SERVIC~A131~ITy OF GLUE JOINTS SCHOOL OF FORESTR Y OREGO1 STATE MIME CORVALLIS, OREGO N UNITED STATES DEPARTMENT OF AGRICULTURE L OREST L FOREST SERVIC E PRODUCTS LABORATOR Y Madison, Wisconsi n In Cooperation with the University of Wisconsi n April 1938 OF GLUE JOIaTS l o sure tests give data_ vegetable, asein, and blood type s -Trr3 .' By Bas se , Eprgsir e'or Introductio n Tests have demonstrated that among the more important causes o f failure of well-made glue joints in service are the following : (a) chemical hydrolysis of the glue,,,(b) destruction of glue by microorganisms, and . (c ) mechanical stresses developed on the glue joint as the wood changes cimensiohs under the effect of changes in moisture content . The relativ e different factors varies largely, depending on th e type of glued construction, the variety of glare,-an _service conditi-ens .. 'ha m The significance of :W 4i. is and. Sts rel.a-tila to ,a 11tas been deve3apedd for casein glues (1)2 ant the ge p'! prine•id believed to app ,y to of ier<0ro'tre .llrl es . lager conditions f v al :e epoorganisms on glues of corn osi ri'ar decay the destructive eeff'ft that serve as- fbed~ has b e ' .; o be ?apid and _x r ,trti,•o- . • The ea fewt, how ever, may be gre t .y redlaie '_by twIoe-o> atirrg tea~ic ri ztemilals in the glu e or by adequate trea ent of tlt--e . entire . g1 ad-'a ffber with toxic. preservatives (2) . The-.lfect of micr•lergatiams on'the glue joint and deterioration due to Yy!ol.ysis ray,, off' *o)tV.se, be ,eliminated by the selection of adhesives that t not subject •tie.. attack by i .olds and ,that do not hydrolyze . The effect of met nicalaction, ii Wever, ¢ ia®rt be greatly retarded by minor changes 14 formulation . t-4holag4D .1 iag mlekWw l ave_ a remarkedt on b1 ate ,., ' hydro .ysis, .w .ll the mechanical eft-eats be changeO'to r ' ~it 1degroe ~ ~_ g . toxic terials t o the glue ory tireatirrg~ , I He'd I.Ambers wi .ly used fo r 14 co the p<axe.sOvati,on of wood. 'The primary re•q• ' ; t, a :ttga t,.*e joints ar e to maintain the4-r strength under mereatefl ehah0p. in tmo; d i c'eo ns , appears to be'a:-O.ue that ' i=w-fad-0s enough, eithi• in c fir= ndition to. withstand 'this Ere *s c ®veiled udei,=sere conditions of service . +fi 1 tide , i ,we 1Published' in Mechanical Engineering, April 1938 . 2 -.Number .s inn .parentheses refer to the Bibliogt'a y. at tflaoJINId o the R1172 WuBad t e e s deve ade. glue joints un,ela s li'rst , be the 0t . 'e'€ as do 5a changes in moisture co n4e-i;1 r magnitude of the stre . e 1 ,d 61Vped, a, ,d s Gnd, upoft 't`hlc ree to-TAB a of th the glue softers and: ,weakens When it be*orse :s 4ed,st . The arta4'e . eil rage s medhaAtAOt ettageottdr velopeci-depends on the extaaat of the . and how far the extremes of •moisture oontegt depart fx+e'rm the moiiM 9ontent of the stock at the time the glue sets ; also upon the densi and shrinkage characteristics of the species used, .a . the thi I S of the laminations . The resistance that the glue' lin e offers *o ,ghe4swigMt;eeOBs , e glue may be thought of as depending oa. the ame it of water absorbed . s~ngth when . softensand ] pses its line, and the degree to which the glue d resiiant will wa stan this absorption occurs . Glues that are, water laeking in tilt* ' proper er ty. exposure to higher humidities than glis that. are Failure of we.1 9 - c Tests were conducted at the FO-r•eet Products -Laa , eI r mine the relative resistance of some of the commionly used we't~ adhesives to service conditions involving succae•ssive exposii . 0 alternating conditions of moisture that would develop umeohanical s',r ~ss' o- .nexeasing magnitude on the glue joint . The purpose ,s gfur :here 4Q-1c._i. 7f' the conditions of service under whic} ~ main permar~s eit to durable and the cone`, could be expected. 11.14 ~_ In these tests the complications of species characteristics an d thickness combinations were eliminated by the use of a single species an d a single thickness combination throughout, although it is recognized tha t these factors must be considered when general applications of the result s are made . Further, the tests do not include the more recently develope d synthetic resin adhesives . Other tests, however, have indicated that joints made with hot-pressed synthetic resins are highly resistant t o conditions favoring mold attack and hydrolysis and that they retain a high percentage of their dry strength when saturated with water or expose d to high humidities . ;4 . 1 T n p a n e ; 4 0 'r i roast M e a and comp three plies of selected. 116-in . yellow birch veneer, each of seven glues . They were (a) sodium-silicate-lime-casein glue t1 according to . for-mina. )4-R of Forest Products Laboratory, (b) and (c) tw o sodium-{h drextde-liaae-easein goes, (d) high-grade animal glue having a jelly st3 eatgth of 303 a and a viscosity .of 1,04 r llipoises, (e) low-grad e animal glue ha ns a je1iy.O etgth of 190 g am* a 'v 'e 'st' " _-. ` `, poises, (f) c omtert_9.g v eg r it a .or starch glue a*d_ glue mixed, acrimrtli-n ; t 'o paraterrnaldeh0cle formu7ld ' - •e' Laboratory . In Table l,'rgich eves the compositioh. •of they on a parts-byr.weight basis, the•ind idi 1 glues -a,re desi ■ted by' ,'e,Letter s used in the preso,edi-rag sentence , .,- . R1172 -2- Jj ,4 Table 1 .--Composition of glues used in test s Constituents Ammonium hydroxide Animal glue Blood albumin Casein Lime Paraformaldehyde , processed" starch Sodium hydroxide Sodium silicate Pater (a) ----G 1 u e--- (e) : (f) (d) (c) (b) (g ) 5. 5 100 100 2g : 100 . 15 : 100 100 : 100 : 15 15 100 : 70 330 12 : 2. 0 . 3 4 . 380 . 225 . 195 : 225 . 190 The veneer was conditioned to approximate equilibrium with 30 percent relative humidity before gluing, which brought it to a moistur e content of about 6-1/2 percent . The gluing conditions were adjusted t o fall within limits favorable to the production of good joints (3) with eac h glue . The gluing operations with animal, casein, and vegetable glues wer e carried out in the conventional way . The panels glued with blood albumi n were spread and pressed at room temperatures, allowed to remain unde r pressure overnight, and hot-pressed the following morning for about 1 0 minutes at 260° F . and under a pressure of 200 pounds per square inch . After gluing, the panels were again conditioned to approximat e equilibrium with 30 percent relative humidity and then cut into standar d plywood test specimens (3) . Each of the 17 panels yielded 30 test speci mens, giving a total of 510 for each glue . Five specimens from each panel were tested dry, and any panels that gave low or erratic test value s were discarded . $ped"imens rfom 't` `fie 'remains g panels of each glue were then mixe d together to insure random sampling and divided into 6 groups of 60 each , one group for each of the tests listed in Table 2 . Air temperatures wer e maintained at approximately 80° F ., while the soaking water temperature s of test No . 6 varied with those of the laboratory . Five specimens wer e withdrawn from each group and tested on a plywood-testing machine of con ventional design (3) at intervals of 1 , 8, 12, 16, 20, 40, 6o, 80, 120 , and 160 weeks . Specimens were unprotected, and their dimensions wer e small enough to permit the wood to attain approximate equilibrium wit h atmospheric conditions at each period of the exposure cycle . R1172 Table 2 .--Data on exposure test s Second stag e First stage Test : 1 2 5 6 T ype of exposure cycle : Continuousa : Alternating Alternating Alternating : Alternating Alternating : Time, days : : • Relative . humidity, : percent .. ... . 30 60 g0 90 14 l4 14 14b 97 b - 2- Time, days 14 . : Relativ e humidity , percen t 30 30 14 30 14 30 30 14 12 30 I7sed as controls . kSoaked in water at room temperature . In analyzing the data from the tests, the average test value o f each group that remained in 30 percent relative humidity was considered a n control" average and other test values of specimens glued with the sam e glue were expressed as percentages of this . As the different exposure s were continued and test values were obtained at different intervals, thes e were converted into percentages and plotted . After plotting, the point s were joined by straight lines to illustrate general trends in strengt h changes . No attempt has been made to draw curves of mathematical exact . -ness because the number of specimens tested at each period was no t sufficient to justify such treatment . The tests have extended over a sufficient period of time, however, to permit confidence in the genera l tendencies illustrated. Animal and Vegetable or Starch Glue s Both animal and vegetable or starch glues are lacking in wate r resistance, and the durability of joints made with them and exposed t o water or to damp atmospheres is so similar that the results were average d together and shown on the same curves, Figs . 1 and 2 . When exposed t o test No . 6, a soaking-drying cycle, all joints made with either anima l or vegetable glue separated completely either in the first soakin g period or in the drying that immediately followed (Fig . 2) . This be havior is to be expected of glues that are not water-resistant . Specimens, glued with animal or vegetable glue, exposed to tes t No . 5 did not separate immediately, but at the first test period, the en d of the first cQnrlete cycle, the average joint strength was less than 4 0 percent of the original . All specimens had failed before the end of th e fourth cycle, or in somewhat less than 16 weeks . This test does no t R1172 -4- ais involve exposure to free r a,tero but a relative Midity Qf 91 , parrs. a ur e d g; sufficient "high to p :eimi t -devalo&rent of me L&s "and-to ? r content of the wood to about 2 g percent during the "wet _l at" . Of tr i cycle . Specimens exposed to test No . 4 failed less rapidly than Vh se ex posed to test No . 5 . They had decreased in strength, ho .Wover-,, by sl e • 50 percent by the end of the first test cycle, and all specimemshhad . failed by the end of 36 weeks . Moisture content of the wa64 du-i_i g- tthe "wet half" of this circle probably reached about 22 pereen . (Fig . 1); . In test No . 3, more than 20 weeks of exposure were requied -be fore the average test values had fallen to 50 percent of the . origir,T. By the end of the eighty-first week, however, all •spetimaens . has f 401.6d indicating that animal- and vegetable-glued joints cannot be dep cOd upon to remain permanently durable when exposed to conditions where the wood may at times exceed about 17 percent moisture -erontant, which. i s approximately the equilibrium e dition for g0 pegoant relative hu it y (Fig . 1) . These results may appear contrary to exile ience, for •f tat 00 glued with starch and animal glues often serves sati fdeto ly i .n ;ipi -te of occasional exposures to relative humidities in excess of go p:eree:r t. In those cases, however, the proteetion afforded b the finiehh . may prevent the . weed reaching the equilibrium moisture c'Ontent-tlf 17 percent , particularly if the exposure , to dampness is not p :aloage4.. In tests Nos . 1 and 2, no evidence of signifieant loss i n strength could be detected during the 160 weeks . that the tests were i n progress . Test No . 2 approximates the changes t : moLst:ix o •onisenti tl att can be expected in interior woodwork in normal uste in heated bujltnvgs- i n the northern part of the United States (4) . In this type of .ore e, properly designed and well-made joints of animal .or vegetable glue shoaa]4 prove permanently durable, and experimental evidence, other than thes es . tests, supports that belief (5) . Casein and Blood Glue s When exposed to conditions that cause alterrna ting : aches the moisture content of woo y, ;,the casein glues used in these e-x .a iten:t s displayed no great differem et among themselves in Aur ab 1.it r of jo-t,a: .. Results from the three casein glues have been avetaged toget er, therefore, and are shown in a single set of curves as Fig . 3 . Tiey are be lieved to be typical of the general. tendencies that would dev~aI i. i-wbol any of the better grades of casein glues are subjected to• similar `I pigs'.. Results of test No . 6 illustrate that joints made with gain glue cannot be termed waterproof . In this series of s'oakii -dryiA. ests , all specimens glued with casein glue had failed by the end of 15:_voata.. In other similar tests (6), similar results have-been obtained . Mil e the time of total failure has varied from 3 to 15 months, an eemiy weaken ing of the joints was apparent in all similar tests . 0 Exposure to 97 percent relative humidity followed by d ng , test No, 5, also causes rapid weakening of unprotee ed = s a g as _ flint . R1172 -5- with total failure occurring in these testre r a t abo u t 1 . . oaOq or 12, complete cycles . Even the cycle of-2 weeks in 90 pers . rtt re] ' lark . talia ty followed by 2 weeks drying i 3.0 : percent releegvi humidity, test .40,. :1 , -l s~esi; was severe enough to cause ultimate failure of unprotected., . The rate of failure is slower than that displayed by 'joints o f joints d .ons, but at theen vegetable or animal glue exposed to the same coaditi . had failed all casein joints of some gl weeks, 20 complete cycles-, In test No . 3, hemmer, me waidence of significant wpakenpng of joint strength was disclosed during the ] .60 weeks that the tests sage in progress . The difference in resistance between casein and animal o r vegetable glues is demonstrated in this test. Well-made ca :seln.glua joints are apparently able. to . withstand repeated eaposur_es to-80 lerCen :t relative humidity while joints made with starch or animal glues u1tir` .t;eL,y fail in this exposure . Tests Nos . 1 and 2 failed to disclose any weakenring of hell-made casein-glue joints while the tests were in progress an d none would be expected, regardless of the length of time that the test s might be extended . Until the development of artificial-resin glues, the "heteptft 1 paraformaldehyde blood glue was one of the most water-resistant of wealY x working adhesives . In test No . 6, specimens held together for nearl y 2-1/2 years (Fig . 4) before total failure, and, in other similar test 's , specimens have withstood the cycle for as long as 3 years, Even tli .s resistant glue, however, cannot be classified as waterproof, - far' :sire moisture changes repeated over a long time will cause failure in the .jei . i At the end of 160 weeks, blood-glue joints exp osed to test- M-5 had lost approximately 50 percent of their original strength . From the downward trend in joint strength illustrated in Fig . 4, total failur e might be expected somewhere between 4 and 5 years . In other similar tests , however, blood-glue joints have withstood this exposure for as long as 6 years and, at the end of that time, the joints retained some 4o percen t of their original strength . By that time, the wood which had been exposed to the cycle of 97 percent relative humidity followed by 30 percen t was beginning to show some evidence of decay . From the trend illustrated in Fig . 4, ultimate failure might b e expected in blood-glue joints exposed to test No . 4 . In view of the long resistance to the more severe test No . 5, however, it appears rea oiabl y safe to assume that these joints might, on more extensive t-eets, prov e permanently durable as long as the moisture content of the wood did no t exceed approximately 22 percent (Fig . 1) . These tests produced n o evidence that well-made blood-glue joints will fail when s- j,eet0d t o tests Nos . 1, 2, or 3. 41, Destructive humidities appear to be between 60 and g0 percen t relative humidity, corresponding to a maximum equilibrium moisture con tent in wood of about 17 percent, for animal and vegetable or starc h glues ; between g0 and 90 percent relative humidity, corresponding to a R1172 -6- O maximum equilibrium moisture content in wood of about 22 percent, fo r casein glue ; and between 90 and 97 percent relative humidity, corres ponding to a maximum equilibrium moisture content in wood of about 27 percent, for blood glue . Bibliography (1) "Casein and Its Industrial Applications," by Edwin Sutermeister , Chemical Catalog Co ., New York City, 1927, pp . 169-217 . (2) "Increasing the Durability of Plywood," by Don Brouse, Mechanica l Engineering, Sept . 1931, pp . 664+-66 . (3) "The Gluing of Wood," by T . R . Truax, U . S . Dept . Agr . Bulleti n 1500 . (Available from the Supt . of Documents, Washingto n D . C ., for 250 a copy . ) ( L±) "Moisture Content of Wood in Dwellings," by E . C . Peck, U . S, 'Crept . Agr . Circ . 239 . (Available from the Supt . of Documents, Washing ton, D . C ., for 50 . ) (5) "Age and Strength of Glue Joints," by Don Brouse, Woodworkin g Industries, June 1931 , pp . 32-33 . (6) "Behavior of Casein and Blood Glue Joints Under Different Condition s of Exposure," by Don Brouse, Furniture Manufacturer, Sept . 193+ , pp . 9-11 . • R1172 -7- o ., o fti o ,a t o o o DO -rl •r' I ) 4 Ell F•~ 0 0 a rd)tird o b 4-I O U1 4 O 0 1i t o c) + ) c3 N r o td o o m o C5 i M N N P4 LC\ I O re\ I I.c'1 N I o N I LIM r-I i o rI (4uaoaed) pooee u2 4u9a.uoo exna.szo n O I I .[1 ` 0 ° R, o El co 40 hO 0 ai O 1'W1Ts Ill ' il 3 a j r 0 CV r-I 0 0 r-1 a] -I- r „rte F . .~+ rV o -b -0 - 1 --est_Ta o cg . 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