Reclosers
Service Information
Type W, Three-Phase
Maintenance Instructions
S280-30-3
14.4 kv ● 100 thru 560 Amperes
CAUTION:
DO NOT ENERGIZE THIS
EQUIPMENT OUT OF OIL
ORDER OF CONTENTS
Page
Description ................................................................. 4
Component Functions ............................................... 4
General Maintenance Information ............................. 4
Maintenance Intervals............................................. 6
Desirable Oil Specifications .................................... 6
Periodic Field Inspection and Maintenance............... 6
Shop Maintenance ..................................................... 9
Arc Interrupting Assembly
(Serialed below 2001) ......................................... 9
Arc Interrupting Assembly
(Serialed 2001 and above)...................................11
Closing Solenoid .....................................................13
Series Trip Solenoid
(Serialed below 2001) ..........................................13
Series Trip Solenoid
(Serialed 2001 and above) .....................................14
Page
Closing Solenoid Contactor ...................................16
Hydraulic Pump and Lockout Piston ......................16
Time Delay Units ....................................................17
Closing Solenoid Fuses .........................................17
Bushings.................................................................18
Head Casting Removal ..........................................18
Rating Changes ........................................................19
Current Ratings ......................................................19
Voltage Ratings ......................................................19
Adjustments...............................................................19
Control Lever Overtravel ........................................19
SERVICE PARTS LIST
Reclosers serialed below 2001 .............................20
Reclosers serialed 2001 and above ......................28
These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide direction
for meeting every possible contingency-during installation, operation, or maintenance. When additional information is desired to satisfy a
problem not covered sufficiently for the user’s purpose, please contact your Cooper Power Systems sales engineer.
January 1970 • Replaces 281-30-SB-1 dated 6/65
Page 2
!
SAFETY
FOR LIFE
!
SAFETY FOR LIFE
SAFETY
FOR LIFE
Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively
promote safe practices in the use and maintenance of our products through our service literature, instructional training
programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,
marketing, and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working
around high voltage lines and equipment and support our “Safety For Life” mission.
SAFETY INFORMATION
The instructions in this manual are not intended as a
substitute for proper training or adequate experience in
the safe operation of the equipment described. Only
competent technicians who are familiar with this equipment should install, operate, and service it.
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions.
• Is trained in industry-accepted high- and low-voltage
safe operating practices and procedures.
• Is trained and authorized to energize, de-energize,
clear, and ground power distribution equipment.
• Is trained in the care and use of protective equipment such as flash clothing, safety glasses, face
shield, hard hat, rubber gloves, hotstick, etc.
Following is important safety information. For safe installation and operation of this equipment, be sure to read
and understand all cautions and warnings.
Hazard Statement Definitions
This manual may contain four types of hazard
statements:
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
!
WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
!
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
!
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in equipment damage only.
Safety Instructions
Following are general caution and warning statements
that apply to this equipment. Additional statements, related to specific tasks and procedures, are located throughout the manual.
DANGER: Hazardous voltage. Contact with
hazardous voltage will cause death or severe
personal injury. Follow all locally approved safety procedures when working around high and low voltage
lines and equipment.
G103.3
!
WARNING: Before installing, operating, maintaining, or testing this equipment, carefully read
and understand the contents of this manual. Improper
operation, handling or maintenance can result in
death, severe personal injury, and equipment damage.
G101.0
!
WARNING: This equipment is not intended to
protect human life. Follow all locally approved
procedures and safety practices when installing or
operating this equipment. Failure to comply can result
in death, severe personal injury and equipment damage.
G102.1
!
WARNING: Power distribution equipment must
be selected for the intended application. It must
be installed and serviced by competent personnel who
have been trained and understand proper safety procedures. These instructions are written for such personnel and are not a substitute for adequate training
and experience in safety procedures. Failure to properly select, install, or maintain this equipment can
result in death, severe personal injury, and equipment
damage.
G122.2
!
S280-30-3, Page 3
MAINTENANCE NOTES
Page44
Page
DESCRIPTION
5. Hydraulic Pump and Lockout Piston
Operation
Each time the recloser trips,the hydraulic pump makes
one stroke, forcing a measured amount of fluid under
the lockout piston. Thus, the lockout piston advances a
definite amount after each recloser trip operation. The
lockout piston in turn advances a lockout bar. After the
selected number of fast operations, the series trip
solenoids engage the time-delay units. When the selected number of repeated trip operations has occurred, the
lockout bar prevents reclosing; the control lever unlatches to signal that the recloser has locked open.
The Type W recloser is a self-contained device that
senses single- or three-phase fault currents and interrupts simultaneously all three phases of a distribution
circuit. The recloser automatically recloses to restore
service if the fault is temporary and then resets for
another cycle of operations. If the fault is permanent,
the recloser locks open after one, two, three, or four
operations, depending upon its adjustment.
Opening sequences of the recloser can be all fast, all
slow, or a combination of fast and slow. When a combination sequence is used, fast operations always precede slow operations. On coordinated systems, fast
recloser operations are used to clear temporary faults
before branch-line fuses are damaged. Subsequent
slow (time-delay) openings allow fault currents to flow
long enough to be cleared by branch-line fuses or
reclosers. Thus, outages due to permanent faults are
limited to shorter sections of line.
The basic recloser functions described above can be
modified by one or more accessory devices designed
for the Type W. For complete information about these
devices, refer to the recloser installation manual and
the bulletin covering recloser accessories.
6. Series Trip Solenoid
This device in each phase carries full line current. When
current greater than the minimum trip value flows, the
solenoid plunger moves downward, causing a recloser
trip operation. When delayed openings are called for,
each plunger is restrained by a time-delay unit, and thus
requires more time to trip the recloser.
7. Time-Delay Unit
A sealed time-delay unit for each phase provides consistent delay action by forcing hydraulic fluid through an
orifice. Special fluid minimizes temperature effects.
COMPONENT FUNCTIONS
See figure 1 to locate components.
GENERAL MAINTENANCE INFORMATION
1. Arc Interrupting Assembly
Why
Heart of the W recloser is a rugged arc-interrupting
assembly for each phase. Circuit opening is achieved
by the double-break moving contact assembly.
Reclosers are widely applied to increase service continuity, reduce system operating costs, and increase revenue. The Type W performs all these recloser functions,
and also meets requirements for many new applications.
However, the W can perform at peak efficiency only if it
is maintained in good condition. Maintenance is relatively easy and inexpensive; it is important.
2. Closing Solenoid
Moving contacts are closed by the closing solenoid
which also extends the opening springs located in the
head assembly. This solenoid is energized only a few
cycles during each closing operation when it is
momentarily connected across two phases.
3. Closing Solenoid Contactor
Snap-action contacts complete the circuit to the closing solenoid for each closing operation.
4. Fuse
Two fuses protect the distribution line from any possible fault in the closing solenoid.
Oil plays an important role in several recloser functions.
It is essential in arc interruption, insulation, counting and
reclosing. Arc interruption, however, contributes to oil
decomposition. For this reason, the oil steadily diminishes in quality as the recloser continues to clear fault currents. Breathing action may also result in moisture
absorption by the oil, thus lowering its insulation value.
For effective recloser operation, oil must be reconditioned or replaced before it deteriorates beyond a safe
level.
S280-30-3, Page 5
FIGURE 1
Principal components, Type W recloser.
Page 6
GENERAL MAINTENANCE
INFORMATION - CONT'D.
When
Frequency of maintenance of the Type W depends
upon local climatic conditions and the interrupting duty
imposed upon it. M-E recommends the unit be completely inspected, cleaned, and filled with new oil at
least once a year. If the Type W operates through a
duty cycle in less than one year, the periodic maintenance should be performed then. The proposed NEMA
standard duty cycle for power-class III reclosers is as
follows:
Number of
Recloser Operations
Rating
28
20
10
Total 58
Fault Current,
Percent of
Interrupting
X/R Value
Maximum
Circuit
15 to 20
45 to 55
90 to 100
3
7
14
The Type W can go through the complete duty cycle
without requiring an oil change. If the majority of fault
currents interrupted are near the maximum rated value,
more frequent oil changes will be required. Oil that has
become contaminated with carbon and sludge, or has a
dielectric strength of 18 kv or lower, should be replaced
or reconditioned by methods described in M-E
Reference Information R280-90-1. Refer to “ASTM
Methods of Testing Electrical Insulating Oils,”
Publication number D117, for information about testing
insulating oil. This publication is available from the
American Society for Testing Materials, 1916 Race
Street, Philadelphia, Pennsylvania.
3. LOWER THE TANK
Attach sheaves of the tank hoisting mechanism to the
recloser tank and take up slack. Remove the ten
head bolts. CAUTION: Be sure the recloser is tripped
before lowering the tank. Thus, the recloser will not
be accidentally tripped while the mechanism is out of
the oil.
Lower the tank to expose internal components.
4. INSPECT MOVING CONTACTS
Arcing tips of the moving contacts can experience
considerable erosion before replacement is necessary. The contacts should be replaced before their
effectiveness is impaired by erosion of contact surfaces.
Figure 2 shows a set of moving contacts after they
have experienced severe interrupting duty, and a new
set for comparison. The used contacts should be
replaced.
If moving contacts appear to have further useful life,
inspection of the arc interrupter chamber and stationary contacts can be omitted. These components are
designed to last at least as long as the moving contacts.
Where
Routine inspection, minor maintenance, most adjustments, and replacement of oil can be performed on a
recloser without removing it from the mounting frame.
Repairs or major maintenance work should be performed in the shop.
PERIODIC FIELD INSPECTION
AND MAINTENACNE
Each periodic field inspection and maintenance
should include at least the following steps:
1. BYPASS, TRIP AND DE-ENERGIZE THE
RECLOSER
2. INSPECT EXTERNAL COMPONENTS
Check for broken bushings, paint scratches, or
other mechanical damage.
FIGURE 3
Moving contact set; Left, after one full
duty cycle; right, new.
S280-30-3, Page 7
5. INSPECT STATIONARY CONTACTS
If moving contacts of any phase or phases are in
questionable condition, the corresponding stationary contacts should be inspected. Refer to Shop
Maintenance section for instructions on removal
and reassembly of the fiber plates that form the arc
interruption chambers. Removal of these plates is
necessary for inspection of the stationary contacts.
Figure 3 shows a stationary contact assembly after
one duty cycle and a new assembly for comparison. Note that erosion of the load current contact
surfaces has started. The six contact segments or
the entire assembly should be replaced.
FIGURE 3
Stationary contact: Left, after one full
duty cycle; right, new.
FIGURE 4
Fiber parts of arc interrupter assembly.
Reclosers below serial no. 2001
6. INSPECT ARC INTERRUPTER CHAMBERS—
(Reclosers Below Serial No. 2001)
When stationary contacts are inspected, check
fiber plates of the arc interrupter chambers. These
plates are stacked as shown in figure 4.
The twelve 1/8-inch plates have a slot cut on one
end to form exhaust ports. Each arc interruption
causes some erosion of these slots. Plates should
be replaced when the arc interrupter chamber wall
is reduced to 3/4-inch, measured along the shortest side of the exhaust port slot, as illustrated in
figure 5.
Erosion of the slots in the fiber plates results in
longer arcs being drawn. Greater arc energy must
then be dissipated during each interruption. Test
results indicate the W can successfully interrupt
rated current when the arc chamberwall is reduced
to the above 3/4-inch dimension. Thus, if fault currents are well below maximum rated currents,
some further erosion can be tolerated.
FIGURE 5
Vulcanized fiber plate from interrupter assembly.
Reclosers below serial no. 2001.
Page 8
PERIODIC FIELD INSPECTION
AND MAINTENANCE - CONT'D.
from the top of the tank with the mechanism
removed. The level can be double checked with the
oil level gauge after the mechanisms and head casting have been fastened in place.
(Reclosers Above Serial No. 2000)
The insignificant cost of the fiber plates making up
the arc interrupter chambers on all reclosers
above Serial No. 2000 permits complete replacement whenever the stationar y contacts are
replaced. A visual comparison of bottom and top
plates will indicate necessity for replacement. The
top plates closest to the stationary contacts and
nearest to the most arcing will show enough erosion to provide a decision for replacement.
11. REPLACE TANK
Wipe clean the O-ring head gasket and the tank
gasket seat. Move the control lever to the closed
position to avoid any possible binding while raising
the tank. Position the tank so the special “Caution”
nameplate on one end of the tank is on the same
end as the sleet hood and control levers. Raise the
tank and replace the ten head bolts.
7. CLEAN ALL INTERNAL COMPONENTS
Remove all carbon traces by wiping with a clean,
lint-free cloth. Pay particular attention to all insulating members. Flush the mechanism with clean,
dry transformer oil.
12.CHECK OPERATION COUNTER, CONTROL
LEVER, CONTACT POSITION INDICATOR, AND
NON-RECLOSING LEVER
Correct operation of each of these components can
be observed by manually operating the recloser.
CAUTION: Never use volatile solutions, detergents, or water-soluble cleaners.
13. MANUAL OPERATION
After the tank has been filled and secured in position, the recloser should be operated manually a few
times to ensure that the dashpot and hydraulic pump
are filled with oil. Remove the closing tool port cover
and gasket and insert a KA90R closing tool. Manual
operation can now be achieved by closing with the
KA90R tool and tripping with the manual control
lever. See figure 6.
8. DRAIN OLD OIL
Remove the 1/2-inch plug at the bottom of the
tank, or open the tank valve if one has been
installed. Rinse the tank with clean oil, and wipe
out all carbon traces with a clean lint-free cloth.
9. INSPECT TANK LINERS
Any soft or spongy areas in the liners indicate
moisture has been absorbed. These areas are
most likely to occur near the bottom of the tank.
Replace any liners that appear to have absorbed
moisture. When replacing liners, be sure the new
liner installed in each section is the same size as
the original.
CAUTION: Never use the KA90R tool on an energized recloser.
For reclosers below Serial No. 2001 the liners are
parts numbered KA26W (order two of these),
KA27W, and KA30W. See Parts List, Page 21,
items 73, 74, and 75.
For reclosers above Serial No. 2000, replacement
liners come in a kit; the part number is KA867R.
See Parts List, Page 27, item 71.
If interrupting duty is severe, the tank liners may
be eroded near the exhaust ports of the arc interrupting structures. Replace any liners that show
appreciable erosion.
10. FILL TANK WITH OIL
Use only new transformer oil with dielectric
strength of at least 26 kv, as measured across a
standard . 1-inch gap in accordance with methods
illustrated in ASTM Publication D117. The oil level
should be 2-1/4 inches
FIGURE 6
Manual closing with the KA90R tool.
S280-30-3, Page 9
If a Type W is to be operated out of oil, use the closing
tool to open the contacts. While one person turns the
tool clockwise against the stop, another can move the
trip lever, indicated in figure 7, to the right. Now let the
tool slowly rotate counter-clock-wise to open the contacts. Turn the tool 1/4 turn clockwise to close contacts.
Replace port cover and gasket when manual operation is completed.
FIGURE 8
Removal of arc interrupter assembly.
Reclosers below serial no. 2001
FIGURE 7
Trip lever, releases recloser when opening with
closing tool.
SHOP MAINTENANCE
When shop maintenance or repairs are to be performed, remove the ten bolts that secure the tank and
head castings. With suitable hoist, raise the recloser
mechanism out of the oil and allow it to drain. The
recloser can be left suspended by the hoist, inverted
and placed on a workbench, or the mechanism frame
ends can be supported by a special rack.
ARC INTERRUPTER ASSEMBLY
(Reclosers Below Serial No. 2001)
After the Type W recloser has operated through a
complete duty cycle, the arc interrupter assembly
should be completely dismantled and any worn parts
replaced.
1. Using a 1/2-inch thin-wall socket, remove selflocking hex nut that secures contact yoke to the lift
rod, as shown in figure 8. Gently tap contact arm
to remove contacts from the lift rod.
NOTE: Pin in the rod must be aligned with a slot
in the contact yoke.
2. Disconnect heavy braided lead or the solid strap
from the top of each stationary contact assembly.
3. Remove hex nuts, flat washers, and lock washers
from bottom of interrupter assembly.
FIGURE 9
Components of arc interrupter assembly.
Reclosers below serial no. 2001
4. Slide the arc interrupter assembly downward. Figure 9
shows the individual parts in the order of removal.
Page 10
SHOP MAINTENANCE - CONT'D
5. Examine the stationary contact segments to determine if arc erosion has spread to the load contact
surfaces. If so, the contact segments only, or the
entire stationary contact assembly should be
replaced.
6. Clamp the large end of the fiber tube in a smoothjaw vise. Apply enough pressure to deform the tube
slightly so that the contact receptacle is also
clamped. With an adjustable wrench turn the large
terminal nut on the opposite end of the stationary
contact assembly counterclockwise to loosen.
Insert a large screwdriver in the slotted contact
stud located inside the contact assembly. The large
terminal nut can now be completely removed. Pull
and turn the contact segments to remove them.
Figure 10 shows the contact assembly completely
dismantled.
FIGURE 11
Assembling stationary contact.
Reclosers below serial no. 2001
tube. Position the washer on the opposite end, and
secure entire assembly with the terminal nut. Use a
screwdriver to hold the contact stud while tightening the
large terminal nut.
NOTE: Installation of the steel spring on each stationary
contact assembly can be simplified by the use of a
tapered wooden sleeve that can be made easily in any
woodworking shop. Simply turn and drill a piece dimensioned as shown in the sketch. Slip the sleeve over the
end of the heavy screw and roll the steel spring in place.
FIGURE 10
Stationary contact assembly components.
Reclosers below serial no. 2001
7. To reassemble stationary contacts, arrange the six
segments so they are hooked to the slotted head of
the contact stud. Use a rubber band to hold them in
place while installing springs. Slip the steel spring
on first, then a spacer ring, copper-alloy spring,
spacer ring, and the other copper-alloy spring.
Insert segments in the contact receptacle, figure
11, by twisting and pushing. Replace the contact
receptacle in the fiber
8. Check condition of the twelve slotted 1/8-inch fiber
plates and the 3/8-inch laminated phenolic plates to
determine if they should be replaced. Refer to periodic maintenance, page 5, for the method of determining when these plates should be replaced.
9. Examine the insulating support stringers for evidence
of tracking or moisture absorption. Failure of these
members is rare, but if any show tracking, replace as
follows:
a. Disconnect flexible leads attached to the seriestrip solenoid coil tab.
S280-30-3, Page 11
b. Remove the hex nuts, lock washers, and flat
washers that secure the phenolic contact sup
port plate to the stringers.
NOTE: When this plate is lowered, the series
trip solenoid plunger will slide out.
c. Loosen the stringers with pliers and remove.
d. Install new members as required and reassemble.
10. Refer to figure 9, and reassemble the interrupter
in the following order:
a. Position stationary contact assemblies on top
plates. Be sure to include the gasket between
these parts. Note that stationary contact tubes
are identical. Slide them into position on the
eight bolts.
b. Install slotted fiber plates in pairs to form six
exhaust ports in each interrupter assembly.
Exhaust ports open to the load side on the end
phases, and to the source side on the center
phase.
c. Slip the fiber tubes over the four center bolts
and push up through the slotted fiber plates.
Figure 12
Checking for correct clearance.
Reclosers below serial no. 2001.
d. Match the guide bushing with the center hole
of the bottom plate and position the plate.
Replace the flat washers, lockwashers, and
hex nuts. Be sure reinforcing bars are placed
on the exhaust end. Then install the moving
contacts on the plunger shaft.
e. Check moving contact clearance. As shown in
figure 12, measure from the top of the contact
yoke to the bottom of the interrupter assembly.
This space should range between 1/64 and 5/64"
inch when the KA90R closing tool is turned
clockwise against the stop. If the space should
be adjusted, add or subtract one or more wash
ers above the roll pin in the plunger shaft to obtain the correct measurement. Any washers not
placed above the roll pin should be retained between the contact yoke and the elastic stop nut.
ARC INTERRUPTER ASSEMBLY
(Units Above Serial No. 2000)
After the W recloser has operated through a complete
duty cycle, the arc interrupter assembly should be
completely dismantled and any worn parts replaced.
1. Using a 1/2-inch thin wall socket, remove the
vibration-proof hex nut that secures the contact
yoke to the lift rod. Gently tap contact arm to
remove contacts from the lift rod.
Figure 13
Removal of arc interrupter assembly.
Reclosers above serial no. 2000
2. Remove the terminal bolt from the top of each stationary contact assembly.
3. Remove hex nuts, flat washers, and lock washers
from bottom of interrupter assembly.
Page 12
SHOP MAINTENANCE -CONT'D
FIGURE 14
Components of an interrupter assembly.
Reclosers above serial no. 2000.
4. Slide the arc interrupter assembly downward.
Figure 14 shows the individual parts in the order of
removal.
5. Examine the stationary contact segments to determine if arc erosion has spread to the load contact
surfaces. If so, the contact segments only, or the
entire stationary contact assembly should be
replaced.
6. Insert a large screwdriver through the stationary
contacts to engage the fillister screw slot. With a
box wrench, loosen and remove the contact nut
while the screwdriver is held securely in a vise.
Remove contact arms, contact cup, and retaining
washer, leaving the retaining ring which rests in a
slot on the inside of the tube. Figure 15 shows a
dismantled stationary contact assembly.
7. To reassemble the stationary contacts slip the contact retainer onto the fillister head cap screw and
arrange the six contact segments around the
screw and retainer. Each of the six teeth on the
retainer should fit into a hole on a contact segment. Place the garter spring, contact springs, and
spring spacers over the small end of the assembly
in the following order: garter spring, spring spacer,
contact spring, spring spacer, and contact spring.
FIGURE 15
Stationary contact assembly components.
Reclosers above serial no. 2000.
Insert this assembly into the contact cup by twisting
in clockwise. Then push the cup and contacts into the
large end of the tube. Insert the retaining washer and
contact nut from the opposite end. Use the screwdriver to hold the fillister head cap screw while the contact nut is tightened.
8. Replace fiber plates in the arc interruption assembly if
necessary. Refer to periodic maintenance, page 6.
9. Examine the insulating support stringers for evidenc
of tracking or moisture absorption. Failure of these
members is rare, but if any show tracking, replace as
follows:
a. Disconnect the lead attached to the series trip
solenoid coil tube.
b. Remove the hex nuts, lock washers, and flat washers that secure the phenolic contact support plate
to the stringers.
NOTE: When this plate is lowered, the series trip
solenoid plunger will slide out.
c. Loosen the stringers with pliers and remove.
d. Install new members as required and reassemble.
S280-30-3, Page 13
10. Refer to figure 14 and reassemble the interrupter
in the following order:
a. Place the fiber plates in two stacks on top of the
bottom plate, in the order shown in Figure 15.
Make sure that the gasket is included. The
exhaust por ts open to the outside of the
assembly.
b. Drop the long spacer tubes into the corner
holes of the two stacks. The lower end of each
spacer tube should be flush with the lower surface of the bottom plate. Place the short spacer
tubes over the portion of the long spacer tubes
which protrude from the stacks.
c. Position the stationary contact assemblies on
top of the two stacks.
d. Place the assembly in position on the contact
frame and secure it with the eight mounting
bolts. Reconnect the leads to the contact nuts.
e. Install the moving contacts on the lift rod.
CLOSING SOLENOID
Very little maintenance should be required for the closing solenoid. It may be necessary to replace the
solenoid coil if the recloser is to be operated at another voltage. Proceed as follows:
SERIES TRIP SOLENIOD
(Reclosers Below Serial No. 2001)
Series trip solenoids can be equipped with either of two
types of coils. Standard coils, contained completely within the solenoid frame, are used to achieve tripping at
about 200 percent of full-load rating. Alternate coils, with
one-half turn outside the solenoid frame, are used to
achieve tripping at about 140 percent of full load rating.
The same basic procedure is used to dismantle either
solenoid.
Disassemble as follows:
1. Remove cotter pin, and slide out pin and spacer that
connect the insulated operating links, figure 16, and
the solenoid plunger.
2. Loosen bolt indicated by arrow in figure 16, and
remove hex nut that secures the connecting bar to
the coil terminal.
3. Remove bolt that secures leads to one terminal of
the trip coil.
4. Lift out solenoid plunger, terminal bolt, guide clips,
and guide channels. Swing connecting bar aside
and slide coil out. An exploded view of the trip
solenoid is given in figure 17. Wipe off any carbon
deposits with a clean, lint-free cloth. Replace any
damaged parts.
1. Disconnect the two leads where they connect to
the contactor assembly.
2. Remove four cap screws on the bottom of the
solenoid frame and lower the coil and base plate.
The coil can now be removed.
3. Examine the insulating support stringers for evidence of tracking or moisture absorption. Replace
any defective members as follows:
a. Remove the hex nuts, lockwashers, and flat
washers that secure the solenoid frame to the
stringers.
b. Lower the solenoid frame slowly to avoid damaging the pump piston, lockout piston, and fast
reset plunger when they swing free.
c. Loosen the stringers with pliers; remove and
replace as required.
4. Reassemble the closing solenoid by reversing the
procedure. Be sure to use a new gasket between
the coil and solenoid base plate. Also see that
solenoid leads clear insulating stringers and the
solenoid frame by at least 1/2 inch.
Figure 16
Series trip solenoid
Reclosers below serial no. 2001
Page 14
SHOP MAINTENANCE - CONT'D
FIGURE 17
Exploded view of series trip solenoid.
Reclosers below serial no. 2001
Reassemble solenoid as follows:
1. Place lower insulation plate in position, and insert
terminal bolt.
2. Position the upper insulating plate on top of the coil
as shown in figure 18a, and slide the coil back in
place. Then push the insulating plate into position.
Figure 18b illustrates how the alternate type trip
coils are installed.
FIGURE 18b
3. Replace in order, guide channels, guide clips, and
plunger. Connect plunger to operating links. Secure
connecting bar and tighten the bolt on the other end
of the bar. Reclosers now being produced have bushings under the guide clip screws to prevent overtightening.
4. Bolt leads to the trip coil terminal. Be sure leads are
formed so that they clear any insulating stringer or
grounded part by at least 1/2 inch.
SERIES TRIP SOLENIOD
(Reclosers Above Serial No. 2000)
Two coil kits are furnished for replacements to change
recloser minimum trip ratings. Two coils in one kit are for
substitutions in Phase A and Phase B interrupters. The
separate one-coil kit for Phase C, the interrupter furthest
away from the sleethood, has a coil with an opposite
wind because of its different position on the interrupter.
FIGURE 18a
Series-trip solenoids can be equipped with either standard coils or an alternate coil. Standard coils are used to
achieve tripping at approximately 200 percent of fullload rating. Alternate 400X and 560X coils are used to
achieve tripping at approximately 140 percent of fullload rating. The same basic procedure is used to dismantle either solenoid.
S280-30-3, Page 15
FIGURE 20
Solenoid disassembly.
Reclosers above serial no. 2000
Solenoid Replacement:
Check upper coil washer before replacing coils. For coils
280 amperes and below, the upper and lower coil washers are identical. For the 400 and 560 ampere coils a
washer with a larger center slot (1-17/32” long instead of
1-7/32”) is substituted for the upper washer. The bottom
washer remains the same for all coils.
FIGURE 19
Series trip solenoid disassambly points.
Reclosers above serial no. 2000
Solenoid Disassembly:
1. Remove cotter pin and slide out groove pin that
connects the insulated operating links and the
solenoid plunger, figure 19.
2. Remove the terminal bolt that fastens both the
bushing lead and the outer coil terminal to the
support bracket, figure 19.
3. Remove the cap screw that fastens both the terminal strap and the fiber end of the support bracket
to the contact nut of the generator contact tube.
1. Place the lower insulation washer in position. (See
figure 21. Pass the upper insulation washer over the
terminal strap and position it on top of the coil as
shown in figure 20. Push the coil into the solenoid
frame and slide the upper washer into its normal
position. Replace in order the guide channels, guide
clips and plunger.
2. Place the solenoid assembly back on the mounting
board and secure it with the two frame mounting
bolts.
3. Connect the operating links to the plunger with the
groove pin and replace the cotter pin.
4. A separate sleeve is provided with each coil to insulate the outer coil terminal from the frame. Slide
sleeve over this outer coil as illustrated.
5. Connect the terminals to the contact tube and the
bushing lead to complete reassembly.
4. Remove the two frame mounting bolts that secure
the solenoid frame to the mounting board and lift
the entire solenoid assembly off the mounting
board.
5. Lift out the solenoid plunger, guide clips, and guide
channels. Slide the upper insulation washer as far
as it will go in the direction of the terminal strap.
Lift the coil slightly and pull it out of the solenoid
frame, figure 20. Wipe off any carbon deposits on
these parts with a clean lint-free cloth. Replace
any damaged parts at this time.
FIGURE 21
Placement of lower insulation washer.
Reclosers above serial no. 2000
Page 16
SHOP MAINTENANCE - CONT'D.
CLOSING SOLENOID CONTACTOR
If the double-break contacts of the closing solenoid
contactor need replacement, the entire closing
solenoid contactor should be replaced. Proceed as follows:
1. Disconnect closing solenoid and fuse leads, figure
22.
2. Remove two “C” rings to release pin that connects
the operating link to the toggle mechanism.
3. Remove the three hex-head cap screws (not
shown) that secure contactor to the frame. These
are located on the underside of the frame.
Contactor is now free to be removed.
4. Replace the contactor by reversing this procedure.
The improved type toggle mechanism, shown
here provides under-voltage protection for the
closing solenoid. This mechanism opens the closing solenoid contactor when the solenoid plunger
has only partially completed its stroke. Thus,
when low voltage conditions exist, the plunger will
be unable to complete a closing stroke. After a
series of partial strokes, the lockout piston will be
advanced enough to cause the recloser to lock
open. The improved toggle is provided on units
numbered 219 and higher, plus 195, 196, 198,
200, 201, 206, 207, 208 and 217.
FIGURE 22
Changing closing solenoid contactor.
5. Be sure closing solenoid and fuse leads clear
insulating stringers or grounded parts by at least
1/2 inch.
CAUTION: Fuse leads must be connected to
upper terminals of the contactor.
HYDRAULIC PUMP AND LOCKOUT PISTON
If the insulating oil has become dirty because of infrequent oil changes, removal of the pump and lockout
piston for cleaning may be advisable.
1. Remove the two hex-head cap screws with a 7/16inch open-end or socket wrench.
2. Lift the mechanism housing as shown in figure 23.
Both pistons and the fast reset valve rod will slide
out.
3. Wipe out any carbon deposits with a clean, lintfree
cloth and rinse the unit in new oil. See that the
ball check valve in the bottom of the lockout piston
cylinder and the ball check valve in solenoid frame
is clean and free to operate. If it is necessary to
replace the hydraulic pump piston for any reason,
mark its position relative to the operating link.
Note how the piston is restrained from rotation by
a small indentation.
FIGURE 23
Removing hydraulic pump and lockout mechanism.
4. Thread the new outer piston shell on the pump piston
and adjust to the position marked on the operating
link in step 3. Test for correct operation before staking
the outer shell to the piston.
S280-30-3, Page 17
NOTE: Removal of the head casting is necessary
before this test can be performed. This procedure
is required to observe the lockout bar. See page
16 for head removal instructions.
To test the hydraulic mechanism for correct operation: Lower the unit into oil until the pump is covered completely. operate the pump manually a
few times to remove any trapped air. Allow the
lockout piston to fully reset. Now manually trip
and close the recloser and observe the advance
of the lockout bar. After the next-to-last trip operation has occurred, one end of the lockout bar
should touch the control lever trip latch.
5. If increased lockout-bar-travel is needed, unscrew
the outer piston shell to increase the effective
length of the piston. To decrease lockout-bar-travel, screw the shell farther onto the piston. Adjust
in one-half turn increments and repeat the test
described in step 4 until proper operating performance is achieved. When the adjustment is completed set the new piston shell with a small
punch.
TIME-DELAY UNITS
Maintenance of the time-delay units generally will be
confined to an inspection of fluid level. Some loss of
fluid level is normal, so this inspection should be made
each time periodic maintenance is performed. To
check the fluid level remove the filler plug located on
the side of the unit for Type W reclosers under serial
number 795. For Type W reclosers above serial number 794, remove the socket-head filler plug located on
the side of the brass adjusting block. A special kit, catalog number KA806R2, is available to restore fluid
level. This kit contains an eye dropper and two ounces
of the special time-delay unit fluid (HFA—Hydraulic
Fluid, Aircraft). Add enough fluid to bring the level to
the filler plug hole. Be sure to replace the filler plug.
FIGURE 24
Time-delay unit for Type W reclosers
below serial no. 795.
CAUTION: Avoid introducing any dirt, metal, or lint in
the unit. Plugging of the orifice by foreign materials
will cause erratic time-delay action.
CLOSING SOLENOID FUSE
To replace a blown closing solenoid fuse, simply disconnect the long lead at the closing solenoid contactor, the short lead at the fuse end, and loosen the
mounting bolt. Slide the fuse out and install a new
one. A tag attached to each closing solenoid coil
shows the color band coding and catalog number of
the correct fuse to protect the coil. Table I also shows
this information. Be sure the fuse leads clear any
grounded parts or the insulating stringers by 1/2 inch.
FIGURE 23
Time-delay unit for Type W recloser
above serial no. 794
Page 18
SHOP MAINTENANCE - CONT'D.
REMOVAL OF HEAD CASTING
BUSHINGS
Access to the operating mechanism located in the main
frame is achieved by removing the head casting.
Proceed as follows:
Maintenance of bushings is generally limited to an
occasional cleaning. If a bushing should become
cracked or broken, replace as follows (refer to figure
26).
1. Remove hex nut, lock washer, and flat washers on
the lower end of the bushing to release the six
straps.
2. Remove the three hex-head cap screws that
secure the bushing clamps. Lift the bushing
assembly up through the head casting.
3. An aluminum clamping ring cushions the pressure
between the bushing and bushing clamps. The
ring can be reused if it is in good condition. Twist
the ring to slip it off the bushing.
1. Disconnect all bushing leads at the lower end of the
bushings. Also disconnect any accessories, such as
the ground trip solenoid, at their terminals.
2. Disengage the control lever and the contact position
indicator by pushing the spring-loaded couplers, figure 27, inward. Turn the couplers to lock them in the
disengaged position.
3. Disconnect the non reclosing control lever by removing the “E” ring indicated in figure 27 and separating
the two connecting links.
4. The bushing assembly can be completely
replaced, or new porcelain only may be installed.
If new porcelain is used, unscrew the bushing terminal and draw the bushing lead rod out the lower
end of the porcelain. Insert the rod in the new
porcelain and replace the bushing terminal. Use a
new terminal gasket.
5. Replace the bushing assembly, using a new gasket between the bushing and the head casting.
CAUTION: When reconnecting bushings, take
care to position flexible leads at least 1/2 inch
from any vertical insulating support stringer,
grounded part, or the contact plunger rod in each
phase. On reclosers equipped with a ground-trip
solenoid, also be sure one center phase lead
clears the solenoid frame by 1/2 inch!
FIGURE 27
Control lever disconnection prior to
removing head casting.
4. If an auxiliary switch accessory is mounted on the
recloser head casting, remove the “E” ring and washer, figure 28, to allow disconnection of the operating
lever.
5. Remove the six 1/2-inch x 4-1/2-inch socket-head
bolts that secure the frame to the head casting. Be
sure the recloser mechanism is supported from
below before these bolts are removed. Six tubular
spacers will be released when the head is lifted.
6. To reassemble, carefully lower head casting in place
with the tubular spacers mounted on the six lugs.
Start the six 1/2-inch bolts and tighten evenly to
avoid any binding of the mechanism.
7. Engage the contact indicator and manual operating
lever. Reconnect the non-reclosing lever and, if used,
the auxiliary switch.
FIGURE 26
Bushing replacement.
8. Reconnect bushing leads and any accessory devices.
S280-30-3, Page 19
TABLE 1
Closing Solenoid
Phase-to-Phase
Voltage, kv
Fuse
CataIog
Number
Color
Band
TCC
Number
Fig. 29
Two Red
Black
Yellow
Red
6
5
3
2
(2 Req'd)
2400 and 3300
KA259R-4
KA259R-1
7200 to 8320 and 11000 KA259R-2
12000 to 14400
KA259R-3
4160 to 4800 and 6000
FIGURE 28
Auxiliary switch disconnection prior to
removing head casting.
RATING CHANGES
RATED CURRENT
The Type W recloser’s continuous current rating can
be easily changed by installing new coils in the series
trip solenoids. Coils rated 100, 140, 160, 185, 225,
280, 400, or 560 amperes are available.
Tripping occurs at about 200% of full load rating when
the recloser is equipped with standard trip coils, or
about 140% of full load rating when alternate coils
(400X and 560X) are furnished. Refer to series trip
solenoid sections for method of changing coils.
P H A S E . TO - P H A S E
VOLTAGE
Closing solenoid coils
are available for eight*
voltage ranges from
2.4 to 14.4 kv. Refer to
page 11 for the
method of changing
closing solenoid coils.
* Solenoids rated 125 and
250 volts dc are also available. Contact factory for
furthur information.
When the closing solenoid coil is changed, the protective fuses may also have to be changed. Two fuses are
shipped with each replacement coil. Table I shows the
correct size fuse to use with different ratings of coils.
Figure 29 shows the fuse time-current characteristics.
ADJUSTMENTS
See “Installation Manual, M-E Type R and Type W oil
Circuit Reclosers,” for information about adjustments of
operations to lockout, time-delay characteristics, reclosing time, number of fast operations, ground trip
solenoid, or the TW current transformer. Refer to series
trip solenoid section for the method of changing coils.
CONTROL LEVER OVER-TRAVEL ADJUSTMENT
To check for proper adjustment of the control lever,
observe the following procedure:
1. Remove the sleet hood cover to expose the control
lever.
2. From the “OPEN” position, slowly push the control
lever toward the “CLOSED” position. As the lever is
pushed up, latching of the recloser will be felt. At
this point, dimension “a” should be 1/4-inch.
To adjust, observe the following procedure:
1. With diagonal cutters, open the “C” ring and remove
it.
2. Slide control lever off the shaft.
3. Rotate the control lever clockwise to reduce dimension “a” or counterclockwise to increase dimension
“a”.
4. Reassemble by reversing the procedure when the
correct clearance has been set.
FIGURE 29
Closing solenoid protective fuse
time-current characteristics.
FIGURE 30
Control lever over-travel adjustment.
Page 20
TYPE W RECLOSER PARTS LIST
(Serial Numbers Below 2001)
S280-30-3, Page 21
TYPE W RECLOSER PARTS LIST
(Serial Numbers Below 2001)
Item
No.
1a
1b
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Description
Universal terminal assem
bly, 1/0-500 MCM
Optional tin-plated termi
nal stud, 1-1/8-12 x 2-1/8”
thread
Terminal gasket
Porcelain bushing only —
standard
Porcelain bushing only —
standard for use with
BCT’s
Porcelain bushing only—
17" creepage distance
Porcelain bushing only—
175 creepage distance for
use with BCT’s
Conductor rod assembly standard
Conductor rod-standard
for use with BCT’s
Conductor rod for use with
17" creepage distance
Conductor rod - 17” creep
age distance for use with
BCT’s
Washer
Silver-plated It. jam nut 1/2” -20
Lifting eyebolt
Galv. pal. nut, 5/8"-11
Bushing assembly standard
Bushing assembly standard for use with
BCT’s
Bushing assembly— 17”
creepage distance
Bushing assembly - 17"
creepage distance for
use with BCT’s
Stainless steel hex. hd.
mach. bolt-3/8”-16 x 2"
Bushing clamp
Bushing clamping ring
aluminum
Bushing mounting gasket
Cover plate
Cover plate gasket
Rd. hd. stainless steel
mach. screw-1/4’’-20 x 5/8"
Stainless lockwasher-1,4"
Oil level dipstick
“O” ring gasket
Rd. hd. stainless stl.
mach. screw-1/4’’-20 x 5/8"
Terminal box gasket
Closing tool port cover
Cover plate gasket
Head casting - includes
control shaft bushings
Head gasket
Position indicator and
support assembly
Counter link, serial No
145 and below
Shaft
Type E retaining ring
5133-12 serial No. 145
and below.
Operations counter
Catalog
Number
Quantity
Per
Recloser
KA17W
6
KP158W
KP120L
6
6
KP1110R
6
K P171W
6
KP1578R
6
Item
No.
31
32
33
34
35
36
37
38
39
KP186W
6
40
KA801W
6
41
*KP131W2
6
KP131W1
6
*KP131W2
KP2028A3
6
12
KP584
KP1104R
KP2064A7
18
2
2
49
6
50
51
KA18W
KA41W
6
KA79W
6
KA58W
6
KP415
KP1109R
18
18
KP1111R
KP1112R
KP609R
KP610R
6
6
2
1
KP613
KP563
KA363R
KP2000A9
8
8
1
1
KP613
KP611R
KP246R
KP247R
2
1
1
1
KA840R
KP120R
1
1
KA317R
1
KP1058R
KP1052R
1
1
KP95
KA28C02
1
1
*Note: KA41W omd KA58W bushing assemblies use the
same (KP131W2) Conductor rods.
42
43
44
45
46
47
48
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
Description
Counter bracket
Sstl. Iockwasher- No. 10
x .055" x .040’’
Sstl, rd. hd. mach. screw
- No. 10-24 x 1/2”
Sleeve
Pivot shaft for handles
WA-518 stainless-stl
retaining ring
Non-reclosing lever spacer
Non-reclosing selector
lever
Non-reclosing selector
link and pin
WA-514 sstl. retaining
ring
Split shaft and lever
(external)
Spacer
Control lever
Link rod and pin assembly
Handle lever assembly
Spacer
Spacer
Split shaft and lever
(internal)
Sstl. WA-516 retaining ring
(internal)
Roll pin- 1/8" x 3/4"
Sstl., rd. hd. mach. screw
- No. 6 - 32 x 1/4"
No. 6 internal tooth
lockwasher
Spacer
Link
Shaft and lever assembly
Pin
WA-510 sstl retaining ring
Spacer
Brass washer - 9/16" x
.260 x .040”
Roll pin - 3/32" x 1/2"
Brass caster pin - 3/32" x
1/2"
Sleet hood cover plate
Sstl. self-tapping screw —
No. 12 x 1/2"
Serial number nameplate
Voltage data nameplate (also included with item
97) Add correct No.
1 = 2.4 kv; 2= 4.16-4.8
kv; 3 = 7.2-8-32 kv;
4 = 12.0-13.8 kv; 5 =
14.4 kv
Series trip coil data plate
(also included with item
203) Insert continuous rot
ing in amperes (for 400x
and 560x coils, insert
letter “ X “ aIso)
Sequence data plate
Zinc-plated self-tapping
screw - No. 2 x 3/16"
Zinc-plated, hex. hd. stl.
cap screw - 1/2”-13 x 6"
Galvanized washer
Catalog
Number
Quantity
Per
Recloser
KP1598A
1
KP539
2
KP485
KP3011A7
KP3126A4
2
1
1
KP81
KP3010A5
2
1
KA504R
1
KA505R
1
KP82
4
KA313R
KP3013A38
KA20R
KA314R
KA320R
KP3010A6
KP3011A5
1
3
1
1
1
1
1
KA312R
1
KP76
KP502
1
1
KP636
2
KP990
KP3006A9
KP1059R
KA319R
KP3123A3
KP73
KP3007A8
2
1
1
1
1
4
1
KP339
KP504
1
1
KP302
KP283R
1
1
KP50
KP150W
5
1
1
KP567R
1
KP153W
KP183L
1
1
KP69
14
KP202
KP2028A22
10
10
Page 22
TYPE W RECLOSER PARTS LIST
(Serial Numbers Below 2001)
S280-30-3, Page 23
TYPE W RECLOSER PARTS LIST
(Serial Numbers Below 2001)
Item
No.
71
72
73
74
75
76
77
78
79
80
81
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
See
Note
Below
103
104
105
106
Description
Liner retaining bar
Tank liner- side
Tank liner - end-phase
sections
Tank liner- center-phase
section
Tank liner - closing solenoid section
Tinnerman speed-nut—1/4"
-20
Flat-hd. mach. screw - 1/4"
-20 x 5/8”
Non-reclosing plate
Contact position indica
tian plate
Tank data plate
Tank assembly
Brass gate valve and nipple (accessory)—1/2” -100
lb. (includes item 83A)
Close nipple included
with item 83.
Solid brass pipe plug—1/2"
WA518 retaining ring
Plunger insulating link
Cad-plated SAE washer—
13/16” X13/32” X .065”
Plunger link pin
Spacer
Pin
Socket-hd. stl. set screw No. 10-32 x 1/4"
Closing plunger
Insulating spacer
Hex. hd. cap screw stl. 3/8” - 16 x 1-1/2’’
Lockwasher - 3/8"X .141”
x .094"
Solenoid frame - upper*
Closing coil kit (includes
two fuses, item 226, name
plate, item 65; and gasket,
item 99)Add correct Now
1 = 2.4 kv. 2 = 4.16-4.8
kv; 3 = 7.2-8.32 kv; 4 =
12.0-13.8 kv. 5 = 14.4 kv.
6 = 6.0 kv. i= 125 v dc.
8 = 250 v dc; 9 = 11.0 kv;
10 = 3.3 kv.
Solenoid frame shoe
Coil gasket (also included
with item 97)
Closing plunger stop
Bridge plate
Reclosing time orifice 120-cycle reclosing time
Reclosing time orifice 4-cycle reclosing time
Reclosing time orifice—
25-cycle reclosing time
Valve spring
Spacer
Valve seat and retainer
Lockwasher—1/4"
Catalog
Number
Quantity
Per
Recloser
KP167W
KP168W
2
2
KA26W
2
KA27W
1
KA30W
1
KP2005A2
8
KP625
KP390R
8
1
115
KP1067R
KP200W
KA73W
1
1
1
2
116
117
118
119
KA809R
1
120
Item
No.
See 107
Note
Below
{
108
109
110
111
112
113
114
121
122
KP2039A1
KP2007A31
KP79
KP103R
2
2
KP547
KP3126A2
KP3010A1
KP113R
2
1
3
1
KP394
KP104R
KA62R
1
1
16
KP419
8
129
KP325
KP100R1
KP100R2††
12
1
130
123
124
125
126
127
128
131
132
133
134
135
KA834R
KP102R
1
2
KP389R
KA824R
KP107R
1
1
1
KP108R-1
1
KP108R-2
1
KP108R-3
KP128R
KP3009A6
KA51R
KP337
1
1
2
1
2
* Serial No. 410 and below plus 413, 414 and 415.
† Serial No. 411 and above less 413, 414 and 415.
†† Contact factory for furthur information and d-c coils.
136
137
138
139
140
141
142
143
144
145
Description
Hex. hd. stl. cap screw 1/4”-20 x 2-1/4’’
Sequence selector
assembly
Link pin
Lockout piston insulating
link
WA514 retaining ring
Lockout piston
Piston link pin
Pump and lockout piston
chamber
Sstl. ball - 1/4" - dia.
Gr. 3
Ball valve seat
Ball retaining pin
Gasket
Lockwasher - 1/4"x .109"
x .0626’
Hex. hd. stl. cap screw 1/4"-20 x 1-3/4”
Quick reset valve rod
Type E retaining ring 5133 -12
Pump piston outer shell
Pin
Pump piston (includes
item 123*)
Pump piston (includes
item 123† )
Pump insulating link
Spacer - head to frame
Zinc-plated stl. Iock
washer - 1/2" x .171” x
.125"
Socket hd. cap screw,
zinc-plated—1/2" - 13 x
4-1/2"
Quick-release coupler controI lever
Quick-release coupler counter shaft
Roll pin control lever
shaft - 1/8" X 3/4"
Roll pin, counter shaft
3/32” x 1/2”
Washer - 9/16” X .328"
x .064"
Brass washer—9/16” X
.260” x .040"
Spring control lever shaft
Spring—counter shaft
Resetting spring
Non-reclosing shaft link
Type E retaining ring—
5133-25
Spacer
Hex. hd. cap screw, zinc
plated - 1/4’’-20 x 1-3/4”
Cad-plated stl. Iock
washer—1/4” x .109”
x .0628’
Roll pin—1/16” X 7/16”
Sequence plate and lever
Catalog
Number
Quantity
Per
Recloser
KP706
2
KA269R
KP269E
1
1
KP122R
KP75
KP112R
KP3055A3
1
3
1
1
KP1300R
1
KP2025A2
KP155H
KP3051A1
KP116R
2
2
2
1
KP337
2
KP700
KA423R
2
1
KP83
KP151H
KP3055A1
1
1
1
KA725H
1
KA488R
KA97R
KP227R
1
1
6
KP817
6
KP731
6
KP1177R
1
KP1056R
1
KP502
1
KP504
1
KP336
2
KP339
KP1176R
KP1180R
KP192R
KA25R
2
1
1
4
1
KP85
KP3011A8
1
2
KP724
2
KP545
KP515
KA270R
4
2
1
Note: Items 99 thru 107 are used only on reclosers below
serial no. 1660. For reclosers from serial no. 1660 to
2000 use parts numbered 89 thru 98 on pages 28
and 29.
Page 24
TYPE W RECLOSER PARTS LIST
(Serial Numbers Below 2001)
S280-30-3, Page 25
TYPE W RECLOSER PARTS LIST
(Serial Numbers Below 2001)
Item
No.
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
Description
Plunger guide hold-down
WA514 retaining ring
Plunger link pin
Steel cotter pin - 1/16"x 1/2"
Trip solenoid frame
assembly
Rd. hd. stl. mach. screw
- No. 10 - 32 x 1-1/8"
Elastic stop nut - No.
10-32
Lift rod link
Link pin
WA516 retaining ring
Lift rod guide - phases A
and B
Lift rod guide - phase C
Cad-plated stl. Iock
washer _ 1/4" X .1091" x
.062” phases A and B
Cad-plated, rd. hd. stl.
machine screw - 1/4’’-20 x
7/8’’, phases A and B
Cad-plated. rd. hd. stl.
machine screw - 3/8" X 16
x 1” phase C
Contact lift rod - phases
A and B
Contact lift rod - phaseC
Roll pin - 1/8” X 5/8”
Stl. washer - 11/32"x 11/16"
x .065"
Stl. hex-hd. cap screw 3/8"-24 x 6”
Cad-plated stl. washer 13/32"
Stl. fIat washer - .309 x
.625” x .064”
Interrupter frame - phases
A and B
Interrupter frame - phase
C
Cad-plated stl. washer 13/32" I.D.
Stl. washer - .309” I.D.
Cad-plated stl. Iockwasher
3/8” X .141” x .094”
Stl. hex nut - 3/8" - 16"
Contact tube assembly
Contact terminal nut
Washer
Fiber tube
Spacer - silver plated
Contact housing - siIver
plated
Contact current exchange
spring
Spring spacer
Contact pressure spring
Contact terminaI stud silver plated
Contact fingers
Gasket
Spacer -long
Quantity
Per
Recloser
Item
No.
KP622R
KP75
KP3114A1
KP301
6
3
3
6
181
182
183
184
185
KA841 R
3
KP474
12
KP2020A1
KP167R
KP3125A2
KP76
12
6
6
12
188
KP138W
KP139W
2
1
190
Catalog
Number
186
187
189
KP545
7
191
192
193
KP487
5
194
195
KP629
1
196
KA16W
KA15W
KP519
2
1
3
KP350
12
KP726
24
KP547
39
KP987
3
KA8W
2
KA9W
1
197
198
199
200
201
202
203
KP547
KP987
9
3
KP325
KP276
KA14W
KP112W
KP3010A1
KP113W
KP115W
13
16
6
6
6
6
6
KP120W
6
206
207
KP117W
KP121W
KP119W
12
12
6
208
KP116W
KA68W
KP136W
KP3013A39
6
36
6
18
204
205
209
210
211
Description
Spacer - short
Support plate
Tube base retaining plate
Tube base plate
Interrupter stack fiber
plates
Lift rod guide tube
Interrupter stack base
plate (beveled contact
opening hole to exhaust
side)
Bolt-insulating sleeve for holes marked “ A “ onIy
Moving contact and yoke
assembly
Steel lockwasher - 3/8" X
.141", x .094”
Steel hex nut - 3/8"-24
Elastic stop nut /-24
Trip coil bypass air gap—
(not furnished on units
numbered 275 and higher.)
Silver-bronze hex. hd.
mach. bolt - 3/8”-24 x 1-1/4”
External tooth lockwasher
- 25/64"
Bronze lock washer - 3/8’’
x .141” x .094"
Silver plated grass washer
- 1" x 17/32"x .091"
Bronze lock washer - 1/2”
x .171’’ x .125
Silver plated brass washer
- 25/64" X 7/8"X .064”
Jumper bar - silver plated
SiIver-plated brass mach.
screw nut - 3/8"-24
Upper coil washer - 100A
thru 280A
Upper coil washer - 400A
and 400XA
Upper call washer - 560A
and 560XA
Series trip coil replace
ment kit (includes coil,
nameplate, and packaging)
- add continuous current
rating: 100, 140 160
185 225, 280, 400, 400X
560 or 560X.
Paper shield (400X and
560X coils only)
Hex hd coil terminal halt
—3/8"-24 x 1-1/4"
Lower coil washer
Jumper lead - 6 per
bushing
Insulating sleeve —
jumper lead
Trip link spacer
Trip plunger - series
solenoid
Plunger guide
Catalog
Number
Quantity
Per
Recloser
KP134W
KP137W
KP102W
KP103W
6
6
3
3
KP104W
KP107W
36
3
KP105W
3
KP157W
12
KA11W
3
KP556
KP589
KP2020A2
24
24
3
KA22W
3
KP761
10
KP985
3
KP326
10
KP989
12
KP542
6
KP986
KP101W
16
3
KP590
7
KP318R
3
KP1075R
3
KP132W
3
KA803W
3
as req’d.
KP1423R
3
KP686R
KP318R
3
3
KP3250A1
24
KP141W
KP3007A12
6
3
KA604R
KP312R
3
6
Page 26
TYPE W RECLOSER PARTS LIST
(Serial Numbers Below 2001)
Item.
No.
212A
212B
Description
Complete time-delay unit
assembly for reclosers
above serial number 794,
operating on "B" or "C"
curves
Complete time delay unit
assembly for reclosers
above serial number 794,
operating on "D" or "E"
curves
Complete time-delay unit
assembly for units below
serial number 795 operating on "B" or "C" curves
Complete time-delay unit
assembly for units below
serial number 795 operating on "D" or "E" curves
Catalog
Number
Quantity
Per
Recloser
KA5171BC
3
KA517R2DE
3
KA162R1BC
3
KA162R2DE
3
S280-30-3, Page 27
TYPE W RECLOSER PARTS LIST
(Units below serial no. 2001)
Item
No.
Description
Mach. screw, No. 1024UNC 2 x 1/2", cad pl. fill
hd. stl.
214A Time-delay curve ad just
ment bracket for B and C
curves for reclosers above
serial number 794
Time-delay curve adjust
ment bracket for D and E
curves, for reclosers above
serial number 794
214B Time-delay curve adjust
ment bracket for all
curves. For reclosers below serial number 795
215 Minimum-trip current spring
216 Toothstar washer, No. 10
external bronze
217 Thumbnut, No. 10—
32UNC2, knurled brass
218 Machine screw, No. 10—
32UNF2 x 7/8”, rd. hd.
brass for reclosers above
serial number 794
Machine screw, No. 10—
32UNF2 x 1-1/8”, rd. hd.
brass for reclosers below
serial number 795
219 Rd. hd. brass mach.screw
- 1/4”-20 x 1/2"
220 9/16” brass washer
221 Jumper lead
222 Fuse bracket (also included with item 226)
223 Fuse terminal bracket
224 Bronze lockwasher—
1/4" X .109” x .062"
225 Brass hex nut—1/4"-20
226 Fuse assembly — enter
number tb indicate volt
age range 1 = 4.16-4.8 kv
and 6.0 kv. 2 = 7.2-8.32
kv. 3 = 12.0-14.4 kv. 4 =
2.4 kv
Catalog
Number
Quantity
Per
Recloser
Item
No.
213
227
228
229
230
231
Rd. hd. brass mach screw
—1/4"-20 x 3/8”
Closing coil contactor
WA514 retaining ring
Cad-plated steel lock
washer—1/4"
Cad-plated hex. hd. stl.
cap screw - 1/4’’-20 x 3/4”
KP492
12
KP1439R1
3
KP1439R2
3
KP669R
KP565R
3
3
KP978
3
KP299
3
KP664
3
234
235
236
237
238
239
240
241
242
243
Switch toggle assembly
Reclosing shaft assembly
(roll pin is KP520 - 1/8” x
1-1/4” )
Switch driver
Spacer
Spacer
Elastic stap nut— No.
10-32
Spacer
Toggle spring
Cad-plated rd. hd. stl.
mach. screw— No. 10-32
x 1-1/2’’
Spacer
Cad-plated rd. hd. stl.
mach. screw - 1/4"-20 x
1-1/4"
Contactor link pin
246
247
248
249
250
251
252
253
254
255
256
257
KP493
3
258
259
260
KP473
KP339
KA28W
4
4
2
261
262
263
KP714R
KP257L
2
2
KP347
KP274
6
6
264
265
266
267
268
269
270
KA259R
2
as req’d.
KP475
KA852R
KP75
2
1
13
KP545
5
KP206
3
CONTACTOR TOGGLE ASSEMBLY,
SERIAL NO. CODE “C”
232
233
244
245
KA428R
1
KA425R
KF148R
KP1310R1
KP1310R2
1
1
1
1
KP2020A1
KP3006A1
KP141R
1
1
2
KP630
KP1232R
1
2
KP480
KP1306R
2
1
271
272
273
274
275
276
277
Description
Catalog
Number
CONTACTOR TOGGLE ASSEMBLY,
SERIAL NO. CODE “D”
Switch toggle assembly
KA109R
Reclosing shaft assembly
(roll pin is KP520—1/8’’ x
1-1/4")
KA86R
Contactor link pin
KP717R
Toggle pin
KP151R
Toggle spring (same as
item 239)
KP141R
WA514 retaining ring
KP75
Spacer
KP1181R
Toggle driver (also part
of item 245)
KA389R
Roll pin—1/8” X 3/4”
KP502
Bar
KP1260R
Cad-plated rd. hd. stl.
mach. screw - No. 10-32
X 1-34”
KP631
Spacer
KP1259R
No. 10-32 elastic stop nut
KP2020A1
Cad-plated rd. hd. stl.
mach. screw -1/4"-20 x 2"
KP632
Spacer
KP3007A15
Spacer
KP144R
Roll pin - 7/32” X 11/4”
(shear pin)
KP512
Reclosing spring
KP191R
Opening spring
KP173R
Trip link and latch
assembly
KA161R
Time-delay latch assembly
KA149R
Pin
KP3124A5
Spring
KP498R
Brass washer - 9/16” X
.260" x.040"
KP339
Trip link
KA114R
Trip torsion spring
KP576R
Trip lever assembly (roll
pin is KP502 -1/8’’ X 3/4”)
KA364R
Brass hex nut - No. 6 32
KP288
Hex socket set screw No. 6 - 32 x 1/2”
KP2023A1
Pin
KP487R
Cam roller assembly
KA67R
Cad-plated stl. Iock
washer— No. 10 x .062"
x .047"
KP353
Cad-plated, rd. hd. stl.
mach. screw— No. 10-24
X 7/16"
KP627
Insulation links
KP216R
SERIAL NO. CODE
Serial number 223 and below, except 185,188, 189,
190, 191, 204, 205, 212
213 215
Code “A”
Serial number 224 and
above, plus 185, 188, 189
190,191, 204, 205,212
213,215
Code “B”
Serial number 219 and
above plus 195, 196, 198,
200, 201,206,207, 208,
217
Code “C”
Serial number 218 and
below, except 195,196
198, 200, 201, 206, 207,
208, 217
Code“ D”
Quantity
Per
Recloser
1
1
1
1
2
4
2
1
1
1
2
2
2
2
2
2
1
1
2
3
3
3
3
3
3
3
3
3
3
3
1
2
2
6
Page 28
TYPE W RECLOSER PARTS LIST
(Serial Numbers Above 2000)
S280-30-3, Page 29
TYPE W RECLOSER PARTS LIST
(Serial Numbers Above 2000)
Item
No.
1A
1B
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Description
Universal terminal assem
bly, 1/0-500MCM
OptionaI terminaI stud, tin plated, 1-1/8”-12 x 2-1/8"
thread
Bushing terminal gasket
Porcelain bushing standard
Porcelain bushing standard, for use with BCT
Porcelain bushing - 17”
creepage distance
Porcelain bushing - 17”
creepage distance, for use
with BCT
Conductor rod assembly
standard
Conductor rod— 17"
creepage distance
Conductor rod, for use
with BCT
Roll pin, 1/8” x 15/16",lg.
Washer
"O" ring
Lifting eyebolt
Pal nut, 5/8’’-11UNC2, galv.
Bushing assembly—
standard
Bushing assembly standard, for use with
BCT
Bushing assembly— 17"
creepage distance
Bushing assembly - 17"
creepage distance, for
use with BCT
Mach. bolt, 3/8"-16UNC2 x
2" sstl. hex hd.
Bushing clamp
Bushing clamping ring
aluminum
Lower bushing gasket
Cover plate
Mounting gasket for
auxiliary switch
Mach. screw, 1/4"-20UNC2
X 5/8" sstl. rd. hd.
Lock washer 1/4" X .109"
x .062”, sstl.
Terminal box gasket
Oil level dipstick
O-ring gasket
Plate, handle designation
Plate, contact indicator
Closing-tool port cover
Port-cover plate gasket
Head casting, (includes
control shaft bushings
items 45 and 55)
Head gasket
Indicator and support
assembly
Spacer
Counter assembly
#10-3/8" lg. rd. hd. screw
sstl.
Counter support bracket
#6-3/8" Ig. rd. hd. screw,
Spacer
Catalog
Number
Quantity
Per
Recloser
KA17W
6
KP158W
KP120L
6
6
KP1110R
6
KP171W
Item
No.
35
36
37
38
39
40
42
43
44
6
45
KP1578R
6
46
47
KP186W
6
KA801W
6
KP131W1
6
KP131W2
KP501
KP130W
KP2000A8
KP1104R
KP2064A7
6
6
6
6
2
2
48
49
50
51
52
53
54
55
56
57
KA18W
6
KA41W
6
KA79W
6
KA58W
6
KP763
KP1109R
18
18
KP1111R
KP1112R
KP609R
6
6
2
KP610R
1
KP613
10
KP563
KP611R
KA363R
KP2000A9
KP390R
KP1067R
KP246R
KP247R
8
1
1
1
1
1
1
1
KA840R
KP120R
1
1
KA317R
KP3013A38
KA28C02
1
3
1
KP52
KP1598R
KP22
KP3011A5
2
1
2
1
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73A
73B
73C
74
Description
Groove pin
Spacer, handle
Non-reclosing lever
#WA514 retaining ring
Lockout handle assembly
Link rod and pin assembly
Handle lever assembly
Spacer
Lever and split shaft
assembly
Handle shaft gearing
(included with item 26)
Sleeve
Lever and split shaft
assembly
#WA516 retaining ring
#WA510 retaining ring
Spacer
Groove pin
Groove pin
Shaft and lever assembly
Spacer
Shaft bearing (included
with item 26)
Washer, 9/16" x .260" x
.040", brass
Cotter pin, 3/32" x 1/2",
brass
Roll pin, 3/32" x 1/2"
Roll pin, 1/8" x 3/4"
Non-reclosing lever link
assembly
Link
Sleet hood cover plate
Self-tapping screw, No. 12
x 1/2", sstl.
Serial number nameplate
Voltage rating nameplate,
add correct number:
1 = 2.4 kv ; 2 = 4.1 6 to
4.8 kv. 3 = 7.2 to 8.32 kv.
4 = 12.0 to 13.8 kv; 5 =
14.4 kv (Item 65 is also
included with item 87)
Current rating data plate
Insert continuous rating of
series-trip coil in amperes.
For 400X coils also insert
letter X.
Example: KP568R400X
(Item 66 also included
with Item 147)
Operating data plate
Self-tapping screw, No. 4
x 3/16", sstl.
Cap screw 1/2"-13NC2 x
3-1/4"electro zn and
iridite pl. hex hd. stl.
Washer, wrought galv.
Tank liner kit
Tank assembly
Pipe plug, 1/2", solid sq.
hd. brass
Gate valve, 100 Ib.-1/2",
brass, optional (includes
item 75)
Close nipple (included
with item 73B)
Self tapping screw, No. 2
x 3/16" sstl.
Catalog
Number
Quantity
Per
Recloser
KP3126A4
KP3010A5
KA504R
KP75
KA20R
KA314R
KA320R
KP3010A6
1
1
1
4
1
1
1
1
KA313R
1
KP259R
KP3011A7
1
1
KA312R
KP76
KP72
KP3006A9
KP3123A12
KP3123A3
KA319R
KP3007A8
1
1
4
1
1
1
1
1
KP1055R
1
KP339
1
KP302
KP504
KP502
1
1
1
KA505R
KP1059R
KP283R
1
1
1
KP50
KP228W
5
1
KP567R
1
1
KP248W
KP1371R
1
1
KP21
8
KP752
KP2028A23
KA867R
KA88W
10
10
1
1
KP2007A3
1
KA809R
1
KP2039A1
1
KP69
4
Page 30
TYPE W RECLOSER PARTS LIST
(Serial Numbers Above 2000)
S280-30-3, Page 31
TYPE W RECLOSER PARTS LIST
(Serial Numbers Above 2000)
Item
No.
75
76
77
78
79
80
81
82
83
84
85
86
87
88A
88B
89
90
91
92
93
94
95
96
97
98
99
100
101
102
Description
Retaining ring, WA518,
stl.
Insulating link for closing
plunger
SAE washer, 13/16" X 13/32"
x .062", zinc pl.
Plunger link pin
Spacer for plunger link
Plunger link pin
Set screw No. 10-32 x 1/4"
pin lock
Closing plunger
Insulating spacer
Cap screw, 3/8"-16UNC2 x
1-1/2", stl. hex. hd.
Lock washer, 3/8" med.,
steel
Upper solenoid frame
Closing coil and fuses kit
(includes items 65 and 89)
Add correct number:
1 = 2.4 kv; 2 = 4.16 to 4.8
kv. 3 = 7.2 to 8.32 kv.
4 = 12.0 to 13.8 kv. 5 =
14.4 kv. 6 = 6.0 kv. 7 =
125 vdc; 8 = 250 vdc, 9 =
11.0 kv, 10= 3.3 kv
Rod, solenoid frame
Solenoid frame shoe
(alternate for 88A)
Fiber stop (also included
with item 87)
Closing plunger stop
Bridge plate
120-cycle reclosing time
plate
4-second reclosing time
plate
Spring, valve lift
Spacer
Washer, 1/2" AN light, stl.
Washer, #14L, brass
Lock washer, 1/4", med.
Cap screw, 1/4"-20UNC2 x
2-1/4", stl. hex hd.
Sequence selector assem.
Link pin
Lockout piston insulating
link
Retaining ring, WA514, stl.
Quantity
Per
Recloser
Item
No.
KP79
4
103
104
105
KP103R
2
Catalog
Number
KP1102
KP3126A2
KP3010A1
KP113R
2
1
3
1
KP394
KP104R
KA62R
1
1
13
106
107
108
109
110
111
112
113
KP419
KP556
KP100R2
8
1
114
115
116
117
118
119
KA834R
KP1669R
KP102R
1
4
2
120
KP106R
KP1667R
KP1668R
1
1
1
KP1587R3
1
KP1587R4
KP563R
KP3009A6
KP1103
KP818
KP337
1
2
2
1
KP751
KA269R
KP418H
2
1
1
KP122R
KP75
2
1
2
121
122
123
124
125
126
127
128
129
130
131
132
133
134
Description
Lockout piston
Piston link pin
Pump and lockout piston
chamber
Ball
Ball valve seat
Ball retaining pin
Pump casing gasket
Lock washer, 1/4", med.
Cap screw, 1/4"-20UNC2 x
1-3/4", stl. hex hd.
Quick reset valve rod
Pump piston outer shell
(Order only by KA488R,
includes proper pump
piston assembly) See
item 115
Pump link pin
Pump piston assembly
(order includes item 113)
Insulating pump link
Head-to-frame spacer
Lock washer, 1/2" med.
stl. zn. pl.
Socket cap screw, 1/2"
13UNC2 x 4-1/2”, stl. hex
(black oxide finish or
equivalent)
Quick-release control
lever coupler
Quick-release counter
Shaft coupler
Handle shaft assembly
Counter lever and shaft
assembly
Washer, stl. 5/16" AN flat
Washer, brass, #14S
Spring, control lever shaft
Spring, counter shaft
Resetting spring
Non-reclosing shaft link
Spacer
Cap screw, 1/4"-20UNC2 x
1-3/4", zn. pl. stl. hex hd.
Lock washer, 1/4" x .109”
x .062”, zn. pi. stl.
Roll pin, 1/16" X 7/16", stl.
Sequence plate and lever
assembly
Catalog
Number
Quantity
Per
Recloser
KP112R
KP3055A3
1
1
KP1300R
KP2025A2
KP155H
KP3051A1
KP116R
KP337
1
2
2
2
1
2
KP700
KA423R
2
1
KP1119R
KP3055A1
1
1
KA488R
KA97R
KP227R1
1
1
6
KP1107
6
KP2036A3
6
KP1177R
1
KP1056R
KA349R
1
1
KA318R
KP1104
KP339
KP1176R
KP1180R
KP1413R
KA25R
KP3011A8
1
2
1
1
1
3
1
2
KP724
2
KP836
KP515
2
2
KA270R
1
Page 32
TYPE W RECLOSER PARTS LIST
(Serial Numbers Above 2000)
S280-30-3, Page 33
PARTS LIST FOR TYPE R RECLOSER
(Units above serial no. 9000)
Item
No.
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
Description
Complete time-delay unit
assembly for reclosers
operating on B or C curves
Complete time-delay unit
assembly for reclosers
operating on D or E curves
Minimum-trip current spring
Bracket, timing adjustment
(B and C curves)
Bracket, timing adjustment
(D and E curves)
Lock washer, #10, med.
bronze
Thumb nut, #10-32NF2
brass
Machine screw, #10-32NF2
X 7/8", brass
Machine screw, #10-24NC2
x 1/2" stl. zn. pl.
Plunger guide
Plunger guide
Plunger assembly
Coil washer (see 146)
Coil washer, (used instead
of KP318R on top of 400
amp coil only)
Series-trip coil replacement kit (phase C) Add
coil rating to catalog
number. Includes coil
nameplate, sleeve.
Series trip coil replacement kit (phases A and B)
Add coil rating to catalog
number. Includes coil
nameplate, sleeve.
Solenoid frame assembly
Screw 1/4"-20UNC2B x
7/8", hex
Stop nut, elastic
Machine bolt, 3/8" 24UNF2
X 7/8". silver bronze, hex
Washer, 7/8" X 25/64", brass
sil. plt.
Lock washer, 3/8", med.
bronze
Jam nut, 3/8"-24UNF2 x 7/8"
silver bronze, hex
Bracket assembly
Spacer
Washer, 1” x 17/32" x .091"
brass sil. pl.
Lock washer, 1/2", med.
silt zn. pl.
Jam nut 1/2”-20UNF2B
brass, silt pi.
Groove pin
Lead
Lead extension (used only
on B phase)
Barrier, .010"armite
(used only with coils less
than 400 amps)
Isoglass tubing, 1-1/4" x 2-1/2"
(50 amps and above)
Catalog
Number
Quantity
Per
Recloser
Item
No.
165
KA517R1BC
3
166
167
KA517R2DE
KP565R
3
3
KP1439R1
3
KP1439R2
3
168
KP351
3
169
KP2031A1
3
KP664
3
KP1029
KP622R
KP312R
KA604R
KP318R
12
6
6
3
6 or 3
KP1075R
3
KA835W1
1
170
171
172
173
174
175
176
177
178
179
180
181
182
KA835W2
KA603R
2
3
KP1053
KP2020A3
6
6
KP729
10
KP986
10
KP326
10
KP590
KA646R
KP3011A39
4
3
3
KP2028A3
12
192
193
194
KP817
6
195
KP584
KP3114A1
KP3250A1
6
3
24
196
KP140W
1
183
184
185
186
187
188
189
190
191
197
198
199
KP1684R
1
200
3
201
202
203
Description
Screw, #2 x 5/16", Ig. type
“F”, rd. hd., self-tapping,
steel
Standard eyelet
Isoglass tubing
1” I.D. x 5” (used on load
side, phase B)
1” I.D. x 8” (used on
source side, phase C)
Closing solenoid contactor
kit
Retaining ring, WA514,
stl.
Lock washer, 1/4" x .109”
x .062”, stl.
Cap screw, 1/4"-20UNC2 x
3/4”, stl. hex hd.
Switch toggle assembly
Reclosing shaft assembly.
Roll pin is KP520,1/8" x
1-1/4"
Switch driver
Spacer
Spacer
Stop nut, elastic
Spacer
Contact toggle spring
Machine screw No. 10
32UNF2 x 1-1/2" zn. pl. rd.
hd. stl.
Spacer
Machine screw,1/4"-UNC2 x
1-1/4", zn. pl. rd. hd. stl.
Contactor link pin
Roll pin (shear pin), 7/36" x
1-1/4", stl.
Reclosing spring
Contactor opening spring
Trip lever and link assem.
Time-delay latch assem.
Pin
Latch torsion spring
Washer, 9/16" x .260" x
.040’’, brass
Trip link
Trip torsion spring
Trip lever assem. Roll
pin is KP502, 1/8"X 3/4"
Machine screw nut, No. 6
32UNC2, brass hex
Set screw, No. 6-32UNC2
X 1/2", stl, hex socket hd.
Pin
Latch settling cam and
roller assembly
Lock washer, No. 10 x
.062" x .047", cad. pl.stl.
Machine screw No. 1024UNC2 x 7/16" zn. pl.
stl. rd. hd.
Series trip plunger insulating link
Cotter pin, 1/16" x 1/2", stl.
Pin
Catalog
Number
Quantity
Per
Recloser
KP60
KP1351R
6
6
1
1
KA852R
1
KP75
7
KP337
3
KP735
KA428R
3
1
KA425R
KP148R
KP3015A2
KP3015A3
KP2020A1
KP306A4
KP141R
1
1
1
1
1
1
2
KP1030
KP307A15
1
2
KP480
KP1306R
2
1
KP512
KP191R
KP173R
KA161R
KA149R
KP302R
KP498R
1
1
2
3
3
3
3
KP339
KA114R
KP576R
3
3
3
KA364R
3
KP288
3
KP2023A1
KP487R
3
3
KA67R
1
KP353
2
KP617
2
KP216R
KP301
KP517RV
6
3
3
Page 34
TYPE W RECLOSER PARTS LIST
(Serial Numbers Above 2000)
Item
No.
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
237
©2001
Cooper Industries, Inc.
Catalog
Number
Description
Lift rod link
Groove pin
Retaining ring, WA516
Guide, contact rod
Lock washer, 1/4"med.
Screw, rd. hd., stl., 1/4"20UNC 2A x 1/2"
Contact rod assembly
phases A & B
Contact rod assembly
phase C
Cap screw, stl.,
3/8"-16UNC2A x 6"
Washer, 3/8" SAE, stl.
Contact frame assembly
phases A & B
Contact frame assembly,
phase C
Spacer
Spacer
Contact housing assembly
Bottom plate
Lock washer, 3/8", med.
Hex nut, stl., 3/8"-16UNC
2B
Contact yoke assembly
Washer, 5/16", SAE, stl.
Stop nut, elastic
Contact nut
Washer, retaining
Fiber tube (includes
retaining ring)
Contact cup
Contact spring
Spring spacer
Garter spring
Contact arm assembly
Contact retainer
Cap screw, fil. hd. 3/8"24UNF2 x 1-1/4"
Gasket
Plate
Plate
Plate
Plate
Roll pin, 1/8" X 13/16"
KP167R
KP3125A2
KP76
KP518RV2
KP1040
Quantity
Per
Recloser
6
6
12
3
6
KP837
6
KA95W1
2
KA95W2
1
KP1068
KP1112
24
48
KA127W
2
KA128W
KP3013A40
KP3008A23
KA125W
KP214W
KP1108
1
24
24
6
3
24
KP276
KA11W
KP350
KP2020A2
KP207W
KP515RV2
24
3
3
3
6
6
KP512RV
KP206W
KP117W
KP210W
KP209W
KA124W
KP211W
6
6
12
12
6
36
6
KP1069
KP136W
KP1293M
KP213W
KP1294M
KP523RV
KP506
6
6
24
12
48
36
3
P.O. Box 1640
Waukesha, WI 53187
www.cooperpower.com