The catalytic desulfurization of Wyoming fuel oil by Oscar H Koski A THESIS Submitted to the Graduate Faculty in partial fulfillment of the requirements for the degree of Master of Science in Chemical Engineering at Montana State College Montana State University © Copyright by Oscar H Koski (1951) Abstract: The purpose of this investigation was to determine the conditions and contact agents necessary to reduce the content of Husky Humber 3 fuel oil from 2.1% sulfur to 0.5% sulfur or less. At atmospheric pressure, the desulfurization effected during a two-hour period by chrome-alumina, molybdena alumina, cobalt molybdate, acid activated aluminas and acid activated bauxite were determined on 500 gram samples in a fixed bed reactor at temperatures from 418°C to 422°C space velocities of 1. and hydrogen rates of 1.74 ft^3 S.T.P. per hr. Of these catalysts, the acid activated bauxites gave the maximum desulfurization to 1.01% sulfur in the effluent. Consequent investigation revealed that this was about the maximum obtainable with bauxite or HF activated bauxite« In a pressure reactor, using 1000 grams of catalyst, desulfurization through destructive hydrogenation was effected with both cobalt molybdate and molybdena-alumina. Desulfurization to less than 0.5 per cent sulfur in the effluent is possible with both catalysts. Desulfurization increases with greater pressures through 500 psig and with larger hydrogen to oil ratios through 0.76 liters H2 S.T.P. per gram of oil. Regeneration by air oxidation decreases the activity of both catalysts. Destructive hydrogenation is the only method investigated which will continuously produce a product less than O.5 percent sulfur. THE CATALYTIC DESULFURIZATION OF WYOMING- FUEL OIL : ■ by OSCAR H. KOSKI A THESIS S ubm itted t o th e G rad u ate F a c u lty in p a r t i a l f u l f i l l m e n t o f th e re q u ire m e n ts f o r th e d e g re e o f M aster o f S cien ce in Chemical E n g in ee rin g at Montand S ty te C ollege ,== Approved: Head Bozeman, Montana S eptem ber, 1951 hi i n K —2 — Page A b s tra c t ................................. ........................................... .........................................................3 I n t r o d u c t i o n ................. ...4 E quipm ent, Methods and M a te ria ls ............................... ....................................................8 Equipment .................................................. 8 Methods ..................................... ...9 M a te ria ls ..................... .11 Sample C a lc u la tio n s ................................................ ,12 R e s u lts and D isc u ssio n o f R e s u lts .............................................. ......................... .. .16 D e s u lf u r iz a tio n C h a r a c t e r i s t i c s o f v a rio u s c a t a l y s t s a t atm o sp h eric p re s s u re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6 The r e l a t i o n s h i p o f p ro c e ss v a r i a b l e s to d e s u l f u r i z a t i o n w ith b a u x ite .......................................... ................................ ... 17 D e s u lf u r iz a tio n by d e s tr u c ti v e h y d ro g e n a tio n w ith m olybdena-alum ina and c o b a lt m olybdate c a t a l y s t s ................................... .19 Summary .................... ..................... ........................................................ ...............................23 L i t e r a t u r e C ite d ................... .25 Acknowledgment ............. .26 A p p e n d ix ............................ .27 103000 ■ABSTRACT The purp o se o f t h i s in v e s t i g a t i o n was to d eterm in e th e c o n d itio n s and c o n ta c t a g e n ts n e c e s s a ry to re d u c e th e c o n te n t o f Husky Humber 3 f u e l o i l from 2 0\% s u l f u r t o Oe5^ s u lf u r o r le s s « At atm o sp h eric p r e s s u r e , th e d e s u lf u r iz a ti o n e f f e c t e d d u rin g a tw o^hour p e rio d by chrom e-alum ina, molybdena a lu m in a , c o b a lt m o ly b d ate$ a c id a c ti v a te d alum inas and a c id ' a c ti v a te d b a u x ite were d eterm in ed on $00 gram sam ples i n a f ix e d bed r e a c t o r a t te m p e ra tu re s from AlS0 C to 422°C sp ace v e l o c i t i e s o f 1® and hydrogen r a t e s o f I 074 f t ^ S0T0P 0 p e r h r . Of th e s e c a t a l y s t s , th e a c id a c ti v a te d b a u x ite s gave th e maximum d e s u l f u r i z a t i o n to I »01% s u lf u r in th e e f f l u e n t , C onsequent in v e s t i g a t i o n re v e a le d t h a t t h i s was ab o u t th e maximum o b ta in a b le w ith b a u x ite o r HF a c t i v a t e d b a u x ite . In a p re s s u re r e a c t o r , u s in g 1000 grams o f c a t a l y s t , d e s u lf u r iz a ti o n th ro u g h d e s t r u c t i v e h y d ro g e n a tio n was e f f e c t e d w ith b o th c o b a lt m olybdate and m olybdena-alum ina, D e s u lf u r iz a tio n to l e s s th a n 0 ,5 p e r c e n t s u lf u r i n t h e e f f l u e n t i s p o s s ib le w ith b o th c a t a l y s t s . D e s u lf u r iz a tio n in c r e a s e s w ith g r e a t e r p re s s u re s th ro u g h 500 p s ig and w ith l a r g e r hydrogen t o o i l r a t i o s th ro u g h 0 ,7 6 l i t e r s Hg S 0T0P0 p e r gram o f o i l o R e g e n e ra tio n by a i r o x id a tio n d e c re a s e s th e a c t i v i t y o f b o th c a t­ a ly s ts O D e s tr u c tiv e h y d ro g e n a tio n i s th e o n ly method in v e s t ig a te d which w i l l c o n tin u o u s ly produce a p ro d u c t l e s s th a n 0 ,5 p e rc e n t su lfu r® INTRODUCTION' Because o f i t s d e le t e r i o u s e f f e c t s when p re s e n t in e n g in e f u e l s , th e rem oval o f s u lf u r from p etro leu m d i s t i l l a t e s has re c e iv e d c o n s id e ra b le a tte n tio n fo r se v e ra l decades. -Prim ary i n t e r e s t has c e n te re d on th e d e s u l­ f u r i z a t i o n o f g a s o lin e b e ca u se o f th e g r e a t demand fo r i t s u se as a m otor fu e l. H ow ever,' common methods f o r th e d e s u lf u r iz a ti o n o f g a s o lin e a re n o t a p p lic a b le t o th e h e a v ie r d i s t i l l a t e s s m ain ly b ecau se o f th e d if f e r e n c e i n th e ty p e s o f s u l f u r compounds p r e s e n t. In g e n e ra l th e s u l f u r p re s e n t in h e a v ie r d i s t i l l a t e s i s more p re d o m in a n tly th io p h e n ic and hence n o t , re c e p t i v e t o b a u x ite tre a tm e n t / Also t h e c o n v e rsio n o f -m e rc ap ta n s -to d i s u l ­ f i d e s ■i s n o t o f any i n t e r e s t in t h e ..p ro d u c tio n .’o f - h e a v ie r •d i s t i l l a t e s s in c e th e p rim a ry problem i s th e r e d u c tio n o f s u l f u r t o s p e c if ie d l i m i t s . B ecause o f in c re a s e d u t i l i z a t i o n o f th e d i s t i l l a t e s h e a v ie r th a n g a s­ o l i n e , such a s d i e s e l and j e t engin e f u e l s , a d d itio n a l in c e n tiv e i s p la ce d on th e developm ent o f p ro c e ss e s c a p a b le o f pro d u cin g co m m ercially a low s u lf u r p ro d u c t. The s u p p ly o f low s u l f u r f u e l 'o i l s a re o f p a r t i c u l a r im­ p o rta n c e to our n a tio n a l d e fe n s e , s in c e a t th e h ig h te m p e ra tu re s o f - j e t en g in e o p e r a tio n t h e o x id a tio n compounds o f s u lf u r w i l l combipe w ith th e e n g in e m e ta l p ro d u c in g weakness where s t r u c t u r a l s tr e n g th i s o f prim e im­ p o rta n c e . ■ The purpose o f t h i s in v e s t i g a t i o n was t o d is c o v e r th e c o n ta c t a g e n ts and p ro c e s s e s n e c e s s a ry t o produce a f u e l o i l w ith a s u l f u r c o n te n t l e s s th a n 0 . 5$ p e r c e n t . A l i t e r a t u r e su rv e y was conducted f o r th e purpose o f in d ic a tin g suc­ c e s s f u l -avenues o f approach to t h i s d e s u lf u r iz a ti o n p ro b lem . The r e s u l t s I 5 o f t h i s su rv e y show t h a t a prepond eran ce o f work has been d ir e c te d tow ard th e d e s u l f u r i z a t i o n o f g a s o lin e s and n a p th a s . u sed f o r th e d e s u l f u r i z a t i o n a r e a s fo llo w s : Some o f th e c o n ta c t a g e n ts b a u x ite , le a d alu m in a, bo ro n p h o sp h ate on a lu m in a ,■ c h a rc o a l im p reg n ated w ith a lk a li,- asp h ero n c la y s , and a c o b a lt m olybdate c a ta ly s t* Among th e a g e n ts used f o r s u l f u r rem oval from h e a v ie r d i s t i l l a t e s a r e n ic k e l on a lu m in a , copper and n ic k e l on alum ina and c o b a lt m olybdate* I t i s e x p ec te d t h a t a com m ercially s u c c e s s f u l c o n ta c t d e s u lf u r iz a ti o n a g e n t w i l l s a t i s f y th e fo llo w in g c r i t e r i a : Io P r a c t i c a l d e s u l f u r i z a t i o n below te m p e ra tu re s o f i n c i p i e n t carbon to carbon c ra c k in g , 2, Long c a t a l y s t l i f e , 3o P r a c t i c a l r e g e n e r a tio n , 4, R easonable c o s t and a v a i l a b i l i t y . For a n a ly s is o f th e f i r s t c r i t e r i o n i t sh o u ld be p o in te d o u t t h a t th e bond e n erg y f o r a carbon to carb o n bond ($ 8 , 6 t h a t f o r a carbon to s u l f u r bond (54.$ i s o n ly s l i g h t l y h ig h e r th a n I th u s i t would seem e v id e n t t h a t any th e rm a l c ra c k in g o f th e carb o n t o s u lf u r bond would b e accom panied by c o n s id e ra b le carbon t o carbon c ra c k in g . This f a c t i s s u b s ta n tia te d by d a ta ( 6 ) on th e th e rm a l c ra c k in g o f s u l f u r -stocks where s e v e n ty - f iv e p e rc e n t o f th e s u l f u r rem ained in th e re s id u e * ..A- d e s u lf u r iz a ti o n a g e n t must be s e l e c t i v e i n i t s a c tio n i n o rd e r t o e f f e c t •d e s u lf u r iz a ti o n w ith o u t d egrad­ a t i o n o f th e h y d rocarbon m o lecu les o th e r th a n th e s u l f u r c o n ta in in g m o le c u le , B ie re a r e two ty p e s o f c o n ta c t a g e n ts w hich a re o f i n t e r e s t in e f f e c t ­ in g t h i s s e l e c t i v e d e s u l f u r i z a t i o n . One i s th e ty p e o f c o n ta c t a g en t which o p e ra te s th ro u g h th e medium- o f ch em ical r e a c t i o n , e « g ,: IiiO( 2 ) . T his ty p e o f c o n ta c t a g e n t h as th e -in h e re n t -d isad v a n ta g e- ^of- d im in ish in g a c t i v i t y w ith d e s u l f u r i z a t i o n a cc o m p lish e d , and -thus f r e q u e n t re g e n e ra tio n , i s re q u ire d * A nother c la s s o f c o n ta c t a g e n ts e f f e c ts - d e s u lf u r iz a ti o n th ro u g h a p ro c e ss o f d e s tr u c ti v e h y d ro g e n a tio n . Cawley and H a ll (3 ) d e s t r u c t i v e l y h y d ro g en ated th io p h e n e arid p henyl m ercap tan w ith-a-m olybdenum d i s u l f i d e c a t a l y s t a t tw erity atm ospheres o f p re s s u re t o produce hydrogen s u l f i d e -and -a h y d ro c a rb o n . B yrns e t a l (2 ) r e p o r te d th e d e s u l f u r i z a t i o n o f g a s o lin e h ig h i n s u lf u r w ith a cobalt-m olybdena-alxim ina c a t a l y s t . The c h o ic e o f c o n ta c t a g e n ts t o be u sed i n th e d e s tr u c ti v e h y d ro g e n a tio n o f h ig h s u lf u r s to c k s m ust o f n e c e s s ity (1 ) have a c ti v e s u l f i d e s as -h y d ro g e n a tio n a g e n ts (molybdenum, tu n g ­ s te n e t c . ) ( 2 ) o r form u n s ta b le -s u lf id e s w hich -y ie ld a c tiv e h y d ro g e n a tio n a g e n ts a t th e te m p e ra tu re s below i n c i p i e n t crack in g * (3 ) o r h y d ro g e n a tio n a g e n ts which do n o t form s u l f i d e s on c o n ta c t w ith s u l f u r b e a r in g o i l . The in h e r e n t d is a d v a n ta g e s o f t h i s p ro c e ss a re -the o p e r a tio n a l c o s ts a s s o c i­ a te d w ith p ro d u c tio n and r e c y c lin g o f la r g e v olum es-of hydrogen in com parison w ith t h e volume o f o i l t r e a t e d . S in ce th e -economy o f any p ro c e ss f o r d e s u l­ f u r i z a t i o n i s o f prim e im p o rta n c e , i t i s im p e ra tiv e t h a t t h i s in v e s t i g a t i o n sh o u ld b e g in w ith th e c h ea p e r c o n ta c t a g e n ts a t th e l e s s ex p en siv e c o n d itio n s o f o p e ra tio n * An i n i t i a l s tu d y was made on th e d e g re e o f d e s u lf u r iz a ti o n p o s s ib le w ith b a u x ite , a c id g a se s w ith b a u x ite , a c id g a se s -w ith a lu m in a , and' m e ta llic compounds on a lu m in a , a l l a t atm o sp h eric p re s su re * -7 - A d d itio n a l work under s u p e r-a tm o sp h e ric c o n d itio n s was done on b a u x ite ? m olybdena-alum ina, and c o b a lt m oly b d ate. The e f f e c t s o f p r e s s u r e , .hydrogen to o i l r a t i o , sp ace v e l o c i t y , te m p e ra tu re and c y c le tim e w ere b r i e f l y i n ­ v e s ti g a te d where th e r e s u l t s in d ic a te d f r u i t f u l s tu d y . -S EQUIFHEHT, METHODS, MD MATERIALS EQUIPMENT Three r e a c t o r s were u sed in t h i s in v e s tig a tio n * Two w ere d esig n ed f o r u se a t atm o sp h eric p r e s s u r e and one f o r u se a t su p er atm o sp h eric p re s ­ s u re s up t o n in e hundred pounds p e r sq u a re in c h . Schem atic diagram s o f th e r e a c t o r s and t h e i r a u x i l i a r y equipment a r e shown i n F ig u re s I , 2 and 3» In g e n e r a l d e sig n th e s e u n i t s were i d e n t i c a l . They w ere c o n s tr u c te d from s t e e l p ip in g j h e a t e d - e l e c t r i c a l l y and in s u la te d w ith la y e r s o f a s b e s to s ta p e a n d magnesia'-mud. th r e e - in c h i n t e r v a l s alo n g th e c a t a l y s t b e d . Thermowells were p la ce d a t The p re h e a t s e c tio n c o n s is te d o f e i t h e r ir o n b a l l s o r b e r l s a d d le s , t h e form er b ein g more s u ita b le f o r good te m p e ra tu re c o n t r o l , b u t h av in g th e d isa d v a n ta g e o f p ro d u cin g poor c o lo r s t a b i l i t y i n t h e p ro d u c t. The su p er a tm o sp h eric r e a c t o r , as- shown in F ig ­ u r e I , was c o n s tr u c te d w ith a p a r t i c u l a r e f f o r t f o r s a f e t y o f o p e r a tio n . C re c e iiu s (4 ) g iv e s an e x c e lle n t d e t a i l e d d e s c r ip tio n o f th e c o n s tr u c tio n o f th is re a c to r. A u x ilia ry equipm ent c o n s is te d o f a c a l i b r a t e d m anom eter, Met t e s t m e te r s , w a te r c o o le d copper tu b e c o n d e n se rs, hydrogen ta n k s w ith p r e s s u r e r e g u l a t o r s , r e c e iv e r f l a s k s and a l k a l i s c r u b b e rs , Ir o n -c o n s ta n ta n th erm o co u p les w ere u se d i n c o n ju n c tio n w ith a Leads and N o rth ru p in d ic a tin g p o te n tio m e te r f o r te m p e ra tu re m easurem ent. -9 - METHODS . C o n tro l and m easurem ent o f p ro c e ss v a r ia b le s were conducted a s sum­ m arized i n th e fo llo w in g p a ra g ra p h s : 1 . T em p eratu re; T em perature was c o n tr o lle d by a d ju s tin g th e in p u t t o th e Nichrome h e a tin g elem ents w ith a u to -tra n s fo rm e rs > T em peratures were m easured w ith Ir o n -c o n s ta n ta n therm o co u p les used in c o n ju n c tio n w ith a Leeds and N orthrup i n d ic a tin g p o te n tio m e te r * T em peratures were re a d a t f iv e m in u te i n t e r v a l s and th e a r ith m e tic a v erag e f o r e v e ry sample p e rio d re c o rd e d , 2 , Hydrogen r a t e : The hydrogen r a t e in th e a tm o sp h eric p re s s u re ru n s was c o n tr o lle d by a d ju s t in g th e r e g u la to r n e e d le v a lv e and m easured w ith a c a l i b r a t e d m anom eter, In th e su p er a tm o sp h eric r u n s , hydrogen r a t e was m easured w ith a wet t e s t m e te r. C o n tro l o f th e hydrogen r a t e was e x e r c is e d by a d ju s tin g t h e r e g u la to r o u t l e t p re s s u re i n c o n ju n c tio n w ith a n e ed le v a lv e a tta c h e d to th e r e g u la to r and t h e r e a c t o r e x i t v a lv e* At th e b e g in — n in g o f each r u n , th e r e a c t o r was p r e s s u r e iz e d and th e r e g u l a t o r n e e d le v a lv e and r e a c t o r e x i t v a lv e a d ju s te d so a s to g iv e th e d e s ir e d r a t e o f flo w w h ile m a in ta in in g th e r e a c t o r a t o p e ra tin g p r e s s u r e , A ru n n in g re c o rd was made o f th e volume o f e x i t g a se s (H^S f r e e ) and th e hydrogen r a t e o v er each sam ple p e rio d was d e term in e d from t h e s e d a ta . A lthough a sm all amount o f uncondensed hydrocarbon g a se s may be i n th e hydrogen and a p o rtio n o f th e hydrogen consumed in th e h y d ro g e n a tio n , i t was c a lc u la te d t h a t th e s e com pensating e r r o r s would n o t in tro d u c e a t o t a l e r r o r o f more th a n 10 p e r­ c e n t i n th e hydrogen r a t e . - B ecause the--hydrogen r a t e d e c re a se d a f t e r th e ru n commenced due to th e in c r e a s e in r e s i s t a n c e o f th e c a t a l y s t bed and th e d e c r e a s in g o f p r e s s u r e i n th e hydrogen ta n k , i t was im p o s sib le to f i x a c ­ c u r a t e l y th e hydrogen r a t e a t th e b e g in n in g o f th e r u n . =>10“ 3 , Space v e l o c i t y : Space v e l o c i t y was a l t e r e d by pump a d ju stm e n ts and d e term in e d a t t h e end o f each ru n from c a lc u la tio n s in v o lv in g th e w eig h t o f o i l c h a rg e d 5 th e c a t a l y s t c h a rg e , and t h e o n -stre a m tim e* 4 9 -P re ss u re : The r e a c t o r p re s s u re d u rin g s u p e r-a tm o sp h e ric ru n s was c o n tr o lle d by m anual -adjustm ent o f th e r e a c t o r e x i t v a lv e in. c o o rd in a tio n w ith v i s u a l o b s e rv a tio n o f th e r e a c to r p r e s s u r e g a g e * • The d e te rm in a tio n o f th e s u lf u r c o n te n t o f th e p ro d u c t and s to c k o i l and t h e carbon laydown on th e c a t a l y s t was d e term in e d in th e fo llo w in g ways: (1 ) S u lf u r c o n te n t: S u lf u r c o n te n t o f t h e in f l u e n t and e f f lu e n t o i l was d e term in e d by th e lamp s u l f u r m ethod, ( I ) . In b r i e f , th is method in v o lv e s t h e com bustion o f a w eighed sam ple o f o i l and th e a b s o r p tio n o f th e s u l f u r d io x id e produced in a known amount o f base* The ex cess b a se i s d eterm in ed b y t i t r a t i o n w ith a s u i t a b l e a c id and in d ic a to r * (2 ) Carbon laydow n: Carbon laydown d u rin g -atm ospheric p re s s u re was d e term in e d by c a t a l y s t w eig h t gain * T his method i s in h e r e n tly i n e r r o r due to th e l o s s o f m o is tu re b y th e c a t a l y s t and th e g a in i p w e ig h t due t o a d s o r p tio n o f o i l . Though these- f a c t o r s a re compen­ s a t i n g i n e f f e c t , th e l a t t e r i s g e n e r a lly l a r g e r . Carbon laydown d u rin g su p er a tm o sp h eric ru n s was d eterm in ed by b u rn in g th e carbon o f f th e c a ta ly s t- b e lo w 600°C* The e x h au st g a se s w ere m etered and a n a ly z e d w ith an o r s a t f o r CO, Og, and COg c o n te n t* Carbon laydown was c a lc u la te d from th e m eter r e a d in g s and carb o n c o n te n t o f th e b u rn o f f g a se s a s shown i n th e sam ple c a l c u l a t i o n s » T h is method te n d s tp y i e l d h ig h e r r e s u l t s th a n a c t u a l due to th e p re s e n c e o f adsorbed H2S and o i l on th e c a t a l y s t and t h e o x id a tio n o f t h e m e ta llic s u l f i d e s to m e ta llic o x id e s and s u l f u r d io x id e » T h is e r r o r can be lim it e d by c a r e f u l blow down o f th e c a t a l y s t -with hydrogen a t th e end o f each run* I t m ight be n o te d h e r e ■t h a t s te a m -s trip p in g o f th e b a u x ite c a t a l y s t w ith o u t b u rn o ff re d u c ed i t s a c t i v i t y presum ably due to ad so rb ed w a te r v a p o r« T his phenomenon would p e rh a p s n o t e x h i b i t i t s e l f i f b u rn ­ o f f was conducted a f t e r s t r i p p i n g , s in c e i t would te n d t o remove th e ad so rb ed w ater* Materials T his s tu d y was made e x c lu s iv e ly on a com m ercial g ra d e o f f u e l o i l a v a il a b le from th e Husky O il Co. o f Cody, Wyoming. T his p a r t i c u l a r d i s ­ t i l l a t e i s known a s Husky #3 f u e l o i l and h a s th e fo llo w in g p r o p e r tie s : 1. B o ilin g p o in t ran g e (460-660 oF) 2. M ean-M olecular w eig h t (C a lc , o f 200) 3. S p e c if ic g r a v i t y 0.8734 S u lf u r c o n te n t 2.10% . 4. 5, A.S.TJM. D i s t i l l a t i o n T a b le -I A l i s t o f c a t a l y s t s u sed in t h i s s tu d y , to g e th e r w ith i d e n t i f i c a t i o n codes and th e m a n u fa ctu rin g c o n c e rn , i s g iv e n in T able I I . T h is l i s t in c lu d e s a n ic k e l b a u x ite (P o ro c e l) w ith n ic k e l n i t r a t e and decomposing th e n i t r a t e a t 440°C i n a -stream o f a i r . hydrogen The n ic k e l was th e n red u ced w ith -1 2 - SAMPLE CALCULATIONS The c a lc u la tio n s in v o lv e d i n th e d e te rm in a tio n o f space v e l o c i t y , hydrogen to o i l r a t i o , and carb o n laydown a r e b e s t d em o n strated by th o se computed from t y p i c a l r u n s . The fo llo w in g i s th e d a ta re c o rd e d on one such ru n . V - I O .K ., B .M ,, J u ly 2 6 , 1951 K ,0>, p . 8? Run 70 C a t, 1000 g r a s , Harshaws C obalt-M oly, (Same a s Run 69 No R eg en ,) Bar 6 4 1 .0 R e a c to r P r e s s , S . V. t o be c a l c . Time M in, Samp. No. 0-30 30-60 60-90 90-120 » 120-150 150-180 I 2 3 4 5 6 300 # /in ^ # S Avg . Tempv 0 ,311 0 .348 0.343 0.355 0.333 0.346 400 399 408 403 404 400 Samp, Wt. 404 428 461 423 433 513 T o ta l e f f l u e n t 2662 O il ch arg ed O il o u t 2802 grams 2662 grams T o ta l lo s s e s 140 grams C L ite rs E x it Hg 222393 605 798 980 1131 mmHg, Temp. E x it H, 24°C 24°C 24gC 24°C 24°C 24°G ~13“ Loss on Charge C a lc u la tio n UG X 100 = 2802 B, 5*0% C a lc u la tio n o f Space v e l o c i t y 2802 s rm se o i l ch arg ed 3 H rs 6 (lOOO grams c a t . ) A OQ1. grins , o i l grm, c a t . C a lc u la tio n o f a v erag e s u l f u r in e f f l u e n t Wt6 sample Wt6 S u lf u r i n E f flu e n t # S x x x x x x 404 428 461 423 433 513 0,311 0,348 0,343 0,355 0.333 0 ,346 1 .2 5 5 1 ,4 8 9 1 ,5 8 1 1,503 1.443 1 .7 7 5 9.046 grams Avg6 S u lfu r in e f f » = 2-sPA.6 grams S 6 = 2662 grams e f f . ' De 0 .3 4 0 C a lc u la tio n o f Hydrogen to o i l r a t i o Cavg6) T6P 6 H2O a t 2 4 °G = P 6P6 d ry H2 6 18,6 760 x = 2 2 .4 nurn. -Hg6 6 4 1 .0 — 22»4 C273) 273 +' 24 x - 6 1 8 ,6 m6m6 Hg6 S S 'g m s . o i l = ° - 302 L lte rs srm 6 o i l E0 C a lc u la tio n of B u r n -o ff S in c e r e g e n e r a tio n o f th e c a t a l y s t on th e ru n from--which th e p re c e e d in g d a ta w ere ta k e n i s n o t w a rra n te d , th e fo llo w in g d a ta were s u b s t i t u t e d from a n o th e r r u n 0 ( P lo tte d F ig , 1A) 15 30 60 90 120 1 2 ,5 3 7 .5 75 H XJl O D ata: 225 300 1 0 ,0 1 4 .7 1 5 .1 1 3 .2 6 .0 1 .5 3 .4 2 .3 2 .4 2 .5 1 .0 0 0 .2 0 .5 0 ,5 1 .1 1 0 .0 1 5 .2 1 3 .4 1 7 .0 1 7 .6 1 5 .7 7 .0 1 .5 Time M inutes 5 L i t e r s E f f lu e n t by A n a ly sis s ' CO °2 T o ta l CO + CO2 (T o ta l V ol. E f f lu e n t i n L i t e r s (CO2 + CO) b y) ( g r a p h ic a l i n t e g r a t i o n o f F ig , 1 a ) T em perature = 24°C Wt, Carbon Burned o f f _ _ ^ 0I l i t e r s V0P 0HgO = 2 2 ,4 P r e s s , = 639 (6 3 9 -2 2 ,4 ) ToO x 273 273 + 24 x 3 6 ,1 = 1 4 .4 grm s. Cbh * C o rre c tio n f o r V,P» o f HgO n e c e s s a ry s in c e g ases a re m etered w ith w et t e s t m eter CO + CO2 CONTENT (LITERS) 2 0 O __________________________ ____________ _________________________ _____________ I___ O IOO 200 300 LITERS EXHAUST GAS F ig . IA P lo t o f B u rn -o ff Data RESULTS MD DISCUSSION • De s u l f u r i z a t i o n c h a r a c t e r i s t i c s o f v a r io u s c a t a l y s t s a t atm o sp h eric p re ssu re * T able I I I and F ig u re s 4 , $ , and 6 p r e s e n t th e - d e s u lf u r iz a ti o n c h a r­ a c t e r i s t i c s o f a c id a c ti v a te d b a u x ite 5 a c id a c ti v a te d a lu m in a 3 chromealum ina j m olybdena-alum ina# Harshaws c o b a lt m olybdate and Union O il Go* c o b a lt m o ly b d a te . These t e s t s were co n d u cted a t a tm o sp h eric p r e s s u r e , a sp ace v e l o c i t y o f 1*083 grams o f o i l p e r gram o f c a t a l y s t p e r h o u r, av erag e ru n te m p e ra tu re s from 40? to 422°C, a hydrogen r a t e o f 1*74 f t ^ S,T*P» p e r h o u r, and an on stre am tim e o f two h o u rs on f i v e hundred gram sam ples o f th e c a t a l y s t s a s i d e n t i f i e d i n T able II* i s found i n F ig u re 3* A sch em atic diagram o f th e a p p a ra tu s The charged o i l , which i s s ta n d a rd -throughout t h i s s tu d y , c o n ta in s -2*10$- s u lf u r * I t may be n o te d t h a t th e m e ta l o x id e-alu m in a c a t a l y s t s [F ig* 6 ) e x h ib it a c h a r a c t e r i s t i c d e c lin e i n a c t i v i t y w ith on­ stre a m tim e* As w ith th e work o f Haas ( $ ) , t h i s i s a p p a r e n tly due t o th e i fo rm a tio n o f m e ta llic - s u lf id e s - * ■■ The -b e st d e s u lf u r iz a ti o n was o b ta in e d w ith m olybdena-alum ina which gave an a v e ra g e e f f l u e n t o f 1*08 p e r c e n t s u lfu r* The a c id a c t i v a t e d alum ina c a t a l y s t exhibits--low - i n i t i a l a c t i v i t y w ith th e HCL a c ti v a te d alum ina y ie ld in g th e b e s t r e s u l t s * ( F ig . $)* The a c id a c t i v a t e d b a u x ite c a t a l y s t s ( F ig . 4 ) y i e l d a b o u t-th e -sa m e o v e r a ll r e s u l t w ith t h e HF a c ti v a te d b a u x ite e x h ib itin g - t h e - h i g h e s t i n i t i a l a c t i v i t y and th e HCL a c ti v a te d b a u x ite th e h i g h e s t - f i n a l a c t i v i t y . BF3 a c ti v a te d b a u x ite gave a p ro d u c t o f good c o lo r s t a b i l i t y w h ile th e - o th e r s d id n o t . The maxi­ mum o v e r a l l d e s u l f u r i z a t i o n f o r t h i s group was -obtained w ith a c id a c ti v a te d b a u x ite , w ith t h e e f f l u e n t o i l c o n ta in in g an av erag e o f 1*01 p e r c e n t s u l f u r f o r t h e tw o -h o u r p e r io d . “■17“ The r e l a t i o n s h i p o f ‘p r e s s u r e , hydrogen r a t e , te m p e ra tu re and space v e l o c i t y t o d e s u lf u r iz a ti o n w ith b a u x ite * The d a ta r e l a t i v e t o th e e f f e c t o f hydrogen r a t e on th e d e s u lf u r iz a ti o n o f t h i s o i l a t a tm o sh p eric p re s s u re may be found in T able IV s o f th e r e s u l t s o f th e s e s i x r u n s , r e f e r t o F ig , 7» For a p l o t T his p l o t shows no d i s T c e rn a b le e f f e c t o f hydrogen r a t e from r a t e s o f zero to 1 ,7 4 f t ? S0TePe p e r h o u r» The r e l a t i o n s h i p s e x i s t i n g betw een te m p e ra tu re and d e s u lf u r iz a ti o n w ith b a u x ite c a t a l y s t a t sp ace v e l o c i t i e s o f 4 ,1 and I gram o f o i l p e r gram o f c a t a l y s t p e r hour a r e p re s e n te d i n T able V and F ig , 8 , T his p l o t in d ic a te s t h a t th e same d e s u l f u r i z a t i o n can be o b ta in e d a t b o th sp ace v e l o c i t i e s in th e v i c i n i t y o f 440°C. S in c e te m p e ra tu re and c o n ta c t tim e may be c o n sid e re d a s a com posite v a r i a b l e , i t i s odd t h a t a t th e -same te m p e ra tu re two v a lu e s o f c o n ta c t tim e sh o u ld y i e l d th e same r e s u l t u n le s s th e r e a c t i o n went t o c o m p le tio n . T hus, i t i s in d ic a te d t h a t ab o u t h a l f th e s u l f u r p re s e n t in th e o i l i s r e c e p tiv e to b a u x ite t r e a t m e n t , ■ The -maximum d e s u lf u r iz a ti o n ob­ ta in e d was su ch as to y ie ld a p ro d u c t s l i g h t l y over one p e r c e n t s u l f u r . The e f f e c t o f sp ace v e l o c i t y on d e s u lf u r iz a ti o n w ith a HF a c tiv a te d b a u x ite and w ith b a u x ite a lo n e i s g iv e n in T ables VI and V I I , p h i c a l l y p r e s e n ts t h i s r e l a t i o n s h i p . F ig , 9 g ra ­ I t may be n o te d , by in s p e c tio n o f t h i s p l o t , t h a t convergence o f b o th space v e l o c i t y cu rv es to y i e l d a p ro d u c t o f s l i g h t l y l e s s th a n one p e r c e n t s u l f u r a t z e ro space v e l o c i t y i s in d ic a te d . The sp ace v e l o c i t i e s ra n g e from 8 ,2 t o 0 ,2 5 grams o f o i l p e r gram o f c a t ­ a l y s t p e r h o u r. In th e o r y , th e d is c u s s io n o f th e p re c e d in g a p p lie s h e re a l s o . -1 8 - Maximum d e s u lf u riz a - tio n sh o u ld be o b ta in e d a t th e lo n g e s t c o n ta c t tim es o r ■ lo w e st sp ace v e l o c i t i e s . I T his i s s u b s ta n tia te d by th e r e s u l t s . The e f f e c t o f p r e s s u r e on d e s u l f u r i z a t i o n can be d e term in e d from th e r e s u l t s o f two ru n s on f r e s h b a u x ite c a t a l y s t a t a tm o sp h eric and 500 p s ig ■ a s re c o rd e d i n T able V I I I , s l i g h t l y n e g a ti v e . . , . ' :i The e f f e c t o f p re s s u re i s shown t o be o n ly The im p lic a tio n drawn from t h i s f a c t i s t h a t th e p o r tio n o f th e d e s u l f u r i z a t i o n ta k in g p la c e u n d er b a u x ite tr e a tm e n t i s p r im a r ily o f an i r r e v e r s i b l e n a t u r e « The p a re n t h y d ro carb o n m olecule c o n ta in in g s u l f u r y ie ld s a c o n d e n s ib le p ro d u c t i n th e b o i l i n g p o in t ran g e o f 196°F to 660°F and hydrogen s u l f i d e and o th e r gaseous p ro d u c ts n o t l i q u e f i e d i n a w a te r c o o led c o n d e n se r« I t m ight be added t h a t r e c y c le o f t h e o i l red u ced th e s u l f u r c o n te n t t o a minimum o f s l i g h t l y l e s s th a n one p e r c e n t. T his s u b s t a n t i a t e s th e d a ta on sp ac e v e l o c i t y v e rs u s d e s u l f u r i z a t i o n (F ig , 9 ) w here th e e f f e c t o f i n f i n i t e c o n ta c t tim e o r z e ro sp ace v e l o c i t y showed a minimum o f s l i g h t l y l e s s th a n one p e rc e n t s u lf u r in th e e f f l u e n t . R ecycle o i l w ith a s u l f u r c o n te n t o f 1 .1 p e r c e n t was t r e a t e d w ith a n ic k e l im p reg n ated b a u x ite (8$ ) I I I N ic k e l) w ith th e r e s u l t o f o n ly 0,022 grams o f s u lf u r removed p e r gram o f n ic k e l. R e g e n e ra tio n o f t h i s c a t a l y s t b y s u c c e s s iv e a i r o x id a tio n and r e ­ d u c tio n w ith hydrogen f a i l e d . D e s u lf u r iz a tio n was th e n e q u a l t o t h a t ob­ ta in e d by r e c y c lin g o v er b a u x ite . A c o r r e l a t i o n betw een d e s u lf u r iz a ti o n and p er c e n t t o t a l lo s s on o i l charged was com piled from th e r e s u l t s o f 17 ru n s on b a u x i t e , a c id a c ti v a te d b a u x i t e s , and alum ina c a t a l y s t s . (T ab le IX , F ig , 1 0 ) . The ru n s w ere con­ d u c ted a t atm o sp h eric p r e s s u r e over a ra n g e o f space v e l o c i t i e s o f 0 ,5 to j 8 .2 grams o f o i l p e r gram o f c a t a l y s t p e r h o u r, and te m p e ra tu re ra n g in g ! “ from 350° to 450°Ce 19 " I t can be deduced t h a t d e s u lf u r iz a ti o n to a p ro d u ct „ o f s l i g h t l y o v e r one p e rc e n t s u l f u r w i l l in v o lv e a t o t a l l o s s ' o f s l i g h t l y o v er 5 p e r c e n t f o r b a u x ite and from 6 to 9 p e r c e n t f o r a c id a c tiv a te d b a u x ite s » These lo s s e s in c lu d e carbon laydown and uncondensed g a se s . B a u x ite in s e v e r a l tw o-hour ru n s shows no c a t a l y s t w eig h t g a in which was a m easure o f carbon laydow n. D e s u lf u r iz a tio n th ro u g h d e s tr u c ti v e h y d ro g e n a tio n w ith m o ly b d en a-alumina and c o b a lt m olybdate c a t a l y s t s . The mechanism o f th e e lim in a tio n o f th e s u lf u r compounds n o t r e c e p tiv e t o b a u x ite tre a tm e n t may be proved t o be one o f h y d ro g e n a tio n » Through th e e x c lu s io n o f hydrogen o r th e h y d ro g e n a tio n c a t a l y s t d e s u lf u r iz a ti o n i s m arkedly d e c r e a s e d . (See T able V III) The r e l a t i o n s h i p e x i s t i n g betw een d e s u lf u r iz a ti o n and te m p e ra tu re was o b ta in e d from th e d a ta o f th r e e ru n s on molybdena alum ina c a t a l y s t and p l o t t e d in F ig , 11 from th e in fo rm a tio n i n T able Xe These w ere s u b je c t t o l i m i t a t i o n s in p r a c t i c a l u se a s a r e f e r e n c e b ecau se o f th e numerous f a c t o r s a ffe c tin g - r e s u l t s , These f a c t o r s w i l l be d is c u s s e d l a t e r . T his curve was found u s e f u l 5 however <, in th e d e c is io n to in v e s t ig a te th e e f f e c t s o f o th e r p ro c e ss v a r ia b le s in th e neighborhood o f Zj-OO0 C5 s in c e a l a r g e in c re a s e i n d e s u l f u r i z a t i o n i s n o t in d ic a te d w ith in c r e a s in g te m p e ra tu re s . From g e n e r a l c o n s id e r a tio n s 5 a minima sh o u ld be o b ta in e d i n th e p l o t o f d e s u lf u r iz a ti o n v s . te m p e ra tu re on an o v e r a l l a v erag e o f lo n g p e rio d r u n s 9 s in c e th e carb o n laydow n and co n seq u en t d e a c tiv a tio n o f th e c a t a l y s t w ould, a t some p o i n t , be g r e a t e r th a n th e in c re a s e d d e s u l f u r i z a t i o n o b ta in e d b y r a i s i n g th e tem­ p e r a tu r e . S in c e te m p e ra tu re and hydrogen t o o i l r a t i o b o th a f f e c t carbon =SO = laydown as shown in T able I l 5 h ig h e r te m p e ra tu re s m ay b e u sed in c o n ju n c tio n w ith h ig h e r hydrogen to o i l r a t i o s w ith o u t p r o h ib i tiv e carbon laydow n. An in d ic a tio n o f th e e f f e c t o f p re s s u re on th e d e s u lf u r iz a ti o n e f f e c te d w ith a molybdena-alu m in a c a t a l y s t i s shown in T able X II and i n F ig u re 12» The d a ta was s e le c te d from ru n s a f t e r f i v e and s i x r e g e n e r a tio n s to l i m i t th e e f f e c t o f r e g e n e r a tio n . In s p e c tio n o f F ig , 13 (Runs SO5 S l 5 and 825 T able X III ) s u b s t a n t i a t e th e r e s u l t s o f F ig , 1 2 , s in c e a g r e a t e r in c re a s e i n d e s u l f u r i z a t i o n i s r e a l i z e d th a n can b e ex p ected from t h e d if f e r e n c e i n hydrogen t o o i l r a t i o , A lso5 th e d e d u c tio n t h a t th e mechanism i s one o f h y d ro g e n a tio n i s in p a r t s u b s ta n tia te d by th e f a c t t h a t in c re a s e d p re s s u re s g iv e in c re a s e d d e s u l f u r i z a t i o n , However5 from g e n e r a l c o n s id e r a tio n s , th e e f f e c t o f p re s s u re in c r e a s e sh o u ld a ls o te n d t o r e v e rs e th e e lim in a tio n o f hydrogen s u l f i d e u n le s s t h e r e a c tio n i s o f an i r r e v e r s i b l e n a tu r e . The e f f e c t o f h ig h e r hydrogen to o i l r a t i o s sh o u ld te n d t o m inim ize t h i s nega­ tiv e e ffe c t of p re ssu re . The e f f e c t o f hydrogen to o i l r a t i o s upon d e s u lf u r iz a ti o n w ith a m olybd en a-alu m in a and a c o b a lt m olybdate c a t a l y s t i s in d ic a te d i n F ig , 135 which was p l o t t e d from th e d a ta o b ta in e d from 14 ru n s a t te m p e ra tu re s in th e v ic ­ i n i t y o f 400°G and space v e l o c i t i e s from 0*764 to I 6O ll grams o f o i l p e r gram o f c a t a l y s t p e r h o u r, a s p re s e n te d i n T able X III* L in e s a re drawn th ro u g h th o s e p o in ts w hich a r e b e s t s u ite d f o r com parison w ith r e s p e c t to th e number o f r e g e n e ra tio n s on th e c a t a l y s t p re c ed in g th e r u n , and th e h i s ­ t o r y o f th e c a t a l y s t , "Wild" r e s u l t s w ere o b ta in e d from ru n s 8 0 , 8 1 , 82 (T ab le X III ) u s in g h ig h hydrogen to o i l r a t i o s . b y th e d if f e r e n c e in th e h i s t o r y o f th e c a t a l y s t , T his i s a p p a r e n tly caused In e lu c i d a tio n o f t h i s —2 1 = rem ark 5 i t must be p o in te d o u t t h a t th e c a t a l y s t which produced th e s e r e s u l t s (Runs 8 0 , 8 1, and 8 2 , T able X III ) was n e v e r exposed to low hydrogen to o i l r a t i o s o r te m p e ra tu re s i n e x cess o f 410 C» I t may be th e o r iz e d t h a t i n t h e ru n s a t low hydrogen to o i l r a t i o s (Run $51 e tc * ) th e -fo r m a tio n o f a more a c ti v e molybdenum s u lp h id e to o k p la ce * S in ce b o th hydrogen t o o i l r a t i o s and te m p e ra tu re s were d i f f e r e n t f o r th e two t e s t s on f r e s h molybdena—alum­ in a c a t a l y s t a t 300 p s i g ’ (Runs 57 and 8 6 ) T able X I I I , th e p r e c is e re a so n f o r th e v a ria n c e in a c t i v i t y i s n o t known* From t h e d a ta on ru n s 60, 7 0 , and 71 T able X I I I , i t sh o u ld be n o te d t h a t t h e c o b a lt m olybdate c a t a l y s t e x h ib ite d a p e rio d o f in c re a s e d a c t i v i t y d u rin g th e second th r e e h o u r run* T his a ls o may be a t t r i b u t e d t o th e fo rm a tio n o f a h ig h ly a c ti v e molybdenum s u lf id e * I f t h i s i s t r u e , i t would le n d cred en ce t o th e assu m p tio n t h a t an a c ti v e molybdenum s u lp h id e i s formed a t a b o u t 400°C and a t low hydrogen to o i l r a t i o s * In th e o r y , t h e h y d ro g e n a tio n sh o u ld be d eterm in ed by hydrogen p r e s s u r e alone* One may th e n wonder a t th e in c re a s e d d e s u l f u r i z a t i o n e f f e c te d w ith h ig h e r hydrogen t o o i l r a t i o s * T his f a c t i s b e s t e x p la in e d by th e d e d u c tio n t h a t th e h y d ro g e n a tio n and e lim in a tio n o f hydrogen s u l f i d e from th e p a re n t hydro—carb o n m olecule i s r e v e r s i b l e r e a c t i o n and t h u s , t h e h ig h e r hydrogen t o o i l r a t i o s te n d t o s h i f t th e e q u ilib riu m tow ard th e p ro d u c tio n o f th e h y d ro carb o n and hydrogen s u l f i d e by rem oving and d i l u t i n g t h e hydrogen s u l­ fid e * S in c e b a u x ite w i l l remove t h a t p o r ti o n o f th e s u l f u r , i t m ight be found f e a s i b l e t o b a u x ite t r e a t th e o i l p re v io u s to -h y d ro g en atio n t o re d u c e th e s u l f u r compound c o n c e n tra tio n a n d , c o n sq u e n tly re d u c e th e hydrogen to o i l r a t i o s n e c e s s a ry f o r a g iv e n d e s u lf u r iz a ti o n * A lso , t h e e f f ic ie n c y o f th e h y d ro g e n a tio n m ight be improved b y c o n c e n tra tin g th e s u l f u r b e a rin g -2 2 - p o r tio n o f th e o i l th ro u g h s o lv e n t e x t r a c t i o n follow ed b y b a u x ite tre a tm e n t and h y d ro g e n a tio n * ' The e f f e c t o f r e g e n e r a tio n by a i r o x id a tio n can be deduced from a s tu d y o f Fig* 1 3 o C obalt m o ly b d ate, a f t e r one r e g e n e r a tio n , th o u g h v a s tl y more a c t i v e in a f r e s h c o n d itio n , approach es th e a c t i v i t y o f m olybdena-alum ina„ The e f f e c t o f r e g e n e r a tio n on m olybdena-alum ina can be a s c e r ta in e d by fo llo w ­ in g th e code g iv e n on Fig* 1 3 . v i t y o f th e c a t a l y s t . In g e n e r a l, r e g e n e r a tio n d e c re a s e s th e a c t i ­ ' The t o t a l l o s s on o i l ch arg ed f o r b o th m olybdena-alum ina and c o b a lt m olybdate i s in th e ran g e o f from 4*5 to 6 p e r c e n t. However, i n re v ie w , th e lo s s e s w ith b a u x ite a lo n e , a re a ls o i n t h i s ra n g e . The la b o r a to r y d a ta from which th e p re v io u s f ig u r e s and t a b le s were com piled i s p re s e n te d in T able XIFe " 2 3 *= SUMMARY One may j u s t l y c r i t i c i z e some o f th e d e d u c tio n s and d is c u s s io n p re ­ s e n te d in th e r e s u l t s a s n o t b e in g su p p o rte d by a s u f f i c i e n t b u lk o f data* These w ere in c lu d e d , how ever, w ith th e hope t h a t th e y may be o f a s s is ta n c e to th o s e who c o n tin u e th e work upon t h i s d e s u lf u r iz a ti o n problem* Of th e t e s t s a t atm o sp h eric p re s s u re on a c id a c tiv a te d a lu m in a , chrom ea lu m in a , m olybdena-alum ina, c o b a lt m olybdate and a c id t r e a t e d b a u x ite s , t h e a c id t r e a t e d b a u x ite s gave th e lo w e st o v e r a l l d e s u lf u r iz a ti o n f o r th e tw oh o ur p e rio d and were u nique in th e f a c t t h a t a c t i v i t y was f a i r l y un ifo rm th ro u g h o u t th e t e s t . D e s u lf u r iz a tio n w ith b a u x ite o r . HF a c ti v a te d b a u x ite re a c h e s a maximum where th e e f f l u e n t o i l c o n ta in s a p p ro x im a te ly one p e rc e n t s u l f u r . A tte n d an t lo s s e s a re 5*2 p e rc e n t w ith b a u x ite and 6 to 9 p e rc e n t f o r HF and b a u x ite . C ontinuous d e s u l f u r i z a t i o n th ro u g h d e s tr u c ti v e h y d ro g e n a tio n t o a p ro d u ct lo w er th a n 0 ,5 p e rc e n t s u l f u r f o r p e rio d s in .e x c e s s o f n in e h o u rs a t space v e l o c i t i e s o f one i s p o s s ib le w ith b o th c o b a lt m olybdate and m olybdenaa lu m in a , The r e s p e c tiv e hydrogen t o o i l r a t i o s and p r e s s u r e s a r e (8 ,3 l i t e r s H2 S 0TeP . p e r gram o f o i l and 300 p s ig f o r c o b a lt m o ly b d ate) and (0 ,6 3 l i t e r s H2 SeTeP , p e r gram o f o i l and 500 p s ig f o r m o ly b d en a-alu m in a). The e f f e c t o f th e fo llo w in g - f a c t o r s on th e s u l f u r c o n te n t o f th e e f f l u e n t p ro d u c t f o r a m olybdena-alum ina c a t a l y s t .- i s summarized a s fo llo w s ; p r e s s u r e s ■— d e c re a s in g th ro u g h 500 p s ig te m p e ra tu re s — d e c re a s in g th ro u g h 430°C„ . _ -z- l i t e r s HpS0T0P , Hydrogen t o o i l r a t i o n — d e c re a s in g th ro u g h 0 ,7 b gram o f o i l =»2Z).<" r e g e n e r a tio n by an o x id a tio n — in c r e a s e s s u l f i d i n g o f c a t a l y s t — d e c re a s e s The t o t a l lo s s e s on o i l charged a r e a l l i n th e ra n g e o f from 4»5 to 8 p e r c e n t3 . I n .c o n c lu s io n , d e s t r u c t i v e h y d ro g e n a tio n i s th e o n ly p ro c e s^ i n v e s t i ­ g a te d which w i l l c o n tin u o u s ly produce an o i l w ith a s u lf u r c o n te n t l e s s tfyan 0 o5 p e r c e n t« «» 25 ” LITERATURE CITED (1 ) AeS6TeH, S ta n d a rd s on P etro leu m P ro d u c ts and L u b r ic a n ts , American S o c ie ty f o r T e s tin g M a te r ia ls ^ P h ila d e lp h ia , p« 272 ( l 9 4 l ) (2 ) B yrns, .A, C ,, B ra d le y , .¥« E , , and. L e e , Me W6, Lnde Eng* Chem6 l i , 1160 (1943) (3 ) CawlSy, C* Me, and H a l l , Ce C6, . J e Soce Chem6 In d , 6 2 , 116-19 (1943) (4 ) C r e c e liu s , R6 L 6, .M6 S 6 T h e s is , Montana S ta te C o lle g e , (1949) ( 5) H aas, P , , M6 S6 T h e s is ; Montana S t a t e C o lle g e , (1951) (6) S achanen, A6, "C onversion o f P etroleum " (T ex t) R ein h o ld P u b lis h in g C o ,, Mew Y ork, P6 216 2nd E d itio n (1948) ACKNOWLEDGMENT The a u th o r acknow ledges w ith th a n k s th e c o u rte s y o f th e Husky O il Company o f Cody, Wyoming, who spo n so red t h e w ork on t h i s problem and fu r n ­ is h e d th e f u e l o i l u sed th ro u g h o u t th e i n v e s t i g a t i o n . *= 27 — APPENDIX T ab le I T able I I T able I I I D ata on D e s u lf u r iz a tio n C h a r a c te r is tic s o f T able 17 D e s u lf u r iz a tio n v s . Hydrogen R ate ( T ab le V D e s u lf u r iz a tio n v s . T em perature ( b a u x i t e ) . . , , «»*33 T able VI D e s u lf u r iz a tio n v s . Space V e lo c ity ( b T ab le V II D e s u lf u r iz a tio n v s . Space V e lo c ity (HF and b a u x i t e ) . 34 T ab le V I I I D ata on th e E echanism o f D e s u l f u r i z a t i o n .. . . . . . . . . . . . . . . . . * 3 5 b a u a x u i x t e i t e ) «33 ) , 34 T able IX T a b le X D e s u lf u r iz a tio n v s . T em perature ( m o l y b d e n a - a l u m i n a ) ,37 T able XI Carbon Laydown v s . Tem perature and Hydrogen to O il R a t i o . . . 37 T ab le X II D e s u lf u r iz a tio n v s . P re s s u re (m o ly b d en a-alu m in a). . . . . . . . . *.38 T able X I I I C o r r e la tio n o f D e s u lf u r iz a tio n w ith Hydrogen tO Oxl RatXOn e t c « • e * * e * * # e * » e e e » e » * » * * e * * * * * * ® * » * e * , e e e e e ' T ab le XIV A c o m p ila tio n o f L a b o ra to ry D ata b y Run N u m b e r . . . . . . . ......... «40 F ig . I Diagram o f h y d ro g e n a tio n equipm ent f o r su p ert-atm o sp h eric WOrk e o e o a e e e e e ********^3 * * * * * * * * » * * * * » * * * * » * * * * * * * * * * * * * * * * * * F ig . 2 Diagram o f a tm o sp h eric system f o r c a t a l y t i c d e s u lf u r iz a ti o n F ig . 3 Diagrain f o r c o n tin u o u s a c id a c t i v a t i o n o f c a t a l y s t . . . . . . . , . 5 5 F ig . K P lo t o f d e s u l f u r i z a t i o n v s . o n -s tre a m tim e f o r a c id a c ti v a te d b a u x ite c a t a l y s t s . . , . . » . . # . . . . . . . . . . . » » . . » • • ♦ « « • » 5 6 F ig . 5 P lo t o f d e s u l f u r i z a t i o n v s . o n -stre a m tim e f o r m e ta llic -o x id e -a lu m in a c a t a l y s t s and a c id a c t i v a t e d F ig . 6 P lo t o f d e s u l f u r i z a t i o n v s . o n -stre a m tim e f o r m e t a l l i c o x id e alum ina c a t a l y s t s and c o b a lt m olybdate c a t a l y s t s , 5 8 oceSdm -F ig , 7 P lo t o f hydrogen r a t e v s - d e s u l f u r i z a t i o n w ith b a u x i t e •« » » * ,.5 9 F ig* 8 P lo t o f te m p e ra tu re v s . d e s u l f u r i z a t i o n w ith b a u x i t e . . . . . . . . . 6 0 Fig* 9 P lo t o f Space V e lo c ity v s . D e s u lf u r iz a tio n w ith HF and b a u x i t e . .................. «6l Fig* 10 P lo t o f % l o s s on c h arg e v s , d e s u l f u r i z a t i o n . ............................... ..6 2 .F ig . 11 P lo t o f te m p e ra tu re v s . d e s u l f u r i z a t i o n w ith m olybdena-alum ina. . . . . . . . . . . . . . . . . . . . ................ • ........... ..» .6 3 Fig* 12 P lo t o f R e a c to r p r e s s u r e v s . d e s u lf u r iz a ti o n w ith m olybdena-alum ina................»64 Fig* 13 P lo t o f hydrogen to o i l r a t i o v s . d e s u l f u r i z a t i o n w ith m olybdena-alum ina and c o b a lt m o ly b d ate. . . . . . . . . . . . . . . . . . 6 5 -2 9 TABLE I Ai S1T1M. D i s t i l l a t i o n Data P e rc e n t F i r s t drop 5^ 10 20 30 40 50 60 70 80 90 F in a l Temp. % R ecovery % S u lf u r Feed O il B au x ite T rea te d HF + B au x ite T reatm ent 460°F 500 518 534 546 556 566 576 586 600 621 660 196°F 348 450 500 526 540 552 564 576 590 614 662 180°F 340 442 496 522 538 550 562 574 588 610 660 98 2 .0 4 98 1.055 98 1 .0 2 5 Molybdena Alumina 196°F 365 438 492 513 538 548 562 576 592 6 l6 658 97 0.465 C obalt M olybdate 2l6°F 406 460 506 518 540 551 564 579 591 616 66l 9 8.5 0 .3 9 -3 0 - TABLE I I CATALYSTS C a ta ly s t B a u x ite (P o ro c e l) Alumina Chrome-alumina M olybdena-alum ina C obalt-m olybdate (H) C obalt-m olybdate (U) N ic k e l-B a u x ite I d e n t i f i c a t i o n Code SB Al Cr Mo Co - 2446 - 51 0104 . T 1 /8 » 0202T l/8 " 0602T 1 /8 " Mo - 0201T 1 /8 " Producer P o ro ce l Corp. Harshaw Chemical Co. Harshaw Chem ical Co. Harshaw Chem ical Co, Harshaw Chemical Co. Union O il Co. Made in L a b o ra to ry -3 1 TABLE I I I DESULFURIZATION CHARACTERISTICS OF VARIOUS CATALYSTS AT ATMOSPHERIC PRESSURE S.V . = 1.083 C a ta ly s t 500 Grams H- R ate - 1 ,7 4 ^ gram c a t . h r . On-Stream Time (Min) Avg, % S u lf u r in E f f lu e n t Avg. Temp, uC B a u x ite + HF 0 30 60 90 -30 - 60 - 90 - 120 0 .9 2 0 .9 9 1 .0 5 1 .0 8 427 410 412 412 B a u x ite + HCL 0 30 60 90 -30 - 60 - 90 - 120 1 .0 3 1 .0 3 0.951 0 .9 5 425 408 404 405 B a u x ite + BFo J 0 30 60 90 -30 - 60 - 90 - 120 1 .0 0 1 .0 1 1 .0 1 1 .0 1 420 418 409 404 M olybdenaAlumina 0-30 30 - 60 90 - 120 0.83 1 .0 1 1 .1 6 411 414 416 HCL + Alumina 0 30 60 90 -30 - 60 - 90 - 120 1 .1 3 1 .0 9 1 .1 4 1 .1 8 415 433 427 412 Alumina + HF 0 30 60 90 -30 - 60 - 90 - 120 1 .3 6 1 .2 3 1 .2 5 1.23 425 427 417 420 ChromeAlumina 0 15 30 90 -15 - 30 - 60 - 120 1 .1 2 1 .1 9 1 .2 4 1 .315 405 413 414 407 HR. D ata From Run #34 #36 #51 #48 #37 #38 #49 -3 2 TABLE I I I D E SU L FU R IZ A T IO N (C O N T IN U E D ) C H A R A C T E R IST IC S OF VARIOUS CATALYSTS AT ATMOSPHERIC PRESSURE S.V . = 1.083 grams o i l gram C a t. h r . H0 R ate = 1 .7 4 f t 3 S eTeP. HR. C a ta ly s t 500 Grams O n -S tream Time (Min) Harshaws C obalt M olybdate 0-15 35-30 30 - 60 60 - 90 90 - 120 0.975 1.054 1 .10 2 1.115 1 .28 2 403 417 415 412 416 Union O il C obalt M olybdate 0 15 30 60 90 0.813 0.892 1 .1 7 4 1 .19 7 1 .3 0 7 391 398 412 418 418 -15 - 30 - 60 - 90 - 120 Avg. % S u lf u r in E f f lu e n t Avg, Temp. ^ c " D ata From Run #56 #55 -33' TABLE IV DESU LFU R IZ A T IO H V S . % S u lf u r In E f f lu e n t 1 .0 6 1 .0 4 1.046 1.089 1 .0 1 1 .0 4 Ho R ate F t3 S. T. P . H r. 0 1 .7 4 0 .3 5 0 .7 0 0 1 .7 4 HYDROGEN RATE (B A U X IT E ) Temp. 0C Space V e lo c ity Grams O il Grams C a ta ly s t H r. 412 404 412 412 406 404 1 .0 8 1 .0 8 0.989 0.991 1 .0 8 1 .08 40-2 43-2 53-2 54-2 41-1 43-2 TABLE V DESULFURIZATION VS. TEMP. (BAUXITE) % S u lf u r In E f f lu e n t 1 .1 1 1 .0 7 1.075 1 .1 1 1.455 1 .1 8 2 Temp. 0C. 360 400 412 417 362 416 Ho R ate Ft3 S. T. P . H r. 0 1 .7 4 0 .3 5 0 .7 0 0 .7 0 0 .7 0 Space V e lo c ity 1.083 1.083 0.989 0 .9 9 1 4 .1 4 .1 D ata From Run Sample D ata From Run Sample 40-3 43-a v g . 5 3 -av g . 5 4 -av g , 61-2 61-3 - 34 table D E SU L FU R IZ A T IO N V S . S u lf u r In E f f lu e n t % 0.975 1.075 1 .1 1 1.122 1.33 - VI SPA C E V EL O C IT Y (B A U X IT E ) S p ace V e l o c it y Grams O il Gram C a t a ly s t H r. Temp. °c. R a te Ft3 S .T .P . A verage o f Run Sam ple H r. 416 407 417 416 407 1 .0 7 0.989 0.991 4 .1 8 .2 1 .7 4 0 .3 5 0 .7 0 0 .7 0 0 .7 0 # 3 1 -1 ,2 ,3 53-avg 54-avg # 6 1 -1 ,3 #62-avg TABLE V II DESULFURIZATION VS. SPACE VELOCITY (BAUXITE + HF) % S u lfu r In E f f lu e n t 1 .0 5 1 .1 1 1 .0 1 1.296 1.59 1 .6 1 Space V e l i c i t y Grams O il Grams C a ta ly s t H r. 0.221 1 .0 7 1.083 3 .9 5 6 .9 8 6 .7 7 Temp. °c 393 407 415 466 451 394 Ho R ate F t3 S .T .P . H r. 1 .1 1 .7 4 1 .7 4 2 .5 2 .5 2 .5 Average o f Run Sample #30-avg # 3 1 -4 ,5 ,6 #34-avg # 2 8 -1 ,2 ,3 # 2 8 -4 ,5 #27-a v g TABLE V I I I data on determination of mechanism of desulfurization catalyst GAS USED C obalt M olybdate CE. B au x ite Molybdena Alumina 4 H2 H2 None GAS LITERS S .T .P . OIL GRAM OIL % SULFUR H EFFLUENT REACTOR PRESSURE PSIG SPACE VEL. GRAMS OIL GRAMS CAT. HR. AVG. TEMP. £C AVG OF RUN 0.312 0.302 1 .4 5 2 0 .3 4 0 300 300 0.805 0.934 403 402 #76 #70 0.268 0.0927 1 .2 2 0 1 .0 8 500 ATM 1.156 1 .0 8 399 399 #67 # 43 0.346 0.465 1 .0 6 300 300 0.949 0 .9 5 0 392 383 #58 #60 XX XXX -3 6 table D ESU L FU R IZ A T IO N V S . % SULFUR IN EFFLUENT 1 .0 7 1 .1 1 1 .1 6 1 .2 1 .2 1 1 .3 1 1 .3 3 1 .0 1 1 .0 4 1 .0 5 1.443 1 .0 1 1 .0 1 1.13 1 .2 7 1 .0 2 1.23 % LOSS ON CHARGE 5.25 4 .5 2 .4 9 3 .6 2 3 .7 2 2 . 8? 3 .3 2 5.92 7.83 8 .3 8 3 .8 1 6 .8 3 7.66 7 .7 1 .8 5 8 .4 5 3 .1 5 IX % _L O SS ON CHARGE CATALYST B a u x ite B a u x ite B a u x ite B a u x ite B au x ite B au x ite B au x ite B a u x ite + HF B a u x ite + HF B a u x ite + HF B a u x ite + HF B a u x ite + BFo B a u x ite + BF^ HCl + Alumina HF + Alumina Molybdena Alumina Chrome-Alumina RUN NUMB] #43 #54 #41 #44 #61 #42 #62 #34 #31 #30 #28 #52 #51 #37 #38 #48 #49 -3 7 table X DESULFURIZATION VS. TEMPERATURE MOLYBDENA-ALUMIMA CATALYST Temp. OC 322 333 340 383 393 397 404 432 427 435 % S u lf u r In E f f lu e n t 1 .3 7 9 1 .3 0 4 1 .3 3 7 0.756 0 .7 0 9 0.665 0.656 0.568 0.573 0 .5 9 4 Ho L i t e r s S .T .P . 0~ Gram O il R e a c to r P ress. 0 .1 6 8 0.201 0.1715 0 .307 0 .2 8 1 0 .2 8 0 0 .271 0 .198 0.206 0 .177 Space V e l. Data o f Grams O il Run Gram C a ta ly s t H r. Sample 300 300 300 300 300 300 300 300 300 300 0 .9 4 5 0 .9 4 5 0.945 0 .926 0.926 0.926 0 .9 2 6 0 .9 2 7 0 .9 2 7 0 .9 2 7 59-4 59-1 59-2 63-2 63-3 63-4 63-5 57-avg 57-2 57-3 TABLE XI DATA ON CARBON LAYDOWN VS. TEMP. HYDROGEN OIL RATIO ^Carbon Laydown On Charge 8 .3 1 .915 4 .3 7 0 .957 T em perature OC 432 330 383 399 Ho L i t e r s S .T .P . 0 Gram O il Run Number 0 .198 0.1775 0 0.778 #57 #59 #60 #64 .3 » TABLE X I I DESULFURIZATION VS. PRESSURE MOLYBDENA ALUMINA P re s s u re PeSeI eA. % S u lf u r In E f f lu e n t H0 L i t e r s S .T .P . 0~ Gram O il 1 2 .2 312. $12. 1 .0 8 0.734 0.583 0.108 0.278 0.244 R ea c to r P ress. P .S .I .G . 0 300 $00 Space V e l. Data Grams O il Of Grams C a t. H r. Run Samp] 1.083 0 .9 2 4 1 .0 1 1 #60 #64 #66 TABLE X I I I CORRELATION OF D ESU L FU R IZA T IO N WITH HYDROGEN TO O IL R A T IO AND E 1 T . Fh < U M olybdena Alumina Harshaws C ob alt M olybdate Is Sg H E-i I O CO % O E I a if! %@ @ B if W lO CO CO REAC PSIG E-i PE-< COrf COO 0.198 0.346 0.294 0.284 0.441 0.433 0.244 0.633 0.760 0.568 0.465 0.683 0.734 0.583 0 .472 0.583 0.387 0.328 432 392 395 399 399 402 399 397 398 0 .9 2 7 0.949 0.926 0.924 0.947 0.764 1 ,011 0.991 0.812 300 300 300 300 300 500 500 500 500 0.312 0.302 0.326 0.517 0.192 0.396 0 .340 0.398 0.363 0.530 409 402 404 405 405 1 .0 1 0.934 0.954 0.943 0 .951 300 300 300 300 300 I.MCO a I ill a H En Eh C. § a o CO W w co H Eh < sip i § I sIIi cr\a :s M I SE 0 I I I 4 5 0 6 6 0 0 3 3 3 3 3 3 3 0 0 0 3 3 3 3 3 I I O O O O O O I I O O I 2 O I #57 #58 #63 #64 #80 #65 #66 #82 #81 #69 #70 #71 #79 #78 TABLE X IV TABULATED RESULTS FOR RUHS E-H S 0 -1 5 I 7 9 6 ,0 1 ,6 1 399 2 .5 847 0-20 20-40 40-60 60-73 73-83 I 2 *3 4 5 6 11.2 622 629.4 703.7 6 38.7 1 .3 1 1 .2 8 448.5 481 470 468 435 2 .5 2 .5 2 .5 2 .5 2 .5 3332 29 0-20 I 422 1 .09 5 410 1 .7 4 30 0-30 30-60 60-110 110-160 160-200 200-250 I 2 3 4 5 6 2 5 .5 3 5 .9 6 8 .0 66.5 59.0 7 8 .2 1 .05 5 1 .05 5 1 .0 4 1 .0 4 1 .0 4 5 1.105 1 .1 1 .1 1 .1 1 .1 1 .1 2 .5 g ii 28 g § <3 CO 1 .5 1 1 .6 7 H EL. g • < a. u @ O E-I 401 389 383 991 387 394 § g k O co PO co cb d O v iB 6 .2 HR. E-i EC S gI I I zla I > Eh S CO < M CO d cb EH O C y clo cel 3 .8 1 C yclocel C y clo cel 3 6 1 .0 3 6 1 .0 3 6 1 .0 3 6 1 .0 3 6 1 .0 3 6 1 .0 8 .3 8 C yclocel I S e tis MOO a g g g I s s I HF Gas 6 .7 7 Rxm d is c o n tin u e d . Incom plete condens a tio n "U ndersized" condenser HF 3 .9 5 3 .9 5 3 .95 6.9 8 6.9 8 C a ta ly s t same as Run 27. No cra ck in g e v id e n t a t 470° C HF Gas 1.08 C at. check HF Gas 0.221 E f f . o f h ig h H2 r a t e checked ? TABLE X I V (C O N T IN U E D ) TABULATED RESULTS FOR RUNS I & < § ii O O EH S 88 CO fa EC 31 0-30 30-6 0 60-90 90-120 120-150 150-175 I 2 3 4 5 6 1 9 4 .2 232 249.1 233.2 254.9 229.2 0.93 0 .9 4 1.055 1 .1 2 1 .1 0 1 .1 0 413 422 413 404 410 415 1 .7 4 1 .7 4 1 .7 4 1 .7 4 1 .7 4 1 .7 4 32 0-30 30-60 I 2 191.5 1 72,2 1 .0 2 1.025 407 407 1 .7 4 0 .8 4 396 1 .7 4 1512 7.83 I 9 o 9 U I & < riS MOO < • • 8 8 8 C yclocel None None None HF Gas Same 1.0 7 C y clo cel same as 31 HF 1.038 10-30 mesh c y c lo c e l HF Gas F resh Cat 10-30 mesh G asket le ak a g e ru n d is c o n tin u e d 33 0-30 I 34 0-30 30-60 60-90 90-120 I 2 3 4 243.1 261.9 271.9 276.5 0 .9 2 0 .9 9 1 .0 5 1 .0 8 427 410 412 412 1 .7 4 1 .7 4 1 .7 4 1 .7 4 1120 5.9 2 10-30 mesh c y c lo c e l HF Gas 35 0-25 25-40 I 2 200 142 1 .0 0 0 .9 6 427 423 1 .7 4 1 .7 4 3 62.9 5.75 10-30 mesh C y clo cel HF Gas 1.038 Run d is c o n tin u e d 1.083 C a t. same as Run 33 1.083 R ecycle o i l o f 1 .1 $ s u lf u r used f o r fe e d o i l TABLE X IV (C O N T IN U E D ) TABULATED RESULTS FOR RUNS 3 Run N< I Sg E- S • S g ICO ^pq i§2 . I g I . O O SEH C CO tiC^ IO . COW EC OS< H cti I § 0 I s I l 5 ti O TAO 1 7 .9 0-30 30-60 60-90 90-120 I 2 3 4 204.7 200.2 230.5 253.5 1.03 1.03 0 .9 0 0 .9 5 425 408 404 405 1 .7 4 1 .7 4 1 .7 4 1 .7 4 1083 0-30 30-60 60-90 90-120 I 2 3 4 216.5 249.5 252.7 281.0 1.13 1 .0 9 1 .7 4 1083 1 .1 8 415 433 427 412 33 0-30 30-60 60-90 90-120 I 2 3 4 239.5 265 232.5 301 1 .3 6 1 .2 3 1 .2 5 1.23 425 427 417 420 1 .7 4 1 .7 4 1 .7 4 1 .7 4 1073 1 .8 5 39 0-30 30-60 60-100 I 2 3 245 2 64.8 3 6 8.9 1 .9 5 1 .8 8 1 .9 9 426 431 410 None 1 .7 4 379 0 0-60 60-120 120-160 I 2 3 444.5 454.5 2 73.0 0 .8 9 1.0 6 1 .1 1 410 412 360 None 36 37 40 7 .7 O u~\ S goo << • . C Cti ti) Cti CLO, O HCL 10-30 mesh Gas C y clo cel 1.083 HCL 1.083 Alumina I Cti F resh c a t . Jr No coke on c a t . No c ra ck in g e v id e n t as h ig h a s 434°C Alumina HF None None None 1.083 S te e l b a l l s o f p re -h e a t s e c tio n a lo n e 542 g r s . O iljAir HF 1421 1 1 .2 C y clo cel None 1.083 Run d is c o n tin e d due to blow o u t Cause o f high lo s s TABLE XTV TABULATED RESULTS FOR RUNS -p 1068 2.4 9 C y clo cel None 1.083 42 0-30 30-60 60-120 120-180 I 2 3 4 218 280 530.5 555.0 1.125 1 .3 2 1 .3 9 1 .4 1 408 408 408 404 1 .7 4 1 .7 4 1 .7 4 None 1620 2 .8 ? Same None 1.083 0-30 30-60 60-120 120-150 I 2 3 4 222 250.5 518.5 2 8 2 .7 1 .0 8 1 .0 4 1 .7 4 1 .7 4 1 .7 4 1 .7 4 1344 1 .0 9 396 404 400 400 44 0—60 60-120 120-180 I 2 3 4 6 6.5 542.0 510.5 1 .2 3 1 .1 9 1 .1 7 405 401 402 1 .7 4 1 .7 4 1 .7 4 1574 45 0-10 10-20 20-30 30-40 40-50 50-60 60-80 I 2 3 4 5 6 7 42 75 84 82 80 83 204 0 .3 0 0 .6 1 0 .7 9 0 .8 4 393 394 396 398 394 393 391 1 .7 4 721 43 0 .9 5 Remarks Space V e l. O r. O il O r. C a t. Hr None 1 .7 4 1 .7 4 ® Ph -P E-i . CO Ph 6 0) E-I % Lo$s o f Charge 406 409 398 £ d O O O il Charge 1 .0 1 1 .1 5 1 .3 3 % S u lf u r 228.5 271.5 542.5 Sample Weigl In grams I 2 3 Sample No. 0-30 30-60 60-120 Time In te rv z M inutes 41 Run No. A c tiv a te d With * C a ta ly s t 500 grams I-I 58? gm o f c a t a l y s t & coke removed 5.25 C y clo cel None 1.083 F resh c a t . 3 .6 2 Same None 1.083 9 .9 NiNO3 on C yclocel None 1,083 C at. removed Wt. 527 gm. C at. was 0.69 mols o f NiNO3 absorbed in 500 gm o f c y c lo c e l. C at. th e n h e a te d 2 h r s . a t 440°C in a i r stre a m , th en reduced w ith Hg 1.10% S in fe e d . & 1 TABLE X H (CONTINUED TABULATED RESULTS FOR RUNS o* 3 S <D 3 o> I S I a? « . t o CL, IH -P < g. I *0 CO Q> HC^ I ii CO 46 O-IO 10-30 30-55 55-78 I 2 3 4 49 0 .7 9 370 202 0 .9 7 395 223 433 226. 5 0 .9 0 415 1 .7 4 735 4 .7 4 500 c y c lo c e l N ic k el im preg. c y c lo c e l 47 0-20 20-40 40-60 60-90 I 2 3 4 0 .8 1 114 172. 5 0 .9 7 1 7 0 .0 311. 0 1 .0 1 412 415 410 398 1 .7 4 847.5 9.4 5 Same (Run 45) 0-30 30-60 60-90 90-120 I 2 3 4 213 255 253 286 0 .8 3 1 .0 1 411 414 415 416 1 .7 4 1100 8 .4 7 500 m oly-alum ina 0-15 15-30 30-60 60-90 90-120 I 2 96 123 247 250 268 1 .1 2 1 .1 9 1 .2 4 405 413 419 412 1 .3 1 5 407 1 .7 4 1016 3 .1 5 500 chrome alum ina dW 48 49 I 3 4 5 VL 1 .1 6 U d O ffl O E-I ^ a VL 6 3 5 < is H i S I 0.0. I co 6 6 t§ 1.083 R ecycle o i l i n a t 1.1% S u lf u r r 1*083 C at. re g e n e ra te d from Run 46 by b u rn in g o f f and re d u c tio n w ith hydrogen. R ecycle o i l in a t 1.1% S. 1.083 C at. w t. grm = 20 gm. 1.083 No coke on c a t . No c a t . w t. g a in TABLE XIV (CONTINUED) TABULATED RESULTS FOR RUNS -p I Q> j -P CL S i ra o i iCl A rO 5rrt 6 g td 8 O irx gg -=C d O 413 421 420 418 414 1 .7 4 1011 1 .8 420 418 409 404 1 .7 4 993 7 .6 6 500 g r . C y clo cel fre sh 1 .7 4 542 6 .8 3 1 .0 4 413 413 418 500 g r . c y c lo c e l fr e s h 3 8 .2 4 3 .6 46.1 51.9 1.036 1.046 1 .1 0 5 1.112 402 412 408 407 0 .3 5 1 9 7 .7 1 0 .1 7 9 .2 8 1 .2 109.6 108.4 1.076 1.089 1 .1 0 4 1 .1 7 423 412 421 412 0 .7 0 50 0-15 15-30 3 0 -6 0 60-90 90-120 I 2 3 4 5 97 123 230 248 275 0-30 30-60 60-90 90-120 I 2 3 4 200 229 236 252 0-30 30-60 60-90 I 2 3 158 179 168 0-30 30-60 60-90 90-120 I 2 3 4 0-30 30-55 55-90 90-120 I 2 3 4 54 jj 6 ^ ^ £C K 3 I CO 53 • <H O Eh I l EW2 52 I d n TA Pw <DiH <5 3 & t. -q I O § o* « S 51 0) 1 .7 9 1 .8 8 1 .9 0 1 .0 1 .0 1 1 .0 1 0 .9 7 I? d S O <D CM-P P 3 9 6 .2 4 .5 (—• 500 g r . John M an v ille C at. 100 g r . c y c lo c e l 200 g r . fre s h c y c lo c e l BF3 . £ © > 3 -3 S00 nj • • (H P P CO O C5 1.083 a S ® CU No c a t . vrt. g a in jVt 1 .0 8 Good c o lo r 1 s t a b i l i t y o f pro d u ct 0 .7 2 0 BF3 tr e a te d o i l i n . R esin formed was f i l t e r e d o u t. Good c o lo r s t a b i l i t y o f 0 .9 8 9 p ro d u c t No c a t a l y s t w t. g a in . P re h e a t s e c t , gained i s b e r l sa d d le s 0.991 C a t. l o s t 3 .5 g r . in w t. P re h e a t s e c t , gained 0 .5 g r . W ater o f f c a t . e s t . 2 -5 grins. T A B L E D (C O N T IN U E D ) I -P © i i 'g . S 5 CO M t> • ^ s* a O © O E-i Ph © Eh ■p CO § CO I C CO -H 0-15 15-30 30-60 60-90 90-120 I 7 8 .2 117 235.3 263 2 3 5 .7 0.813 0.892 1 .174 1 .1 9 7 1 .307 391 398 412 418 418 1 .7 4 0-15 15-30 30-60 60-90 90-120 I 100 114 238.5 246 266 0.975 1 .054 1.102 1.115 1.282 403 417 415 412 416 1 .7 4 I i Bh a 2 3 4 5 2 3 4 5 TA © faO & 6 tQ ro © m bo d O JB ta . 0 1045 11.05 1051 8 .2 -p g W CD I s P O © UN O O © -P .L P P <O -H g 500 g r . 3 /1 6 " c o b a lt m olyb. " Union O il Co" 500 g r . C obalt inolyb. (lia r shaw) pace Ve]L. r . O il r . C a t. H r. TABULATED RESULTS FOR RUNS CO O O 1.046 1.0 5 TABLE X I V (C O N T IN U E D ) CATALYTIC DESULFURIZATION OF jf3 FUEL OIL O 6 g fl $ ® A -P 1 1 * Ico <D S ° & S y CO I TA CO bO 5 & O § O EH * B c o ^ g ® © v S i M g KrxfH S g O H © O b TWH e +3 o cd ® . A CO hC O ©~ . U i I 1000 g r . 0.927 molyb. Alumina 300 Molyb. Alumina 300 0-15 15-30 30-45 45-60 I 2 3 4 1 2 4 .5 209:8 1 7 6 .0 2 41.1 0.357 0:573 0.594 0.653 427 427 435 440 3 .8 0 3 .1 9 2.7 3 2.1 3 0-15 15-30 30-45 45—60 I 2 3 4 126.5 227.5 224 208 0.368 0.545 0 .420 0.486 382 377 401 406 5.78 5.38 5:22 5.53 9 .6 0-15 15-30 30-45 45-60 I 2 3 4 HO 214 225 360 1 .3 0 4 1 .3 3 7 1.498 1.379 333 340 326 322 3 .1 6 2 .7 0 2 .6 5 2.6 5 3 .8 1 1.915 Molyb. Alumina 0.945 300 6 36.7 0-15 15-30 30-45 45-60 I 2 3 4 68 164 204 440 0.916 1.014 1.189 1.129 377 391 382 383 0 O 0 O 7 .8 4 .3 7 Molyb. Alumina 0 .95 300 635.2 0-15 15-30 30-60 I 2 3 169 222 399 0.992 1.455 1.182 417 362 416 0.3 3 0 .33 0.3 3 3 .7 2 Atm. 631.6 1 8.9 2 .6 5 0.949 633.7 I 7 6 .8 g r . carbon by b u rn -off c a lc . 639.6 -O T C yclocel 4 .1 200 gms. TABLE X I V (C O N T IN U E D ) CATALYTIC DESULFURIZATION OF £3 FUEL OIL i I S s 4-> So WS 1 1 E-I si i 0 a. I CO I -H I M a> I S C CO eH C O I I CO TA > • 0 0 O EH 0) • -P C CN• K H S <D to. . a) 1Oj 6 OC E-i O 62 0-15 15-30 30-60 I 2 3 190 211 399 1.259 1.393 1.352 413 400 4H 0.165 0.165 0.165 3 .3 2 63 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 366 418 412 436 446 589 O.424 0.756 0.709 0.665 O.656 0.812 404 383 393 397 404 393 5.5 0 4 .7 3 4 .3 4 4 .3 2 4 .1 7 4 .2 0 0.665 64 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 353 468 424 446 430 490 0.765 0.653 0.772 0.724 0 .7 3 0 0 .768 400 398 392 402 401 400 4 .5 0 4 .5 0 4 .8 0 4 .4 3 4 .8 0 2.63 65 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 28? 232 354 378 413 519 0 .401 0.309 0.448 0.485 0.581 0.503 404 406 401 399 401 404 5.41 5.63 5 .9 8 4 .8 3 5.73 5.43 og 42 S 4> td S Vlh4 O mI !>> 6 cd O OH C yclocel 100 gms rH <D ^ 0 cd P< CO QXN 6 5 g "o <d <u • O fn CB (L H <u O M 8 .2 7 Atm. 636 N. D. Molyb. Alumina 0.926 300 639.6 5.8 7 0 .957 0 .924 300 640.3 4 .8 1 No Molyb, Regen. Alumina 0.764 500 640.9 Molyb. Alumina to A) 4 TABLE X I Y (C O N T IN U E D ) CATALYTIC D ESU L FU R IZA T IO N OF A FUEL O IL I—i cd ra > 0) U -P £ 0) a • S d CO TA W t> = 0-30 30-60 60-90 90-120 I 2 3 4 413 464 409 647 0 .614 0 .5 2 4 0.649 0.548 399 406 393 398 0-30 30-60 I 2 335 600 1 .122 1 .319 368 335 0-30 30-60 60-90 90-120 120-150 I 2 3 4 5 413 524 508 585 699 1 .1 6 7 1.219 1 .272 1 .6 4 0 1 .4 6 2 69 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 517 647 318 372 444 508 70 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 404 428 461 423 433 513 S i 66 67 68 Time In te Mint I «, § a A I C CO "H O ® O H 2 g « <'I CNe mH 3 .6 2 ^ 8 « rH ^ bO -p $ & 0) Ss-S-S m |g S i I o ^q -P CO-H O CO • COtc i J l a Cti 4 .4 No Regen, Molyb. 1 .0 1 1 Alumina 500 637.1 2 .9 8 2 .9 8 9 .5 1 No Regen. C y clo cel 1.033 500 639.1 407 402 396 395 397 5.83 6 .1 7 6 .6 8 5.33 5.42 5 .7 C y clo cel 1 .1 5 6 500 637.1 0.553 0.603 0.241 0.228 0.241 0 .330 416 404 415 404 413 402 6,4 8 5.52 4 .9 0 4 .9 7 5.03 4 .6 0 7.43 0.311 0 .348 0.343 0.355 0.333 0.346 400 399 408 403 404 400 5.53 4 .2 7 5.28 4 .8 1 4.5 3 3 .7 7 5 .0 3 .3 6 4 .2 6 4 .7 2 No Regen. T No Regen. C obalt Molyb. No Regen. C obalt Molyb. 1 .0 1 300 0.934 300 638,2 Space V e l. d u rin g t h i s ru n v a r ie d due to pump. See sam ple vrt. 641 O S td C o i> 0) Q) U -P d I CO 0-30 I 2 30-60 60-90 3 90-120 4 120-150 5 150-180 6 71 Time Inte Minu Run No. H +3 ^o) Ia % <h It £ 379 407 488 472 363 590 0.332 0.477 0.462 0.339 0.439 0.356 407 403 404 404 405 403 4.9 3 3 .7 3 3 .8 2 6.63 1 .9 6 1 0 .1 5.73 5.34 bfl £ A O ® OH Iti-S Ph =cnH 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 3 4 1 .0 4 1 4 .0 3 8 7 .0 4 24.5 3 9 0 .5 452.5 2409.5 0.0355 0.053 0.0289 0.0186 0.046 - 417 401 404 399 402 401 4 .7 4 .4 2 4 .3 2 4 .5 2 4 .0 7 4 .2 73 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 444 504 4 68.5 498 493 Lost 0.0661 0.0442 0.0322 0.0296 0.0300 406 404 407 403 412 395 4 .8 7 4 .8 ? 4 .4 5 4 .6 5 6 .5 2 5 .1 74 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 4 89.5 5 03.0 558 521 540.5 489.5 3101.5 0.0544 0.0511 0.043 412 421 406 396 405 404 5 .1 5.02 4.3 6 3 .7 8 4 .3 3 .5 2 72 0.0453 i Hb O -P W f3 8 .7 2 C OC » ,O g M Si-S-S • -P CO H ^ 3 8 V3.1-4 0 O H No Cobalt Regen. Molyb. H > 0) I •CO ©CM -PM-H O M\ C d © e © O ,0 Cd (L H E III © M .Mffi O M Remarks TABLE XIV (CONTINUED) CATALYTIC DESULFURIZATION OF A FUEL OIL 0.954 300 640 Cobalt Molyb. No Regen. 0.849 300 6 4 2 .7 Cobalt Molyb. No Regen. 1.058 300 638.1 #1 o i l Cobalt Ffolyb . No Regen. 1.133 300 6 40.8 #1 o i l #1 o i l I vn ? TABLE X IV ( GQNT P jB E D ) CATALYTIC D ESU L FU R IZA T IO N OF £ ^P ^ S d 6 a -P Q CO B t>a b e H cd O -P Q cd O O 1—I I0) OMN © Jh 0 5 .85* 6.7 6 5.82 6 .4 8 6 .3 5.92 7.63 C obalt 1.066 Molyb. No. Regen. gas 4 .5 5 * 4 .5 0 4 .1 2 3 .9 2 3 .3 3 3 .6 0 7.2 8 C obalt 0.805 Molyb, No Regen. CH^ Gas 300 6 3 8 .4 1 .619 424 396 398 400 402 400 3 68.5 469.5 4 6 8 .0 521.0 1827.0 1.196 1 .282 1 .1 9 8 1.196 404 401 401 404 3 .3 6 * 3 .0 4 2 .9 6 2 .5 7 2.8 7 C obalt 0.942 Molyb. No Regen. C% gas 300 6 3 9 .2 I 3 4 8 .0 2 411.5 3 4 5 6 .0 4 4 9 6 .5 5 4 53.0 6 521.5 2686.5 0 .534 0.716 0.627 0.464 0.476 0.427 409 404 404 405 405 404 3 .7 7 1 .5 7 2.5 3 4 .1 4 4 .3 0 3 .3 8 5.97 C obalt 0.951 Molyb. R eg en erated 300 638.6 I C CO *H CO VL 0.265 0.261 0.271 0 .370 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 248 346.5 3 81.5 403.5 388.5 4 7 2 .0 2240.0 1.147 1 .442 77 0-30 30-60 60-90 90-120 I 2 3 4 78 0-30 30-60 60-90 90-120 120-150 150-180 - 0.382 - 1 .602 - • O © O E-i -P co <fl .O Jh Cd O S O TJ t>. Cd V ti-4 ho .C O C O O & CO ra &£ 3 60 -P . m to O O CO 0) O s I l i to A S to 300 6 36.5 #1 o i l CH, s u b 'd f o r Hg 389 397 405 402 401 403 I CO I I 450.5 2 510.0 3 4 8 9 .0 4 522.5 5 531.0 6 4 5 6 .7 2959.7 76 fl) * 8 © iHbO 0) 0-30 30-60 60-90 90-120 120-150 150-180 75 • Jsi O IL H_ Ral I ./ m i i Time Inte Mint Run No. Id ro _ t ® & FUEL #3 O il Regen. f o r 20 h r s . to g iv e a c a lc u la te d 213.5 gm. C #3 O il 1— I Cd Q -P O Cd O OH O Cd A CO <D 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 414.5 443.5 4 3 9 .0 541.7 4 4 2 .0 5 1 5 .? 2706.2 0.317 0.382 — 0.309 0.454 0.372 410 9 .6 7 404 8 .95 403 7 .0 0 407 7.6 5 401 7.8 5 405 1 1 .7 4 .1 8 C obalt 0.943 Molyb. No Regen. 300 639.6 80 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 4 0 9 .0 4 6 1 .0 406.5 4 32.5 4 7 4 .0 485.5 2668.5 0.508 0 .5 8 0 0.616 0.544 0 .660 0.590 406 406 392 401 389 399 5.13 6 .1 9.0 5 7 .46 8 .7 0 8 .2 5 6.03 Molyb. 0.945 Alumina 300 641.1 SI 0-30 30-60 60-90 90-120 120-150 150-180 I 339 2 363 3 3 7 7 .5 4 379 5 366 6 2267.5 0.496 0.202 0.391 0.239 0.412 0.257 399 411 398 403 387 394 1 4 .2 6 .1 1 1 .9 14 .6 8 .2 1 1 .9 6 .8 Molyb. 0.812 Alumina No. Regen. 500 637.4 82 0-30 30-60 60-90 90-120 120-150 150-180 I 2 3 4 5 6 381 4 40.5 466.5 490 483 0.461 0 .284 0.474 0.350 0.435 0.336 395 8 .5 5 406 9 .3 5 389 1 0 .7 0 401 8 .1 6 392 1 3.85 398 1 2 .1 0 5.88 Molyb. 0 .991 Alumina No Regen. 6 4 0 .1 <2> I 2802.0 © e £ < O O . e< g © EH =SjH % Carboi Laydown on ch g . 79 Run No. CO Baro P re s s u r mm. Hg. © R e a c to r P re s s u r lb ./in . : ©CN 8 T o ta l % Loss on Charge 0 +3 CO % S u lfu r Cl FUEL O I L , Sample k i n Grams :P Time In te rv a l M inutes * o (C O N T M jB D ) Remarks TABLE X I T CATALYTIC D ESU L FU R IZA T IO N OF # 3 3. n H Diagram o f H ydrogenation Equipment f o r S u p er-atm o sp h eric Work I VO I EXHAUST /. H2 TANK R. C O N D E N S E R (WATER) Z REGENERT I ON AIR 10. T H E R M O W E L L S 3. BLOWOUT DISK $ //• WET T E S T M E T E R EXHAUST IZHIGH P R E S S U R E 4. UNION PUMP I Z J E R GUSON GAGE 5. HEAT E X C H A N G E PACKI NG /4 OIL R E S E R V O l O 6. CATALYST IS I N S U L A T I O N 7. HEATING COILS 8. PRE3SURE GAGE -5 4 - > M ANOM ETER BERL Np TANK 6 S R£ 3 /3 TANCE C O IL S CATALYST BELL O W S PUMP CONDENSER RECEIVING TL A SK ATMOSPHERIC REACTOR F ig . 2 Diagram o f A tm ospheric System f o r C a ta ly tic D e s u lf u r iz a tio n I -5 5 - H A. ORIFICE FLOWMETER B. INSULATION C. H2O COOLED CONDENSER D. THERMOWELLS E. BALL BEARINGS EXHAUST F CATALYST G. FLANGE FIGURE 3. REACTOR SYSTEM FOR HF ACTIVATED CATALYST OIL EFFLUENT IN SULFUR O N -ST RE A M TIME IN MINUTES F ig . 4 P lo t o f D e su lfx iriz a tio n v s . On-Stream Time For Acid A c tiv a te d B auxite C a ta ly s ts CURVE: A MOLYBDENA- ALUMINA HCL - ALUMINA C HF - A L U M I N A D CHROME - ALUMINA % SULFUR IN E F F L U E N T OIL B ON-STREAM TIME IN MINUTES F ig . 5 P lo t o f D e s u lf u riz a tio n v s . O n-stream Time For M e ta llic -o x id e -a lu m in a C a ta ly s ts and Acid A c tiv a te d Alumina C a ta ly s ts SULFUR IN EFFLUENT OIL CURVE! A- MOLYBDENA ALUMINA B- UNION c o b a l t MOLYBDATE C- HARSHAW'S " " D- CHROME ALUMINA ON-STREAM F ig . 6 TIME IN MINUTES P lo t o f D e s u lf u r iz a tio n v s . O n-stream Time f o r M e ta llic -o x id e alum ina c a t a l y s t s and C o b alt M olybdate C a ta ly s ts CATALYST SULFUR IN E FFL U E N T OIL BAUXITE HYDROGEN RATE F ig . 7 P lo t of H yd rogen R a te v s . FT* S .T . P . /H R D e s u lfu r iz a tio n w ith B a u x ite c a ta lyst 2.0 1.5 ----------C U -------------------------------------- O -------------- --------------- v-s 4 .l H R -1 ____ ' W - I LJD - * V 'I I H l G W oTZ - 60- SULFUR IN EFFLUENT OIL bauxite 0.5 ) TEMPERATURE F ig . S °C P l o t o f T em perature v s . D e s u l f u r i z a t i o n w ith B a u x ite * BAUXITE o -T9- % SULFUR IN EFFLUENT OIL BAUXI TE+HF SPACE F ig . 9 P lo t of S p ace V e lo c ity VELOCITY IN HR v s. D e s u lfu r iz a tio n w ith HF a n d B a u x i t e SULFUR IN EFFLUENT OIL O — BAUXITE ® — ACID-GAS+BAUXITE ® — ALUMINA BASE CAT. ■®—@r O l 2 3 4 5 % LOSS F i g . 10 P lo t o f 6 7 8 9 ON OIL CHARGED % L o ss on Charge v s . D e s u l f u r i z a t i o n I IO MOLYBDENA-ALUMINA CATALYST AT 300 P.S.I.G. OIL NUMBERS INDICATE SUM OF REGENERATIONS “ £9” SULFUR IN EFFLUENT PREGEEDING THE TEMPERATURE F ig . 11 P lo t o f T e m p e r a tu r e v s . D e s u lfu r iz a tio n °C w ith M o ly b d e n a - a l u m i n a MOLYBDE NA- ALUMINA AT 300 CATALYST P.S.I.G. -V9** SULFUR IN EFFLUENT OIL NUMBERS INPICATE THE SUM OF PRECEEWNG REGENERATIONS REACTOR PRESSURE IN LBS PER SO.IN. ABS. F i g . 12 P lo t o f R e a c to r P r e s su r e v s . D e s u l f u r i z a t i o n w ith M olybdena-alum ina IN EFFLUENT OIL O MOLYBDENA-ALUMINA © " " ® COBALT MOLYBDATE 3 0 0 P.S.I.G. 500 " 300 " NUMBERS INDICATE THE SUM OF REGENERATIONS PRECEEDING THE RUN. LETTERS INDICATE NO. OF 3'HR RUNS PREVIOUS, A«0, B *l, C«2. SULFUR -S 9- WITHOUT REGENERATION. O CO o CO O HYDROGEN TO OIL RATIO LITERS Ht (S.T.R) PER GRAM OF OIL F ig , 13 P lo t o f Hydrogen t o O il R a tio v s . D e s u lf u riz a tio n With M olybdena-alum ina and C obalt M olybdate { M O N TA N A S T A T E U N IV E R SIT Y L IB R A R IE S 762 10056678 103000 WH** --------- -------______ K848c K° ? S ’ c o t t iy v io a esu l ---arimUon o f Wyoming f u e l o i l —---------- DATE —[ I " I S S U E D TO N 378 K 8 4 8 c , co jp &/ ~ v ‘,miis 103000 . 2.