Surge Arresters Functional Specification Guide Polymer-Housed UXL High-Strength Station-Class Arrester G235-104-1 Functional Specification for Polymer-Housed UXL High-Strength Station-Class Surge Arresters 1. Scope: 1.1 This specification covers the electrical and mechanical characteristics of polymerhoused high-strength station-class arresters. 2. Applicable Standards: 2.1. The surge arresters shall meet the requirements of IEEE Std C62.11™-2012 standard “Standard for Metal-Oxide Surge Arresters for Alternating Current Power Circuits”. 3. Construction: 3.1. Arresters shall be polymer-housed station-class. The housing should contain a minimum of 75% silicone rubber. Housings, which are primarily EPDM, EPR or other carbon-based materials, are not acceptable. 4. Cantilever Strength: 4.1. Polymer-housed station-class arresters should meet ultimate cantilever strength, in inlbs, for the following designs: UXLB (3-360 kV) 80,000 in-lbs UXLC (132-360 kV) 92,000 in-lbs 1 of 4 • November 2013 • New Issue © 2013 Eaton. All Rights Reserved. Surge Arresters Functional Specification Guide G235-104-1 Polymer-Housed UXL High-Strength Station-Class Arrester 5. Creepage Distance: 5.1. The arrester housing shall have minimum creepage distance per the following table: Arrester Rating (kV, rms) 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 Creep UXLB (in) 38 46 46 46 54 54 61 61 69 69 77 84 84 92 92 100 108 108 123 123 169 177 184 192 200 Creep UXLC (in) - Arrester Rating (kV, rms) 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 258 264 276 288 312 330 336 360 Creep UXLB (in) 215 246 246 307 307 330 330 353 399 422 430 438 445 453 484 614 614 691 706 722 783 360 845 Creep UXLC (in) 322 322 330 345 345 422 429 445 460 460 468 460 483 690 698 714 721 798 829 836 859 6. Terminals 6.1. Terminals shall have solderless clamp-type connections suitable to accept up to 1.15” diameter conductors. 7. Mounting Provisions: 7.1. The arrester shall be supplied with a 3-hole mounting base using an 8.75”-10” diameter bolt circle pattern. The bolt-holes should be sized for .5” diameter bolts. 8. Nameplate: 8.1. The arrester should specify the manufacturer name, catalog number, serial number, arrester rating and MCOV. It should be permanently affixed to the mounting base. 2 of 4 • November 2013 • New Issue © 2013 Eaton. All Rights Reserved. Surge Arresters Functional Specification Guide G235-104-1 Polymer-Housed UXL High-Strength Station-Class Arrester 9. Protective Characteristics: 9.1. The arrester shall have discharge voltages, which do not exceed the following switching surge energy rating (two shot-thermal): UXL - Standard Energy Handling (minimum 15 kJ/kV of MCOV) TOV* Arrester Rating (kV, rms) 3 6 9 10 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 66 72 78 84 90 96 108 120 132 138 144 162 168 172 180 192 198 204 216 228 240 258 264 276 288 312 330 336 360 * ** *** Arrester MCOV (kV rms) 2.55 5.1 7.65 8.4 10.2 12.7 15.3 17 19.5 22 24.4 27.5 29 31.5 34 36.5 39 42 48 53 57 62 68 72 76 84 98 106 111 115 130 131 140 144 152 160 165 174 180 190 209 212 220 230 245 267 272 289 1 sec 3.5 6.9 10.4 11.4 13.9 17.2 20.8 23.1 26.5 29.9 33.1 37.3 39.4 42.8 46.2 49.6 53 57 65.2 72 77.4 84.2 92.3 97.8 103.2 114.1 133.1 143.9 150.7 156.2 176.5 177.9 190.1 195.6 206.4 217.3 224.1 236.3 244.4 258 283.8 287.9 298.8 312.3 332.7 362.6 369.4 392.5 10 Sec 3.3 6.6 9.9 10.8 13.1 16.4 19.7 21.9 25.1 28.4 31.5 35.4 37.4 40.6 43.8 47 50.3 54.1 61.9 68.3 73.5 79.9 87.7 92.8 98 108.3 126.3 136.6 143.1 148.2 167.6 168.9 180.5 185.6 195.9 206.2 212.7 224.3 232 244.9 269.4 273.3 283.6 296.5 315.8 344.2 350.6 372.5 Front-ofwave Protective Level** (kV Crest) 7.7 15.3 22.5 24.7 30 37.3 45 50 57.3 64.7 71.7 80.8 85.2 92.6 99.9 108 115 124 141 156 168 183 200 212 224 247 288 312 326 338 382 385 412 423 447 470 485 512 529 558 614 623 647 676 720 758 820 849 Maximum Discharge Voltage (kV Crest) 1.5kA 6.2 12.5 18.4 20.2 24.5 30.4 36.7 40.7 46.7 52.7 58.4 65.8 69.4 75.4 81.4 87.4 93.4 101 115 127 137 149 163 173 182 201 235 254 266 276 312 314 335 345 364 383 395 417 431 455 501 508 527 551 587 618 668 692 3kA 6.5 13 19.2 21.1 25.6 31.9 38.4 42.6 48.9 55.2 61.2 68.9 72.7 79 85.2 91.5 97.7 106 121 133 143 156 171 181 191 211 246 266 279 289 326 329 351 361 381 401 414 436 451 476 524 532 552 577 614 647 699 724 5kA 6.8 13.5 20 21.9 26.6 33.1 39.9 44.3 50.8 57.3 63.6 71.6 75.5 82 88.6 95.1 102 110 125 138 149 162 178 188 198 219 256 276 289 300 339 342 365 375 396 417 430 453 469 495 545 552 573 599 638 672 727 753 10kA 7.3 14.6 21.5 23.6 28.7 35.7 43 47.7 54.8 61.8 68.5 77.2 81.4 88.4 95.4 103 110 118 135 149 160 174 191 202 214 236 275 298 312 323 365 368 393 404 427 449 463 489 505 533 587 595 618 646 688 724 783 811 20kA 7.8 15.6 23 25.2 30.6 38.1 45.9 51 58.5 66 73.2 82.5 87 94.5 102 110 117 126 144 159 171 186 204 216 228 252 294 318 333 345 390 393 420 432 456 480 495 522 540 570 627 636 660 690 735 774 837 867 Temporary Overvoltage (TOV) with Prior Duty. Based on a 10 kA current impulse that results in a discharge voltage cresting in 0.5 µs. 45-60 µs rise time for a 500 A peak current surge. 3 of 4 • November 2013 • New Issue © 2013 Eaton. All Rights Reserved. Switching Surge Protective Level (kV Crest) 40kA 8.6 17.2 25.3 27.8 33.8 42 50.6 56.2 64.5 72.7 80.7 90.9 95.9 105 113 121 129 139 159 176 189 205 225 238 252 278 324 351 367 380 430 433 463 476 503 529 546 575 595 628 691 701 727 760 810 853 922 955 125A 5.5 11 16.2 17.8 21.7 27 32.4 36 41.3 46.6 51.7 58.3 61.5 66.8 72 77.4 82.6 89 102 113 121 132 144 153 161 178 208 225 236 244 276 278 297 305 322 339 350 369 382 403 443 449 466 488 519 547 591 613 250A 5.7 11.3 16.6 18.3 22.2 27.6 33.2 36.9 42.3 47.8 53 59.7 62.9 68.4 73.8 79.2 84.6 91.1 105 115 124 135 148 157 165 183 213 230 241 250 282 285 304 313 330 347 358 378 391 412 454 460 478 499 532 560 605 627 500A*** 5.8 11.6 17.1 18.8 22.8 28.4 34.2 38 43.6 49.2 54.5 61.4 64.8 70.4 76 81.6 87.1 93.8 108 119 128 139 152 161 170 188 219 237 248 257 291 293 313 322 340 358 369 389 402 425 467 474 492 514 548 577 623 646 1000A 6 12 17.7 19.5 23.6 29.4 35.4 39.3 45.1 50.9 56.4 63.6 67.1 72.9 78.6 84.4 90.2 97.1 111 123 132 144 158 167 176 195 227 246 257 266 301 303 324 333 352 370 382 403 417 440 484 490 509 532 567 597 645 668 Surge Arresters Functional Specification Guide Polymer-Housed UXL High-Strength Station-Class Arrester G235-104-1 10. Standard Production Tests: 10.1. Every metal oxide varistor and arrester shall be 100% production tested as follows to demonstrate compliance with the manufacturers’ specifications. Test report should be supplied with each arrester. Each arrester shall be marked with a unique serial number to allow tracking for at least 20 years from date of production. 10.1.1. Metal Oxide Varistor Tests 10.1.1.1. 10.1.1.2. 10.1.1.3. Measure Reference Voltage at specified Reference Current. This voltage level must fall within the parameters established by the manufacturer. The discharge voltage of each MOV must be measured per IEEE Std C62.11™-2012 standard, Section 12.2, “Discharge Voltage Test”. The leakage current must be measured by a method prescribed by the manufacturer. 10.1.2. Complete Arrester Tests 10.1.2.1. 10.1.2.2. 10.1.2.3. The partial discharge must be measured at no less than 1.05 times MCOV. The Watts Loss must be measured at no less than 1.05 times MCOV. The arrester reference voltage must be verified for each arrester. 11. Quality Assurance 11.1. Any varistor or complete arrester that does not comply with the requirements of these specifications shall be rejected. 4 of 4 • November 2013 • New Issue © 2013 Eaton. All Rights Reserved.