FOREST PRODUCTS LIBRARY FOREST RESEARCH LABORATORY OREGON STATE UNIVERSITY 4r) RATE OF DEVELOPMENT OF JOINT STRENGTI1 13Y FOUR RESIN GLUES ON EIGI-IT SPECIES OF WOOD Information Reviewed and Reaffirmed March 1956 No. 1547 FOREST PRODUCTS LABORATORY MADISON S. WISCONSIN UNITED STATES DEPARTMENT OF AGRICULTURE FOREST SERVICE In Cooperation with the University of Wisconsin Prc RATE OF DEVELOPMENT OF JOINT STRENGTH BY 1 FOUR RESIN GLUES ON EIGHT SPECIES OF WOOD — By W. Z. OLSON, Technologist H. D. BRUCE, Chemist V. R. SOPER, Technical Aide Forest Products Laboratory,— Forest Service U. S. Department of Agriculture In using resorcinol- and phenol-resin glues in the fabrication of wood aircraft the question arises as to whether these glues cure at the same rate on different species of wood. In an attempt to answer this question, joints were made with three room-temperature-setting glues and one intermediate-temperature-setting glue on eight species, cured for various lengths of time at two temperatures and tested in shear to follow the rate of development of the joint strength in the various species. It was anticipated that the results would follow one of the three idealized patterns sketched in figure 1. If pattern (A) was found to be the case, in which the curves are coincident below the points where they depart from one another by virtue of differences in the strength of the woods, it could be concluded that there was no effect of species on the rate of curing. In the case of (B) and (C), on the other hand, a species effect could be inferred. The glues employed were commercial glues and mixed according to the manufacturers' directions. The glues were designated as follows: 1 — This report is one of a series of progress reports prepared by the Forest Products Laboratory relating to the use of wood in aircraft. Results here reported are preliminary and may be revised as additional data become available. 2 — Maintained at Madison, Wis. , in cooperation with the University of Wisconsin. Rept. No. 1547 -1- Agriculture-Madison Designation Type Room-temperature-setting resorcinol Room-temperature-setting resorcinol Room-temperature-setting resorcinol Intermediate-temperaturesetting phenol A B C D The eight species of wood employed were: yellow birch, Douglas-fir, noble fir, sweetgum, Western hemlock, mahogany, sugar maple, and Sitka spruce. Most of these woods are in common use in aircraft, and as a group provide a wide range in density and strength as well as the characteristic differences between softwoods and hardwoods. The maple, birch, and sweetgum were in the form of rotary-cut veneer and the other species as quarter-sliced veneer. Procedure All veneer had a nominal thickness of one-sixteenth inch, but each sheet was calipered and only those measuring 0.061 inch to 0.063 inch, inclusive, were selected for use. The selected veneer was cut into small slips 1 by 2-1/8 inches in size, with the grain running lengthwise. In preparing the joints, the slips were clamped in a special frame (not shown) so that the glue could be applied quickly by brush to each surface area to be glued. The slips were then laid together in pairs with a 1inch overlap in a special metal jig (fig. 2). After 15 minutes of closed assembly, a rubber caul was laid over the jig, and the specimens were subjected to a pressure of 150 pounds per square inch. The jig accommodated 32 lap joints, which made it possible to press one joint of each species with each of the 4 glues at the same time. Four sets were made at each gluing condition, and the results of these were averaged. The joints for this study were cured at 80° F. and at 120° F. For curing at 80° F., the jig loaded with specimens and under pressure was kept for the curing period desired in a room maintained at 80° F. For curing at 120° F., the jig with specimens was pressed for the curing period desired between platene heated to 120° F. with hot water. At this higher temperature, approximately 3 minutes were required for the temperature in the Rept. No. 1547 -2- glue line to rise to within 5° F. of the platen temperature. Measurement of the time of heating was begun after this initial heating interval. Immediately after the desired curing period, at both 80° F. and 120° F., pressure was released, and the individual specimens were removed from the jig and dropped into a beaker of cold water to lower their , temperature and inhibit further cure of the glue. The beaker with immersed specimens was set in a vacuum desiccator and a vacuum was drawn for 30 minutes, then released. The moisture content of the specimens wet in this way was from 100 to 300 percent, and the wood of all species appeared to become wet through to the glue line. After wetting, the specimens were tested at once in a standard plywood-jointtesting machine loading at a rate of about 750 pounds per minute. Results The averaged results of the shear tests on the joints are given in tables 1 and 2. Any effect of species on the rate of curing of the glue could be expected to be revealed more clearly in the initial stages of the curing in which the joints break without wood failure and the shear values are less dependent on the strength of the wood. To analyze the data for the effect of species, therefore, the joint strengths given in tables 1 and 2 for those curing periods at which the wood failure percentages were usually low have been plotted in figures 3 to 6. To avoid confusion of lines, points have been connected for selected species only. In the figures it may be seen that the glues did not develop joint strength at the same rate on all species but that the curves for the several species fan out early, more like (B) and (C) of figure 1 than like figure 1 (A). From these observations it may be concluded that, aside from any effect of density and strength of the wood on the shear strengths of the joints there is an effect of the species of the wood on the rate at which these resin glues harden. The effect of species on the development of joint strength is revealed in the data for both the phenol and the resorcinol glues. In general, the curves for the several species are in about the same order for each of the three resorcinol glues but not in the same order for the phenol glue. The resorcinol glues built up strength more slowly on Douglas-fir than on maple, whereas the reverse was true for the phenol glue. The Rept. No. 1547 -3- influence of species was seen at both the 80° F. and 120° F. curing temperatures. The order of the curves was roughly the same at both temperatures. The difference between the 'slowest' and the 'fastest' species may be enough to be of considerable practical importance. For example (fig. 5), glue C took about 3 hours longer at 80° F. to develop 200 pounds per square inch joint strength in Douglas-fir than it did on sugar maple. Glue A (fig. 3) required about 10 minutes more heating at 120° F. to develop 300 pounds per square inch strength on Douglas-fir than it did on sugar maple. These are, however, extreme examples and most of the species tested did not vary as widely in their effect on the curing of the glue. The data of tables 1 and 2 were plotted in the form of graphs (not shown), and smooth curves drawn to fit as closely as possible the points for each species. From these smooth curves the estimated time for the joints to reach particular shear-strength levels has been tabulated in tables 3 and 4. The differences in the lengths of time shown in column 3 for a glue to reach 200 pounds per square inch are presumably due to the effects of the species on the rate of curing. The differences in the lengths of time to reach high joint strengths are due not only to the influence of the wood on the curing but also to differences in the strength of the wood of the different species. No attempt was made herein to explain why a resin glue may not cure as rapidly on one species of wood as on another; instead it is the purpose of this report merely to point out that such differences do exist and that they may be great enough to be of practical importance in commercial gluing operations. Rept. 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F.; a 720 : 725 : 2 : 3 1 3 3 2 2 2 2 45 a 1 10 ; i 10 1 40 A s i 50 ; ; s : 4g : 1 35 s : 4 1 5 s 3 c 3 s 3 : 3 s 55 1 30 s 25 1 4 s 1 : A : 4 s 5 : 15 s ?: s: 4 I 3: 5 s 30 4 35 8 s 1. 4. t I. s : 1 4 1 s 25 5 : s 4 : 15 A 25 a •• t 4 8 4 3 4 - 7 1 7 s 20 Glue B: Boom-temperature-setting resorcinol formaldehyde Noble fir s Western hemlock : Sitka spruce 8 s Douglas-fir Mahogany Sweetgum : Yellow birch : Hard maple : 380 38 5 25 380 s 4 s 4 ; 4 g 6 a 4 3 :. i i 4 1 s s s 1 . 535 720 725 e 20 s 45 s 35 s 30 s 15 1 4 5 , 25 s 20 : 5 1 40 A 6: 45 g 9 30 ; s 10 i 6 2 5 s 5A 5 1 s 4 4 10 25 1 15 a 15 s 1 1 ; 1 8 i 6 1 6 s 30 1 s 1 1 1 : ...s 4 4 17 i 20 s 7 : 20 ; 8 s . 1 1 50 : 14 : 03 s 16 I Glue 01 Room-temperature-setting resorcinol formaldehyde Noble fir Western hemlock Sitka spruce Si Douglas-fir Mahogany Sweotgmn Yellow birch Hard maple s : 1 : s 4 s : 3801 385 1 i 425 380 1 A 55455 720 725 s 1 1 2 t 2 1 4: 5 1 40 l 40 s 5 ; 45 : 25 t 4 1 2 1 25 : 2 A 2 2 ; 4: 3 50 8 3 : 3 3 3 50 i s 5 s 7 s 12 1 15 1 7: 15 8 13 6 8 30 : 3 : s 1 3 a 3 . 15 s 3 : • 4 3 4 S t : : 45 2 55 : 20 3 3 4 S • s 2 : s s 5 i 1 5 . s 9 e s s 11 : 20 i Glue D: Intermediate-temperature-setting phenol formaldehyde Noble fir Western hemlock Sitka spruce Douglas-fir Mahogany Sweetgum Yellow birch Hard maple 380 A 385 ; 10 : : 425 380 i 11 i s 8 t s : 1 14 679Ba F 8 s i 1 ;4; 720 725 ;10 ; 4 9 s t 9 t 11 t : i .2 10 8 . 25 1 42 s3 1 40 I 16 s 25 : 1 17 2 10 1 16 : 25 . 8 : 55 s 15 s 50 : 15 s 10 s 30 -1 50 t 19 t 8 16 s 20 8 2 1 : a 4 s 4 3 s 8 0 1 21 I 33 I 22 1 8 4 : 8 1 e s s s s : 8 : : : : : s 3 s 1 s : : 3 8 1 _ • _I_ 3 ___1_ 30 Table 4.--Bstimated curing periods at 120* 7. to develop shear n tranohs of several levels in lap-joints of 1/16-inch veneer of eight species glued with four resin glues Spe c i e s :Approximates s ultimate s Curing period required to develop shear strength level of; s shear :s strength : 200 p.s.i. s 300 p.s.i. a 400 p.s.i. s 500 p.s.i. s 600 p.s.i. P.s.i. s GlueA4 Glue A4 Noble fir : Western hemlocks Sitka spruce s Douglas-fir i Mahogany s Sweetgum s Yellow birch s Hard maple : Sweetgus Yellow birch Hard :maple : : s ss Minutes 1 Minutes s Minutes i 44"i 25 25 ii ;; 380 380 33 535 aa 11 720 720 725 725 11 oo 19 19 oo 19 19 i20 20 26 26 11 11 16 16 11 16 16 :: 14 14 ss 13 13 ss ss ss $ tt ss ss $$ 47 47 s 22 22 25 25 19 19 17 17 i 6 i a 16 16 s s 211 22 s s a 17 1 25 720 725 i Minutes Boom-temperature-setting resorcinol Boom-temperature-setting resorcinol resin resin 11 11 12 12 11 11 15 15 12 12 11 11 11 11 11 11 380 380 Minutes $ s s 4 s i 1 I 22 s : $ s s 37 35 1 60 s 3 P. I 5 3 5I _, s 34 I 114 I 56 1 s 32 38 26 s 32 31 s Glue Cs Boom-temperature-setting resorcinol resin s Noble fir Western hemlock $ Sitka spruce & Douglas-fir s 380 385 25 380 Mahogany s Sweetgiss Yellow birch Hard maple s s Pt; t 725 s s 4 li 27 $ 38 i 720 s i : 21 11 13 11 s s t s 1 a I 8 28 30 52 o s s 130 :..... 1 1 1 $ s 75 s s 8 38 8 I $ 20 $ 20 s 19 s Z 27 27 I s s 80 35 37 8 s s 4► 46 Glue Ds Intermediate-temperature-setting phenol resin Noble fir 3 360s Western hemlocks 385 1 Sitka spruce 8 i :360 Douglas-fir s Mahogany 1 s 545 4 Sweetgms s Yellow birch : a 720 Hard maple 1 a 725 a A7984 s. a 31 35 39 36 a 1 g s 46 49 67 60 46 a t 1 ; s. I 110 4 s 73 s s 1! 64 s s s 1 g I s 3 $ s a 112 s 122 80 88 a s 1 a i 118 1116 108 130 3 s $ a I 150 200 SPEC/ES A SPEC/ES A SPEC/ES A SPEC/ES B SPECIES A SPECIES B TIME OF CURING Figure 1.--Idealized rate of development of Joint strength by a resin glue in two species of wood: (A) without, 4nd (13) and (C) with species effect on the rate of curing of the glue. M 68842 F a) a) (r) a) a) rl O U -1 a) 4-) ri a) 3 5 13.0 cc! cc! +) a) 0, I:1 a) cl ;-n cd a) F. a) F. 110 ri 700 i I GLUE A – CURED Ar BO' F 600 2 pm 11111._____ IMO INOMILw 500 2 L,4 400 (f) z.300 MFA 7Alltna .211 ta, 200 / 7 PY 1.. 2 tU 2 /00 14.1 o r 2 3 5 5 4 CURING TIME ( HOURS ) 600 1 1 1 GLUE A – CURED AT 120 • F. et 500 O ▪ W 400 </) O cx. 300 W 200 L ct ▪ It /00 tri ti 0 0 5 /5 /0 20 25 CURING TIME ( MINUTES ) LEGEND, o • q n NOBLE F/R WESTERN HEMLOCK S1TKA SPRUCE DOUGLAS-FIR G MAHOGANY o SWEETGUM YELLOW BIRCH A A SUGAR MAPLE Figure 3.--Shear strength of two-ply lap-joints of eight species of wood glued with room-temperature-setting resorcinol-resin Glue A at 80° F. and 120° F. zM 68843 F t) 500 I I I GLUE B — CURED AT BO° -4111 • Q' 400 W Q. c4 300 a ad. 111100 iiiiiiillitalli * AI O : Z • 200 2 Ct • tu /00 cf) 0 3 4 5 6 CURING TIMEE ( HOURS ) ▪ 500 k I GLUE B — CURED AT /20° E : ozi 400 c4 • 300 n 200 n Lu ct 734 ct /00 k (I) L 41 0 0 a .111111111111111 /0 15 20 25 30 35 40 45 CURING TIME ( MINUTES ) LEGEND: o NOB LE FIR • WESTERN HEMLOCK q SITKA SPRUCE DOUGLAS — FIR n • MAHOGANY • SWEETGUM A YELLOW BIRCH • SUGAR MAPLE Figure 4.--Shear strength of two-ply lap-joints of eight species of wood glued with room-temperature-setting resorcinol-resin Glue B at 80° F. and 120° F. z m 68844 F 50 ,600 i 2 1 GLUE I C - CURED AT 80 • F O W 400 2 O 2 4. 300 EN • in room wailli 41500 mammawri •.1 re 3 600 0 0G A• 0‘ 0. ilm DOUGLAS-FIR 4 5 CURING TIME ( HOURS ) I 2 .0 0"6 6 I GLUE C - CURED AT MO • F MAP LE I it 500 O W 400 ct. 41) O 2 cl 300 1 2 t% 200 2 ti 1100 • DOUGLAS SPRUCE-F./R 7- 4411111111111111 - tr) • /00 44 2 ... 44, 0 5 /5 10 20 25 30 35 40 45 CURING TIME (MINUTES ) LEGEND, O • O n NOBLE FM? ft-5m• HEMLOCK SHWA SPRUCE DOUGLAS-FIR • • MAHOGANY SWEETGUM a YELLOW BIRCH • SUGAR MAPLE Figure 5.--Shear strength of two-ply lap-joints of eight species of wood glued with room-temperature-setting resorcinol-resin z 68845 F Glue C at 80° F. and 120° F. 50 k 300 GLUE 0 - CURED AT eo• F 250 o t .„,s._diai mill O 1$ Q. 200 ti O 2 Q. /50 2 O 2 /00 tr) 14.1 50 t. • o Gr 2 3 300 4 5 I 1 6 7 8 CURING TIME ( HOURS) 9 10 12 1 n GLUE 0 -CURED AT /20•F , 250 14, e. 200 O 2 :.i. n • /50 n 2 IQ /00 % • % 50 ti O 5 /0 /5 20 25 30 35 40 45 50 GUR/NG TIME ( MINUTES) LEGEND, O NOBLE FIR • WESTERN HEMLOCK q S/TKA SPRUCE n DOUGLAS- FIR Q MAHOGANY 0 SWEET6UM YELLOW BIRCH • SUGAR MAPLE Figure 6.--Shear strength of two-ply la p -joints of eight species of wood glued with intermediate-temperature-setting phenolresin Glue D at 80° F. and 120° F. 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