Technical Data 280-20 Effective July 2014 Supersedes January 1990 Types D and DV single-phase hydraulically controlled recloser Types D and DV single-phase automatic circuit reclosers from Eaton’s Cooper Power Systems provide reliable, economical overcurrent protection for distribution systems. Designed for 15 kV (Type D) and 15-34.5 kV (Type DV) system applications such as sectionalizing single-phase branches of three-phase feeders, the reclosers’ high continuous current and interrupting capacity enables them to be used on heavily loaded circuits with high available fault currents. Types D and DV reclosers provide single-phase load protection, tripping, and automatic clearing of temporary faults to minimize downtime and simplify troubleshooting. They are compact and self-contained in operation, can be pole-mounted or installed in substations, and utilize the serviceproven Eaton’s Cooper Power Systems hydraulic control. Types D and DV reclosers can be easily coordinated with circuit breakers, sectionalizers, fuses, and other reclosers in the distribution system. Eaton’s Cooper Power Systems reclosers in a distribution system protection scheme offer significant user advantages. Their broad application capabilities permit the user to select exactly the right recloser for the protection required. When needed, Eaton’s Cooper Power Systems application expertise – backed by world-wide recloser application experience – is readily available. Knowledgeable design capability – based on 45 years of recloser manufacturing experience – provides the operating features required for effective overcurrent protection of complex distribution systems. Progressive development programs using the latest technologies have resulted in modern, efficient reclosers from Eaton’s Cooper Power Systems, designed and built in accordance with ANSI® Standard C37.60. Accessories are available for Types D and DV reclosers that permit tailoring a recloser to specific application requirements. Mounting equipment for pole and substation permits recloser installation precisely where system requirements demand its protection. Technical Data 280-20 Types D and DV single-phase reclosers Effective July 2014 Basic ratings Type D reclosers protect systems rated 2.4 through 14.4 kV and Type DV reclosers protect systems rated through 34.5 kV. Table 1 summarizes the ratings of the Types D and DV reclosers. For basic ratings and application information for all reclosers from Eaton’s Cooper Power Systems, see Technical Data 280-05, General Ratings Information and Catalog Guide for Single-Phase and Three-Phase Reclosers. 4. Delayed time-current curve: B, C, D, or E (Refer to time-current curves in Reference Data R280-91-4). 5. Number of delayed operations: 0,1, 2, 3,or 4. 6. Closing coil voltage code (select from Table 2.) Table 2. Closing Coil Voltage Code Numbers Basic characteristics Types D and DV reclosers are hydraulically controlled protective devices in which tripping is initiated by a series-trip coil that releases the stored-energy trip mechanism when an overcurrent occurs. Current carrying and interrupting capacities depend on the current rating of the series trip coil. Minimum-trip current is 200% of the coil rating except X coil ratings which initiate tripping at 140%. A closing solenoid supplies the energy for contact closing and also stores energy in the trip mechanism. High-voltage closing solenoids are connected to the system on the source-side of the recloser. Solenoid voltage rating is based on the system operating voltage. Low-voltage closing solenoids can be used if auxiliary voltage is supplied to the recloser. Dual time-current characteristics permit coordinating Types D and DV reclosers with other protective devices on a distribution system. Fast-curve operations are followed by trip operations on a delayed curve. A choice of four delayed characteristics allows flexibility in system coordination. Oil interruption Types D and DV reclosers use oil as the arc-interrupting medium. Movable bridge-type contacts provide two breaks in series. Separate self-generating interrupter chambers at each of the two breaks effectively interrupt all current from minimum load to rated maximum fault. Surge protection Best operating results are achieved if reclosers are protected with surge arresters. On line applications, arrester protection is recommended on both sides of the recloser. (If protection is on one side only, it should be on the source-side.) In substations, arresters should be on the load-side. Arresters provide excellent protection and are available with mounting brackets to fit Eaton’s Cooper Power Systems reclosers; see Technical Data 235-99, UltraSIL™ PolymerHoused Evolution™ Surge Arrester or Technical Data 235-35, UltraSIL Polymer-Housed VariSTAR™ Surge Arrester for information. Phase-to-Grounded Neutral Closing Coil Operating Voltage ± 15% (kV) Code Number 2.4 21 4.16-4.8 22 7.2-7.62 23 8.0-8.32 24 14.4 27* 20.0 29* Low-Voltage Closing Coils** (Vdc) 125 26 250 28 * For Type DV reclosers only. ** When dc coils are selected also specify KA136D for installation. For ac closing, specify a rectifier accessory from Table 4 in place of KA136D. Example To order a basic Type D recloser with a 400-amp trip coil, minimumtrip current of 140% of continuous current rating, a B time-current curve, and two fast and two delayed operations before lockout for service on a 4.8-8.32-kV grounded-wye system, the catalog number should be constructed like this: KD Basic letters for a Type D recloser. Basic letters for a Type DV recloser: KDV. 400 Continuous current rating of series trip coil: 100, 140, 160, 185,225, 280,400 or 560 amps. (Minimum-trip is 200% of continuous ratings.) X B Table 1. Basic Ratings Delayed time-current curve desired: B, C, D, or E. If all fast operations are desired, insert letter A. 2 Recloser Type Normal Voltage (kV) Maximum Continuous Current (amps) Maximum Interrupting Rating at Normal Voltage (symmetrical amps) D 14.4 560 10000* DV 34.5 560 8000 * Ratings are higher at lower voltage; see Table 8. Ordering information To order a basic Type D and DV recloser, use the chart to the right and Table 2 to construct a catalog number that describes the required recloser. Order accessories and mounting equipment from Tables 3 through 5. Construction of catalog number requires: 1. Recloser type: D or DV. 2. Series trip-coil continuous current rating. 3. If 400- or 560-amp coil is used, choose trip current level of 140 or 200%. 2 Insert letter X only if 400- or 560-amp coil is to have minimum trip current approximately 140% of continuous rating; otherwise omit letter. (Minimumtrip current of 400X coil is 560 amps;minimum-trip of 560X coil is 750-amps.) www.cooperpower.com Number of fast A-curve operations: 0,1,2,3, or 4. 2 Number of delayed operations: 0,1,2,3, or 4. 22 Closing coil voltage code number selected from Table 2 for the system on which recloser is 22 to be used . B 2 2 KD 400 X Fast + delayed operations not to exceed four. KD400XB2222 is the catalog number for the required basic recloser. Table 3. Multi-Ratio Bushing-Current Transformers for Field Installation 600:5 for Metering Description Catalog Number Slip-on bushing current transformer kit; one CT per kit KA712L2 Technical Data 280-20 Types D and DV single-phase reclosers Effective July 2014 Table 4. Low Voltage Closing and Wiring Description Catalog Number Low voltage D.C. closing accessory KA136D 115-Vac rectifier to supply 125 Vdc coil KA137D1 230-Vac rectifier to supply 250 Vdc coil KA137D3 Low voltage cable, 20 feet KA139DV20* Table 5. Mounting Equipment Description Catalog Number Pole-mounting cluster-type frame for Three Type Reclosers DT8C1* * Refer to Catalog 280-85 for additional ordering information. Basic recloser design Eaton’s Cooper Power Systems Types D and DV hydraulically controlled, single-phase reclosers (Figures 1 and 2) are designed to protect circuits on systems operating through 34.5 kV. With the ratings available and the ability of these reclosers to coordinate with other protective devices – including lower-rated reclosers – they can be applied in a variety of protection schemes. The hydraulic control incorporates separate elements to govern time delay operations and regulate the number of operations to lockout. The basic design of the Types D and DV reclosers has been proven by more than 30 years of field service. Construction Like all the other reclosers from Eaton’s Cooper Power Systems, Types D and DV reclosers are designed for long service with little maintenance. Heads are aluminum castings and the tanks are constructed of heavy-gage steel. The tanks are treated with a corrosion inhibiting epoxy primer, followed by a finish coat of thermosetting acrylic paint. A Buna N o-ring gasket is confined in a groove in the head casting to assure an oil-tight seal between the head and the tank. The entire internal mechanism is suspended from the head casting so that the mechanism and the head assembly can be removed from the tank as a unit to simplify servicing. The head casting can be rotated with respect to the tank, in 60-degree increments, for optimum positioning of bushing terminals and manual operating handles. The insulating supports from which the interrupter and internal mechanism are suspended are constructed of filament wound glass epoxy for high electrical and mechanical strength and moisture resistance. Closing energy is supplied by a closing solenoid which simultaneously charges the opening springs in preparation for a tripping operation. Fault currents are sensed by a trip solenoid (connected in series with the recloser contacts) that initiates the tripping operation by releasing the opening springs. Series tripping provides simple and reliable operation since the energy to initiate the tripping operation is taken directly from the line. Types D and DV reclosers are self-contained; i.e., they require no external control or control power source. UNIVERSAL CLAMP TYPE TERMINALS Accept copper or aluminum conductors horizontally or vertically LIFTING STRAP Facilitates hoisting during installation and maintenance COVER-CLAMPED BUSHINGS Wet-process porcelain; can be field-replaced OPERATIONS COUNTER Records all recloser trip operations GROUND TERMINAL Provides easy connection to grounded neutral HEAD CASTING Supports bushings and operating mechanism; can be rotated in 60-degree increments to conveniently orient bushings and sleet hood. INFORMATION PLATE Provides recloser ratings SLEET HOOD Houses manual operating handle, non-reclosing lever, and operations counter MANUAL OPERATING HANDLE Provides indication of locked-out recloser; permits opening and closing to be manually initiated. NON-RECLOSING LEVER Provides one shot to lockout after fault interruption Figure 1. Construction features, operating levers, and indicators for Types D and DV reclosers. www.cooperpower.com 3 Technical Data 280-20 Types D and DV single-phase reclosers Effective July 2014 HEAD MECHANISM Includes opening springs and mechanical linkages TIME-DELAY UNIT Establishes delayed timecurrent characteristics SEQUENCE SELECTOR CAM Establishes sequence of fast and delayed operations CLOSING SOLENOID Operates recloser and charges opening springs SERIES-TRIP SOLENOID Senses overcurrents, inhales tripping HYDRAULIC INTEGRATOR Counts number of operations, initiates delayed operations and lockout after preset sequence Closing Solenoid Closing energy – as well as the energy to charge the opening springs – is supplied by a high-voltage closing solenoid Figures 3 and 4) connected phase-to-ground on the sourceside of the Type D and DV recloser. SOURCE RECLOSER HEAD LOAD CLOSING SOLENOID CONTACTOR CLOSING SOLENOID CLOSING SOLENOID CONTACTOR Momentarily energizes solenoid for closing operation FUSE Protects system in event of coil failure INSULATION SUPPORTS Fiberglass construction INTERRUPTERS Self-generating; vented for fast arc extinction SERIES TRIP COIL FUSE MAIN CONTACTS Figure 3. Phase-to-ground connection of high-voltage closing solenoid. MOVING CONTACTS Copper-tungsten alloy tips for long life Figure 2. Untanked view of Type D recloser (shown with head casting removed). Construction of Type DV is similar. Series-trip solenoid Sensing of fault currents in Types D and DV reclosers is provided by a trip solenoid which is connected in series with the recloser contacts and can carry line current up to its rating. Continuous current and minimum-trip values can be changed by replacing the coil. Coils used in Types D and DV reclosers are interchangeable (see Table 2). When fault current flows in excess of the minimum trip rating, the trip solenoid plunger – normally held at rest by the mechanism – is drawn into the coil by the magnetic effect generated by the fault current. Near the end of the downward stroke, a linkage connected to the solenoid plunger trips a latch which releases the charged opening springs and the recloser contacts are opened. The seriestrip coil is effectively surge-protected by a shunting bypass gap on reclosers with trip coils rated below 100 amps. Figure 4. High-voltage closing solenoid contactor. 4 www.cooperpower.com Technical Data 280-20 Types D and DV single-phase reclosers Effective July 2014 The aluminum cover casting is marked to designate bushings to aid in making the proper connections. The grounded side of the solenoid is connected to a connector on the cover. The phase-toground connection permits Types D and DV reclosers to function independently of outside control power, although application is limited to multigrounded-wye systems. A low-voltage closing solenoid, energized by an auxiliary ac or dc low-voltage source, is also available, permitting application of Types D and DV reclosers on other than grounded-neutral systems. RESETTING ARM AND PLUNGER Dumps oil from under lockout piston after lockout so recloser can immediately reset to begin another series of operations HYDRAULIC PUMP Acts as an accurate trip counter by pumping measured amount of oil under lockout piston When the recloser contacts are closed, the solenoid closing plunger is latched in the down position. This latch is tripped simultaneously with the release of the opening springs and as the solenoid plunger moves upward. A timing orifice in the bottom of the solenoid-plunger cylinder regulates the rate at which upward movement can take place as oil is drawn into the cylinder. As the solenoid plunger reaches the top of its stroke, the highvoltage line contactor energizes the closing solenoid, pulling the plunger down. The closing solenoid contactor opens de-energizing the coil and through the mechanical linkage, the main contactoperating rods are simultaneously moved upward to close the contacts. At the same time, the opening springs are charged in preparation for a tripping operation. LOCKOUT PISTON Advances to lockout according to presetting with each recloser trip Figure 5. Cutaway view of hydraulic integrator. Hydraulic control system operation The number and sequence of operations to lockout and time-delay operations of Types D and DV reclosers are controlled by two separate, sealed hydraulic mechanisms which are mechanically linked. These sealed units contain HFA hydraulic fluid and have extremely consistent and accurate operating characteristics. Hydraulic integrator − pump and lockout piston assembly The hydraulic integrator (Figure 5) containing the hydraulic pump and lockout piston, regulates the number of fast and delayed trip operations, counts the operations to lockout, and initiates lockout after a preset number of operations. The hydraulic pump (Figure 5) is linked to the closing-solenoid plunger and is pushed downward with each return operation of the plunger. With its downward stroke, the pump forces a measured amount of fluid under the lockout piston (Figure 5), causing it to rise one step. Ball-type check valves retain the charge. When the closing coil is energized, the recloser contacts close and the pump returns to its normal position. The integrator mechanism is linked to the time-delay unit through the cam shown in Figure 6. Upward movement of the lockout piston causes the cam to rotate counterclockwise. After the number of fast operations preset on the cam, it has advanced to engage the roller mechanism located at left of the cam. This brings the time-delay unit into operation. When the lockout piston reaches the top of its stroke, it trips the lockout latch through another set of linkages, and a spring locks out the recloser contacts. On the lockout operation, the resetting lever (Figure 5) raises the plunger to which it is linked. This releases the ball check-valve beneath the plunger, hydraulic fluid is withdrawn from beneath the lockout piston, and it quickly resets. After the recloser is reset from lockout, it is ready for another full sequence of operations. For temporary faults that are cleared before the recloser mechanism reaches lockout, the lockout piston resettles through a combination of spring action and fluid bleeding past the piston to reset the integrator mechanism. ROLLER ASSEMBLY SEQUENCE SELECTOR CAM TIME-DELAY UNIT LOCKOUT LEVER INTEGRATOR SERIES TRIP LINKAGE CLOSING SOLENOID PLUNGER Figure 6. Hydraulic integrator and time-delay linkage. Operating settings The required sequence of fast and delayed operations and the required number of operations to lockout are factory set per customer specification. Either or both settings are easily changed in the field; only partial untanking of the recloser is necessary and no special tools are needed. Internal settings for the number of operations to lockout permit the recloser to be programmed for two, three, or four trip operations before lockout. To set the number of operations to lockout, the lockout lever (Figure 6) is indexed to one of three holes in its assembly, corresponding to the number of desired operations. The number of fast operations in the sequence is established by indexing the sequence selector cam shown in Figure 6. The cam is simply rotated until the desired number of fast operations appears opposite an arrow above the cam. An indent holds the cam in the selected position. www.cooperpower.com 5 Technical Data 280-20 Types D and DV single-phase reclosers Effective July 2014 Setting the number of fast operations determines the number of delayed operations in the sequence to lockout; for example, if four operations to lockout have been selected and the cam has been adjusted for two fast operations, the sequence will be two fast, followed by two delayed operations. Programming for one operation to lockout is done with the external non-reclosing handle, located under the sleet hood. Moving the external non-reclosing handle down activates the non-reclosing feature (one operation to lockout). This overrides the internal setting, but does not change it physically. When the non-reclosing feature is deactivated (handle moved up), the number of operations to lockout automatically reverts to the internal setting, providing complete flexibility for testing or service without disturbing the programmed operations-to-lockout setting. TIME-DELAY ARM SOLENOID LINKAGE ENGAGEMENT ARM TIME-DELAY ARM PIN BRACKET THUMBSCREW BRACKET HOLES FOR ALTERNATE CURVE TIME-DELAY UNIT PIN Time-delay mechanism Delayed operations of the Types D and DV reclosers are established by the hydraulic time-delay mechanism which engages the series trip-solenoid linkage after the preset number of fast operations. The time-delay mechanism impedes the downward stroke of the series trip-solenoid linkage to provide the desired delayed time-current characteristic. The selected curve is established by the amount of engagement during the downward stroke of the time-delay mechanism. For a B or D curve, approximately half of the stroke is unimpeded; then the trip solenoid linkage engages the time-delay mechanism, impedes the remainder of the stroke and establishes the desired curve. With slower C or E curves, the amount of engagement is increased. The time-delay mechanism offers a choice of two characteristics: B and C, or D and E. The desired combination must be specified since one unit does not provide all four characteristics. Adjustment from one characteristic to the other is made by indexing a thumbscrew and bracket arrangement on the time-delay unit. This changes the curve by changing the amount of engagement (Figure 7). Establishing delayed operations Operation of the time-delay mechanism is initiated by the hydraulic integrator. As sequence selector cam (Figure 6) is rotated counterclockwise by the upward movement of the lockout piston, it engages the roller assembly causing the solenoid linkage engagement arm to pivot clockwise, placing its hook above the pin on the time-delay arm. When a delayed tripping operation occurs and the engagement arm moves downward with the trip-solenoid linkage, its hook engages a pin on the time-delay arm and the time-delay mechanism impedes the remainder of the stroke (Figure 7). 6 www.cooperpower.com Figure 7. Changing time-current characteristic to the alternate curve is accomplished by loosening the thumbscrew and indexing the pin on the time-delay unit to the bracket hole for the alternate curve. Figure 8. Schematic of time-delay mechanism. Technical Data 280-20 Types D and DV single-phase reclosers Effective July 2014 Operation The hydraulic time-delay mechanism piston (Figure 8) is pulled downward by the trip-solenoid linkage. A floating plate (retained by an open basket) at the bottom of the hollow piston functions as a one-way valve on the downstroke, sealing the bottom of the piston. Table 6. Electrical Ratings Description Type D Type DV Nominal system voltage (kV) 2.4 -14.4 24.9 - 34.5 On low-current operations, displaced oil is forced around the greased pin of the low-current timing valve and is allowed to return to the space above the piston. When a higher current fault is experienced, increased oil pressure raises the spring-loaded valve so that oil flows through both valves and the tripping operation is accelerated proportionately. The hydraulic time-delay mechanism has no effect on contact-opening speed – it only delays the moment at which the opening springs are released. Maximum rated voltage (kV) 15.5 38 Rated impulse withstand voltage (BIL) (kV crest) 110 150 Dry, one min 50 70 Wet, ten sec 45 60 Reclosing time (sec) 2 2 Oil interrupter construction Bushing creepage distance (in.) 11-5/8 17 Fast arc interruption (down to 2.7 cycles clearing) is achieved by bridge-type contacts that provide two current breaks in series. The bayonet-type moving contacts are silver-plated tungsten alloy for erosion resistance and good conductance. Table 7. Duty Cycle The stationary contact assemblies are tulip-type clusters of silverplated contact fingers held together by garter springs. The contacts are self-cleaned by the opening and closing wiping action. Each current break is provided with a self-generating-type arc interrupter structure (Figure 9) which includes a series of vented chambers. As the contacts open, the arc generates gap pressure in the upper chamber which blasts oil across the arc and out through the vents. As a result, arc extinction is fast and arc energy levels do not increase as fast at the higher fault-current levels. 60 Hz withstand (kV rms) % of Interrupting Rating Recloser Type D Maximum Circuit X/R Ratio 15-20 28 3 45-55 20 7 90-100 10 14 Total 58 DV Mounting equipment Types D and DV reclosers are furnished with two sets of mounting adapter plates for pole or substation mounting. For direct pole mounting, the curved plates are installed between the pole and the mounting brackets of the recloser. For mounting on a substation truss or pole-mounted channel, add the flat adapter plates between the curved plates and the mounting surface. An accessory clustertype frame for mounting three Type D reclosers is also available. See Table 5 on page 3 for ordering information. Number of Unit Operations 15-20 28 4 45-55 20 8 90-100 10 15 Total 58 Table 8. Interrupting Ratings Tripe Coil Ratings Continuous (amps) Minimum Trip Ratings (amps) Interrupting Ratings (rms symmetrical amps) Type D @4.8 kV Type DV @8.32 kV @14.4 kV @24.9-34.5 kV 100 200 6000 6000 6000 6000 140 280 8400 8400 8400 8000 160 320 9600 9600 9600 8000 185 370 11100 10000 10000 8000 225 450 12000 10000 10000 8000 280 560 12000 10000 10000 8000 400 800 12000 10000 10000 8000 400X 560 12000 10000 10000 8000 560 1120 12000 10000 10000 8000 560X 750 12000 10000 10000 8000 Figure 9. General construction of self-generating interrupter used on Types D and DV reclosers. www.cooperpower.com 7 Technical Data 280-20 Type D and DV single-phase reclosers Effective July 2014 Dimensions and weights Figure 10. Dimensions of Type D (left) and Type DV (right) reclosers. Table 9. Weights and Oil Capacities Type Weight with oil (lbs) Oil Capacity (gal) D 430 20 DV 556 30 Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com Eaton’s Cooper Power Systems Business 2300 Badger Drive Waukesha, WI 53188 United States Cooperpower.com © 2014 Eaton All Rights Reserved Printed in USA Publication No. 280-20 July 2014 Eaton, Cooper Power Systems, UltraSIL, VariSTAR, and Evolution and are valuable trademarks of Eaton in the U.S. and other countries. You are not permitted to use the these trademarks without the prior written consent of Eaton. ANSI® is a registered trademark of American National Standards Institute. For Eaton’s Cooper Power Systems Types D and DV reclosers product information call 1-877-277-4636 or visit: www.cooperpower.com.