™ NEW TECHNOLOGIES DRIVE SUBSTATION AUTOMATION Vol 5, No 8, October 2000 www.utility-automation.com New Relay Technologies Drive Substation Automation By Jack McCall Advancements in communications, relays and programming technology are working together to propel substation automation to new levels. S ubstation automation is a catch-all phrase that connotes different objectives and technologies to different companies, and even to different individuals within a company. Perhaps the simplest definition is that substation automation provides a means for obtaining timely information to assist in making operational decisions. Granted, this doesn’t sound like automation. The word would imply that after being “automated” the substation should be able to sort things out by itself. While some of this type of automation does take place, for the most part automation today is really about information. This reality is reinforced by some of the most commonly cited reasons for pursuing substation automation, namely: • Improved decision making due to better and more timely access to data; • Faster identification and resolution of faults due to better data access. Early automation efforts involved installing remote terminal units (RTUs) in substations and making numerous hardwired connections. To monitor relay and switch status, contact points were connected. For metering, analog transducers were put in place. Automation then took a new turn through the introduction of programmable logic controllers (PLCs) to replace the cumbersome collection of auxiliary relays and hardwired logic necessary to accomplish the various inter-locks and transfer schemes found in substations. Finally, real communications were introduced as intelligent RTUs allowed a utility’s SCADA system to communicate directly with the various, and awkwardly named, intelligent electronic devices (IEDs) in a substation. Current State of the Industry Two distinct but related developments are driving substation automation today. The first involves the increasingly sophisticated communications technologies being deployed within the substation. The dominant architecture now being used employs some type of communication processor or port switch as a central hub, to which are connected various IEDs. Growing in popularity is the use of a Local Area Network (LAN) in the substation to which all IEDs are connected. This architecture is destined to be the future of substation automation architectures, since it eliminates costly and unnecessary intermediaries in the communications path. The second development is in the distillation of the various IEDs being employed in a substation. Just a few years ago, typical IEDs in a substation automation project would include: microprocessor-based protective relays; microprocessor-based digital panel meters; PLCs; data multiplexers; RTUs; modems; communication port switches; communication processors specific to a given manufacturer’s relays, etc.; sequence-of-event recorders; transient event recorders; and alarm panels. This was still quite a bit of equipment to deploy and to get working properly. Combining a variety of functions into one type of device then became the goal of equipment manufacturers. Over time it appears that utilities have voted with their wallets that protective relays are the devices that will become the anchors of the automated substation. The perception that relays are more rugged is one reason. Another reason is that a utility can live without a sequence-ofevents recorder or a meter on every feeder, but the relays are a necessity. Subsequently, the market has responded with modern protective relays that can perform not only relaying functions, but often include metering, sequence-of-events recording, transient recording, power quality monitoring, load profiling and custom control logic. New Technologies In parallel with these substation automation developments, the seemingly unrelated field of computer science was rapidly maturing the concept of object-oriented programming (OOP). This programming method looks at the characteristics of a data set and treats it as an object. The programming then involves how the objects interact with each other. This eliminates the focus on the detailed construction of the logic inter-relating how individual characteristics interact. For example, it is easier to refer to Jane Doe than it is to refer to a female, age 45, with brown hair, and so forth. If you have ever drawn a box or an arrow in a presentation graphics package, you have interacted with an “object” in the classic OOP sense. Two developments are introducing OOP to substation automation. The first is in the field of communication protocols. UCA 2.0/MMS is an object-oriented communication protocol developed through the cooperation of a wide cross section of utilities, suppliers and research organizations. By combining the high bandwidth of a LAN with UCA 2.0’s ease of use and its promise of interoperability between various IEDs, UCA 2.0’s advocates promise that utilities soon will be able to access much more data in a much easier fashion than with previous protocols. Custom Control Logic Perhaps a more easily understood use of OOP is found in the world of protective relays, which along with communications, form the cornerstones of the modern substation. One of the most useful features of modern microproces- RELAY TECHNOLOGIES Sample LTC Blocking Logic Configured Using Custom Control Logic Software To address these concerns, manufacturers are developing exceptionally powerful, Block Unless Bkr Is Closed intuitive and easy-to-use software tools that And Recloser Is Reset 79:Reset Status=0 allow utilities to create, implement and test Block When Sensitive Fault custom logic and control Detectors Pick Up Fault=0 schemes using objectDrive the <LTC> Contact Output Block When Sensitive Fault oriented programming To Block Any Tap Change Detectors Pick Up 27P3=0 LTC techniques. Block For Phase Undervoltage One such tool, Cooper co7(TB4:1-2) 59P3=0 Power Systems’ IDEA Block For Neg Seq Overvoltage Workbench, provides users 59Q=0 Note Implications: with the ability to impleBlock For Zero Voltage Elements Are Used Here For LTC Blocking, So May Be Disabled For Seq Overvoltage UV Or Ov Feeder Tripping. ment custom logic and algo59VO=0 rithms through a drag-anddrop construction technique. Users are able sor relays and controls is their ability to to access any of the relay’s internal signals, execute custom control logic. For many contact states, analog quantities and comapplications, this eliminates the need for munications inputs. A set of tools is providseparate programmable logic controllers (PLCs) and their associated cost, complex- ed to manipulate and combine these signals ity and wiring. Yet for all of its advantages, in a variety of manners. The resulting logic may be used to alter the relay’s operation, contemporary custom logic implementaoperate contacts or initiate communications. tions are still fraught with drawbacks. Once constructed, the logic may be testMost significantly: ed utilizing the program’s Virtual Test Set feature. The scope of such testing includes • The equation- or command-based structure in use today has a relatively not only the created logic, but also its effect steep learning curve and is non-intu- on the operation and behavior of the relay itive to decipher when examining the as a whole. This eliminates the need to physically test a relay with test equipment. finished product. • Equation- and command-based logic Additionally, the operation of every element of the custom logic is observable while is usually entered as a collection of examining captured event records. ASCII setting strings. These are One added feature in many of these new prone to human error when transoftware programs is the ability to be downscribed from setting sheets to the actual relay. Indeed, a frequent com- loaded to the relay. The custom logic is never reduced to an ASCII string, but rather plaint of relay engineers is that misis downloaded to the relay as a file separate takes made in entering custom logic equations is the most common form from the other settings. This ensures that once the logic is developed and configured of setting errors. These errors are notoriously difficult to troubleshoot. on the relay, it is essentially out of the way • Most implementations are limited in and cannot be affected by routine setting changes. The custom logic is tested and the number of specific logic elements, such as timers, that may be debugged on a PC, and either downloaded to the relay in the lab, or sent to the relay used. There is no recourse once this technicians as a separate file that requires no number is exceeded. manual data entry process into the relay. • Testing the logic requires users to have at their disposal a sample of the relay and a suitable complement of Example test equipment. This technique provides for the imple• Preparing documentation as to what, mentation of exceptionally complex and and how, the custom logic works is sophisticated control and adaptive automamandatory to ensure its ability to be tion techniques. As an example, Figure 1 supported in the future. shows the implementation of some simple logic designed to block the operation of a power transformer’s load tap changer (LTC) for a variety of conditions. The logic drives an output contact that is wired to the LTC. Examination of this figure shows a number of advantages of this new software technology over conventional equation- or command-based logic methods. • The logic implementation is intuitive. With no further explanation other than Figure 1, the reader is able to determine exactly how the logic operates and under what conditions the LTC’s operation will be inhibited. The logic is implemented in the exact fashion it is typically envisioned in the engineer’s mind. • Notes were embedded in the logic by the developer to provide helpful explanations or insights to those who may need to examine the logic later. • The figure shows the logic state during playback of a previously recorded event. The appearance of all elements is dynamic, enabling the user to observe the behavior of the custom logic in operation. Logic gates appear red when their output is logical 1 and appear green when their output is logical 0. Knowing this, it is easy to determine that the LTC blocking contact is closed at this point in time, and the cause is that the reclose logic is not reset (due to being in the midst of a reclose sequence). • The actual state of all the other driving inputs may be observed by looking at the values displayed inside the green signal arrows. Conclusion The sophistication of current substation automation technology is a far cry from that of a few years ago. Advances in substation LANs, advanced communication protocols, and relays that can be re-configured by the user with simple object-oriented programming will dramatically increase the power of automation. ■ Jack McCall is currently Cooper Power Systems’ Director of Protective Relay and Automated Systems Group located in Franksville, Wis. He has a master’s degree in electric power engineering from Rensselaer Polytechnic Institute and a bachelor’s degree in electrical engineering from Gannon University. He is a member of the IEEE Power Engineering Society and has authored numerous papers. More information is available at www.cooperpower.com/idea. Reprinted from the October 2000 edition of UTILITY AUTOMATION Copyright 2000 by PennWell Corporation