Lesson Plan Course Title: Manufacturing Engineering Session Title: Fabrication and Tools (CAD) Performance Objective: After completing this lesson, students will be able to demonstrate they have an understanding of how to use computer-aided design (CAD) software programs used in Manufacturing Engineering to create computer-aided design images to match the criteria in the 2 Dimensional Drawing Rubrics. Specific Objectives: Discuss current uses of computer-aided design software programs. Research and discuss terms used in a typical computer-aided design software program. Construct computer-aided design images using a typical computer-aided design software program and discuss applications. Preparation TEKS Correlations: This lesson, as published, correlates to the following TEKS. Any changes/alterations to the activities may result in the elimination of any or all of the TEKS listed. Manufacturing Engineering: 130.329(c)(3)(A) ...use computer-assisted design software to complete a project. Interdisciplinary Correlations: Physics: 112.39(c)(2)(A)(B)(C)(D) ...know the definition of science and understand that it has limitations, as specified in subsection (b)(2) of this section; ...know that scientific hypotheses are tentative and testable statements that must be capable of being supported or not supported by observational evidence. Hypotheses of durable explanatory power which have been tested over a wide variety of conditions are incorporated into theories; ...know that scientific theories are based on natural and physical phenomena and are capable of being tested by multiple independent researchers. Unlike hypotheses, Copyright © Texas Education Agency, 2012. All rights reserved. 1 scientific theories are well-established and highly-reliable explanations, but may be subject to change as new areas of science and new technologies are developed; ...distinguish between scientific hypotheses and scientific theories; English Language Arts and Reading, English I: 110.31(b)(1)(E) …use a dictionary, a glossary, or a thesaurus (printed or electronic) to determine or confirm the meanings of words and phrases, including their connotations and denotations, and their etymology, 110.31(b)(12) - Reading/Media Literacy. Students use comprehension skills to analyze how words, images, graphics, and sounds work together in various forms to impact meaning. 110.31(b)(19) - Oral and Written Conventions/Spelling. Students spell correctly. Students are expected to spell correctly, including using various resources to determine and check correct spellings. 110.31(b)(24)(A) - Listening and Speaking/Listening. Students will use comprehension skills to listen attentively to others in formal and informal settings... …listen responsively to a speaker by taking notes that summarize, synthesize, or highlight the speaker's ideas for critical reflection and by asking questions related to the content for clarification and elaboration; 110.31(b)(25) - Listening and Speaking/Speaking. Students speak clearly and to the point, using the conventions of language... Students are expected to give presentations using informal, formal, and technical language effectively to meet the needs of audience...; Occupational Correlation: (reference: O*Net – www.onetonline.org) Mechanical Engineers 17-2141.00 Similar Job Titles: Fuel Cell Engineers, Automotive Engineers Tasks: Read and interpret blueprints, technical drawings, schematics, or computer-generated reports Assist drafters in developing the structural design of products using drafting tools or computer-assisted design (CAD) or drafting equipment and software Soft Skills: Critical Thinking; Problem Solving; Operations Analysis Copyright © Texas Education Agency, 2012. All rights reserved. 2 Teacher Preparation: Teachers should review the Matching Definitions handout and Fabrication and Tools (CAD) presentation and notes. Teachers are also encouraged to conduct their own research on lesson material. The teacher will need to select the computer-aided design software to be used in this lesson, and show videos or photos of computer-aided design images and finished products like appliances, buildings and mechanical parts. References: O*NET – www.onetonline.org Instructional Aids: 1. Fabrication and Tools (CAD) presentation and notes 2. Matching Definitions handout and answer key 3. Warm-up Activity (slide 3) 4. Project 1: Bracket handout 5. Project 2: Schematic handout Materials Needed: 1. Matching Definitions handout 2. Warm-up Activity (slide 3) 3. Project 1: Bracket handout for each student 4. Project 2: Schematic handout for each student 5. Pen or pencil 6. Paper 7. 2 Dimensional Drawing Project 1: (Bracket) Rubric for each student 8. 2 Dimensional Drawing Project 2: (Schematic) Rubric for each student Equipment Needed: 1. Computer with computer-aided design software program installed 2. Internet access (optional) 3. Overhead projector Learner Preparation: Students must have basic computer skills and be familiar with a Windows operating environment. Introduction Introduction (LSI Quadrant I): SAY: Having an understanding of computer-aided design software will greatly contribute to your career success. Copyright © Texas Education Agency, 2012. All rights reserved. 3 ASK: How many of you like to draw with pencil and paper or on a computer? SHOW: Videos or photos of computer-aided design images SAY: Computer-aided design software programs give you the ability to create precise, 2 dimensional and 3 dimensional digital images. ASK: How beneficial will it be for you to have the ability to create a digital portfolio of your work to email to potential employers or upload to your own website? SHOW: Photos of 2 dimensional and 3 dimensional computer-aided design images and finished products like appliances, buildings and mechanical parts. Outline Outline (LSI Quadrant II): Instructors can use the presentation, slides, handouts, and note pages in conjunction with the following outline. MI Outline Notes to Instructor I. Introduction Begin Fabrication and Tools (CAD) presentation. Bell Work Activity - Slide 2: have students work on the Bell Work Activity. Warm-up Activity – Slide 3: using the Matching Definitions handout, students will pairshare and teach each other the terms and definitions. They may do computer-based research to look up the meaning. II. Computer-aided Design (CAD) A. Software overview B. Technical drawing review Discuss the importance of having written drawings for construction and product development, etc. Slides 4-5 Each slide is meant to be discussed. Study the software program. Have some background knowledge, and challenge the students to make some contributions to the discussion. Copyright © Texas Education Agency, 2012. All rights reserved. 4 III. Computer-aided Design Software A. Project 1: Bracket CAD drawing B. Project 2: Schematic CAD drawing Distribute Project 1: Bracket handout and Project 2: Schematic handout for each student. Let students use a computer-aided design software program to complete both drawing projects. Slides 6-7 Distribute the 2 Dimensional IV. Assessment – 2 Dimensional Drawing Rubrics for Project 1 Drawing Rubric and 2 and have each student A. Project 1: (Bracket) Rubric for match the criteria in the rubric. each student B. Project 2: (Schematic) Rubric for each student Verbal Linguistic Logical Mathematic Visual Spatial Musical Rhythmic Bodily Kinesthetic Intrapersonal Interpersonal Naturalist Existentialist Application Guided Practice (LSI Quadrant III): The teacher will guide the discussion when presenting the Fabrication and Tools (CAD) presentation. Using Matching Definitions handout, the teacher will allow the students to pairshare and teach each other the terms and definitions. They may do computer-based research to look up the meaning. Independent Practice (LSI Quadrant III): Students will complete Bell Work Activity and Warm-up Activity, doing computer-based research to look up and match the meaning of words on the handout, writing out definitions on a sheet of paper. Students will complete the Project 1: Bracket (CAD) and Project 2: Schematic (CAD) to match the criteria in the 2 Dimensional Drawing Rubric. Summary Review (LSI Quadrants I and IV): Question: Why is it necessary to create technical drawings before creating structures and products? Answer: Technical drawing allows for precise measurements and consistent sizes. Copyright © Texas Education Agency, 2012. All rights reserved. 5 Question: List an advantage of computer-aided design drawings versus hand drawings. Answer: The ability to store and share drawings digitally and at a low cost. Question: Do you have to have a high level of knowledge of computer programming to use computer-aided design software programs? Answer: No, most computer-aided design programs are very user friendly. Evaluation Informal Assessment (LSI Quadrant III): Oral question/answer. Students will complete definitions teacher has on the board from terms in the definitions handout. Formal Assessment (LSI Quadrant III, IV): Students will complete Matching Definitions handout and Project 1: Bracket and Project 2: Schematic using computer-aided design software program to match the criteria in the 2 Dimensional Drawing Rubrics. Extension Extension/Enrichment (LSI Quadrant IV): 1. Students can work in groups to brainstorm an idea for a new product and use a computer-aided design software program to create a drawing of it. 2. Students can conduct research and gather data on 3 computer-aided design programs currently used in Industry then create a report to discuss the strengths and weaknesses of each program to present during class. Copyright © Texas Education Agency, 2012. All rights reserved. 6 Name: ________________________________Date: ________________Class:______ Manufacturing Engineering Fabrication and Tools (CAD) Matching Definitions Directions: Match the terms in Section 1 with the definitions in Section 2. Section 1: A. dpi (dots per inch) B. CMYK (Cyan, Magenta, Yellow, and Black) C. PDF (Portable Document Format). D. RTF (Rich Text Format) E. Bitmap Section 2: __________: Raster image, its representation in computer memory in the form of a pixel array. __________: Color model used for representation of printed color hues, especially in the press industry. __________: Points per inch ‐ or display resolution expressed in number of points per one inch. __________: File format for document exchange by Adobe. Adobe Acrobat Reader application can be used to view PDF files. __________: A file format developed by Microsoft; Contains formatted documents to be transferred between applications. Copyright © Texas Education Agency, 2012. All rights reserved. 7 Manufacturing Engineering Fabrication and Tools (CAD) Matching Definitions Answer Key E. Bitmap: Raster image, its representation in computer memory in the form of a pixel array. B. CMYK ‐ (Cyan, Magenta, Yellow, and Black): Color model used for representation of printed color hues, especially in the press industry. A. dpi ‐ (dots per inch): Points per inch ‐ or display resolution expressed in number of points per one inch. C. PDF ‐ (Portable Document Format): File format for document exchange by Adobe. Adobe Acrobat Reader application can be used to view PDF files. D. RTF – (Rich Text Format): A file format developed by Microsoft; contains formatted documents to be transferred between applications. Copyright © Texas Education Agency, 2012. All rights reserved. 8 Name: ________________________________Date: ________________Class:______ Manufacturing Engineering Fabrication and Tools (CAD) Project 1: Bracket Directions: Using a computer‐aided design (CAD) software program, draw the following shapes, and include the line type, colors and text shown below. Name: Copyright © Texas Education Agency, 2012. All rights reserved. 9 Name: ________________________________Date: ________________Class:______ Manufacturing Engineering Fabrication and Tools (CAD) Project 2: Schematic Directions: Using the standard software program, complete the following schematic project. Copyright © Texas Education Agency, 2012. All rights reserved. 10 2 Dimensional Drawing Rubrics Task Statement: Construct a 2 Dimensional Drawing. Task Assignment: Construct a 2 Dimensional Drawing that accurately and neatly meets the specifications in both the Project 1 (Bracket) and Project 2 (Schematic) drawing projects in this lesson by using pencil and then CAD. Criteria Categories (Novice to Exemplary) Novice Developing Accomplished 1 2 3 Lay out overall shape, length, and Pencil sketch Pencil Sketch Pencil and CAD lines height in pencil then CAD started completed going in the right direction (Possible 15 points) (1-4 points) (4-8 points) (8-10 points) Lay out overall shape to Pencil sketch Pencil Sketch Pencil and CAD lines dimensions in pencil then CAD started completed going in the right direction (Possible 15 points) (1-4 points) (4-8 points) (8-10 points) Dimension length of line segment Line segments not Less line segments Lines and symbols in pencil then CAD connected, double not connected, less and letters are lines, over run double lines, less proportional, corners over run corners connected, sharp, and intersect (Possible 15 points) (1-4 points) (4-8 points) (8-10 points) Dimension height of line segment Line segments not Less line segments Lines and symbols in pencil then CAD connected, double not connected, less and letters are lines, over run double lines, less proportional, corners over run corners connected, sharp, and intersect (Possible 15 points) (1-4 points) (4-8 points) (8-10 points) Finish drawing, as shown, in Pencil sketch Pencil Sketch Pencil and CAD the pencil then CAD started completed component names and letters with indicating arrows on the drawing (Possible 25 points) (1-10 points) (10 to 14 points) (14 to 16 points) Neatness Smudges, double Less smudges, few No smudges, lines lines, light and double lines, less intersect and are dark fuzzy lines over run and sharp (Possible 15 points) (1-4 points) (4-8 points) (8-10 points) A = 66-100 points; B = 54-66 points; C = 30-54 points; D = 6-30 points Concepts/Skills to be Assessed Exemplary 4 Pencil and CAD are accurate within 1/16 of an inch (10-15 points) Pencil and CAD are accurate within 1/16 of an inch (10-15 points) Dark, sharp lines with 100% accuracy and color Points Earned (10-15 points) Dark, sharp lines with 100% accuracy and color (10-15 points) Pencil and CAD are 100% accurate within specifications given (16 to 25 points) Dark, sharp, accurate lines (10-15 points) Total Points___________ Copyright © Texas Education Agency, 2012. All rights reserved. 11 1 Notes: Discuss the value of technical drawings in manufacturing. Technical drawings give engineers the ability to communicate specific ideas to the people who ultimately complete the finished product. It is important to have a visual idea of where they are going. 2 NOTES: Definitions make a great warm up activity. Have the class complete the Matching Definitions handout. 3 NOTES: Computer-Aided Design (CAD) is used in the design of tools, machinery and in the drafting and design of all types of buildings, from small residential types (houses) to the largest commercial and industrial structures (hospitals and factories). CAD is mainly used for detailed engineering of three dimension (3D) models and/or two dimension (2D) drawings of physical components, but it is also used throughout the engineering process from conceptual design and layout of products, through strength and dynamic analysis of assemblies to definition of manufacturing methods of components. It can also be used to design objects and household products. 4 NOTES: Teachers: Conduct research and identify the CAD program you would like to use to complete the projects. You may purchase your own program or download one of the many versions from the internet. 5 Notes Teachers: After the project is complete have each student print their work and compare the drawing dimensions with actual dimensions using a ruler and similar components found in a typical home or automobile. 6