Pass out the drawing handout (book holder) to the students at this time. Ask the students to study the drawing for a few moments (perhaps 3-5 minutes). If the class is large, you may want to group the students in pairs for this activity. Outline Outline (LSI Quadrant II): Instructors can use the PowerPoint presentation, slides, handouts, and note pages in conjunction with the following outline. MI Outline Notes to Instructor How products are drawn SAY: Products are drawn to some scale. For example, a house will not fit on a sheet of paper if it is drawn full size. So, drafters will draw a drawing to some scale. Examples of scale are: ½ inch equals 1 inch, ¼ inch equals 1 foot, and there are many others. Even though drawings are drawn to some scale, the measurements are given as if it were the actual size . of the item. The book holder is represented by looking at it from different points of view. When we look down on the product, we are looking at the top view. The product is also represented from looking at the front of the product. This is called the front view. The view to the right of the front view is called the right side view and shows how the product looks from the right. This type of drawing is called orthographic projection, more commonly referred to as 3 view or multi-view Copyright © Texas Education Agency, 2012. All rights reserved. 3 drawing. The diagram that looks 3D is called a pictorial view. This view shows us how the product would look if we had it sitting on our desk. By adding this view to the plan, we get a better idea of how the product will look when it is completed. All of this drawing of a plan is called drafting. Drafting Drafting can be created by hand using pencil and paper, or it can be created on a computer. When a plan is created on the computer, it is called computeraided-design, or CAD. We will talk more about CAD later in the course. Drafting is the language of industry because it takes words and puts it into a visual format so we can see how a product will look. Drawings and plans are used every day in the real world to visually describe any product that you can imagine. Looking at the drawing, Q. What do you notice about the product? Q. How tall is it? Q. How wide is it? Q. How long is it? Q. How many parts does it have? (Ask for answers from your students). Notice where holes are drilled the sizes of the holes. Answers are: inches. To get a better idea of who understand the concepts and identify those students who may need more instruction, have students work independently on the worksheet. It will be easier to give individual grades if they work independently at this point, too. Tall—6 5/8, wide—6 ½, long—18 Copy and paste Multiple Intelligences Graphic in appropriate place in left column. Verbal Linguistic Logical Mathematical Visual Spatial Musical Rhythmic Bodily Kinesthetic Intrapersonal Interpersonal Naturalist Existentialist Application Guided Practice (LSI Quadrant III): Hand out the product plan of the birdhouse and the worksheet titled, “PRODUCT PLAN.” Have the students work in your assigned groups or individually. NOTE: I would suggest that students work independently on the worksheet. This will give you a better idea of who understands the concepts and identify those students who may need more instruction in this part of the class. It will be easier to give individual grades if they work Copyright © Texas Education Agency, 2012. All rights reserved. 4 independently at this point, too. Independent Practice (LSI Quadrant III): SAY: We are going to look at another product plan, and you (or you and your partner) are going to study the plan and answer some questions about this product. Once again, the product is shown from the 3 views: the top view, the front view, and the right side view. There is also a pictorial view provided. If you have any questions, please raise your hand and I will try to help you out. The more you can do on your own, the better. Give students time to work on the handout. (Allow 15-20 minutes for this part of the activity.) Summary Review (LSI Quadrants I and IV): SAY: We have looked at 2 product plans today. Why is it important to begin with a drawing of your product? (Allow time for student reaction and discussion—not too much time here…but do allow time for them to react to the lesson). What important information should the drawing tell us about the product? Tomorrow, we are going to create a simple plan for an acrylic photo frame. We are going to sketch the plan using the 3 views we learned about today: the top view, the front view, and the right side view. By using graph paper, we can align the views as we saw today on our 2 examples. Tonight for homework, look at the examples in your textbook of more plans and see how they graphically represent the product to be manufactured. Evaluation Informal Assessment (LSI Quadrant III): Assign a grade for class participation and discussion. Assign a grade for group involvement if you use groups with this activity. Formal Assessment (LSI Quadrant III, IV): Grade the worksheet for accuracy and correct responses. Extension/Enrichment (LSI Quadrant IV): Plans for potential projects/products can come from books, magazines, and the internet. Have your students find x number of possible plans for credit or extra-credit. Copyright © Texas Education Agency, 2012. All rights reserved. 5 Birdhouse Copyright © Texas Education Agency, 2012. All rights reserved. 6 Copyright © Texas Education Agency, 2012. All rights reserved. 7 NAME: _________________________________________________ BIRDHOUSE PRODUCT PLAN Look at the Birdhouse plan and answer the following questions. 1. What is the total width of the birdhouse? 2. How tall is the birdhouse? 3. What is the diameter of the hole in the front view? 4. The front porch of the house sticks out how far past the front part of the birdhouse? 5. How many pieces are there to the birdhouse? 6. What is the length of the roof of the birdhouse? 7. What is the width of the birdhouse without the roof? 8. How many vent holes are there in the birdhouse? 9. What is the diameter of each vent hole in the birdhouse? 10. How far above the bottom of the birdhouse is the hole for the bird to enter the house? 11. Is the roof of the birdhouse square? How do you know? 12. How many hinges will it take to make the birdhouse? 13. What is the size of the bottom of the birdhouse? 14. What is the size of the back of the birdhouse? 15. Each side of the birdhouse is what size? Copyright © Texas Education Agency, 2012. All rights reserved. 8 NAME: KEY BIRDHOUSE PRODUCT PLAN Look at the Birdhouse plan and answer the following questions. 1. What is the total width of the birdhouse? 8 inches 2. How tall is the birdhouse? 13 inches 3. What is the diameter of the hole in the front view? 1 ½ inches 4. The front porch of the house sticks out how far past the front part of the birdhouse? 1 ½ inches 5. How many pieces are there to the birdhouse? 6 6. What is the length of the roof of the birdhouse? 6 ½ inches 7. What is the width of the birdhouse without the roof? 6 ½ inches 8. How many vent holes are there in the birdhouse? 8 9. What is the diameter of each vent hole in the birdhouse? The plan does not say 10. How far above the bottom of the birdhouse is the hole for the bird to enter the house? 5 ¼ inches 11. Is the roof of the birdhouse square? How do you know? No. It is 7 ¼ x 6 ½ inches so it cannot be square 12. How many hinges will it take to make the birdhouse? 1 13. What is the size of the bottom of the birdhouse? 8 x 5 inches 14. What is the size of the back of the birdhouse? 13 x 5 inches 15. Each side of the birdhouse is what size? 6 ½ x 1o inches Copyright © Texas Education Agency, 2012. All rights reserved. 9 BOOK HOLDER Copyright © Texas Education Agency, 2012. All rights reserved. 10 Copyright © Texas Education Agency, 2012. All rights reserved. 11