Lighting Solutions For Harsh Environments

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Lighting Solutions
For Harsh Environments
1
For over 75 years Pauluhn has been providing customers with the toughest lighting for the toughest
environments. Pauluhn is a leading supplier of area and emergency lighting solutions for installation
in hazardous locations and corrosive environments. Pauluhn products are specifically designed for
Product Index*
Category
Product
Optima 1100
HAZCOR
High Intensity Discharge
PRO or HAZFLOOD &
HAZSPOT
Floodlights
XPFMAX & HAZMAX
Linear Fluorescent
XPFGUARD & HAZGUARD
Globe & Guard
XPFMARK, HAZMARK &
HAZSIGNAL
Visual Indicators
Page
No.
Petrochemical &
Refining
5
Optima 1110
4
Optima 1120
Optima 1130
4
5
Optima 1200
5
Goliath 2120
6
Goliath 2110
6
Goliath 2100
6
Vulcan
6
746D2
7
QS/QA
7
Commander
8
Performer
8
Radia
Resista
10
10
Versa
11
Intrepid
11
Summit
11
EP Series
12
707/717/727
12
Exacta
Exacta
EPN Series
13
13
14
1158D2/1159D2
14
7120/7121
14
*General guidelines, please consult factory for specific application.
2
Paint Booth
Paint &
Formulation
Facilities
Pharmaceutical &
Additive
Formulation
& Processing
Surface Mining
petrochemical, mining, food processing, marine, drilling, and other high-abuse industrial applications.
Wherever reliable, cost-effective lighting is critical to the safe, secure, and productive functioning of your operation,
you can count on Pauluhn.
Pipeline Compressor /
Pumping & Storage
Grain & Sugar
Milling, Processing
& Storage
Waste Water
Treatment Plants
Pulp & Paper
Production
TECHNICAL SPOTLIGHTS
TOPIC
Page
#1 The Stainless Steel Advantage
5
#2 Security Lighting Recommendations
7
#3 T5 Fluorescent vs HID
9
#4 Methods to Improve Safety & Productivity
11
#5 Incandescent vs Compact Fluorescent
13
#6 Materials Suitability Guide
15
Wide Application
Limited Application
May Not be Suitable for Application
3
HID - LUMINAIRES - HAZARDOUS AREA
FLOODLIGHTS
Aluminum manufacturing plant, extremely corrosive.
HAZCOR - HID
Light
Sources
& Wattages
Enclosure
Materials
& Finishes
Maintenance friendly removable ballast tray.
Optima
1200
1110
1120
1100
1130
Compact Fluorescent
32 & 42
-
-
-
-
High Pressure Sodium
70-150
50-150
50-150 & 250
50-100
70-100
Metal Halide*
70-100
70-100
70-150, 175 & 250
50-100
-
Pulse Start Metal Halide
175
175
175, 200 & 250
-
-
Copper-free aluminum with electrostatically
“al” version “al” version
applied oven-cured polyester powder coat finish.
“al” version
“al” version
Yes
Molybdenum-bearing grade 316 stainless steel,
passivated. “Marine grade stainless”.
“ss” version
“ss” version
-
Lamp
“ss” version “ss” version
Mogul Base
Yes
Yes
Yes
Yes
Yes
Medium Base
-
Yes
-
-
-
* Most metal halide ballasts (175-1000 watt) are suitable for use with a mercury vapor lamp.
HazCor
Optima 1110
HazCor
Optima 1200
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• The only stainless steel HID version available.
• Compact fluorescent version available.
• Unique, integral wiring chamber eliminates need for separate
junction box.
• Universal mounting module version designed for ceiling, wall or
pipe clamp stanchion mount. Up to six entries available.
• Dedicated threaded stanchion or pendant versions available.
• Suitable for T3 temperature code requirements.
• Tooled entry via four stainless steel over the center cam latches.
• Maintenance friendly removable ballast tray.
• One-piece high temperature silicone gasket provides a
watertight seal.
• Choice of angled or shallow dome reflectors.
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Class I Zone 2 AEx nA nR IIC T3
Ex nA nR II T3
Type 4X
Conforms to IP 66 & 67
ABS
•
•
•
•
•
•
•
•
•
Class I Division 2 Groups A, B, C & D
Class I Zone 2 Groups IIA, IIB, IIB + H2
and IIC
Type 4X
Marine Outside Type Saltwater
Conforms to IP66
The only stainless steel HID solution available.
Maintenance friendly removable ballast tray.
Ceiling, pendant, stanchion or wall mount types.
Tool less entry via four stainless steel over the center cam
latches.
Field replaceable globe/lens and gaskets.
Tool less lamp replacement.
One-piece high temperature silicone gasket provides a
watertight seal.
Stainless steel wire guard available.
Choice of angled or shallow dome reflectors.
Wastewater treatment facility.
Chemical plant manufacturing sodium hydroxide (caustic
soda).
SPOTLIGHT #1: The Stainless Steel Advantage
Molybdenum gives Type 316 stainless
steel better overall corrosion resistant
properties than Type 304, particularly
higher resistance to pitting and crevice
corrosion in chloride environments. Type
316 stainless steel contains at least
16% chromium, 10% nickel and 2%
molybdenum. It is the standard in the
manufacture and handling of food and
pharmaceutical products to minimize the
potential for metallic contamination.
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Class I Division 2 Groups A, B, C & D
Class I Zone 2 Groups IIA, IIB, IIB +
H2 and IIC
Type 4X
Outdoor Marine Type Saltwater
Conforms to IP66
• The only stainless steel HID solution
available.
• Maintenance friendly removable ballast.
• Ceiling, pendant, stanchion or wall mount
types.
• Tool less entry via six stainless steel over the
center cam latches.
• Field replaceable globe/lens and gaskets.
• One-piece high temperature silicone
gasket provides a watertight seal.
• Stainless steel wire guard available.
• Choice of angled or shallow dome reflectors.
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Class I Division 2 Groups A, B, C & D
Class I Zone 2 Groups IIA, IIB, IIB + H2
and IIC
Type 4X
Outdoor Marine Type Saltwater
Conforms to IP66
• The only stainless steel HID solution
available.
• Tool less entry via four stainless steel
over the center cam latches
• Ceiling, pendant, stanchion or wall
mount types.
• One-piece high temperature silicone
gasket provides a watertight seal.
• Field replaceable globe/lens and
gaskets.
• Shallow dome reflector available.
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HazCor
Optima 1100
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HazCor
Optima 1120
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31
30
6
Galvanic Corrosion Chart
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Anodic
(Most Corroded)
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BEST - 316 Stainless Steel
Steels are referred to as stainless when they inherently resist
corrosion. This is achieved by dissolving sufficient chromium
in the iron to produce a protective film on the surface.
However, even stainless steels can corrode in extremely
harsh environments. Nickel significantly improves the
general corrosion resistance of stainless steels by promoting
passivation. Passivation is the removal of exogenous iron or
iron compounds from the metal’s surface. Stainless steels
containing at least 8% nickel are referred to as austenitic.
Type 304 is the standard of stainless steel and is the most
widely used; it is commonly referred to as 18/8 stainless as it
contains 18% chromium and 8% nickel.
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BETTER - 304 Stainless Steel
Pure aluminum is soft and ductile; strength is
achieved by the addition of other elements to produce
alloys. These elements include manganese, silicon,
iron, zinc, copper and magnesium. Aluminum is most
resistant to corrosion when the copper content is
reduced to less than 0.4%. This alloy is commonly
referred to as copper free aluminum. Additional
corrosion resistance can be achieved with the
addition of surface finishes, such as electrostatically
applied oven-cured polyester powder coating.
Aluminum is not recommended for areas exposed to
most acids and alkilides.
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GOOD - Copper Free Aluminum
Noble
(Least Corroded)
HazCor
Optima 1130
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Class I Division 2 Groups A, B, C & D
Class I Zone 2 Groups IIA, IIB, IIB + H2
and IIC
Outdoor Marine Type Saltwater
Conforms to IP66
• Low profile mounting with junction box
to the side of the luminaire.
• Tool less entry via four stainless steel
over the center cam latches.
• Ceiling mount type.
• Stainless steel vibration dampening
mounting feet.
• Field replaceable globe and gaskets.
• Tool less lamp replacement.
• One-piece high temperature silicone
gaskets provide a watertight seal.
5
FLOODLIGHTS
FLOODLIGHTS
Chemical plant manufacturing highly corrosive solution.
Hazardous area lighting.
PRO, HAZ or Z2 FLOOD - Floodlights
Goliath
2100
2110
2120
High Pressure Sodium
70-150
250-400
1000
Metal Halide
1000
Pulse-Start Metal Halide
175
250-400
1000
Quartz Halogen
Incandescent
Molybdenum-bearing grade 316 stainless steel,
“ss” version “ss” version “ss” version
passivated. “Marine grade stainless”.
Enclosure
Industrial-grade 304 stainless steel,
Materials
Optional
Optional
Optional
passivated.
& Finishes
Copper-free aluminum with electrostatically applied “al” version “al” version “al” version
oven-cured polyester powder coat finish.
Light
Sources
& Wattages
Optics
Beam width x height
HazFlood
Goliath
2120
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2100
6x6
Class I Division 2 Groups A, B, C & D
Class I Zone 2 Groups IIA, IIB, IIB + H2
and IIC
Type 4X
Marine Outside Type Saltwater
Conforms to IP66
2110
6x6
746D2
QA/QS
150-400
175-400
-
500
300
300-1500
-
Standard
-
-
Optional
-
“ss” version
Std 6 x 6
Opt 4 x 6
Opt Visor
“al” version “al” version
Std md
Opt spot/
wide
5X6
Opt Visor
HazFlood
Vulcan
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Class I, Zone 2, AEx nR IIC T3
Ex nR II T3
Class I Division 2 Groups A, B, C & D
Class I Zone 2 Groups IIA, IIB, IIB + H2 and IIC
Type 4X
Marine Outside Type Saltwater
Certified IP66 & IP67
• Field replaceable, high impact, thermal shock resistant tempered
glass lens and a one-piece high temperature silicone gasket.
• Standard low T3 temperature rating with 40ºC ambient
suitability. Supply wire temperature rated for 90ºC.
• Tool less entry via eight stainless steel over the center cam latches
provide a watertight seal.
• Integral safety cable attachment points.
• Captive lens frame with stainless steel door retainers for easy
relamping.
• Field replaceable, high impact, thermal shock resistant
tempered glass lens and a one-piece high temperature
silicone gasket.
• Optional safety cable attachment points and remote ballast.
• Mounting arrangements in surface, pole, and crane boom.
• Tested and approved over 180º aiming range, enabling straight up
and straight down mounting.
• Trunnion attachment positioned at fixture balance point.
• Vibration resistant lamp holder available.
• Tested and approved over 180º aiming range, enabling
straight up and straight down mounting.
• Choice of mounting arrangements in surface, pole, and crane boom
(via a modified housing).
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6x6
Vulcan
• Two cable entries for feed-through/looping wiring.
• Remote ballast available.
• 3/4” NPT standard or an M25 entry reducer optional.
Heavy vibration and abuse areas such as surface mining applications.
Wet location industrial process with exposure to high vibration.
SPOTLIGHT #2: Security Lighting Recommendations
Area
Footcandles
Notes
Large Open Area
5-20
Maintain 8:1 illuminance ratio, secure to surrounding area.
Buildings
5-20
Vertical on façade.
Perimeter Fence
5
On ground and either side of fence.
Entrances
100+
On ground and in inspection area.
Gate Houses
300
Dimmable at night.
ProFlood
QA/QS
HazFlood
746D2
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Class I Division 2 Groups A,B,C & D
Class I Zone 2 Groups IIA, IIB, IIB + H2 and IIC
Type 4X
Marine Outside Type Saltwater
Conforms to IP66
• Adjustable mounting allows 360º horizontal
rotation, vertical positioning down 45º and up 90º.
• Field replaceable, high impact, thermal shock
resistant tempered glass lens.
Unique Lamp
Suspension System
utilizes springs to isolate
lamp components from
shock and vibration,
extending lamp life for
up to 50%.
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Conforms to IP 66
• Stainless steel and aluminum housings are both
oven-cured with a black polyester powder coat
protective finish.
• Rugged yoke mount.
• Field replaceable one-piece high temperature
silicone gasket.
• Spring loaded lamp holders reduce shock and
vibration.
• Optional handle with vertical up to 60º.
• Thermal shock resistant high impact tempered
glass.
• High strength stainless steel trunnion bracket.
• High Impact protective guard available.
• Includes a watertight cable gland and six feet of
cable.
• High impact protective guard available.
7
FLOODLIGHTS
LINEAR FLUORESCENT - EXPLOSIONPROOF
Avoid expensive repairs or replacements of Class I Division 1
luminaires due to broken globes. Commander features factory sealed field
replaceable globe assemblies that lower total cost of ownership. No field
potting or external seals required.
Industrial paint spray booth, Class I Division 1 application.
XPFMAX- Linear Fluorescent
Optics
1, 2, 3 or 4
2
4
T5/HO (2 lamps per tube)
24 & 54
24 & 54
24 & 54
T8
17 & 32
17
32
T12/HO/VHO
20, 35, 40, 60 & 110
35
60 & 110
Compact Fluorescent
-
40
40
Copper-free aluminum with electrostatically applied
oven-cured polyester powder coat finish.
“al” version
Yes
Yes
Factory Sealed Field Replaceable Globe Assembly
Yes
No
Mounting Brackets Included
Yes
Yes
XPFMax
Commander
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Class I Division 1 Groups C & D
Class II Division 1 & 2 Groups E, F & G
Class III
Conforms to IP66
Marine Outside Type Saltwater
Paint Spray Booth option
XPFMax
Performer
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Class I Division 1 & 2 - Groups C & D
Class I Zone 1 - Groups IIA & IIB
Class II Division 1 & 2 - Groups E, F & G
Class III
Type 3 Enclosure
Paint Spray Booth Approved
Marine Outside Type Saltwater
• 10,000 raw lumens in a single globe.
• UL listed for paint spray booth applications.
• Optional UL listed for paint spray booth applications.
• Lowest temperature rating available, T6.
• Ease of maintenance with factory sealed, field replaceable
globe assemblies.
• Adjustable mounting brackets allow a 110º range of
aiming positions.
• Re-lamping from either luminaire end allows flexible positioning.
• Low profile design affords maximum mounting versatility.
• Adjustable mounting brackets allow a 180º range of aiming
positions.
• No debris collecting fins on ballast box.
• Reflector is easily removed for cleaning.
88
Performer
Number of Tubes
Light Sources
& Wattages
Enclosure Materials
& Finishes
Commander
Commander and Performer available with two T5 lamps in each globe. Produces
lumen output comparable to HID 400w with superior color rendition and
instantaneous strike and restrike times. Available for both 2 and 4 foot models.
Refueling station hazardous area application.
SPOTLIGHT #3: T5 Fluorescent vs HID*
Lamp
Initial Lumens
Mean Lumens
(at 40% Lamp Life)
Life in Hours
Number Lamps per Fixture
Initial Fixture Lumens
Mean Fixture Lumens
Ballast & Lamp watts
Initial Lumens per watt
Mean Lumens per watt
Color Rendition Index
Start/Restrike Time
Fluorescent
F54T5/HO
5,000
4,750
2
10,000
9,500
100
100
95
85
24,000 to 100,000**
4
6
8
20,000 30,000 40,000
19,000 28,500 38,000
199
298
397
100
100
100
95
95
95
85
85
85
Instantaneous
Metal Halide
High Pressure Sodium
175W 250W 400W 150W
250W
400W
13,500 20,500 36,000 16,000 27,000 50,000
8,445
13,500 24,000 14,400
24,300
45,000
10,000 10,000 20,000 24,000 24,000 50,000
1
1
1
1
1
1
13,500 20,500 36,000 16,000 27,000 50,000
8,445 13,500 24,000 14,000 24,300 45,000
224
297
458
171
300
465
60
69
79
94
90
108
38
45
52
84
81
97
65
65
65
21
21
21
4 minutes strike /
1-3 minutes strike /
15 minutes restrike
1-3 minutes restrike
* For reference only. Performance characteristics vary by lamp manufacturer. Does not consider photometric efficiency of luminaires.
** With optional Long Life Lamps. Warranty applies. Suitability and output may vary by application. Consult Pauluhn for information.
Two Unique Designs to Choose From!
•
•
•
•
•
•
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•
•
•
•
•
•
High output luminaire, up to 40,000 raw lumens.
Available with two T5HO lamps in each globe assembly.
Fluorescent system provides energy savings up to 50% when compared to HID.
1-2 second start time of fluorescent lamps provides quick system recovery from power failure.
Multi voltage electronic ballast resistant to brownouts or voltage and frequency fluctuations.
Control friendly, program start versions, ideal for use with occupancy sensors and multi-level switching.
Provided with 4100º K, low mercury TPLC compliant lamps.
Impact resistant borosilicate glass tubes.
Integral safety cable mounting points.
Spring loaded lamp holders for maximum vibration resistance.
Ceiling/wall mount hardware included.
Emergency versions available for two lamp models, supplied with test switch and charging indicator light.
Optional stainless steel wire guard.
9
LINEAR FLUORESCENT - HAZARDOUS AREA
FLOODLIGHTS
HAZMAX - Linear Fluorescent
Summit
Resista
Radia
Intrepid
Versa
T5 HO
24 & 54
24 & 54
24 & 54
24 & 54
24 & 54
T8
17 & 32
17 & 32
17 & 32
17 & 32
17 & 32
Light Sources
T8 HO
44
44 & 86
44 & 86
& Wattages
T12 HO
35, 60 & 110
35 & 60
35 & 60
35 & 60
Compact Fluorescent
40
80
55
40
Molybdenum-bearing grade 316 stainless steel, “ss” version
End caps
“ss” version “ss” version
passivated. “Marine grade stainless”.
Enclosure
Copper-free aluminum with electrostatically ap- “al” version
Materials
“al” version “al” version
plied oven-cured polyester powder coat finish.
& Finishes
Fiberglass reinforced polyester.
End caps
“nm” version “nm” version
Impact Resistant Acrylic
Standard
Standard
Standard
Standard
Standard
/
Lens
Polycarbonate
Optional
Standard
Optional
Optional
Tempered Glass
Optional
Optional
No
No
Fixture Length
Nominal Feet
2&4
2, 4 & 8
2&4
2&4
2, 4 & 8
HazMax
Summit
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Class I Division 2 - Groups A, B, C, & D
Class I Zone 2 - Groups IIA, IIB & IIC
Class II Division 1 & 2 - Groups F & G
Class III
Type 4/4X
Conforms to IP66
NSF
• High output luminaire, up to 30,000 raw lumens.
• Stainless steel housing, lens frame and hinges (“ss”
version).
• One piece neoprene gasket provides a watertight seal.
• Optional ALANOD® MIRO 4 high efficiency reflector
with up to 95% total reflectivity.
• Optional emergency battery backup models with minimum 90 minute illumination.
• Pendant, feed-through or combination mounting styles.
• Integral mounting points for use with standard and
custom mounting kits.
10
10
Freezer application with high pressure washdown requirement and
resistance to saltwater. Suitable for temperatures to -20ºF (-29ºC).
Fish hatcheries where corrosive elements are present.
HazMax
Resista
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Class I Division 2 - Groups A, B, C, & D
Class I Zone 2 - Groups IIA, IIB & IIC
Class II Division 2 - Groups F & G
Class III
Type 4
Conforms to IP66
Enclosed & Gasketed
NSF
• Hose tested at 1500 psi for 60 minute duration at 5 foot and 10
foot distance, nozzle dispersion 0º degrees.
• Polybutylene Terephthalate (PBT) end cap provides the
broadest range of chemical resistance.
• End caps secured by two capped stainless steel nuts with
nylon seal washers.
• All external hardware stainless steel or non-metallic.
• Silicone gasket permanently mounted in end cap.
• 30,000 raw lumen package available via six lamp T5.
• Options include: Stainless steel end caps, quick disconnect
receptacles, stainless steel quick disconnect straps and center
mount.
Proprietary Shoc♦Loc™ bi-pin
spring loaded lamp holders for
double ended lamps provide
resistance to shock and vibration while maintaining positive
electrical pin contact.
Shoc♦Loc™
Paper mill application with exposure to heat, vibration and fluids.
SPOTLIGHT #4: Methods to Improve Safety and Productivity
•
•
•
•
Provide average illumination appropriate to task. Contact Pauluhn for recommendations.
Maintain a proper Luminance Uniformity Ratio (see table 1).
Comply with IES recommended Minimum Luminance Levels for Safety (see table 2).
Use a light source with a color rendition index (CRI) above 65. Where visual detection of ANSI/OSHA Z535.1-2006 safety color codes is
essential, target a minimum 80 CRI.
• Deploy a lighting design that utilizes diffuse light sources to wash shadows and minimize glare. Avoid close proximity point light sources.
Table 2 - Minimum Luminance Levels for Safety
Hazard Potential
Slight
High
Activity Level
Low
High
Low
High
Footcandles
0.5
1
2
5
HazMax
Radia
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Class I Division 2 Groups A, B, C and D
Class I Zone 2 Groups IIA, IIB, IIB+ H2 and IIC
Class II Division I, Groups E, F and G
Class III
IP66
Marine Outside Type Saltwater
Type 4X
• Featuring Shoc♦Loc™ lamp holders.
• Certified for Class II Group E for
atmospheres containing combustible metal
dusts.
• Adjustable mounting brackets allow a 110º
range of mounting positions.
• Flat or drop style lens versions with wide
lumen dispersions.
• Lens frame hinged on side for easy lamp
replacement.
+50%
Illumination vs Productivity and Safety
Increase in
Productivity
Percent Change
Table 1 - Maximum Luminance Uniformity Ratios
Application
Ratio
Between task and adjacent darker surroundings
3:1
Between task and adjacent lighter surroundings
1:3
Between task and remote darker surfaces
10:1
Between task and remote lighter surfaces
1:10
Between luminaire or window and adjacent surface
20:1
Anywhere within normal field of vision
40:1
-50%
20fc
60fc
80fc
100fc
Illumination in
footcandles (fc)
Decrease in
Accidents
HazMax
Intrepid
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40fc
Class I Division 2 - Groups A, B, C, & D
Class I Zone 2 - Groups IIA, IIB & IIC
Class II Division 2 - Groups F & G
Class III
IP66 to EN 60529
Type 4X
NSF
• Featuring Shoc♦Loc™ lamp holders.
• Captive hinged lens with stainless steel latches.
• Field replaceable one-piece extruded neoprene
gasket and polycarbonate lens.
• Integral stainless steel mounting feet to
dampen vibration.
• Wide lumen pattern (200 degrees) suitable for
general lighting purposes.
• High ambient version (to 65ºC) available.
HazMax
Versa
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Class I Division 2 - Groups A, B, C, & D
Class I Zone 2 - Groups IIA, IIB & IIC
Class II Division 2 - Groups F & G
Class III
Type 3 R
Enclosed & Gasketed
NSF
• Continuous form-in-place closed cell
gasket and field replaceable lens.
• Available in standard feed-thru
design or optional pendant hub
design.
• Versatile lightweight construction.
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GLOBE & GUARD - HAZARDOUS AREA
FLOODLIGHTS
Hazardous area storage applications for flammable liquids.
Outdoor high wind, vapor tight bridge application.
XPF or HAZ GUARD - Globe & Guard
Light
Sources
& Wattages
Enclosure
Materials
& Finishes
Mounts
Guards
EP
707/717/727
Incandescent A-19
Incandescent A-21
Compact Fluorescent
Cast copper-free aluminum
Cast copper-free aluminum with a
natural polyester powder coat
60-100
100-200
13, 18, 26 & 32
“al” version
150w max
“al” version
-
-
Yes
-
Injected polymeric
Wall
Ceiling
Pendant
Cast copper free aluminum
Polymeric
Stainless steel
Yes
Yes
Yes
Standard
-
707
717
727
Standard
-
Yes
Yes
Yes
Optional
Optional
Optional
Yes
Yes
Yes
Yes
Optional
-
XPFGuard
EP Series
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Class I Divisions 1 & 2 Groups C & D
Marine Outside Type Saltwater
Type 4X
Conforms to IP66
• Available in 100w or 200w incandescent or 18w, 26w
and 32w compact fluorescent.
Exacta/nm
150 max
150 max
9, 13, 18, 26 & 32 9, 13, 18, 26 & 32
-
HazGuard
707/717/727
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Class I Division 2 Groups A, B, C & D
Class I Zone 2 Groups IIA, IIB, IIB + H2 and IIC
Class I Division 2 Groups A, B, C & D
Class I Zone 2 Groups IIA, IIB, IIB + H2 and IIC
Marine Outside Type Saltwater
Type 4X
Conforms to IP66
• Up to 150w incandescent.
• Field replaceable, factory sealed globe assembly.
• One piece high temperature silicone gaskets provide a
watertight seal.
• Heat and impact resistant clear glass globe.
• 4 pole terminal block standard.
• Optional colored globes available.
• Copper free aluminum protective guard provided.
• Copper free aluminum protective guard provided.
• Choice of round or square junction box.
• Available without reflector, with shallow dome reflector
or 30º angled reflector.
12
12
Exacta/al
Portable and temporary applications such as
construction sites.
Doorway and passageways where extra illumination
may be required.
SPOTLIGHT #5: Incandescent vs Compact Fluorescent
100W
Incandescent
150W
Incandescent
32W
Compact Fluorescent
Initial Lumens
1,470
2,570
2,400
Mean Lumens (at 40% lamp life)
1,470
2,570
2,040
Life in hours
1,500
2,000
12,000
Initial Lumens per watt
15
17
75
Mean Lumens per watt
15
17
64
Color Rendition Index
100
100
82
Minimum Temperature
None
None
0º F
Lamp
*For reference only. Performance characteristics vary by lamp manufacturer.
HazGuard
Exacta/al
l
l
l
l
l
l
l
Class I Division 2 - Groups A, B, C, & D
Class I Zone 2 - Groups IIA, IIB & IIC
Class II Division 2 - Groups F & G
Class III
Type 4
Conforms to IP66
Enclosed & Gasketed
• Available up to 150w incandescent or 18w, 26w and 32w
compact fluorescent.
• Certified for use in Class II dust areas.
• One-piece high temperature silicone gasket provides a
watertight seal.
• A wide variety of globe materials and colors.
• Watertight mounting in any direction.
• Optional stainless steel wire guard.
• Optional cast aluminum guard or polymeric guard for use with
glass globes.
HazGuard
Exacta/nm
l
l
l
l
l
l
l
Class I Division 2 - Groups A, B, C, & D
Class I Zone 2 - Groups IIA, IIB & IIC
Class II Division 2 - Groups F & G
Class III
Type 4
Conforms to IP66
Enclosed & Gasketed
• Available up to 150w incandescent or 18w, 26w and
32w compact fluorescent.
• Certified for use in Class II dust areas.
• One-piece high temperature silicone gasket provides
a watertight seal.
• A wide variety of globe materials and colors.
• Watertight mounting in any direction.
• Optional polycarbonate prismatic reflector.
• Optional stainless steel wire guard.
• Optional cast aluminum guard or polymeric guard for
use with glass globes.
13
13
VISUAL INDICATORS - HAZARDOUS AREA
Hazardous location obstruction lighting.
Obstruction lighting.
XPF or HAZ STROBE, MARK & BEACON
Visual Signaling
Light Sources
& Wattages
EPN Series
1158D2/1159D2
7120/7121
-
100 max
-
Effective Candle Power (ECP)
300
300
50
Flashes Per Minute (FPM)
80
80
65-95
Cast copper free aluminum
“al” version
“al” version
“al” version
Wall
EPN7000A
-
-
Ceiling
EPN7001A
-
-
Pendant/Stem/Base
EPN7002A
1158D2
7121
Junction Box
Cast copper free aluminum
Standard
1159D2
Optional
7120
Optional
Incandescent A-19
Xenon
Strobe
Enclosure
Materials & Finishes
Mounts
Guards
HazStrobe
EPN Series
l
l
l
Class I Divisions 1 & 2 Groups C & D
Type 4X
Conforms to IP66
HazBeacon
7120/7121
HazMark
1158D2/1159D2
l
l
l
l
l
Class I Division 2 Groups A, B, C & D
Class I Zone 2 Groups IIA, IIB, IIB + H2 and IIC
Type 4X
Conforms to IP66
Complies with CAP 437 (Green only, option 7)
l
l
l
Class I Division 2 Groups A B C & D
Enclosure Type 4X
Conforms to IP66
• Federal Signal Fireball® strobe.
• Steady burn marker.
• Federal Signal Streamline® strobe.
• Clear heat resistant high impact outer
globe.
• One piece high temperature silicone gaskets
provide a watertight seal.
• One piece high temperature silicone
gaskets provide a watertight seal.
• Internal fresnel lens in clear, yellow,
green, red and blue.
• Watertight mounting in any direction.
• Watertight mounting in any direction.
• Shock proof lamp holder optional.
• Heat and impact resistant glass
fresnel lens in clear, yellow, green,
red and blue.
• One piece neoprene gasket provides a
watertight seal.
• Watertight mounting in any direction.
• Copper free protective guard available.
14
14
• Heat and impact resistant glass fresnel lens
in clear, yellow, green, red and blue.
• Copper free protective guard available.
• Rugged cast design for high abuse
areas.
SPOTLIGHT #6: Material Suitability Guide
A
D
A
A
A
A
C
A
D
A
D
C
A
A
D
A
A
A
D
D
B
D
C
A
A
POLYCARBONATE
B
D
A
D
D
A
B
B
C
C
A
A
C
-
ACRYLIC (SHEET)
C
B
D
D
A
C
A
A
A
D
D
D
D
D
D
A
A
D
B
D
C
C
C
C
D
C
D
C
A
B
A
A
C
D
D
D
C
D
D
D
C
B
C
C
D
A
A
A
B
D
D
B
A
D
D
B
C
B
C
B
A
D
A
A
D
D
B
B
A
D
D
BOROSILICATE GLASS
A
B
D
A
A
B
A
A
A
C
B
C
D
A
A
A
A
D
A
A
D
B
C
B
B
A
A
A
A
A
A
A
A
A
A
C
B
B
B
C
A
B
B
A
B
B
B
B
A
B
D
A
A
D
D
B
C
B
A
C
A
B
A
A
A
B
A
A
A
B
B
A
LENS
SILICONE
B
A
D
A
A
B
A
A
A
D
B
C
C
A
A
A
B
B
A
D
D
B
B
B
B
B
A
A
A
A
A
A
A
D
B
A
C
C
A
B
B
A
B
A
B
A
B
B
D
D
D
D
C
C
D
B
B
C
A
B
A
A
A
B
B
A
A
B
B
B
GASKET
NEOPRENE
A
A
D
A
A
B
A
A
A
B
B
A
A
B
B
A
A
B
B
B
B
B
D
A
A
B
A
A
B
B
A
A
B
D
C
C
A
B
B
A
B
B
B
A
B
B
B
B
B
B
B
B
B
B
B
B
A
B
A
A
A
A
A
A
B
B
POLYESTER POWDER
COATED
Magnesium Hydroxide
Magnesium Sulfate (Epsom Salt)
Mercuric Chloride (Dilute)
Mercury
Methane
Methylene Chloride
Mineral Spirits
Molasses
Natural Gas
Nickel Chloride
Nickel Sulfate
Nitrating Acids (>15% H2S04)
Nitrating Acids (>15% HNO3)
Nitric Acid (50%)
Nitric Acid (Concentrated)
Oleic Acid
Oxalic Acid (Cold)
Oxygen
Palmitic Acid
Petroleum
Phosphoric Acid (>40%)
Phosphoric Acid (Crude )
Phosphoric Acid (Molten)
Picric Acid
Potassium Carbonate (Potash)
Potassium Chloride
Potassium Hydroxide (Caustic Potash)
Potassium Sulfate
Propane Gas
Rosins
Shellac, Bleached
Shellac, Orange
Soap Solutions
Sodium Carbonate (Soda Ash)
Sodium Bicarbonate (Baking Soda)
Sodium Bisulfate
Sodium Chloride
Sodium Cyanide
Sodium Hydroxide (80%)
Sodium Hypochlorite (<20%)
Sodium Metaphosphate
Sodium Nitrate
Sodium Perborate
Sodium Peroxide
Sodium Polyphosphate
Sodium Silicate
Sodium Sulfate
Sodium Thiosulfate (Hypo)
Stearic Acid
Sulfate (Liquors)
Sulfur Chloride
Sulfur Dioxide, Dry
Suflur Trioxide, Dry
Sulfuric Acid (10-75%)
Sulfuric Acid (75-100%)
Sulfuric Acid (Cold concentrated)
Sulfuric Acid (Hot concentrated)
Sulfurous Acid
Tannic Acid
Tartaric Acid
Toluene (Tolul)
Trichloroethylene
Turpentine
Varnish
Vinegar
Water, Acid: Mine
Water, Salt
White Liquor (Pulp Mill)
White Water (Paper Mill)
Xylene
Zinc Chloride
Zinc Sulfate
ALUMINIUM
D
B
B
D
D
D
A
B
A
A
A
A
D
A
A
D
D
D
D
D
A
D
C
B
D
A
A
B
A
A
A
A
B
D
A
A
A
A
A
D
A
A
A
A
D
D
A
PBT GLASS REINFORCED
D
D
B
B
B
D
B
D
D
D
C
C
A
D
B
B
B
C
A
D
B
FIXTURE HOUSING
STAINLESS STEEL - 316
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
D
A
A
A
A
A
A
A
A
A
MATERIALS USED IN FIXTURE CONSTRUCTION
MARINE BRASS
D
C
D
A
C
B
A
B
A
A
C
B
A
B
A
A
A
A
D
A
D
A
D
A
A
D
B
B
D
D
D
D
C
D
D
D
A
A
C
C
D
A
B
A
C
A
D
A
A
C
A
D
A
B
B
A
A
A
A
A
A
D
A
D
A
A
A
A
D
A
A
NOTE: Our alloy selection of
Aluminum sheet and castings is
based on the best resistance to
industrial and marine corrosion.
Where additional protection
is needed, we can coat any
of our materials. Stainless
steel can be electro-polished
to further enhance its natural
corrosion
resistance.
Brass
can be nickel plated. Call the
factory for exotic environments.
STAINLESS STEEL - 304
C
B
B
C
D
B
A
B
A
B
A
C
A
C
A
A
A
A
D
A
D
B
A
D
A
D
B
B
A
D
D
D
D
C
C
A
A
A
D
D
A
B
B
B
B
D
D
D
D
D
D
D
D
D
A
A
A
A
B
B
D
C
B
C
C
D
D
A
POLYCARBONATE
D
C
B
B
A
A
D
A
D
A
A
C
A
A
C
A
ACRYLIC (SHEET)
D
B
B
A
B
D
C
D
B
A
A
A
B
B
D
-
NEOPRENE
A
B
B
A
A
A
C
B
B
D
B
A
B
B
B
B
B
B
A
A
A
B
B
D
A
D
A
B
A
A
B
D
D
C
D
C
D
C
D
A
B
B
A
D
D
A
A
D
B
D
D
A
D
A
A
A
A
A
A
A
A
D
A
A
B
B
A
A
A
D
LENS
BOROSILICATE GLASS
SILICONE
A
B
A
A
A
A
A
A
B
B
B
A
B
A
A
C
C
B
B
B
A
B
A
A
A
B
B
A
A
A
A
B
C
B
C
A
B
A
B
B
A
B
D
A
A
A
A
B
A
A
B
A
A
A
A
A
A
A
A
A
B
A
A
A
A
C
A
A
A
D
POLYESTER POWDER
COATED
A
D
C
B
A
A
A
A
B
B
B
A
C
A
A
B
B
B
B
B
A
B
A
B
A
C
B
A
A
B
A
B
C
A
C
B
C
B
B
B
A
B
D
B
C
B
A
B
A
A
A
A
A
A
A
A
A
A
A
A
B
A
B
C
C
C
A
A
A
D
ALUMINIUM
C
C
C
C
A
C
A
A
A
D
B
D
D
D
D
D
D
C
D
D
C
A
B
B
C
A
B
A
A
D
B
A
D
B
B
B
D
D
D
A
A
A
D
C
B
C
B
B
A
A
A
A
A
A
A
A
B
A
B
A
B
A
A
B
GASKET
PBT GLASS REINFORCED
FIXTURE HOUSING
STAINLESS STEEL - 316
Acetate Solvent
Acetic Acid, 80%
Acetic Acid, Glacial
Acetic Anhydride
Acetone
Acetylene
Alcoholic Beverages
Alcohol, Ethyl
Alcohol, Isopropyl
Aluminum Chloride
Aluminum Sulfate
Ammonia Nitrate
Ammonium Chloride
Ammonium Hydroxide
Ammonium Nitrate
Ammonium Phosophate (Di-Basic)
Ammonium Phosophate (Mono-Basic)
Ammonium Phosophate (Tri-Basic)
Ammonium Sulfate
Asphalt
Beet Sugar Liquors
Benzene or Benzol
Borax
Boric Acid
Butane, Butlylenes, Butadiene
Calcium Chloride
Carbolic Acid (Phenol)
Carbon Dioxide, Dry
Carbon Dioxide, Wet
Carbon Disulfide
Carbonic Acid\Carbonated Beverages
Carbon Tetrachloride
Chlorine, Anhydrous Liquid
Chlorine, Dry
Chlorine, Water
Chromic Acid 5%
Chromic Acid 50%
Citric Acid
Copper Sulfate >5%
Cottonseed Oil
Creosote Oil
Ether
Ethylene Glycol
Ferric Chloride
Ferric Sulfate
Formaldehyde 100%
Formic Acid
Freon®11
Freon 12
Freon 22
Freon 113
Freon TF
Furfural
Gasoline, High Aromtic
Gasoline, Leaded (Refined)
Gasoline, Unleaded
Gelatin
Glucose
Glue
Glycerin or Glycerol
Hydraulic Oil - Petroleum
Hydraulic Oil - Synthetic
Hydrofluoric Acid 100%
Hydrogen Gas
Hydrogen Peroxide 100%
Hydrogen Sulfide, Aqua
Hydrogen Sulfide, Dry
Ink
Kerosene
Lacquers and Lacquer Solvents
Lime
Magnesium Chloride
MATERIALS USED IN FIXTURE CONSTRUCTION
MARINE BRASS
Excellent
Good
Fair
Not Recommended
No Data
STAINLESS STEEL - 304
A=
B=
C=
D=
- =
A
A
D
D
A
A
A
D
D
D
B
D
D
D
D
D
A
C
A
A
A
A
A
A
A
A
A
B
A
D
B
D
D
A
A
A
B
B
C
B
B
D
D
D
D
D
B
A
D
D
D
D
A
A
B
A
D
B
A
A
A
A
A
B
C
A
A
B
A
A
A
D
D
C
D
D
B
B
D
A
A
A
A
B
A
A
B
D
B
A
A
A
A
A
B
C
B
B
B
B
B
A
A
A
B
B
D
D
D
B
D
D
D
C
A
A
D
D
D
D
B
C
B
A
A
D
A
A
D
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
D
D
D
A
A
A
D
A
A
A
A
A
A
A
A
A
A
A
D
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
B
B
D
A
A
B
B
B
B
B
B
B
B
A
D
D
D
B
-
A
A
A
D
D
C
A
A
B
C
A
A
A
D
A
D
A
D
A
A
A
A
A
D
C
A
A
D
A
A
B
D
D
C
D
D
A
B
A
D
A
A
USE FOR REFERENCE ONLY! Pauluhn accepts no liability resulting from the use of these compatibility comparisons. Applications are dependent on temperature, pressure & other variables.
15
15
Pauluhn offers:
Complimentary Lighting Design Services.
We can provide both general project estimates as well as detailed calculations, complete with
a breakdown of relevant assumptions and a complete luminaire schedule. Layouts utilize IES
and other industry standard practices, and take into consideration unique project requirements
and client preferences to determine the most cost effective solution. Normal and emergency
operation can be simulated, and allowances made for known obstructions. Designs can be
performed directly on client’s digital drawings for maximum utility and visual impact.
Life Cycle Economic Analysis.
Can be facilitated by your Pauluhn representative. Included are allowances for initial luminaire
install, lamp replacement, general maintenance regimes, power consumption, and other
considerations. Contact Pauluhn for assistance.
Pauluhn LumenMax™ Software.
Available on CD for customers who would like to perform their own indoor and outdoor lighting
designs. LumenMax includes a basic estimator for quick and easy budgeting and comparison.
Pauluhn photometric files are available in standard format for importing into other lighting
design packages. Consult Pauluhn for factory assistance with detailed lighting calculations for
your specific project.
The Toughest Lighting for the Toughest Environments.
United States:
1-800-826-5890
Ph. 281-485-4311
Fx: 281-485-4398
1616 North Main Street
Pearland, TX 77581
Canada:
1-888-675-5483
Ph. 780-955-8097
Fx: 780-955-8754
1000 - 14th Avenue
Nisku, AB T9E 8J5
www.pauluhn.com
© 2009 Pauluhn, A Federal Signal Company
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