Behavior of the reconstructed Wolf Creek culvert by Gerald Anson Willett A thesis submitted to the Graduate Faculty in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE in Civil Engineering Montana State University © Copyright by Gerald Anson Willett (1967) Abstract: The failure of an 18.5 foot diameter structural-plate culvert under 83 feet of cover led to its reconstruction using the "imperfect trench" type of construction as well as other changes , This paper reports the findings of a research project that was initiated to study the behavior of the reconstructed culvert, The study was sponsored by the Montana State Highway Commission and the Bureau of Public Roads and was performed by the Department of Civil Engineering and Engineering Mechanics at Montana State University. The reconstructed culvert was instrumented to study its behavior. Instrumentation consisted of: SR-4 strain gages placed on the culvert walls at approximately mid-height; Carlson Soil Stress Meters, placed on the outside walls of the culvert and in the fill; rubber pressure cells, which were commercial hot water bottles , placed in the fill; and settlement cells, which were placed in the fill oh each side of the culvert „ Also, measurements that were taken included: levels on the culvert invert, vertical and horizontal diameters, and levels of the roadway profile. Computer programs were developed to determine stresses and earth pressure from data obtained by periodic readings of the instruments . Overall, the instrumentation performed satisfactorily. Results from strain gages, stress meters, and rubber pressure cells, correlated well and demonstrated that the vertical load on the culvert was much less than the weight of the overlying column of earth - a highly favorable load condition which the "imperfect trench" method of construction was expected to produce. The SR-4 strain gages, which measured bending strains in addition to circumferential compression, showed that significant residual bending stresses were induced in the plates during erection. They also monitored bending stress changes that occurred at the strain gage sites during and after the backfilling operation. The vigorous compaction of the backfill on each side of the culvert, during the early stages of backfilling, produced a bending stress pattern in the side walls that persisted throughout the embankment construction period and thereafter. There was no measurable differential settlement of the pavement attributable to the "imperfect trench" type of construction. /V ffZ fBEHAVIOR OF THE RECONSTRUCTED WOLF CREEK CULVERT by GERALD ANSON WILLETT, JR. A th e s i s s u b m itte d to th e G ra d u a te F a c u lty in p a rtia l fu lfillm e n t of th e re q u ire m e n ts for th e d e g re e of MASTER OF SCIENCE in C iv il E n g in ee rin g A pproved: H e a d , M ajo r D e p a rtm e n t C h a irm a n , E xam ining C o m m ittee D e a n , G ra d u a te D iv is io n MONTANA STATE UNIVERSITY B o zem an , M o n tan a A u g u st, 1967 iii ACKNOWLEDGEMENTS The A uthor w is h e s to sh o w h is a p p r e c ia tio n b y th a n k in g th o s e w ho ■ h a v e h e lp e d in m a k in g th is t h e s i s p o s s i b l e . T h an k s go to th e th e s i s c o m m itte e , e s p e c i a l l y to P ro fe s s o r A. C . S c h e e r , M a jo r A d v iso r for th e A u th o r. The s tu d y an d r e s e a r c h for th e L arg e C u lv e rt R e s e a rc h P ro je c t w a s m ad e p o s s ib le by th e B ureau o f P u b lic R oads a g d th e M o n ta n a .S ta te H ig h ­ w a y C o m m is s io n , w ho a n d R e s e a rc h f u n d s . s p o n s o re d th e p r o je c t, u s in g H ig h w a y p la n n in g T h a n k s go to th e p e rs o n n e l of t h e s e a g e n c ie s w ho a s s i s t e d in th e p r o je c t. . . ' The A uthor a ls o w is h e s to th a n k e m p lo y e e s o f th e M o n ta n a S ta te H ig h w a y D e p a rtm e n t, Armco S te e l C o rp o ra tio n , a n d F & S C o n s tr u c tio n C o m p an y fo r th e ir fin e c o o p e r a tio n in th e fie ld ; an d L eo n ard G ra y so n , te tih n ic ia n fo r th e M o n ta n a S ta te U n iv e rs ity C iv il E n g in e e rin g D e p a rtm e n t, fo r h is a s s i s t a n c e w ith th e in s tru m e n ta tio n u n d e r th e d ir e c tio n o f M r. S c h e e r . TABLE OF CONTENTS' CHAPTER I ‘ INTRODUCTION™ -------------------------------:------------ ------------- CHAPTER II BACKGROUND INFORMATION ON THE WOLF CREEK CULVERT--------------- -------------- — ---------------------------------------- CHAPTER III CHAPTER IV CHAPTER V 3 THEORY OF CULVERT LOADING AND THE IMPERFECT TRENCH-------------------------------------------------------- ----------------- 7 SELECTION AND DESIGN OF INSTRUMENTATION— :------- 12 GENERAL---------------------------------------------------------- 12 STRAIN GAG ES------------------------------------------------- 13 PRESSURE CELLS— ----------- :---------------------------- 19 SETTLEMENT CELLS---------------------------------------- - 26 ' , I RECONSTRUCTION OF CULVERT AND INSTALLATION OF INSTRUMENTATION-------------------- 29 CULVERT RECONSTRUCTION— --------------------- 29 STRAIN GAGE INSTALLATION---------------- 37 PRESSURE CELL INSTALLATION----------------------- 42 SETTLEMENT CELL INSTALLATION----------------- 51 CHAPTER VI READING INSTRUMENTS AND TAKING MEASUREMENTS- CHAPTER VII REDUCTION OF DATA------------------------------------------------------ 57 CHAPTER VIII RESULTS AND ANALYSIS OF DATA----------------- :---------------- 66 CHAPTERTX D ISC U SSIO N , CONCLUSIONS AND RECOMMENDA­ TIONS----------------------- 53 112 -V - D ISCU SSIO N — --------------------------------------------- 112 C O NCLUSIO N S— ------------------------------------------ 117 RECOMMENDATIONS------------------ I 119 APPENDICES— —— — ---------------- — - 121 APPENDIX A - COMPUTER PROGRAM FOR STRAIN GAGES------------------------------ — — --------------------------------- — — 122 PARTIAL OUTPUT DATA FROM STRAIN GAGE COMPUTER PROGRAM— ----------------------'------------------------- 126 APPENDIX B - COMPUTER PROGRAM FOR STRESS METERS----------------- -------------— ------------ .------ ------------— — - 137 PARTIAL OUTPUT DATA FROM STRESS METER COMPUTER PROGRAM---------------------LITERATURE CITED l -------- ------------------------------------------------- =------------;------ 139 142 LIST OF FIGURES FIGURE 1 PLAN AND PROFILE AT CULVERT SITE--------------------------------- — — 4 2 TYPICAL CROSS-SECTION OF REBUILT CULVERT------------------------- 10 3 FOIL STRAIN GAGE------------ — --------- 14 4 POSITION OF SR -4 STRAIN GAGES TO MEASURE C IR C U M , FERENTIAL STRAIN IN THE CORRUGATED PLATES— --------------------- 5 17 BALDWIN-LIMA-HAMILTON TYPE N PORTABLE INDICATOR WITH COMPENSATING GAGES BEFORE WATERPROOFING-------------- 19 6 CARLSON SOIL STRESS METER— 20 7 CARLSON STRESS METER G R O S S -S E C T IO N -— --------------------- 23 8 CHECKING EFFECT OF SHEAR STRESSES ON STRESS M ETERS-— 25 9 SETTLEMENT CELL AND MANOMETER BOARD D ETA ILS---------------- 27 10 STREAM DIVERSION DAM AND DIVERSION PIPES------------ 30 11 TRENCHING FOR PERFORATED PIPE DRAIN------------------------------------ 30 12 PIPE ERECTION------------ ----------- --------------- ------------------- :------------------- 33 13 CONTROL DEVICE WITH STREAM FLOW THROUGH CULVERT------ 33 14 WALKWAYS, CROSSWALKS, AND FOLDING TABLES IN -------------------------------- — CULVERT----------------------------------------------- — ------------------ — -------- ---------- 35 15 COMPACTING MATERIAL UNDER HAUNCH— ----------------- 35 16 BACKFILL MATERIAL PLACED IN SIX IN CH LAYERS------------------------- 36 17 PLACEMENT OF BALED STRAW FIVE FEET ABOVE CULVERT— -------- 36 18 MOUNTED STRAIN GAGES ON PLATE BEFORE ERECTION AND COMPENSATING GAGES--------------- -------- — --------------------------- 40 —v i i — FIGURE 19 THREE STRAIN GAGES ON OUTSIDE OF PLATE AFTER ER E C T IO N ----------------------------------------------------------------------------- 40 20 ANGLE IRON PROTECTION FOR GAGES AGAINST THE F IL L - - 41 21 COMPENSATING GAGES HANGING IN CULVERT BELOW MEASURING G A G E S -------------------- 22 ________________ LOCATION OF SR-4 STRAIN GAGES, SETTLEMENT CELLS AND CONTROL DEVICES — ---------------------------------------- 23 41 — 43 M OUNTING FRAMES FOR STRESS METERS INSTALLED ON CULVERT --------------=-------- ------------------------------------------------------ 44 24 M OUNTING FRAME WITH MORTAR BACKING---------------------— ‘ 45 25 STRESS METER TEST SET AND SW ITCHBOARD--------------------- 45 2 6 STRESS METER INSTALLED WITH SAND PROTECTION ----------- 47 27 STRESS METER FROM THE INSIDE OF THE CULVERT — ------ 47 28 METERS IN FILL IN M OUNTING FRAMES PERPENDICULAR TO THE CULVERT CENTER L IN E ------------------- ----------------------- 29 48 LOCATION OF CARLSON STRESS METERS AND RUBBER PRESSURE CELLS ------ — — ------ ------------------------------ _____ 49 30 RUBBER PRESSURE CELLS PLACED IN FILL ----------------------- — 50 31 BOURDON GAGES AND VALVES INSIDE CULVERT — ---------- 50 32 SETTLEMENT CELL IN THE F I L L -------- :-------------------------------- 52 33 MANOMETER BOARD AND VALVES MOUNTED ON CONCRETE H EADWALL------------------------------------------------------- ----------------- — 52 -V iiiFIGURE 34 DETERMINING EARTH PRESSURE FROM .COMPRESSIVE FORCE IN W A L L S ---- -—■—— 35 3 6 ----- --------■— —— —■—— ------------ -—■— EARTH PRESSURES FROM INELASTIC STRAINS--------- — ---------— .60 62 DETERMINING TEMPERATURE AND EARTH PRESSURE FROM STRESS METER READINGS— — ------ — — ------ --------------- ------------------ 65 37 ERECTION STRESSES IN THE SIX INSTRUMENTED PLATES— — — 67 38 STRESSES CAUSED BY ERECTION AND EARTH PRESSURE----------— 70 39 STRESSES CAUSED BY EARTH PRESSURE— — — -------- -------------- -- 71 40 STRESSES CAUSED BY THE ADDITIONAL 78 FEET OF 41 COMBINED STRESSES ON 3 / 2 5 / 6 6 a n d 3 / 2 7 / 6 7 - -------- ------------ 42 EQUIVALENT UNIFORM VERTICAL EARTH PRESSURES ON CULVERT, DEDUCED FROM SR-4 STRAIN GAGES— — — — — — 43 81 EARTH PRESSURE VS. TIME - STRESS METERS N O . I , 6 , 7 , 1 1 , 2 3 , AND 24— -------- ------------- ----------- — — --------- — -------— 44 . EARTH PRESSURE V S. TIME - STRESS METERS N O . 19 AND 45 • EARTH PRESSURE VS. TIME - STRESS METERS N O . 3 , 4 , 1 4 , 1 5 , 18 AND 20—■—— 46 79 — — -------- -------------------------------- ------■ --- 83 85 EARTH PRESSURE V S. TIME - STRESS METERS N O . 2 , 5 , 1 3 , • ■ 1 6 ,. 17 AND 21— .— — ---------- ----------------------------------------------- — 86 -ix TIGURE 47 EARTH PRESSURE VS. TIME - STRESS METERS N O . 8 , 1 0 , AND 12-------------- — — ------------------ :-------------------------------------------------- 48 EARTH PRESSURE VS. TIME - STRESS METERS NO v 2 5 ,. 2 6 , 2 7 , 2 8 , 29 49 50 87 AND 3 0 ---------------------------------------------------------------- — EAkTH PRESSURES ACTING ON THE CULVERT WALLS ON I / 4 / 6 6 ----------------------------------------------------------------------- -------EARTH PRESSURES ON I / 88 91 4 /6 6 DETERMINED FROM THE STRESS METERS AND .,RUBBER PRESSURE CELLS LOCATED IN THE FILL------------------— ------------------------------------ --------------------51 95 EARTH PRESSURE V S. TIME - RUBBER PRESSURE CELLS N O . I , 2, 3, 4 , 5 AND 6------------— ------------------------- ------------- 98 52 SETTLEMENT OF THE SETTLEMENT CELLS AND TOP OF 53 CULVERT-------------------------------- ------------------------------------------------- — — ! SETTLEMENT OF THE CULVERT INVERT— T----------------— — ---------- '105 54 AVERAGE HORIZONTAL AND VERTICAL DIAMETER CHANGE---------- 107 55 SETTLEMENT OF THE INTERSTATE ROADWAY PAVEMENT-------------- 111 56 PRESSURE ON TOP OF CULVERT DETERMINED FROM RUBBER PRESSURE .CELLS 103 115 LIST OF TABLES TABLE 1 STRESSES IN THE CHICAGO SUBWAY TUNNEL WALLS ' : DETERMINED FROM PRESSURE CELLS AND STRAIN GAGES - ■*---- * 21 2 STRESSES CAUSED BY E R E C T IO N ---------------- 68 3 STRESSES CAUSED BY ERECTION AND FIVE FEET OF COVER--------- 72 4 STRESSfiSi CAUSED BY FIVE FEET OF COVER — 72 5 STRESSES CAUSED BY ERECTION AND 83 FEET OF COVER-------- 73 6 STRESSES CAUSED BY 83 FEET OF C O V ER --------------------------------- 73 7 STRESSES CAUSED BY THE ADDITIONAL 7 8 FEET OF COVER------------ 8 SETTLEMENT OF THE SETTLEMENT CELLS IN IN C H ES-:--------------LQQ 9 SETTLEMENT OF THE.CULVERT INVERT -------- . IQ 11 ----------------- 77 104. VERTICAL DIAMETER CHANGE— --------------------------------HORIZONTAL DIAMETER.CHANGE--------------------------- — ■----------- 108 109 ABSTRACT The f a ilu r e o f a n 18 „5 fo o t d ia m e te r s tr u c tu r a l- p la te c u lv e r t u n d e r 83 f e e t o f c o v e r le d to its r e c o n s tr u c tio n u s in g th e " im p e rfe c t tre n c h " ty p e o f c o n s tr u c tio n a s w e ll a s o th e r c h a n g e s „ ' T his p a p e r re p o rts th e fin d in g s -o f a r e s e a r c h p r o je c t th a t w a s in itia te d to s tu d y th e b e h a v io r o f th e r e c o n s tr u c te d c u l v e r t „ The s tu d y w a s s p o n s o re d by th e M o n ta n a S ta te H ig h w a y C o m m issio n a n d th e B ureau o f P u b lic R oads an d w a s p erfo rm ed by th e D e p a rtm e n t o f C iv il E n g in ee rin g a n d E n g in ee rin g M e c h a n ic s a t M o n ta n a S ta te U n iv e r s ity , The r e c o n s tr u c te d c u lv e r t w a s in s tru m e n te d to s tu d y i t s b e h a v io r. In s tru m e n ta tio n c o n s is te d of: SR-4 s tr a in g a g e s p la c e d o n th e c u lv e rt w a lls a t a p p ro x im a te ly m id -h e ig h t; C a r ls o n S o il S tr e s s M e t e r s » p la c e d on th e o u ts id e w a lls of th e c u lv e r t an d in th e fill; ru b b e r p r e s s u r e c e l l s » w h ic h w e re c o m m e rc ia l h o t w a te r b o ttle s „ p la c e d in th e fill; an d s e t t l e ­ m en t c e l l s , w h ic h w e re p la c e d in th e f ill oh e a c h s id e o f th e c u lv e r t „ A ls o , m e a s u re m e n ts th a t w e re ta k e n in c lu d e d : le v e ls on th e c u lv e rt in v e r t, v e r tic a l an d h o riz o n ta l d ia m e te r s , an d le v e ls o f-th e ro a d w a y p r o f ile . C o m p u te r p ro g ram s w e re d e v e lo p e d to d e te rm in e s t r e s s e s an d e a rth p r e s s u r e from d a ta o b ta in e d b y p e rio d ic r e a d in g s o f th e in s tru m e n ts , O v e r a ll, th e in s tru m e n ta tio n p erfo rm ed s a t i s f a c t o r i l y . R e s u lts from s tr a in g a g e s , s t r e s s m e te r s , an d ru b b e r p r e s s u r e c e l l s , c o rre la te d w e ll a n d d e m o n s tra te d th a t th e v e r tic a l lo a d on th e c u lv e r t w a s much l e s s th a n th e w e ig h t o f th e o v e rly in g co lu m n o f e a rth - a h ig h ly fa v o ra b le lo a d c o n d itio n w h ic h th e " im p e rfe c t tr e n c h " m eth o d of c o n s tr u c tio n w as e x p e c te d to p ro d u c e „ ■ The SR-4 s tr a in g a g e s , w h ic h m e a s u re d b e n d in g s tr a in s in a d d itio n to c irc u m fe re n tia l c o m p re s s io n , sh o w e d th a t s ig n if ic a n t r e s id u a l b e n d in g s t r e s s e s w e re in d u c e d in th e p la te s d u rin g e r e c tio n . T hey a ls o m o n ito red b e n d in g s t r e s s c h a n g e s th a t o c c u rre d a t th e s tr a in g a g e s i t e s d u rin g and a f te r th e b a c k f illin g o p e r a tio n . The v ig o ro u s c o m p a c tio n of th e b a c k f ill on e a c h s id e o f th e c u lv e r t, d u rin g th e e a r ly .s ta g e s o f b a c k f illin g , p ro ­ d u c e d a b e n d in g s t r e s s p a tte rn in th e s id e w a lls th a t p e r s is te d th ro u g h o u t th e em b an k m en t c o n s tr u c tio n p e rio d an d th e r e a f te r . T here w a s no m e a s u ra b le d if f e r e n tia l s e ttle m e n t of th e p a v em e n t a ttr ib u ta b le to th e " im p e rfe c t tre n c h " ty p e o f c o n s tr u c tio n . CHAPTER I INTRODUCTION T his p a p e r d e s c r ib e s th e b e h a v io r o f a n 1 8 .5 fo o t d ia m e te r s tr u c tu r a l- p la te c u lv e r t th a t w a s r e c o n s tr u c te d a fte r th e f a ilu r e of th e o r ig i n a l s tr u c t u r e . f a ll o f 1 9 6 3 . C o n s tr u c tio n o f th e o rig in a l i n s ta lla t io n b e g a n in th e T h e .ro c k f i l l , w h ic h p ro v id e d a p p ro x im a te ly '83 f e e t of c o v e r on th e c u lv e r t, w a s c o m p le te d in th e s p rin g o f 1 9 6 4 . It w a s d is c o v e re d th a t th e s tr u c tu r e h a d f a ile d in th e sum m er of 19 6 4 , w ith in th r e e m onths a f te r th e f il l w a s c o m p le te d , b u t i t is nett’ k now n e x a c tly w h e n th e f a ilu r e b e g a n . S o lu tio n s for re p a irin g th e s tru c tu re w e re re v ie w e d a n d th e fin a l c o n c lu s io n w a s to rem ove th e f ill a n d re b u ild th e f a ile d p o rtio n of th e c u lv e r t. R em oval of th e f ill b e g a n th a t w i n t e r . R e c o n s tru c tio n of th e c u lv e r t w a s d e la y e d u n til th e fo llo w in g f a l l , 1 9 6 5 , b e c a u s e of h ig h e r th a n norm al ru n o ff a n d th e r e s u ltin g p ro b lem o f stre a m d iv e r s i o n . E x te n s iv e t e s t in g by th e c u lv e r t c o n tra c to r w a s d o n e to d e te rm in e th e c a u s e o f th e f a ilu r e . The t e s t r e s u l t s in d ic a te d th a t th e fa ilu re m ay h a v e b e e n c a u s e d by "h y d ro g e n e m b rittle m e n t” o f th e z in c - c o a te d high s tre n g th b o l t s . I t w a s th o u g h t by so m e o f th e e n g in e e rs in v o lv e d th a t th e c u lv e r t lo a d in g m ay h a v e b e e n la rg e r th a n a n tic ip a te d ; th e r e f o r e , th e r e c o n s tr u c tio n w a s d e s ig n e d for a n in c r e a s e d m arg in o f s a f e t y . In a d d itio n to c h a n g in g th e ty p e a n d s iz e of b o l t s , a n " im p e rfe c t tre n c h " -2- ty p e o f c o n s tr u c tio n w a s u s e d „ I t w a s d e c id e d that, th e cu lv ert, sh o u ld b e in s tru m e n te d a n d th a t a s tu d y sh o u ld b e m ad e on th e b e h a v io r o f th e r e c o n s tr u c te d c u l v e r t « The d e s ig n a n d in s ta lla t io n - o f in s tr u m e n ta tio n » an d th e s tu d y of th e b e h a v io r of th e r e c o n s tr u c te d s tr u c tu r e w a s perfo rm ed b y th e D e p a rt­ m en t o f C iv il E n g in e e rin g a n d E n g in e e rin g M e c h a n ic s a t M o n ta n a S ta te U n iv e r s ity . The s tu d y w a s u n d e r th e s p o n s o r s h ip of th e M o n ta n a S ta te H ig h w ay C o m m issio n a n d th e B ureau of P u b lic R o a d s . CHAPTER:.!! BACKGROUND INFORMATION ON THE WOLF CREEK CULVERT The c u lv e r t i n s t a l l a t i o n .i s lo c a te d on L ittle P ric k le y P e a r C re e k n e a r th e s o u th en d of W o lf C re e k C a n y o n .o n .I n te r s ta te R oute 1 5 , a b o u t 25 m ile s n o rth o f H e le n a , M o n tan a „ The I n te r s ta te p la n - p r o f ile a t th e c u lv e rt s i t e - i s show n in F ig u re I . The d e s ig n d e t a i l s o f th e o rig in a l c u lv e r t a re c o v e re d , in a p a p e r by Kraft a n d .E a g le (8) The c u lv e r t w a s 548 f e e t lo n g „ C o rru g a te d an d g a lv a n iz e d s tru c tu ra l s t e e l p l a t e s , 3 /8 in c h t h i c k , w e re u s e d in th e m id d le 328 f e e t a n d th in n e r p la te s w e re u s e d .n e a r th e e n d s „ D e s ig n lo a d in g , on ,th e s tru c tu re w a s 8 „ 2; k ip s p er s q u a re fo o t from 83 f e e t of f il l h a v in g a n a s s u m e d u n it w e ig h t o f 105 p o u n d s p e r c u b ic f o o t. The u s e o f 3 /8 in c h p la te a n d 3 / 4 , in c h h i g h .s tre n g th b o lts r e s u lte d in a d e s ig n sea m s tre n g th o f 2 7 0 ,0 0 0 p o u n d s p e r lin e a r fo o t a n d p ro v id e d a n a p p a r e n t s a f e ty f a c to r of 3 . 5 . The h ig h s tre n g th ,b o lts u s e d w ith th e 3 /8 in c h p la te s o f th e o rig in a l c u lv e r t w e re z in c - c o a te d .AS TM. A490. b o lts w h ile th e -re m a in in g b o lts u s e d w ith th e .th in n e r p l a t e s , w e re z in c - c o a te d ASTM A325 b o l t s . B e c a u s e th e o rig in a l s tr u c tu r e w a s n o t in s tr u m e n te d , th e a c tu a l lo a d on th e s tr u c tu r e c o u ld n o t b e d e te rm in e d . The f a ilu r e w a s d u e to " b r ittl e - l ik e " fr a c tu re of t h e .b o lts a lo n g th e lo n g itu d in a l s e a m s o f th e lo w e r h a lf o f th e c u lv e r t. T h e .fa ilu re N um bers in p a r e n th e s e s re fe r to r e f e r e n c e s lis te d .u n d e r L ite r a tu r e .C ite d . -4 - GR£-]I-„^P_?t h ERN r --- --5—Cfi I TUNWEL O-X <r RAILWAY ~ 1J- G ° CURVE FOLD 3900 3900 = = SCALE: ."t----- — ~Z F ig u re I. HORIZ. P lan and P ro file a t C u lv e rt S ite = ZOOZ -5 - e x te n d e d th ro u g h o u t th a t s e c tio n o f th e s tr u c tu r e u s in g 3 /8 in c h p la te and . h ig h s tre n g th b o l t s . H e re th e p la te s h a d s lip p e d o v er e a c h o th e r , in so m e c a s e s o v e rla p p in g a p p ro x im a te ly s e v e n f e e t , d e c r e a s in g th e o v e ra ll d ia m e ­ te r to a p p ro x im a te ly 16 f e e t „ Lar'ge ru p tu r e s n e a r e a c h en d o f.th e fa ile d s e c tio n a llo w e d f il l m a te ria l to flo w in to th e s t r u c t u r e „ T his in flu x of m a te ria l form ed a dam n e a r th e in le t e n d , p o n d in g w a te r a p p ro x im a te ly s e v e n f e e t d e e p d u rin g a tim e w h e n th e w a te r d o w n stre a m in th e c u lv e rt w a s tw o to th r e e f e e t d e e p . The r e s e a r c h c e n te r o f Armco S te e l C o r p o r a tio n ,■th e c u lv e r t c o n ­ tr a c to r , p e rfo rm ed e x te n s iv e te s t in g to d e te rm in e th e c a u s e o f fa ilu r e and th e r e s u l t s w e re p r e s e n te d b y M a c a d a m (1 2 ). E x te n s iv e la b o ra to ry s ta t ic t e s t in g o f b o lte d s e a m s , in c lu d in g p u re c o m p re s s io n a n d p u re b e n d in g , s h o w e d .th a t th e p l a t e , n o t th e A490 b o l t s , f a ile d a t th e s e a m „ . B e c a u se of th e " b r i t t l e - l i k e " a p p e a r a n c e o f th e f a ile d b o lts from th e c u l v e r t , s e c tio n s of b o lte d p la te w e re a ls o t e s t e d a t e x tre m e te m p e ra tu re s „ In o n e c a s e th e te m p e ra tu re w a s lo w e re d to -3 2 0 d e g re e s F a h re n h e it by liq u id a ir an d s t a t i c an d im p a c t t e s t s w e re p e rfo rm e d , b u t th e re w e re no A490 b o lt f a ilu r e s „ T his t e s t in g program sh o w e d th a t th e b o lts w e re m e c h a n ic a lly s o u n d . - E x te n s iv e t e s t s in v o lv in g a n e le c tr o c h e m ic a l m e c h a n is m w e re c o n ­ d u c te d b e c a u s e h ig h - s tr e n g th s t e e l s a re s u s c e p tib le to h y d ro g e n e m b rittle ­ m en t an d h y d r o g e n - s tr e s s c r a c k in g . T h is program sh o w e d t h a t A490 b o lts c o u ld f a il by h y d ro g e n e m b rittle m e n t w ith in .!5 m in u te s u n d er.n o rm al te n s io n -6 - lo a d in g a n d c e r ta in e x tre m e e n v iro n m e n ta l c o n d itio n s . A325 b o lts te s t e d u n d e r th e sam e c o n d itio n s w e re n o t a f f e c te d b y h y d ro g e n e m b rittle m e n t „ M a c a d a m 's re p o rt s u p p o rte d th e h y p o th e s is th a t h y d ro g e n e m b rittle m e n t w a s th e c a u s e o f th e b o lt f a ilu r e s in th e c u lv e r t an d p ro m p ted a d e c is io n th a t la rg e r b o lts of a m ild e r s t e e l w o u ld b e s u b s titu te d for a ll h ig h s tre n g th b o lts in th e r e c o n s tr u c te d c u lv e rt; s p e c i f i c a l l y , 7 /8 in c h A325 b o lts w e re u s e d in p la c e of th e 3 /4 in c h A490 b o l t s . S p e c if ic a tio n s fo r th e r e b u ilt c u lv e r t a ls o s tip u la te d th a t th e b o lt te n s io n in d u c e d b y n u t tig h te n in g sh o u ld b e n o t l e s s th a n 1 8 ,0 0 0 nor rnore th a n 2 2 , 0 0 0 p s i , (pounds p e r s q u a re i n c h ) . T his c o rre s p o n d e d to a to rq u e o f a p p ro x im a te ly 200 f o o t- p o u n d s . \ I I CHAPTER III THEORY OF CULVERT LOADING AND THE IMPERFECT TRENCH " M a r s to n 's T heory o f L oads on U n d erg ro u n d C o n d u its " (13) w a s o n e o f th e f i r s t p r a c tic a l m e th o d s » u s in g p r in c ip le s o f m e c h a n ic s » to e s tim a te th e lo a d on a n u n d e rg ro u n d s t r u c t u r e „ T h ere a re s e v e r a l d if f e r e n t w a y s in w h ic h c o n d u its a re p la c e d in th e g ro u n d , s u c h a s in t u n n e l s , in d i t c h e s , or b y p la c in g f ill o v e r th e c o n d u it. The l a tte r tw o m e th o d s h a v e b e e n d iv id e d in to th re e m ain c l a s s e s by M a r s to n „ T h e s e c l a s s e s a re th e " d itc h c o n d u it" , th e " n e g a tiv e p ro je c tin g c o n d u it" a n d th e " p o s itiv e p ro je c tin g c o n d u it" „ The o rig in a l an d r e c o n s tr u c te d W o lf C re e k c u l v e r t s , lik e m o st h ig h w a y c u l v e r t s , w e re in s t a l l e d a s p o s itiv e p ro je c tin g c o n d u its A p o s itiv e p ro je c tin g c o n d u it i s o n e t h a t i s p la c e d on th e g round s u r­ f a c e (not in a n a rro w tre n c h ) a n d th e n c o v e re d b y f ill m a te r ia l. The v e r tic a l s o il lo a d a c tin g on s u c h a c o n d u it m ay b e s m a lle r th a n , e q u a l to , o r la rg e r th a n th e w e ig h t of th e v e r t i c a l - s i d e d co lu m n o f s o il lo c a te d d ir e c t­ ly a b o v e th e c o n d u it, d e p e n d in g p rim a rily u p o n w h e th e r th a t c o lu m n s e t t l e s m ore th a n , th e sa m e a s , or l e s s th a n th e a d ja c e n t c o lu m n s o f e a r t h . An e x te n s iv e program o f r e s e a r c h h a s d e v e lo p e d from M a r s to n 's w ork on u n d e rg ro u n d c o n d u its (1 3 , .14) w h ic h h e b e g a n in 190 8 a t th e Iow a E n g in eerin g E x p erim en t S ta tio n . In d e p e n d e n t e x p e rim e n ta l w ork a c c o m p lis h e d in th e 19 2 0 's a t th e U n iv e rs ity of N orth C a r o lin a , b y C a in e t ’a l (4 ); an d b y th e A m erican R ailw ay E n g in e e rin g A s s o c ia tio n , FapLna, I l l i n o i s , (2) -8 - a g r e e s w ith - M a rs to n 's w o rk . R e c e n tly , w ith th e a d v e n t o f h ig h f i l l s in I n te r s ta te H ig h w a y d e s ig n a n d b u rie d s tr u c tu r e s fo r b l a s t p r o te c tio n , th e re h as been m ore e x p e rim e n ta l r e s e a r c h on th e lo a d in g of u n d e rg ro u n d c o n d u i t s S o m e of t h e s e w o rk s (5 , 6 , 23) a c c e p t- M a r s to n 1s th e o ry of lo a d in g . - O th e rs ( I , 3 , 11) a p p ro a c h th e s u b je c t from a d iff e r e n t s p i l s tr u c tu r e in te r a c tio n c o n c e p t; h o w e v e r, th is .r e s e a r c h h a s n o t b e e n c o m p le te d to th e e x te n t th a t it. is a v a il a b le fo r p r a c tic a l a p p lic a tio n . The im p e rfe c t tre n c h m eth o d o f c o n s tr u c tio n -p ro p o s e d b y M a r s to n .to r e lie v e e a rth p r e s s u r e s ;d n '-p o s itiv e p ro je c tin g c o n d u its u n d e r c e r ta in s o il c o n d itio n s w a s a ls o a d v o c a te d a n d t e s t e d b y S p a n g le r (1 9 , 20) w ho w o rk ed u n d e r M a rs to n a n d c o n tin u e d .M a r s to n 's .w o rk . T h e ,im p e rfe c t tre n c h m eth o d is b a s e d on th e th e o ry th a t if h ig h ly c o m p r e s s ib le m a te ria l is p la c e d a b o v e a c o n d u it th e c o lu m n -o f s o il a b o v e s e t t l e s m ore th a n th e a d ja c e n t s o il on each s id e . T his in d u c e s " a rc h in g " s o th a t th e co lu m n of s o il is p a r tia lly su p p o rte d b y th e a d ja c e n t s o il a n d th e re fo re -tr a n s m i t s , to th e c o n d u it b e lo w , a lo a d w h ic h , is s m a lle r th a n -th e w e ig h t of th e c o lu m n , M arsto n .-reco m m en d ed a c o m p re s s ib le m a te ria l su c h a s lo o s e f i l l m a te r ia l, or e v e n , le a v e s or s tr a w , b e u s e d a s f ill d ir e c tly a b o v e -th e s tr u c ­ tu r e <; Tbas m a te ria l c a n .b e p la c e d b y c o m p a c tin g th e dull to a n y d e s ir e d h e ig h t, tre n c h in g a lo n g th e c e n t e r - l i n e o f th e c u lv e r t a n d th e n .b a c k f illin g w ith th e lo o s e m a te ria l; o r b y p la c in g .b a le s of s tra w alo n g , th e c e n te r lin e 1 -9 -' o f th e c u lv e r t a t a n y d e s ir e d h e ig h t a n d c o m p a c tin g th e f ill a d ja c e n t to an d a b o v e th e s tr a w . T his la t t e r m e th o d w a s u s e d for th e r e b u ilt W olf C re e k c u l v e r t „. F igure 2 , a ty p ic a l c r o s s - s e c t i o n of th e r e b u ilt c u l v e r t , • sh o w s th e lo c a tio n .o f th e b a le d s tr a w „ T h e .im p e rfe c t tre n c h ty p e o f c o n s tr u c tio n w a s n o t r e a d ily a c c e p te d b y som e e n g in e e rs b e c a u s e o f th e fe a r of u n e q u a l s e ttle m e n t o f th e s u rfa c e o f th e f i l l . U n e q u a l s e ttle m e n t a t th e s u r f a c e sh o u ld n o t o c c u r a t th e W o lf C re e k c u lv e r t b e c a u s e of th e h ig h f i l l . In h ig h f il ls a p la n e of e q u a l s e ttle m e n t w ill d e v e lo p w ith in th e f il l a n d th e re w ill b e no d if f e r e n tia l s e ttle m e n t a t th e s u r f a c b , U n fo rtu n a te ly , in m o st p r a c tic a l s i t u a t i o n s , th e m inim um f ill h e ig h t n e e d e d to p re v e n t d if f e r e n tia l s u r f a c e s e ttle m e n t c a n n o t b e a c c u r a te ly p r e d ic te d . R e c e n tly , on la rg e c u lv e r t in s t a l l a t i o n s in v o lv in g b o th rig id and f le x ib le p ip e , th e im p e rfe c t tre n c h m eth o d o f c o n s tr u c tio n h a s b e e n u s e d w ith v a ry in g d e g re e s of s u c c e s s , Tim m ers (22) re p o rts th e u s e o f a n .im p e rfe c t tre n c h .fo r th re e 84 in c h d ia m e te r c o rru g a te d m e ta l c u lv e r ts ■ in s ta lle d u n d e r a 137 fo o t f il l in C u llm a n C o u n ty , A la b a m a . C o s te s an d P ro u d le y (6) a l s o re p o rt th e u s e of th e im p e rfe c t tr e n c h ;for a 66 in c h . d ia m e te r c o rru g a te d m e ta l c u lv e r t u n d e r a 170 fo o t f ill in M cD o w e ll ( C o u n ty , N orth C a r o lin a . • ' The m eth o d of b a c k f illin g a tre n c h w ith lo o s e e a rth , w a s u s e d for t h e s e tw o i n s t a l l a t i o n s »' T h is m ethod d id n o t prove to —10 — Umi+s oP granular Compacted badePiH m aterial n / Two \Qqers baled straw ground lin e F igure 2 . T y p ic a l C r o s s - S e c tio n of R eb u ilt C u lv e rt -li­ k e a s s u c c e s s f u l a s a n tic ip a te d , b u t th e lo a d ih g on th e p ip e s w a s g e n e r a lly n o t g re a te r th a n th e w e ig h t o f th e co lu m n o f e a rth a b o v e th e p ip e s and m any lo a d m e a s u re m e n ts w e re lo w e r . L a rso n (9) R eported on th r e e re in fo rc e d c o n c r e te c u l v e r t s , u n d e r f i l l s 38 to 65 f e e t in h e ig h t, th a t w e re in s ta lle d in H um b o ld t C o u n ty , C a lif o r n ia , u s in g b a le d s tra w a s th e .c o m p r e s s ib le m ed iu m . s tra w . T h e s e s tr u c tu r e s perfo rm ed b e tte r th a n th o s e i n s t a l l e d w ith o u t C o n c lu s io n s .of th e w ork in C a lifo rn ia w e re th a t f ill h e ig h ts a b o u t th re e tim e s th a t a llo w e d b y norm al m e th o d s c o u ld h a v e b e e n u s e d w ith o u t o v e rlo a d in g th e p ip e . CHAPTER IV SELECTION AND DESIGN OF INSTRUMENTATION O ne o f th e p rim ary o b je c tiv e s o f th e r e s e a r c h p ro je c t w a s to d e te rm in e th e e a rth p r e s s u r e a c tin g on th e r e b u ilt W o lf C re e k c u lv e rt. T h is p r e s s u r e w a s d e te rm in e d b y th e d ir e c t m eth o d of m e a s u rin g th e e a rth p r e s s u r e a c tin g on th e c u lv e r t an d a ls o b y th e in d ir e c t m eth o d o f d e te rm in in g s tr a in s in th e c u lv e r t an d c a lc u la tin g th e e a rth p r e s s u r e re q u ire d to p ro d u c e th o s e s tr a in s . C o m m e rc ial in s tr u m e n ta tio n , a v a ila b le on sh o rt n o tic e , w a s u s e d b e c a u s e of th e p o s s ib il ity th a t th e c o n tra c to r w o u ld b e g in r e c o n s tr u c tio n o f th e c u lv e r t a t a n e a r ly d a t e . O ne o f th e probW m s w a s a rra n g in g th e w ork in su c h a m an n er th a t w h en c o n s tr u c tio n b e g a n th e in s tru m e n ta tio n c o u ld b e p la c e d w ith o u t d e la y in g th e c o n tr a c to r . C a r ls o n s o il s t r e s s m e te r s , w h ic h h a v e p ro v e d to b e r e lia b le and a c c u r a te in o th e r in s ta lla tio n ^ ,w e r e s e le c te d to m e a s u re e a rth p r e s s u r e . A few h o t w a te r b o ttle s c o n n e c te d to d ir e c t re a d in g Bourdon p r e s s u r e g a g e s w e re a ls o u s e d . SR-4 s tr a in g a g e s w e re u s e d to d e te rm in e a x ia l c irc u m ­ f e r e n tia l s tr a in s a n d b e n d in g s tr a in s in th e s id e w a lls of th e c u lv e r t. S e ttle m e n t c e l l s , w h ic h w ork on a w a te r le v e l p r in c ip le , w e re u s e d to m e a s u re s e ttle m e n t of th e f ill a d ja c e n t to th e c u l v e r t . M e a s u re m e n ts of h o riz o n ta l an d v e r tic a l d ia m e te rs w e re m ad e d ir e c tly w ith g ra d u a te d r o d s , a n d c u lv e r t flo o r s e ttle m e n t w a s o b ta in e d from p e rio d ic d ir e c t o b s e r v a tio n s -1 3 - w ith a n e n g in e e r 's le v e l „ S tra in G a g e s SR -4 B aldw in s tr a in g a g e s w e re u s e d to m e a s u re c irc u m fe re n tia l s tr a in s in th e c u lv e r t. T h e se g a g e s o p e ra te on th e p rin c ip le th a t th e e le c tr i c a l r e s i s t a n c e of a w ire v a r ie s w ith th e te n s io n a p p lie d to th e w i r e . By m e a s u rin g th is c h a n g e in r e s i s t a n c e th e s tr a in c a n b e d e te r m in e d . T his c h a n g e in r e s i s t a n c e , w h ic h c a n b e q u ite s m a l l , in th e ra n g e of a th o u s a n d th of a n o h m , c a n be m e a s u re d a c c u r a te ly by a W h e a ts to n e b rid g e c irc u it. If th e w ire i s p ro p e rly c e m e n te d to a m a te ria l; th e n s tr a in in th e m a te ria l c a n b e m e a s u re d by m e a s u rin g th e c h a n g e in r e s i s t a n c e of th e w ire . T here a re m any ite m s th a t sh o u ld b e c o n s id e re d w h en u s in g s tra in g a g e s , s u c h a s th e ty p e s tr a in b e in g m e a s u re d , th e ty p e m a te ria l th a t is b e in g s tr a in e d a n d th e e n v iro n m e n ta l c o n d itio n s th e g a g e w ill b e s u b je c te d to . O ne e x c e lle n t re f e r e n c e for th e p ro p e r u s e s of v a rio u s ty p e s o f s tr a in g a g e s i s "T he S tra in G a g e Prim er" by P erry an d L is s n e r ,(1 5 ). The SR-4 s tr a in g a g e s s e le c te d fo r th is p ro je c t w e re e p o x y b a c k e d , ty p e F A -1 0 0 -1 2 . T his ty p e of g a g e is a m e ta llic - f o il s tr a in g a g e w h ich o ffe rs a n u m b er of a d v a n ta g e s o v er th e o ld e r p a p e r b a c k e d w ire s tra in gage. O ne p rim ary a d v a n ta g e , b e c a u s e o f i t s ep o x y b a c k in g , is its s u p e rio r lo n g -te rm s t a b i lity u n d e r a d v e r s e e n v iro n m e n ta l c o n d itio n s . This —14 — g a g e is a ls o m ade from th in s t r a i n - s e n s i t i v e fo il w hich o ffe rs o th e r a d v a n ­ ta g e s . The fo il g a g e c a n be m ade so th a t th e w id th of th e fo il a t th e end of e a c h loop c an be in c re a s e d to re d u c e th e s e n s itiv ity to tr a n s v e r s e s tra in s , and th e c r o s s - s e c t i o n of a g a g e Can be sm a ll in re la tio n to its s u rfa c e a re a so th a t th e c em e n t hold in g th e g a g e is c o n s id e ra b ly s tro n g e r th a n th e fo il. The in c r e a s e in w id th a t th e end of e ac h loop and th e c r o s s - s e c t i o n of a g a g e is show n in Figure 3. The g a g e f a c to r , w hich in d ic a te s th e s e n s itiv ity of a g a g e , is h ig h e r for th e fo il g a g e th a n th e e q u iv a le n t w ire g a g e . C a re fu l a tte n tio n m u st b e g iv e n to p ro p e rly a tta c h in g th e s tra in g a g e s to a s s u r e p roper fu n c tio n in g . It w as know n th a t th e g a g e s w ould be in u s e o v er an e x te n d e d p e rio d of tim e and m ore th a n lik e ly w o u ld be su b ­ je c te d to s e v e re m o istu re c o n d itio n s . A lso , th e g a g e s h ad to b e p la c e d on th e p la te s in th e fie ld w h ere c o n d itio n s w ere m ore s e v e re th a n in th e la b o r a to r y . The c e m e n t s e le c te d w as E astm an 910 c e m e n t b e c a u s e it w ould c u re a t r e la tiv e ly low te m p e ra tu re s and had a very ra p id c u rin g tim e . f Foil G rid Epoxy B acking SECTION A-A A N ot to S c a le F igure 3 . Foil S train G ag e -15- S tra in g a g e s m u s t b e lo c a te d p ro p e rly i f u s e f u l r e a d in g s a re to be o b ta in e d . SR -4 w ire s tr a in g a g e s w e re u s e d on a 66 in c h d ia m e te r c o rru ­ g a te d m e ta l c u lv e r t in N o rth C a ro lin a a n d th e r e s u l t s w e re re p o rte d by C o s te s a n d P ro u d le y (6) . S tra in g a g e s w e re lo c a te d c irc u m fe re n tia lly on th e g e o m e tric n e u tra l a x is of th e c o rru g a tio n s a t th e m id - h e ig h t an d th e to p a n d b o tto m o f th e c u lv e r t „ R e s u lts from th is i n s ta lla t io n w e re d is a p ­ p o in tin g an d th e fo llo w in g r e a s o n s w e re re p o rte d a s p o s s ib le c a u s e s : 1 „ The s tr a in g a g e s t h a t w e re p la c e d on th e b o tto m c o u ld h a v e b e e n g r o u n d e d , a lth o u g h th e y w e re w a te rp ro o fe d a n d p ro te c te d „ 2 „ L o c a l b u c k lin g m ay h a v e c a u s e d e x c e s s iv e s tr a in a t th e lo c a ­ tio n o f a s tr a in g a g e . 3. S tra in s o th e r th a n u n ia x ia l c irc u m fe re n tia l s tr a in m ay h a v e b e e n in tro d u c e d b e c a u s e o f e a rth m o v e m e n ts a n d u n o rth o d o x c o n s tr u c tio n p r a c tic e s . 4. The s tr a in g a g e s w e re i n s ta lle d a t th e g e o m e tric n e u tr a l a x is of th e c o rru g a tio n s „ A s lig h t erro r in g a g e lo c a tio n w o u ld c a u s e th e m e a s u re ­ m e n ts to in c lu d e som e b e n d in g s tr a in . 5. The m e ta l m ay h a v e b e e n s t r e s s e d b e y o n d i t s e l a s t i c lim it w h ere th e lin e a r s t r e s s - s t r a i n r e la tio n s h ip w o u ld n o lo n g e r b e v a lid . This n o n ­ lin e a r s t r e s s w o u ld a l s o c a u s e a s h if t o f th e n e u tra l a x i s . 6 . I t w o u ld b e d if f ic u lt to e v a lu a te th e s t a t e of s t r e s s from a s in g le u n id ir e c tio n a l s tr a in m e a s u re m e n t e v e n w ith a ll s t r e s s e s b e lo w th e I -16-- e la s tic -lim it. SR-4 fo il s tr a in g a g e s w e re u s e d q u ite s u c c e s s f u lly d u rin g te s tin g o f c o rru g a te d alum inum a llo y c u lv e r ts a s re p o rte d by Koepf (7 ). M an y of th e p ro b le m s e n c o u n te re d in th e N orth C a ro lin a r e s e a r c h w e re e lim in a te d b y b e tte r p la c e m e n t of th e g a g e s on th e alu m in u m c u l v e r t s . Two g ro u p s of s ix g a g e s w e re p la c e d a t th e q u a d ra n t p o in ts (to p , b o tto m , a n d e a c h sid e ) for e a c h t e s t s e c t i o n . . E ach gro u p o f s ix g a g e s w a s p la c e d w ith a p a ir on th e in s id e c r e s t , on th e in s id e v a lle y an d a t th e g e o m e tric n e u tr a l a x is o f th e c o r r u g a tio n s . The g a g e s w e re p r o te c te d from m o is tu re b u t ru n n in g w a te r w a s n o t a problem b e c a u s e th e c u lv e r ts w e re t e s t s tr u c tu r e s and n o t d ra in a g e s t r u c t u r e s . All o f th e g a g e s w e re p la c e d on th e in s id e o f th e c u lv e r t. From th e s t r e s s - s t r a i n r e la tio n s h ip , th e s t r e s s a t th e e x tre m e fib e rs c o u ld b e d e te rm in e d by a lg e b r a ic p ro p o rtio n , an d th e a v e r a g e c o m p re s s iv e s t r e s s an d m axim um b e n d in g s t r e s s d e te r m in e d . The s tr a in g a g e s u s e d on the. W o lf C re e k c u lv e r t w e re p la c e d s im ila rly to th o s e re p o rte d by Koepf (7) e x c e p t th a t g a g e s w e re a ls o p la c e d on th e o u ts id e o f th e c u l v e r t . Six s tr a in g a g e s w e re i n s t a l l e d to m e a s u re c ir c u m fe re n tia l s tr a in s on e a c h in s tru m e n te d p la te a s sh o w n in F ig u re 4 . The g a g e s w e re p la c e d in p a i r s , on o p p o s ite sid es- of th e p l a t e , a t th re e lo c a tio n s ; a t th e n e u tra l a x is o f th e c o rru g a tio n s an d a t th e b e n d s on e a c h s id e of th e n e u tra l a x i s . By p la c in g th e g a g e s in t h e s e p o s i t i o n s , th e -17- SR- 4 S rh ram G a g e s Neutral Axis -----) I n s id e oP C u lv e r t C u lv e r t G age 'IV T O P VIE.W OF CULVERT SECTION + 10,000 SR-4 Readings Average Compression - 10,000 - 20,000 -30,000 F igure 4 . -30,000 P o s itio n of SR-4 S tra in G a g e s to M e a s u re C irc u m fe re n tia l S tra in in th e C o rru g a te d P la te s -1 8 - b e n d in g m em ent c o u ld be co m p u ted a n d th e 'a v e r a g e c o m p re s s io n d e te rm in e d a s in d ic a te d in F ig u re 4 . Six s e p a r a te p la te s w e re in s tru m e n te d u tiliz in g a to ta l o f 3 6 m e a s u rin g g a g e s . A d d itio n a l g a g e s w e re c e m e n te d to s m a ll g a lv a n iz e d p la te s an d u s e d a s c o m p e n s a tin g g a g e s . The c o m p e n s a tin g g a g e a c te d a s a know n r e s i s t a n c e w h e n m e a s u rin g th e un k n o w n or c h a n g in g r e s i s t a n c e of th e g a g e a tta c h e d to th e c u lv e r t p l a t e . The c h a n g e in r e s i s t a n c e , b e tw e e n an y m e a s u rin g g a g e a n d th e c o m p e n s a tin g g a g e , is p ro p o rtio n a l to th e lo a d - in d u c e d s tra in in th e c u lv e r t a t th e lo c a tio n o f th e m e a s u rin g g a g e . The c o m p e n s a tin g g a g e a l s o p ro v id e s te m p e ra tu re c o m p e n s a tio n b e c a u s e i t is p la c e d in s id e th e c u lv e r t n e a r th e m e a s u rin g g a g e s an d u n d e r e s s e n t i a l l y th e sam e e n v iro n ­ m e n ta l c o n d itio n s . L ead w ire s of 18 g a g e s tra n d e d c o p p e r w ire w ith te flo n in s u la tio n w e re a tta c h e d to th e s tr a in g a g e s . . L ead w ire s 15 f e e t lo n g w e re u s e d in o rd e r to e lim in a te p o s s ib le s tr a in e rro rs a s s o c ia te d w ith th e u s e of lo n g e r le a d w i r e s . T his a rra n g e m e n t n e c e s s i t a t e d th e u s e of a p o rta b le s tra in in d ic a to r th a t c o u ld b e c a r rie d in s id e th e c u lv e r t to th e lo c a tio n of e a c h in s tru m e n te d p l a t e . A B a ld w in -L im a -H a m ilto n Type N p o rta b le s tra in i n d ic a ­ to r, w h ic h in d ic a te s th e s tr a in c h a n g e d ir e c tly in u n its of m ic ro -in c h e s p e r i n c h , w a s u s e d in th e s tu d y . F ig u re 5" sh o w s th e p o rta b le s tra in in d ic a to r an d a ls o tw o c o m p e n s a tin g g a g e s , c e m e n te d to s m a ll g a lv a n iz e d —1 9 — f la t p la te s w ith le a d w ire s a tta c h e d , b e fo re w a te r - p r o o f in g » F ig u re 5 . B a ld w in -L im a -H a m ilto n T ype N P o rtab le S tra in In d ic a to r w ith C o m p e n sa tin g G a g e s B efore W ate rp ro o fin g P r e s s u r e C e lls E arth p r e s s u r e s c a n b e m e a s u re d b y m any m eth o d s; so m e of w h ich a re c o v e re d in " F o u n d a tio n E n g in e e rin g " by L e o n a rd s (10) „ The c o m m e rcial p r e s s u r e c e l l s e le c te d to m e a s u re e a rth p r e s s u r e on th e W o lf C re e k c u lv e rt w a s th e C a r ls o n S o il S tr e s s M e te r illu s t r a t e d in F igure 6 „ P rev io u s s tu d ie s h a v e sh o w n th is s t r e s s m e te r to b e d e p e n d a b le an d a c c u r a te . I t w a s a ls o s e le c te d b e c a u s e i t w a s r e a d ily a v a ila b le a llo w in g in s ta l l a t i o n w ith o u t d is ru p tin g th e c o n tr a c to r s c o n s tr u c tio n s c h e d u le . The m eter s e le c te d m e a s u re s p r e s s u r e s up to 150 po u n d s i n c h , is 7 1/4 p e r s q u a re in c h e s in d ia m e te r , o n e in c h th ic k , an d h a s a stem on th e b a c k w h ich -2 0 - h o u s e s th e w ire r e s i s t a n c e c o ils „ F ig u re 6 . C a r ls o n S oil S tr e s s M e te r In 1943 T e rz a g h i (21) u s e d p r e s s u r e c e l l s to m e a s u re th e c o n ta c t p r e s s u r e b e tw e e n th e b ottom of th e in v e r t a n d th e u n d e rly in g s o ils d u rin g an d a f te r th e c o n s tr u c tio n o f th e C h ic a g o S ubw ay T u n n e ls „ W ith re g a rd to th e C a r ls o n s t r e s s m e te r , T e rz a g h i re p o rte d : B e c a u s e o f th e w id e p re v io u s u s e of G o ld b e c k c e l l s , i t w as c o n s id e r e d d e s ir a b le to m ake a n i n s t a l l a t i o n of t h e s e d e v ic e s in th e in v e rt s e c tio n a n d to c o m p are th e r e a d in g s by m e an s of th e C a rls o n c e l l s a n d th e s tr a in g a g e r e a d in g s in th e rib s . . . . . . . . . . . . . . . . . . . ............................................................................................ .A ll th e G o Id b e c k c e ll s -2 1 - re m a in e d in o p e ra tio n a n d g a v e f a irly c o n s i s t e n t r e s u l t s . H o w ev e r, th e in d iv id u a l r e a d in g s w e re so s c a tte r e d th a t th e y g a v e no in d ic a tio n o f th e tru e d is tr ib u tio n o f th e c o n ta c t p r e s s u r e a s d is c l o s e d by th e C a r ls o n c e l l s = 00 = 000 A c o m p a ris o n o f th e r e s u l t s of th e u s e o f th e p r e s s u r e c e l l s and s tr a in g a g e s u s e d by T e rz a g h i i s sh o w n in T a b le I . TABLE I . STRESSES IN THE CHICAGO SUBWAY TUNNEL WALLS DETERMINED FROM PRESSURE CELLS AND STRAIN GAGES M e th o d S tr e s s iln '.Ki.p.sI-Per Foot S tra in g a g e s , a s s u m in g th a t lin e r p la te s a c t w ith th e r i b s ................... . . ............................. .... . , . = 6 6 . 0 arI s on ^3*e Ils 0 • 0 = 0 0 0 0 • 0= 0 0 = 0 = == 0 0 = 0 00 00 • 6 6 00 Idlo e c k (Se Ils 0 0 0 = • 0 = o#= = 0 0 0 0 =0 0 = = 0 • = 0 =010 6 • 5 C o m puted o v e rb u rd e n , 1 18 Ib /cu = f t ................................................... 7 2 . 6 The C a r ls o n m e te r w a s u s e d q u ite s u c c e s s f u lly on th e G a rris o n Dam P ro je c t a s re p o rte d b y .S ik so a n d Jo h n so n (1 8 ), w h e re 26 o f 30 c e ll s in s ta lle d w e re o p e ra tin g a fte r 11 y e a r s o f s e r v ic e = T h e s e c e ll s w e re i n s t a l l e d u n d e r th e p o w e rh o u se an d th e s tillin g b a s in w ith th e c e ll in c o n c r e te an d th e f a c e flu s h w ith th e b ottom o f th e fo o tin g a n d b e a rin g a g a in s t th e fo u n d a tio n s o il = In a r e c e n t re v ie w o f s t r e s s an d s ta i n m e a s u re m e n ts in s o i l , S elig (17) found th a t th e C a r ls o n m e te r w a s o n e o f th e m o st s u c c e s s f u l u s e d in a n y of the re v ie w e d fie ld t e s t s . O ne d is a d v a n ta g e of th e C a r ls o n c e ll is -22- th e la rg e p ro tru s io n on th e b a c k in w h ic h th e r e s i s t a n c e w ires, a re -h o u s e d „ A m o d ifie d c e l l , w h ic h i s m ore c o m p a c t, h a s b e e n d e v e lo p e d a n d .re p o rte d ly y ie ld s b e tte r r e s u l t s „ The s t r e s s m e te r h a s a p r e s s u r e s e n s i t i v e fa c e w h ic h tra n s m its p r e s ­ s u re b y th e u s e o f m e rc u ry to a fle x ib le d ia p h ra g m „ The d ia p h ra g m is c o n n e c te d to a m o v a b le b a r on w h ic h tw o c e ra m ic s p o o ls a r e m o u n ted a s i l l u s t r a t e d in .F ig u re 7 „ A d ja c e n t to th e m o v a b le b a r i s a fix e d b a r on w h ic h tw o c e ra m ic s p o o ls a r e a l s o m o u n ted „ W ire is. w o und.,under te n s io n b e tw e e n a fix e d s p o o l a n d a m o v a b le s p o o l p ro d u c in g tw o s e p a r a te w ire r e s i s t a n c e c o ils . The c e ra m ic s p o o ls a re m o u n te d i n a p o s itio n :. such t h a t w h en p r e s s u r e c a u s e s a m o v e m e n t of th e -d ia p h ra g m th e te n s io n i n c r e a s e s on o n e c o il a n d d e c r e a s e s o n th e o th e r „ T he u s e o f tw o c o ils p ro d u c e s a m o re s e n s itiv e in s tru m e n t an d d e c r e a s e 's th e e f f e c t o f te m p e r a tu r e „ T e m p e ra tu re d o e s a f f e c t th e re a d in g s b u t te m p e ra tu re c o r r e c tio n s c a n b e a p p lie d , b y m e a s u rin g th e r e s i s t a n c e o f th e c o i l s „ T he c h a n g e in r e s i s t a n c e c a u s e d b y p r e s s u r e a n d te m p e ra tu re i s m e a s u re d by a W h e a ts to n e .b r id g e . . T he s h a p e o f th e m e te r , p a r tic u la r ly th e p ro tru s io n on th e b a c k , c r e a te d d if f ic u ltie s in m o u n tin g i t on th e c o rru g a te d m e ta l c u lv e r t wall=, T he C a r ls o n m e te r i s n o rm a lly m o u n te d in a rig id w a ll o r fo o tin g w ith i t s ■ s e n s i t i v e f a c e flu s h w ith th e w a ll s u rfa c e a n d a g a in s t th e s o i l . -.In CARLSON STRESS METER Movable Bar F a c e P la te F ig u re 7 . Internal Plate C a rls o n S tr e s s M e te r C r o s s - S e c tio n -2 4 - th is c a s e a m o u n tin g fram e w a s m ad e to p ro v id e a rig id b a c k in g for th e c e l l an d to p re v e n t b e n d in g m om ent a c r o s s th e c u lv e r t c o r r u g a tio n s . F ig u re 24 on p a g e 45 sh o w s a m ou n tin g fram e in p la c e on th e C ulvert w a ll. The b a c k in g , for th e m o u n tin g fram e w a s m ade from a 3 /1 6 in ch th ic k s t e e l p l a t e , 18 in c h e s s q u a r e , w ith a I 3 /4 in c h d ia m e te r h o le in th e c e n te r for th e s te m . A o n e in c h th ic k p ie c e .o f e x te r io r plyw ood w ith a 7 1 /2 in c h d ia m e te r h o le w a s a tta c h e d to th e s te e l p la te to k e e p th e s e n s itiv e f a c e flu s h w ith, th e m o u n tin g fram e s u r f a c e . A s e c tio n of I 3 /4 in c h p i p e , lo n g en o u g h to p ro te c t th e stem of th e c e l l , w a s a tta c h e d to th e b a c k o f th e m ounting" fram e w ith e p o x y c e m e n t. Two h o le s w e re d r ille d 12 in c h e s a p a r t, to f it th e .c u lv e r t c o r r u g a tio n s , th ro u g h w h ich .th e fram e w a s b o lte d to th e c u lv e r t. The s t r e s s m e te rs a n d th e ir c a lib r a tio n ;d a ta w e re c h e c k e d in th e la b o ra to ry by r e p e a te d ly lo a d in g th e m e te rs to a s tr e s s of 100 p o u n d s p e r s q u a r e in c h in -a 'sm all te s t i n g m a c h in e . The in d ic a to r u s e d to b a la n c e ■th e W h e a ts to n e b rid g e c ir c u it w a s a s ta n d a rd s t f e s s m e te r t e s t i n g s e t s u p p lie d b y th e m a n u fa c tu re r of th e s t r e s s m e te r s . It w a s know n th a t th e re w ou ld b e s h e a r i n g .s t r e s s e s of su b sta n tia lm a g n itu d e a c tin g on th e f a c e s of m a n y , if n o t a l l , !of th e s t r e s s m e te rs on th e s id e s of th e c u lv e r t. T his w a s a n tic ip a te d from th e s t a r t ,■ and e x p e rim e n ts w e re c o n d u c te d in th e C iv il E n g in ee rin g L a b o ra to rie s n t -2 5 - M o n tan a S ta te U n iv e rs ity , s e v e ra l m onths p rio r to c u lv e rt e re c tio n , to a s c e r ta in th e e ffe c ts of s h e a rin g s t r e s s e s on th e o p e ra tio n of th e m e te rs . M e te rs w ere lo a d e d , fa c e d o w n , in a c o m p re ss o n te s tin g m a c h in e a s show n in F ig u re 8, and th e n ja c k e d h o riz o n ta lly u n til s lip p a g e o c c u rre d b e tw e e n th e fa c e of th e m eter an d th e bed of th e te s tin g m a c h in e . The b e a rin g b e tw ee n th e w ood b lo ck an d th e s id e of th e m eter s im u la te d th e b e a rin g b e tw e e n th e s id e of th e m e te r and th e plyw ood m ounting fram e w hen s h e a r s t r e s s e s on th e fa c e of a m eter push it hard a g a in s t th e s id e of th e m ounting h o le in th e plyw ood p a rt of th e m ounting fra m e . From th e la b o ra to ry te s t s it w as c o n c lu d e d th a t s h e a rin g s t r e s s e s on th e fa c e of a m eter w e re n o t lik e ly to c a u s e an error of m ore th a n 5 p e rc e n t in th e m eter o u tp u t, w h ic h w as c o n s id e re d a c c e p ta b le Pipe t-br Loading MeFer wiFh a Mole Por Fhe Cable - Cable Bed oP T esting Machine F igure 8 . C h ec k in g th e E ffect of S h ear S tr e s s e s on S tre s s M e te rs -2 6 - E arth p r e s s u r e c a n a l s o b e m e a s u re d b y th e u s e o f a ru b b e r b la d d e r , s u c h a s a com m on h o t w a te r b o t t l e , f ille d w ith a r e la tiv e ly in c o m p re s s ib le f lu id , w h ic h is c o n n e c te d to a B o u rd o n -tu b e p r e s s u r e g a g e . T h is c e ll w a s u s e d to d e te rm in e e a rth p r e s s u r e s a c tin g o n alu m in u m c u lv e r ts .an d w a s r e p o r te d .b y K oepf (7) w ho w a s p le a s e d w ith th e ir p e rfo rm a n c e a n d s ta te d th a t p r e d ic te d p r e s s u r e s c o m p a re d w e ll w ith m e a s u re d p r e s s u r e s . Six ru b b e r b la d d e r p re s s u re c e l l s o f th e h o t w a te r b o ttle ty p e , u tiliz in g a m ix tu re o f w a te r a n d a n tif r e e z e , w e re u s e d to m e a s u re p r e s s u r e u n d e r th e b a le d s tra w a t th e W o lf C re e k c u lv e r t s i t e . H o le s w e re d rille d in .th e b o ttle s to p p e r s a n d c o p p e r f ittin g s a tta c h e d w ith e p o x y c e m e n t. F le x ib le c o p p e r tu b in g ra n .iro m e a c h b o ttle to a s ta tio n in s id e th e c u lv e rt w h e re th e tu b in g te rm in a te d in .a b le e d e r v a lv e , a s h u t- o f f v a lv e , an d a 100 p s i (p o u n d s p e r s q u a r e .in c h ) c a p a c ity B ourdon g a g e .. S e ttle m e n t C e lls S e ttle m e n t of th e s o il a d j a c e n t to. th e W o lf C re e k c u lv e r t w a s d e te rm in e d b y th e u s e .o f liq u id le v e l s e ttle m e n t c e l l s . a s e ttle m e n t c e l l a n d m a n o m e ter d e t a i l s . F ig u re 9 sh o w s The s e ttle m e n t c e l l s w e re c o n n e c te d to a m a n o m eter b o a rd w ith tu b in g w h ic h c o n ta in e d a f l u i d . Any c h a n g e in e le v a tio n o f th e c e l l w a s in d ic a te d .b y th e .f lu id le v e l in th e m a n o m e ter s t a n d p i p e .. The u s e of th is ty p e o f s e ttle m e n t c e l l w a s re p o rte d by S c h lic k (16) d u rin g w ork oh n e g a tiv e p ro je c tio n c o n d u its . SETTLEMENT C] P ip e C ap Zu Air v e n + e d i o in sid e Culvert ('4 ' 0 . D. Flexible c o p p e r t u b in g ) Di a. t h r e a d e d p ip e H arrow d is c . (A p p ro x . I' d ia.) D i s c w e l d e d -to p ip e O v e r P lo w lin e slig h + ly a b o v e lin e ■ho m a n o m e t e r b o a r d - t— - D r ille d v e n t h o le s s lig h t ly a b o v e o v e r P low lin e P ip e c a p to Dia. b l a c k Iron p ip e m a n o m e te r board Air v e n t MANOMETER SETTLE.WENT C EIL F igure 9 . OverPlow line vented to inside cu lv ert ( 3/ e O.D. p e r Porated Plexible cop p er- tu b in g ) BOARD MANOMETER BOARD (F o r e ig h t s e ttle m e n t cells) S e ttle m e n t C e ll an d M an o m eter Board D e ta ils I -2 8 The u s e o f a s im ila r c e ll w a s re p o rte d b y C o s te s e t a l (6) b u t a c o m p lic a te d m e rc u ry m a n o m e ter d e v ic e w a s u s e d b e c a u s e th e re a d in g s w e re .tak en in th e c u lv e r t a t a p o in t lo w e r th a n th e s e ttle m e n t c e l l s in th e f i l l . The s e ttle m e n t c e l l s w e re f a b r ic a te d a t th e U n iv e rs ity in s tru m e n t s h o p , from h a rro w d i s c s a n d tw o - in c h , th re a d e d p ip e . o f p ip e w a s w e ld e d in s id e th e h a rro w d i s c . A s h o rt s e c tio n T his s e c tio n of p ip e w a s th re a d e d on e a c h en d a n d c a p p e d . At th e lo w e r end tw o c o n n e c tio n s , o n e for a 3 /8 in c h , f le x ib le , .c o p p e r lin e an d o n e fo r a 1 /2 in c h o u ts id e d ia m e te r , b la c k , iro n p ip e , w e re c o n n e c te d to s ta n d p ip e s in s id e th e 2 in c h p ip e . The f le x ib le , c o p p e r lin e w a s c o n n e c te d to th e s ta n d p ip e th a t w a s s lig h tly h ig h e r th a n th e o th e r an d w a s u s e d a s an o v e rflo w lin e . The 1 / 2 . i,nch p ip e w a s c o n n e c te d to th e lo w e r s ta n d p ip e an d w a s u s e d a s th e ,, lin e to th e m a n o m e ter b o a r d . The c o n n e c tio n a t th e to p w as- v e n te d to th e in s id e o f th e c u lv e r t to in s u r e a tm o s p h e ric p r e s s u r e in th e s e ttle m e n t c e l l . The o v e rflo w lin e w a s a ls o v e n te d to th e .in s id e o f th e c u lv e r t an d w a s p e r ­ fo ra te d to in s u r e d ra in a g e , o f th e o v e rflo w . D rill h o le s w e re p la c e d in th e 2 in c h p ip e s e c tio n s lig h tly a b o v e th e le v e l o f th e o v e rflo w ,s ta n d p ip e in c a s e th e o v e rflo w lin e c o u ld n o t d ra in . The m a n o m eter b o a rd c o n s is te d o f a la rg e s h e e t o f p a in te d e x te r io r p lyw o o d to W hich 8 s e c tio n s o f c le a r p la s t ic V tu b in g w e re c o n n e c te d to in d ic a te th e liq u id le v e l in e a c h o f th e 8 s e t t l e ­ m en t c e l l s . CHAPTER V ", RECONSTRUCTION OF CULVERT AND INSTALLATION OF INSTRUMENTATION The in s tru m e n ta tio n w a s in s ta lle d w h ile th e c u lv e r t an d fill w e re u n d e r c o n s tr u c tio n so th e tw o to p ic s a re v e ry c lo s e ly r e l a t e d . H o w e v e r, th e m ain p o in ts o f th e c u lv e r t r e c o n s tr u c tio n o p e ra tio n w ill b e re p o rte d f ir s t in ord er to p ro v id e a g e n e r a l p e r s p e c tiv e o f th e e n tire p ro je c t b e fo re c o n c e n tra tin g o n th e in s t a l l a t i o n d e ta i ls o f each , s e t o f in s tr u m e n ta tio n . C u lv e rt R e c o n s tru c tio n F o llo w in g th e re m o v a l o f th e .ro c k f ill from th e d a m ag e d c u lv e r t in th e w in te r a n d s p rin g o f 1965, d is a s s e m b ly o f th e f a ile d p o rtio n w a s b e g u n apd s te p s w e re ta k e n .to d iv e rt th e s tre a m . U n p re c e d e n te d h ig h w a te r th w a rte d a l l s tre a m d iv e r s io n a tte m p ts u n til S e p te m b e r w h en a s u c c e s s f u l d iv e rs io n w a s f in a lly e ffe c te d th ro u g h th e u s e o f tw o d iv e r s io n p ip e s ,54 in c h e s an d 72 In c h e s in d ia m e te r . F ig u re 10 sh o w s th e d iv e rs io n dam a n d th e in le ts o f th e two d iv e r ­ s io n p i p e s , w ith th e u n d a m ag e d in le t end o f th e la rg e c u lv e r t v is ib le in th e ! ' b a c k g r o u n d . Both,of th e u n d a m d g ed end s e c t i o n s , h a v in g a c o m b in e d le n g th o f o v e r 200 f e e t , w e re le f t I n ta c t. O n ly th e f a ile d c e n tr a l s e c tio n w a s r e b u ilt. The in ta c t en d s e c tio n s a re v is ib le in Figure 11 w h ic h a ls o sh o w s th e tr e n c h e s in w h ic h p e rfo ra te d d ra in p ip e s w e re p la c e d to d e w a te r th e fo u n d a tio n in th e r e c o n s tr u c tio n z o n e . The p e rfo ra te d p ip e s w e re c o n tin ­ u a lly p u m p ed , d u rin g c u lv e r t e r e c tio n , b e c a u s e th e re w a s n o w a y to —3 0 - F ig u re 1 1 . T ren c h in g for P e rfo ra te d P ip e D ra in (Looking D o w n stream ) -31- d ra in them b y g r a v ity . The c u lv e r t b e d d in g w a s h ig h q u a lity g ra n u la r b a c k f ill m a te ria l a n d i t w a s p re p a re d a c c o rd in g to s p e c if ic a tio n s w h ich c a lle d for th e b e d to -b e cut. to f it th e c u lv e r t c u rv a tu re „ The c o n tra c to r m ad e a s t e e l te m p la te to m a tc h th e c u lv e r t c u rv a tu re an d a tta c h e d i t to a p a tro l b la d e to c u t th e .b e d d in g „ Four in c h e s of lo o s e m a te ria l w a s th e n h a n d p la c e d to f i t th is c u rv e d b e d d in g „ The b e d d in g w a s c o m p le te d in th e m id d le of O c to b e r, 19 65, D is a s s e m b le d p la te s w e re s to c k p ile d in a n a c c e s s a b l e a re a do w n ­ s tre a m from th e c u lv e r t, . S p e c ia l p ro v is io n s a llo w e d th e r e - u s e . o f u n d a m a g e d p la te s in w h ic h th e .b o lt h o le s w e re a c c u r a te ly a n d c o n c e n ­ t r i c a lly re a m e d , w ith o u t d a m a g e to th e p l a t e s ,. to a h o le s i z e n o t la rg e r th a n o n e .in c h in d ia m e te r , I t w a s a ls o re q u ire d th a t a ll re a m e d h o le s b e p a in te d w ith a z in c o x id e p rim er fo r a th ic k n e s s of tw o to th r e e m ils . All p la te s d e te rm in e d a s u n s a tis f a c to r y b y th e S ta te I n s p e c to r w e re re p la c e d .by n ew p la te s r o lle d to th e sam e r a d iu s a s th e o rig in a l p l a t e s , The b o tto m p la te s w ere, i n s ta lle d f i r s t , b e tw e e n th e i n t a c t end s e c tio n s . T hen th e c u lv e r t c o n tra c to r e r e c te d p la te s .fro m e a c h end to w a rd th e m id d le a s sh o w n in..F igure 12a E re c tio n o f th e c u lv e r t w a s e s s e n t i a l l y c o m p le te ;b y th e .b e g in n in g o f N o v em b er an d c o n tro l d e v ic e s . w ere, in s ta lle d , to c h e c k m ovem en t or r o ta tio n o f th e c u lv e r t d u rin g ,b a c k ­ f illin g o p e ra tio n s „ E ach c o n tro l d e v ic e c o n s is te d of a 3 /4 in c h ro d , -32- 3 1 /2 f e e t in l e n g t h , w e ld e d to a b a s e p la te w h ic h w a s b o lte d to th e c u lv e r t f lo o r . . A plum b bob w a s s u s p e n d e d from th e ro o f d ir e c tly a b o v e th e .ro d . ■ The ro d w a s p ro te c te d from g r a v e l , b o u ld e r s » an d o th e r d e b r i s , b y a s e c tio n of c o r r u g a te d , m e ta l p ip e . T h is s e c tio n o f p ip e w a s 15 in c h e s in d ia m e te r an d th r e e f e e t in le n g th an d w a s w e ld e d to th e .b a s e p la te . The c o n tro l d e v ic e s a ls o s e rv e d a s s i t e s fo r v e r tic a l d ia m e te r m e a s u re m e n ts a n d flo o r s e ttle m e n t m e a s u r e m e n ts . O ne of th e c o n tro l d e v ic e s is. v is ib le in .F ig u re 13 w h ic h a l s o sh o w s p a rt o f a w a lk w a y th a t w a s c o n s tr u c te d in s id e th e c u lv e r t. W h ile th e c u lv e r t w a s b e in g e r e c te d , a n d w ith th e c o n tra c to r s c o o p e r a tio n , a w a lk w a y w a s c o n s tr u c te d on th e south s id e of th e c u lv e r t from th e in le t to th e d o w n stre a m end o f th e 3 /8 in c h p l a t e . A w a lk w ay w a s a ls o c o n s tr u c te d on th e n o rth s i d e , a lo n g th a t s e c tio n of c u lv e rt c o m p o se d of 3 /8 in c h p l a t e , an d c r o s s w a lk s w e re p la c e d a t e a c h s ta tio n w h e re v e r tic a l a n d h o riz o n ta l d im e n s io n s a n d e le v a tio n s w e re to b e ta k e n T a b le s lth a t w o u ld fo ld up a g a in s t th e c u lv e r t w e re p la c e d a t e a c h ,a r e a w h e re in s tru m e n t r e a d in g s w e re to b e t a k e n . T h e 'w a lk w a y s , c r o s s w a lk s a n d fo ld in g t a b le s c a n .b e s e e n in F ig u re 1 4 . -. B a c k fill'w o rk s ta r te d th e s e c o n d w e e k o f N o v e m b er, 1 9 6 5 . . The. b a c k f ill a d ja c e n t to th e c u lv e r t w a s a c ru s h e d g ra n u la r m a te ria l of b a s e c o u r s e q u a lity a n d w a s p la c e d an d c o m p a c te d in la y e r s a p p ro x im a te ly 6 -33 - F ig u re 1 3. C o n tro l D e v ic e w ith S tream Flow Through C u lv e rt -34- in c h e s , th ic k . The c o m p a c tio n a n d g ra d a tio n , s p e c if ic a tio n s w e re a s fo llo w s: All b a c k f ill m a te ria l s h a l l b e c o m p a c te d to a m inim um of 95% of m axim um d e n s ity a s d e term in e d , b y AASHO T -9 9 , M eth o d D, a n d .AASHO T -1 4 7 . . O ptim um m o is tu r e .c o n te n t s h a ll b e m a in ta in e d w ith in p lu s or m in u s. 15% a s d e te rm in e d b y AASHO T -99,- M ethod^D . G ra d a tio n o f m a te ria l s h a ll b e a s fo llo w s: S ie v e P a s s in g I 1 /2 , i n c h ......................... 100% • 3 /4 in c h . ........................ 6 7 - 82% 3 / 8 . ig c h ................................. 3 7 - 55% # 1 0 ..................................................... 1 3 - 27% # 4 0 . . . . . . ■ .................. 7 - 18% # 2 0 0 .................. 4 - 12% C a re w a s .ta k e n to o b ta in p ro p e r c o m p a c tio n a t th e h a u n c h e s a s i l l u s ­ tr a te d in F ig u re 1 5 . T h e :b a c k fill-m a te ria l w a s .b r o u g h t'u p - e q u a lly on e a c h side,.Tcf th e c u lv e r t an d w a s c o m p a c te d .b y s m a ll, p n e u m a tic - tir e d ro lle r s a s in d ic a te d in -F ig u re 1 6 . T his m a te ria l w a s p la c e d to a d e p th of fiv e f e e t a b o v e th e c u lv e r t an d 12 f e e t on e a c h s id e a s .in d i c a te d in F ig u re 2 . In l a t e N ovem ber a n d e a r ly D e ce m b e r th e s tra w w a s p la c e d o n .th e b a c k f ill m a te ria l to form th e - im p e r f e c t tr e n c h . The s tra w w a s p la c e d in tw o la y e r s w ith in th e ;lim its in d ic a te d , in F ig u re 2 an d a s sh o w n in F igure -1 7 . T h e .b in d e r tw in e w a s c u t a fte r e a c h .la y e r o f s tra w w a s p la c e d . L oose r o c k .f ill w a s th e n p la c e d on th e s tra w an d n o t c o m p a c te d n o r w a s an y e q u ip m e n t a llo w e d .to c r o s s .t h i s s e c tio n .u n til th e lo o s e m a te ria l r e a c h e d a .h e ig h t of e ig h t f e e t a b o v e th e s tr a w . The re m a in in g f i l l , c o n s is tin g of m a te ria l th a f w a s d u m p e d .b y v a r io u s .h a u lin g e q u ip m e n t, w a s th e n p u s h e d in to p la c e -3 5 - F ig u re 1 4 . W a lk w a y s , C ro s s w a lk s a n d F o ld in g T a b le s in C u lv e rt F ig u re 1 5 . C o m p a c tin g M a te r ia l u n d e r H a u n ch -3 6- Figuce 1 6 . B a c k fill M a te ria l P la c e d in Six In c h L a y e rs (Looking U p stre am ) F ig u re 1 7 . P la c e m e n t o f B aled S traw F iv e F e e t a b o v e C ulvert. -37- a n d c o n tin u a lly w o rk ed by a D -9 C a te r p illa r „ The re m a in d e r of th e ro c k f ill w a s c o m p le te d e a rly in Ja n u a ry of 1966 an d a g ra v e l s u rfa c e w a s p la c e d a s a te m p o ra ry m e a s u re to o p en th e h ig h w a y to tr a f f ic . The f in a l s u rfa c in g o f a s p h a ltic c o n c r e te , w a s p la c e d in A u g u st o f 1 9 6 6 . F le x in g o f th e p la te s r e s u ltin g from p la c e m e n t of th e f il l re lie v e d th e te n s io n in m any of th e b o lts to th e e x te n t th a t th e n u ts c o u ld b e tu rn e d w ith th e f i n g e r s . In th e sum m er of 1966 a w ork c re w s y m te m a tic a lly tig h te n e d th e a c c e s s i b l e lo o s e n u ts . S tra in G a g e I n s ta lla tio n In A u g u st o f 1 9 6 5 , w h ile stre a m d iv e rs io n a tte m p ts w e re s t i l l u n d e r w a y , th e c u lv e r t c o n tra c to r p la c e d s ix of th e n ew 3 /8 in c h th ic k c o rru g a te d s tr u c tu r a l p la te s in a n e a s ily a c c e s s i b l e o u td o o r w ork a r e a . It w a s in t h i s a re a t h a t th e SR-4 s tr a in g a g e s w e re a p p lie d , w a te rp ro o fe d ', and c h e c k e d b e fo re th e p la te s w e re i n s t a l l e d in th e c u lv e r t. C a re w a s ta k en , to p re p a re th e s u r f a c e o f th e p la te w here th e g a g e s w e re to b e c e m e n te d to a s s u r e a good b o n d . B e c a u se of th e ro u g h e x te rio r of th e g a lv a n iz in g a t s o m e .l o c a tio n s , th e a r e a w a s. file d a n d th e n fin is h e d w ith .fin e e m ery p a p e r . In a ll c a s e s . t h e fin e em ery p a p e r w a s u s e d to a s s u r e a c l e a n , lig h tly ro u g h e n e d s u rfa c e to p ro v id e good a d h e s io n . th is p r e p a r a tio n , th e s u rfa c e w a s th o ro u g h ly c le a n e d w ith a c e to n e . A fter The -3 8 - g a g e s w e re th e n a tta c h e d a c c o rd in g to th e d ire c tio n s in c lu d e d in th e BLH E a stm a n 910 c e m e n t k i t . G a g e s w e re p la c e d on th e s id e o f th e p la te s w h ic h w o u ld b e on th e in s id e o f th e c u lv e r t, an d t h e s e g a g e s w e re from th e sam e s h ip m e n t or lo t h a v in g a g a g e f a c to r o f 2 .1 3 . A few o f th e g a g e s w e re ru in e d d u rin g a p p lic a tio n or f a ile d to m e e t th e fu n c tio n a l o p e ra tio n t e s t an d h a d to b e r e p la c e d . M o re g a g e s w e re re q u ire d an d th e jo b w a s f in is h e d w ith g a g e s from a s e c o n d .lo t w h ic h h a d a g a g e f a c to r o f 2 .0 8 . M o st o f th e g a g e s th a t w e re p la c e d on th e s id e of th e p l a t e w h ic h w o u ld b e on th e o u ts id e o f th e c u lv e r t, w e re from th e s e c o n d l o t . O ne of th e d is a d v a n ta g e s of th is a rra n g e m e n t w a s th a t tw o c o m p e n s a tin g g a g e s , o n e w ith a g a g e fa c to r of 2 .1 3 an d o n e w ith a g a g e f a c to r o f 2 .0 8 , h a d to b e u s e d w ith fiv e o f th e s ix in s tru m e n te d p l a t e s . L ead w ire s w e re a tta c h e d u s in g a r o s in - c o r e s o ld e r a n d a sm all e le c tr i c s o ld e rin g ir o n . C a re w a s ta k e n to e lim in a te a n y e x te r n a l s tr a in s b y p ro v id in g s la c k an d ta p in g th e le a d s d o w n . The g a g es a n d le a d s w e re th o ro u g h ly c le a n e d a g a in w ith a c e to n e , p rim a rily to re m o v e s o ld e r flu x in g m a te ria l w h ic h m ig h t h a v e g ro u n d e d or s h o r t- c ir c u ite d , th e g a g e s . The f u n c tio n a l b e h a v io r of th e g a g e s w a s th e n c h e c k e d a c c o rd in g to th e m an u ­ fa c tu re rs . re c o m m e n d a tio n s a f te r w h ic h th e g a g e s w e re w a te r -p ro o fe d a n d p ro te c te d by tw o la y e r s o f e p o x y c e m e n t a n d a .la y e r.o f- s ilic o n e ru b b e r . -39- s e a la n t, E ach la y e r w a s a llo w e d to d ry b e fo re a n o th e r w a s a p p lie d . F ig u re 18 sh o w s a p la te w ith th e s tr a in g a g e s a tta c h e d an d w a te rp ro o fe d . Sm all h o le s w e re d r ille d th ro u g h th e p la te so th a t th e le a d w ire s from th o s e g a g e s th a t-w o u ld b e on th e o u ts id e of th e c u lv e r t c o u ld b e th re a d e d to th e in s id e of th e c u lv e r t. The le a d s w e re p r o te c te d .b y s i l i ­ c o n e ru b b e r s e a l a n t a s sh o w n in F ig u re 1 8 , T h e se w ire s w e re .th e n ta p e d dow n on th e in s id e so th a t th e y w o u ld b e o u t of th e w ay d u rin g ,e re c tio n . The c o n tra c to r p la c e d th e p la te s c o n ta in in g s tr a in g a g e s in p re ­ s e le c te d lo c a t i o n s , . O ne of t h e s e p la te s i s illu s tr a te d in F ig u re 19. The g a g e s w e re p o s itio n e d o n .th e p la te s so th a t th e y w o u ld b e lo c a te d s lig h tly a b o v e th e m id - h e ig h t o f th e c u lv e r t. A fter th e p la te s w e re in p la c e , p re fa b ric a te d a n g le ir o n s , c a p p e d a t e a c h end w ith s m a ll m e ta l p la te s w h ic h f it th e c o rru g a tio n c u r v a tu r e , w e re p la c e d o v e r th o s e g a g e s .th a t w o u ld b e a g a in s t th e f ill m a te ria l to p ro te c t th e m . Epoxy c em e n t w a s u s e d to a tta c h th e a n g le iro n s to th e p la te a s sh o w n in F ig u re 2 0 . . In e a c h c a s e th e b o tto m end of th e c a p p e d a n g le iro n w a s b u tte d a g a in s t a se a m or a b o lt. For th e g a g e s show n in F ig u re 1 9 , h o le s w e re d rille d s e v e r a l in c h e s b e lo w th e g a g e s for th e a n g le iro n su p p o rt b o l t s . C o m p e n sa tin g g a g e s w ith th e sa m e g a g e fa c to r a s th e m e a s u rin g g a g e s w e re p la c e d in th e c u lv e r t n e a r th e m e a s u rin g g a g e s a s in d ic a te d in F ig u re 21, T h e s e c o m p e n s a tin g g a g e s w e re s u s p e n d e d by w ire h a n g e rs from -40- F ig u re 1 8 o M o u n ted S tra in G a g e s on P la te b e fo re E re c tio n a n d C o m p e n sa tin g G ag e F ig u re 1 9 . T hree S tra in G a g e s o n O u ts id e o f P la te a f te r E rec tio n (L o c a te d N e ar Top o f P la te in C e n te r o f P ic tu re ) -41- -42- e r e c tio n b o l t s , so th a t e x te r n a l fo rc e s c o u ld n o t a f f e c t th e m . S p ad e ty p e en d c o n n e c tio n s w e re s o ld e r e d to th e le a d w ire s of a ll g a g e s a n d th e w ire s w e re la b e l e d , b u n d le d a n d p la c e d so th a t th e y w o u ld b e a c c e s s i b l e for ta k in g r e a d i n g s . The p la te s c o n ta in in g g a g e s w e re id e n tif ie d a s p la te s r'A" , "B ", "C ", " D " , "E" , a n d "F" . The s tr a in g a g e s lo c a te d on th e in s id e o f th e c u lv e r t, u s in g p la te "A" a s a n e x a m p le , w e re n u m b e re d " A l" , "A 2 ", a n d "AS" w h ile th o s e on th e o u ts id e w e re " A l l " , "A 2 2 ", a n d "AS3" a s sh o w n in F igure 4 . F ig u re 22 sh o w s th e lo c a tio n s of th e p la te s on w h ic h s tr a in g a g e s w ere a tta c h e d . The rin g s w e re n u m b ered from I th ro u g h 70 from d o w n stre a m to u p s tre a m e n d , a s th e y w e re in th e o rig in a l c u lv e r t, for id e n tif ic a tio n p u r­ p o s e s . Ring num ber 39 i s u n d e r th e c e n te r lin e o f th e I n te r s ta te ro a d w a y . P r e s s u r e C e ll I n s ta lla tio n I n s ta lla tio n o f th e s t r e s s m e te rs w a s s ta r te d a s so o n a s th e n e c e s s a r y p la te s w e re e r e c te d b y th e c u lv e r t c o n tr a c to r . The h o le s fo r b o lts w e re d r ille d a n d th e h o le s for th e c e l l s te m s w e re c u t w ith a n a c e ty le n e to r c h . All h o le s w e re p a in te d w ith th e sam e z in c o x id e p a in t th e c o n tr a c to r u s e d for p a in tin g th e re a m e d b o lt h o le s on r e - u s e d p l a t e s . E ig h te e n m o u n tin g fra m e s w e re b o lte d to th e c u lv e r t. In e v e ry c a s e th e b o tto m e d g e o f th e fram e w a s b u tte d a g a i n s t a b o lte d s e a m , a s in d ic a te d • Settlem ent Cells ■■ Plate on SouHi Side a P late on Worth Side Straw Plate L /// X ///////////////////////, Ring Wo. 55 Control Devices Symmetric about t F ig u re 2 2 . Plate1F P la te 1A' v / / / / / / / / / / / / / / / ///A ^ /////V /////y / / / / / 7 ^ CROSS-SECTION S cale: I" ” 40' L o c a tio n o f SR -4 S tr a i n G a g e s , S e t t l e m e n t C e l l s a n d C o n tr o l D e v i c e s -44- in F ig u re 2 3 . To p ro v id e a r e la tiv e ly rig id b a c k in g , th e v o id a re a b e tw e e n th e fram e an d th e c o rru g a te d s u rfa c e w a s fille d w ith p la s t e r of P a ris or a s a n d c e m e n t m o rtar a s sh o w n in F ig u re 24 . M o u n tin g fram es w e re n o t u s e d for th o s e m e te rs p la c e d on th e to p c e n te r lin e of th e s t r u c t u r e . T h e se m e te rs w e re p la c e d in a b e d d in g of s a n d -c e m e n t m o rta r. L ead c a b le s w e re a tta c h e d to th e m e te rs b e fo re p la c in g them in th e fram es to a s s u r e good c o n n e c tio n s . A fter th e m e te rs w e re p la c e d in th e fram es, th e c a b le s w e re s tru n g to a s w itc h b o a rd in s id e th e c u lv e r t so th a t a ll re a d in g s c o u ld b e ta k e n a t o n e lo c a tio n . T h r e e - p o le , d o u b le -th ro w , k n ife s w itc h e s , w ith la rg e c o n ta c t s u r f a c e s , w e re u s e d to ra p id ly s w itc h from o n e m e te r to a n o th e r. The le n g th s of a ll c a b le s w e re m e a s u re d so th a t th is a d d itio n a l r e s i s t a n c e c o u ld b e c o n s id e r e d . O ne of th e fo ld in g ta b le s w a s lo c a te d a t th is s w itc h b o a rd to f a c i l i ­ ta t e th e ta k in g of re a d in g s . The sw itc h b o a rd , fo ld in g ta b le a n d t e s t s e ts for th e s t r e s s m e te rs an d SR-4 s tr a in g a g e s a re sh o w n in F ig u re 2 5 . F ig u re 2 3 . M o u n tin g F ram es for S tr e s s M e te rs I n s ta lle d on C u lv e rt (N o tic e a ll F ram es B utt a g a i n s t B olts a t a ll S eam s) -45- F ig u re 2 4 . M o u n tin g Fram e w ith M o rta r B acking F ig u re 25 „ S tr e s s M e te r T e s t S et a n d S w itc h b o a rd —4 6 - Sand w a s p la c e d a g a in s t th e f a c e o f th e s t r e s s m e te rs to k e e p th e c o a r s e r m a te ria l from d a m ag in g th em or a p p ly in g u n e v e n p r e s s u r e a s th e f ill w a s p l a c e d o In s p ite of th is p r e c a u tio n , c o n s tr u c tio n e q u ip m e n t d a m a g e d so m e m e te rs ; n o te th e tir e m a rk s on s t r e s s m e te r N o „ 17 sh o w n in F ig u re 2 6 . S tr e s s m e te r N o .. 17 is a ls o sh o w n ,fro m th e in s id e of th e c u l - ■ v e rt in -F ig u re 27 a n d sh o w s c le a r ly th e p ro tru s io n a t th e b a c k of th e m e te r. S ilic o n e ru b b e r s e a la n t w a s p la c e d b e tw e e n th e e d g e of th e s t r e s s m e te r an d th e m o u n tin g fram e to k e e p fin e s a n d or b a c k f ill m a te ria l from b in d in g th e e d g e of th e m e te r. F iv e s t r e s s m e te rs w e re p la c e d in th e f ill p e rp e n d ic u la r to th e c u lv e r t c e n te r l i n e , a s sh o w n in F ig u re 2 8 , a b o v e rin g 4 3 , w h e n th e b a c k ­ f ill m a te ria l w a s o n e fo o t a b o v e th e c u lv e r t. The sam e ty p e o f m ounting fram e d e s c r ib e d e a r lie r w a s u s e d to p ro te c t th o s e m e te rs in th e f i l l . The lo c a tio n of th e 30 s t r e s s m e te rs a n d th e ir id e n tif ic a tio n nu m b ers ■ i s in d ic a te d in F ig u re 2 9 . From th is i t c a n .b e s e e n th a t th e fram e in .th e lo w e r r ig h t c o rn e r of F ig u re 23 i s for m e te r N o . 8 an d th e fram e in th e u p p e r le f t c o rn e r is for m e te r N o ., 1 8 . S ix ru b b e r p r e s s u r e c e l l s w e re p la c e d p e rp e n d ic u la r to th e c u lv e rt c e n te r l i n e , a b o v e rin g 3 8 , a fte r th e s e l e c t b a c k f ill m a te ria l, w a s p la c e d to i t s fu ll h e ig h t, fiv e f e e t a b o v e th e to p o f th e c u l v e r t . In o rd e r to p la c e th e c e l l s a -trench w a s c u t a c r o s s ,t h e b a c k f ill dow n to th e c u lv e r t. • —4 7“ F ig u re 2 6 . S tr e s s M e te r I n s ta lle d w ith Sand P ro te c tio n (N ote T ire M ark) f ig u r e 2 7 . S tr e s s M e te r from th e I n s id e o f th e C u lv e rt (N ote Stem o f S tr e s s M e te r P ro tru d in g in to C u lv e rt) -4 8 - H o l e s w e r e c u t in t h e c u l v e r t w ith a n a c e t y l e n e to r c h fo r t h e c o p p e r t u b i n g c o n n e c t i n g t h e r u b b e r b o t t l e s to t h e B ourdon g a g e s . F igure 2 8 . M e te rs in F ill in M o u n tin g F ram es P e rp e n d ic u la r to th e C u lv e rt C e n te r L ine S h e lv e s w e re c u t in th e c o m p a c te d b a c k f ill a d ja c e n t to th e tre n c h so th a t th e ru b b e r w a te r b o ttle s w o u ld b e a p p ro x im a te ly s ix in c h e s b e lo w th e s tra w l a y e r . The ru b b e r b la d d e r s w e re p la c e d on a s a n d b e d d in g on th e u n ­ d is tu rb e d b a c k f ill a n d p ro te c te d by c o m p a c te d sa n d a s i llu s tr a te d in F ig u re 30 . The p r e s s u r e c e l l s w e re c o n n e c te d to B ourdon g a g e s p la c e d in s id e th e c u l ­ v e rt an d th e c o p p e r tu b in g w a s p ro te c te d by s e c tio n s o f p l a s t i c w a te r h o s e . A v a lv e w a s p la c e d in th e lin e adj a c e n t to th e B ourdon g a g e a s sh o w n in F igure 3 1 . F lu id w a s fo rc e d from th e o v e rfille d b o ttle s to th e v a lv e in o rd e r to b le e d th e a ir o u t o f th e s y s t e m . The lo c a tio n of th e ru b b e r p r e s s u r e c e ll s , w ith re la tio n to th e s t r e s s m e t e r s , is in d ic a te d in F ig u re 2 9 . • S-Hress Me-Hers on CutverH ° SHness VAeHers in FiW ° Rubber Cetts in FiW Roaduuay O Stress Meters on UorHh Side Rubber Celts in Fitl CROSS-SECTION S c a le : I" = 40' I' F igure 2 9 . L o c a tio n of C a rls o n S tr e s s M e te rs an d Rubber P re s s u re C e lls -50- F ig u re 3 1 . B ourdon G a g e s a n d V a lv e s In s id e C u lv e rt -51- S e ttle m e n t C e ll I n s ta lla tio n T re n c h e s w e re c u t for th e p la c e m e n t of th e s e ttle m e n t c e l l s a t th e sa m e tim e th a t th e tre n c h w a s c u t for th e ru b b e r p r e s s u r e c e l l s , w h en th e b a c k f ill s u r f a c e w a s fiv e f e e t a b o v e th e c u lv e r t. C r o s s - t r e n c h e s w ere c u t p e rp e n d ic u la r to th e c u lv e r t c e n te r l i n e „ 134 f e e t, 166 f e e t an d 206 f e e t d o w n stre a m from th e c u lv e r t i n l e t . A tre n c h w a s a ls o c u t a lo n g th e s o u th s id e o f th e c u lv e r t to th e in le t fo r th e 1 /2 in c h , b l a c k , iro n p ip e b e tw e e n th e c e l l s a n d th e m a n o m eter b o a rd . O ne c e ll w a s p la c e d on th e n o rth s id e o f e a c h p e rp e n d ic u la r tre n c h a n d tw o on th e s o u th s i d e . F ig u re 3 2 . A s e ttle m e n t c e l l , in p la c e , is sh o w n in The lo c a tio n o f th e c e ll s i s sh o w n in F ig u re 2 2 . The c e lls w e re p la c e d so th a t th o s e on th e s o u th s id e w e re a b o u t a fo o t a b o v e th e to p . of th e c u lv e r t. The c e l l s .p l a c e d on th e n o rth s id e o f th e c u lv e r t w e re a b o u t a fo o t h ig h e r th a n th o s e on th e s o u th s i d e . This w a s to in s u re a g ra d ie n t from th e c e l l to th e low p o in t lo c a te d b e lo w th e m an o m eter b o a rd . The a ir a n d o v e rflo w lin e s w e re v e n te d to th e in s id e of th e c u lv e rt th ro u g h h o le s c u t w ith a n a c e ty le n e to r c h . V a lv e s w e re p la c e d a t th e lo w p o in t of th e m a in p ip e lin e to f a c i l i t a t e f illin g and d ra in in g th e s y s te m . The m a n o m e ter b o a rd w a s a tta c h e d to th e c o n c r e te in le t h e a d w a ll The c o m p le te s y s te m a t th e h e a d w a ll is illu s tr a te d in F ig u re 3 3 . 1 -5 2 - F ig u re 3 2 . S e ttle m e n t C e ll in th e f ill F ig u re 3 3 . M a n o m e te r Board an d V a lv e s M o u n ted o n C o n c re te H e a d w a ll CHAPTER VI READING INSTRUMENTS AND TAKING MEASUREMENTS ■ S tra in g a g e .r e a d in g s w e re ta k e n a s s o o n a s th e g a g e s w e re a tta c h e d to th e p la te s a n d w h ile th e p la te s w e re s t i l l ly in g in d iv id u a lly on th e g ro u n d in th e s to c k p ile a r e a . T h e se i n i t i a l r e a d in g s e s t a b l i s h e d a b a s is fo r a e ro s tr a in so th a t a n y a d d itio n a l s tr a in c o u ld b e d e te rm in e d . A fter th e c u lv e r t w a s e r e c te d an d b e fo re a n y b a c k f ill w a s p la c e d , re a d in g s w e re ta k e n in o rd e r to d e te rm in e th e s tr a in s c a u s e d b y e r e c tio n . ■ R e a d in g s w e re th e n ta k e n a t c lo s e tim e in te r v a ls u n til th e fu ll f ill h e ig h t w as reach ed . The in te r v a ls b e tw e e n re a d in g s , w e re in c r e a s e d a f te r th e f ill w a s c o m p le te d . S p e c ia l re a d in g s w e re a ls o ta k e n p e r io d ic a lly to c h e c k for in d ic a to r d rift w hich" p ro v e d to b e n e g l i g i b l e . S tr e s s m e te r r e a d in g s w e re ta k e n fo r a l l m e te rs a t th e c e n tr a l s w itc h b o a rd . P re lim in a ry re a d in g s w e re ta k e n to d e te rm in e th e e ffe c t of th e v a rio u s le n g th s of c a b le c o n n e c tin g th e m e te rs to th e s w itc h e s and c o r r e c tio n s w e re m ad e for th fe a d d e d r e s i s t a n c e . S tr e s s m e te r re a d in g s - w e re a ls o ta k e n b e fo re a n d a f te r th e 's w itc h e s w e re c o n n e c te d b u t th e re w a s no in d ic a tio n th a t th e s w itc h e s a ff e c te d th e r e a d i n g s . The re a d in g s c o n s is te d o f r e a d in g s fo r d e te rm in in g te m p e ra tu re c o rre c tio n s a n d re a d in g s for d e te rm in in g th e p r e s s u r e o n e a c h m e te r. S tr e s s m e te r re a d in g s w ere . ta k e n a t th e sa m e tim e th a t th e s tr a in g a g e r e a d in g s w e re ta k e n . A fter th e ru b b e r p re s s u re b la d d e r s w e re c o n n e c te d to th e B ourdon g a g e s a n d t h e .a ir y r p m p v e d , t h e g a g e p o i n t e r s w e r e a d j u s t e d to reacl z e r o . -5 4 - T h is g a v e a n in i t i a l z e ro ’re a d in g fo r m e a s u rin g e a rth p r e s s u r e .c o rre c te d for th e p r e s s u r e c a u s e d b y th e d iff e r e n c e in e le v a tio n 'b e tw e e n .th e .B o u rd o n g a g e a n d th e ru b b e r c e l l . R e a d in g s of th e B ourdon g a g e s w e re ta k e n a t th e sa m e tim e a s th o s e of th e s tr a in g a g e s .a n d th e s t r e s s m e te rs „ E ach s e ttle m e n t c e ll w a s m ad e o p e ra tio n a l b y f illin g th e s y ste m u n d e r p r e s s u r e w ith a g a rd e n s p ra y pum p w h ic h i s v is ib le in F ig u re 3 3 . . I n i t i a l l y , a h a l f - a n d - h a l f m ix tu re o f w a te r a n d a n ti- f r e e z e .w a s u s e d to p re v e n t, f r e e z i n g . The pump w a s c o n n e c te d to th e v a lv e .a t th e .lo w p o in t ■in th e s y s te m a n d .flu id w a s .fo rc e d , in to t h e . l i n e , w ith. th e .to p of th e s ta n d p ip e p lu g g e d to p re v e n t o v e rflo w , u n til th e .lin e s w e re c o m p le te ly •f i l l e d . At th is tim e th e v a lv e w a s c l o s e d , th e pump d is c o n n e c te d .a n d th e p lu g a t th e to p of th e s ta n d p ip e re m o v e d . A fter th e .f lu id s e t t l e d in th e s ta n d p ip e , t o :th e -.le v e l of th e c e l l ,, a p l a s t i c s c a le w a s f a s te n e d to th e . b o a rd w ith th e z e ro m ark a t th e f l u i d .l e v e l . S e ttle m e n t a t a n y s u b s e q u e n t tim e w as. th e n re a d d ir e c tly a s .t h e s c a le .re a d in g of th e .liq u id s u r f a c e . A s m a ll am o u n t o f liq u id w a s a d d e d ,, to e lim in a te p o s s ib le le a k a g e o r e v a p o ra tio n e rro rs , to e a c h s ta n d p ip e a n d a llo w e d to s ta b iliz e .b e f o r e re a d in g th e s e ttle m e n t. . A fter t h e .f i r s t fe w w e e k s ,th e r e a d in g s .b e ca m e .h ig h ly e r r a t i c . P a rt o f th is tro u b le w a s a p p a r e n tly d u e to -th e v e n t lin e s b e in g in te r m itte n tly p lu g g e d w ith f r o s t. A lso ,, te m p e ra tu re d iff e r e n c e s an d d iff e r e n c e s , in .a n ti- f r e e z e .c o n c e n tr a ti o n a ffe c te d th e d e n s ity of th e -5 5 - flu id in th e m a n o m e te r: a s co m p ared to th a t in th e lin e s in th e f il l, enough to g iv e in c o rre c t r e a d in g s . s e v e r a l m o n th s . The re a d in g s w ere h ig h ly e rra tic for F in a lly , p ro p er fu n c tio n in g w as re s to re d by d ra in in g th e s y ste m an d k e e p in g i t em pty b e tw e e n s e ttle m e n t o b s e rv a tio n s . R ead in g s w e re th e n ta k e n by fillin g th e s y ste m w ith w a te r a s p re v io u s ly e x p la in e d , le ttin g th e s y ste m s ta b i liz e a n d , a fte r re c o rd in g th e new s e ttle m e n t l e v e l , d ra in in g th e s y s te m . R e p ro d u c ib ility w a s g e n e ra lly b e tte r th an p lu s or m inus '0 . 1 0 in c h e s by th is m e th o d , th e sam e a s in e a rly la b o ra to ry e x p e rim e n ts w ith th e c e l l s . M e a s u re m e n ts of th e h o riz o n ta l an d v e r tic a l c u lv e rt d ia m e te r w ere ta k e n w ith a te le s c o p in g rod at. 13 s ta tio n s in s id e th e c u lv e rt a t th e c o n tro l d e v ic e s , a s so o n as. th e c u lv e rt w a s e re c te d and b e fo re an y b a c k ­ f ill w a s p la c e d . P e rio d ic re -m e a s u re m e n ts a t th e sam e s ta tio n s during p la c e m e n t of th e b a c k f ill p ro v id ed a v a lu a b le re c o rd of culvert, d e f le c ­ tio n s th a t y ie ld e d in fo rm atio n a b o u t th e b e h a v io r of th e re c o n s tr u c te d c u lv e r t. The c o n tro l d e v ic e s on th e c u lv e r t flo o r w ere u s e d a s m e asu rin g s ta tio n s for d e te rm in in g v e r tic a l d ia m e te r c h a n g e s an d flo o r s e ttle m e n t. Plumb b o b s w e re hung from th e ro o f of th e c u lv e rt d ir e c tly ab o v e th e ro d s in th e c o n tro l d e v ic e s to d e te rm in e a n y ro ta tio n of th e c u lv e r t. No m e a s u ra b le ro ta tio n of th e c u lv e rt w a s d e te c te d d u rin g p la c e m e n t of th e f ill or th e r e a f te r . O b s e rv a tio n s fo r ro ta tio n w ere d is c o n tin u e d in -5 6 - F e b ru a ry o f 1966 w h e n ic e a n d h ig h w a te r b e n t th e ro d s „ The ro d s w ere s tr a ig h te n e d a f te r h ig h w ater re c e d e d a n d w e re a g a in u s e d fo r v e r tic a l d ia m e te r a n d flo o r s e ttle m e n t m e a s u re m e n ts „ F lo o r s e ttle m e n t w a s o b ta in e d from p e rio d ic o b s e r v a tio n s of th e e le v a tio n a t th e ! to p o f e a c h c o n tro l d e v ic e - r o d , u s in g a n e n g in e e r 's le v e l n e a r th e c u lv e r t i n l e t . T h e se o b s e r v a tio n s were- n e c e s s a r i l y m ade d u rin g p e rio d s o f lo w w a te r . L e v e ls w e re ta k e n p e r io d ic a lly to d e te rm in e -if th e re w a s e x c e s s iv e s e ttle m e n t of th e ro a d w a y s u rfa c e a b o v e th e c u lv e r t. T h e s e ,le v e ls w ere s ta r te d in S e p te m b e r o f 1 9 6 6 , a s so o n a s th e a s p h a ltic c o n c r e te su rfa c in g w a s c o m p le te d . CHAPTER VII REDUCTION OF DATA D a ta ta k e n in th e f ie ld h a d to b e re d u c e d to g iv e in fo rm a tio n th a t w o u ld b e 4o f v a lu e in d e te rm in in g th e b e h a v io r o f th e s tr u c tu r e . The s tr a in g a g e r e a d i n g s , in m ic r o - in c h e s p e r in c h , w e re re d u c e d to g iv e th e s t r e s s e s a c tin g on th e p la te an d th e e q u iv a le n t un ifo rm e a rth p r e s s u r e th a t w ould c a u s e th o s e s t r e s s e s . B ending m o m en ts in th e p la te s W ere a ls o c a lc u la te d from th e o b s e rv e d s t r e s s e s . S tr e s s m e te r re a d in g s w e re in u n its o f r e s i s ­ ta n c e , o h m s , an d h a d to b e c o n v e rte d to g iv e te m p e ra tu re s an d e a rth p r e s s u r e s . R e a d in g s p ro d u c e d b y th e ru b b e r p r e s s u r e c e ll s a n d s e t t l e ­ m e n t c e l l s w e re re a d d ir e c tly in p s i an d d id n o t h a v e to b e r e d u c e d . . P h y s ic a l m e a s u re m e n ts s u c h a s h o riz o n ta l a n d v e r tic a l d ia m e te r s an d in v e rt e le v a tio n s w e re u s e d d i r e c t l y , e x c e p t w h e n th e y w e re s u b tr a c te d from a b a s e m e a s u re m e n t to sh o w a c h a n g e . S tra in G a g e s S tra in g a g e re a d in g s for z e ro r e fe re n c e p u rp o s e s w e re ta k e n w h ile th e p la te s w e re in th e; s to c k p ile a re a p rio r to e re c tio n of th e c u lv e r t. The s tr a in re a d in g s ta k e n im m e d ia te ly a f te r e re c tio n o f th e c u lv e r t w ere s u b tr a c te d from th e z ero r e f e r e n c e r e a d in g s to d e te rm in e th e e re c tio n s tr a in s a n d s t r e s s e s . The d iff e r e n c e b e tw e e n th e re fe re n c e re a d in g a n d a n y re a d in g ta k e n w h ile t h e .f ill w a s b e in g c o n s tr u c te d , a f te r c o n s tr u c tio n w a s c o m p le te d , g a v e th e s tr a in or in th e —58 — c u lv e r t c a u s e d by e r e c tio n a n d e a rth p r e s s u r e . • A lso , th e d iff e r e n c e b e tw e e n th e re a d in g ta k e n im m e d ia te ly a f te r c u lv e r t e r e c tio n a n d an y la te r re a d in g g a v e th e s tr a in in th e c u lv e r t a ttr ib u ta b le to e a rth p re s s u re o n ly . The l a t t e r r e la tio n s h ip i s v a lid o n ly w h e n a ll s t r e s s e s a re b e lo w th e p ro p o rtio n a l lim it. ! ; The s tr a in g a g e s , i n s t a l l e d a s sh o w n in F ig u re 4 , p ro v id e d m e a s u re ­ m e n ts o f c ir c u m fe re n tia l s tr a in a t th e e x tre m e fib e rs a s w e ll a s th e c irc u m fe r­ e n tia l s tr a in a t th e g e o m e tric n e u tr a l a x is o f th e s i d e w a l l . W h en th e s tr a in s w e re w ith in th e e l a s t i c ra n g e o f th e s t e e l , th e s t r e s s w a s d e te rm in e d a s th e p ro d u c t Of th e s tr a in a n d th e m o d u lu s o f e l a s t i c i t y (30 x IO^ p s i ) . The s t r e s s p a tte rn r e s u ltin g from th e c o m b in e d b e n d in g a n d c o m p re s ­ s io n w a s u s e d to c a lc u la te b o th th e b e n d in g m om ent an d c o m p re s s iv e fo rce . The ty p ic a l s t r e s s d ia g ra m o f F ig u re 4 !will b e u s e d to il l u s t r a t e th e s e c a lc u la tio n s . A ssu m in g a. lin e a r r e la tio n s h ip in th e e l a s t i c r a n g e , th e ,m e th o d o f l e a s t s q u a r e s w a s u s e d to d e te rm in e th e s t r e s s lin e b e tw e e n e x tre m e fib e rs of th e p l a t e . The c o m b in e d s t r e s s a t a n y d i s t a n c e , x , from th e n e u tr a l a x is m ay b e e x p r e s s e d a s : S = P + Mx c ----------A I W h ere: . Sc = c o m b in e d s t r e s s , p s i P , , = to ta l c o m p re s s iv e f o r c e , p o u n d s p e r in c h o f c u lv e r t le n g th -5 9 - A - c r o s s - s e c t i o n a l a re a of th e c u lv e r t w a ll, in p e r in c h of le n g th = 0 ,4 6 7 In^ p e r in c h .fo r th e 3 /8 in c h p la te o f th e W o lf C re e k c u lv e rt 9 M = b e n d in g m o m en t, in c h -p o u n d s p e r in c h of le n g th I = m om ent of in e r tia of th e w a ll c r o s s - s e c t i o n , in p e r in c h o f le n g th = 0 „ 234. in ^ p e r in c h o f th e W o lf C re e k c u lv e rt P = d ir e c t c o m p re s s iv e s t r e s s , S , , p s i A d M x= b e n d in g s t r e s s , S ^ , p s i At th e e x tre m e fib e rs : x = c = 1 ,1 8 8 in c h e s ' for th e W o lf C re e k C u lv ert At th e n e u tra l a x i s , w h e re x .i s e q u a l to z e r o , th e d ir e c t c o m p re s s iv e s t r e s s i s about. 9000 p s i in F ig u re 4 ,. In th is exam p ie .th e to ta l c o m p re s ­ s iv e fo rc e is th e n : P = Sd °A = 9000 (0 ,4 6 7 ) = 4200 I b / i n T h e .b e n d in g s t r e s s i s d e te rm in e d b y a lg e b r a ic a lly s u b tra c tin g th e c o m p re s s iv e s t r e s s from th e co m b in ed s t r e s s a t a n y p o in t, At th e e x trem e f ib e r s , th e b e n d in g s t r e s s h a s a .n u m e ric a l v a lu e o f a b o u t 1 4 ,0 0 0 p s i in th e e x a m p le of F ig u re 4 , In th e Same e x a m p le , th e b e n d in g m o m en t, in - l b p er in c h o f c u lv e r t l e n g t h , i s th e n : M = Sb I_ = 1 4 ,0 0 0 (0 ,2 3 4 ) = 2760 i n - l b / i n C . 1 ,1 8 8 F ig u re 34 sh o w s a fr e e b o d y d iag ram o f th e to p half- of? a s e c tio n of —6 0 — th e c u lv e r t an d sh o w s how th e c o m p re s s iv e fo rc e a c tin g in th e c u lv e rt w a ll m ay b e r e la te d to th e a v e r a g e e q u iv a le n t v e rtic a l e a rth p r e s s u r e . The to ta l v e r tic a l lo a d on th e c u lv e r t c a n b e e x p r e s s e d a s V - (w)(D)(L) W h ere: V = to ta l v e r tic a l l o a d , p o u n d s , on a s e c tio n L in c h e s lo n g w = a v e ra g e e q u iv a le n t v e r tic a l e a rth p r e s s u r e , p s i D=. c u lv e r t h o riz o n ta l d ia m e te r , i n c h e s , ta k e n a s 216 in c h e s for th e d e f le c te d W o lf C re e k c u lv e rt L - le n g th of s e c tio n , c o n v e n ie n tly ta k e n a s o n e in c h . —w , in p o u n d s p e r s q u a re in ch M SI D ia m e te r = 2 1 6 in c h e s V- 'P tF ig u re 3 4 . D e te rm in in g E arth P re s s u re from C o m p re s s iv e F o rce in W a lls It is e v id e n t, from th e fre e b o d y d ia g ra m , th a t th e to ta l v e rtic a l lo a d , V, i s a ls o e q u a l to 2P; th e re fo re : -61- V = 2P = wDL or w = 2P ' -D L i T hese- e q u a tio n s w e re u s e d to c o m p u te th e a v e ra g e e a rth p r e s s u r e , w , c o rre s p o n d in g to th e v e r tic a l c o m p re s s iv e fo r c e , P. In so m e .c a s e s th e e l a s t i c lim it w a s e x c e e d e d , an d in th e s e c a s e s a n u m e ric a l su m m a tio n p r o c e s s w a s u s e d to c a lc u la te th e c o m p re s s iv e fo rc e a n d b e n d in g m o m e n t. For th is c o n d itio n th e s lo p e of th e s t r e s s lin e w a s ■ c a lc u la te d by th e sam e m eth o d a s b e fo re e x c e p t th a t .the s t r e s s in c r e a s e w a s te rm in a te d a t th e y ie ld s t r e s s o f 3 0 ,0 0 0 ' p s i . The c o m p re s s io n fo rc e an d b e n d in g m om ent w a s fo u n d a s i llu s tr a te d in F ig u re 3 5 . The com ­ p r e s s io n f o r c e , P , w a s d e te rm in e d b y ta k in g th e a lg e b r a ic a l su m m atio n o f th e a re a o f th e s e g m e n ts of th e p la te tim e s th e a v e r a g e s t r e s s a c tin g on th e se g m e n t: . ' P = g 5 ) (A1) W h ere: S = s t r e s s , p s i , a c tin g on A1 A"= a re a of s e g m e n t, i n 2 The a re a w a s c a lc u la te d for 10 s e g m e n ts , o f e q u a l w id th , on e a c h s id e of th e n e u tra l a x is or a to ta l of 20 s e g m e n ts a s sh o w n in F ig u re 3 5 . The b in d in g m o m en t, M , w a s d e te rm in e d b y ta k in g th e su m m a tio n of th e p ro d u c ts c a lc u la te d a b o v e tim e s th e d is ta n c e b e tw e e n th e a r e a an d th e g e o m e tric n e u tra l a x is : M =gSc ) (A") (x) —62 — Seqm enla (T) thru @ Force on Segm enE (§) = S t r e s s o l (5) tim e s AreaoP(§) P = T o t a l F o r c e = "E S t r e s s • A rea E a r t h P r e s s u r e ,uu « a s in Fig.34 MomenV Prom SegmenV (5) Force - Force on (§) tim es X Total Moment = ^ Force *X SECBON OF V& INCH PLATE In E la s lic Range Only : S t r e s s = E* Strain E= SOiMOt PSI -IO1OOO PSl Yi e U Stress= -20,000 PSI -30,000 PSl STRESS DIAGRAM F ig u r e 3 5 . E arth P r e s s u r e from I n e l a s t i c S tr a i n 3 0 ,0 0 0 PSl -63- W h ere: x = d is ta n c e b e tw e e n a re a and n e u tra l a x i s , in c h e s W ith th e c o m p re s s io n fo rc e d e te rm in e d , th e a v e ra g e e a rth p re s s u re w a s c o m p u te d a s in d ic a te d by F ig u re 3 4 . The y ie ld s t r e s s o f 3 0 ,0 0 0 p s i w a s e s ta b lis h e d from tw o t e n s i l e t e s t s an d m ay n o t b e r e p r e s e n ta tiv e of th e to ta l s t r u c t u r e . A d iff e r e n t y ie ld s t r e s s , or e v e n ig n o rin g th e y ie ld , w o u ld n o t c h a n g e '.the c a lc u la te d a v e r a g e e a rth p r e s s u r e to an y g re a t e x te n t. B e c a u se o f th e la rg e num ber of r e a d in g s ta k e n , a c o m p u te r program w a s d e v e lo p e d to perform th e c o m p u ta tio n s . The program a ls o p rin te d o u t id e n tif ic a tio n in fo rm a tio n su c h a s th e p la te and g a g e n u m b e rs , the d a te , th e h e ig h t of c o v e r an d th e s t r e s s a t e a c h g a g e . C o m p u ta tio n s in c lu d e d ; th e s lo p e of th e b e s t lin e to f it th e s t r e s s c o o r d in a te s , th e s t r e s s a t th e e x tre m e f i b e r s , w h e th e r or n o t th e c a lc u la te d s t r e s s a t th e e x tre m e fib e r s e x c e e d e d th e y ie ld s t r e s s , th e uniform a v e r a g e e arth p re s s u re th a t w o u ld c a u s e th a t p a r tic u la r s t r e s s c o n d itio n ,, a n d th e b en d in g m om ent in th e w a ll a t th e s tr a in g a g e lo c a t io n . The c o m p u te r program is g iv e n in A ppendix A. S tr e s s M e te rs The s t r e s s m e te r re a d in g s h a d to b e re d u c e d to o b ta in th e m eter te m p e ra tu re an d th e p r e s s u r e a c tin g on th e m e te r a t th e tim e of e a c h - -64- re a d in g „ The c a lib r a tio n in fo rm a tio n r e c e iv e d from th e m a n u fa c tu re r and c h e c k e d a t th e U n iv e rs ity w a s u s e d , w ith s lig h t m o d if ic a tio n s , to c o n v e rt th e m e te r r e a d in g s .in to te m p e ra tu re s an d e a rth p r e s s u r e s „ F ig u re 36 i l l u s ­ t r a t e s how e a rth p r e s s u r e w a s d e te rm in e d from, th e re a d in g s o f s t r e s s m e te r N o .. I . The tw o c h a r ts w e re c o n s tr u c te d ' from th e b a s ic c a lib r a tio n d a ta for m e te r N o.. I , a n d th e ir u s e i s i llu s tr a te d b y th e fo llo w in g n u m e ric a l e x am p le: • A ssum e th a t th e te m p e ra tu re read in g - Rf. is 7 4 .4 o h m s a t th e sam e tim e th a t th e ra w r e s i s t a n c e re a d in g RRp i s 1 0 4 .1 8 o h m s. E n terin g th e ■ g ra p h w ith th e te m p e ra tu re re a d in g of 7 4 ,4 0 ohm s i t is fo u n d th a t th e te m p e ra tu re i s a p p ro x im a te ly 60 d e g re e s F a h re n h e it an d th e c o rre c tio n of th e r e s i s t a n c e re a d in g i s p lu s 0 .0 2 o h m s . A pplying th e c o r r e c tio n to th e r e s i s t a n c e re a d in g an d e n te rin g th e g ra p h o n th e le f t w ith 1 0 4 .2 0 ohm s th e e a rth p r e s s u r e is fo u n d to b e - 2 5 .5 p s i . T h is m eth o d w a s u se d , to r e d u c e th e s t r e s s m e te r r e a d in g s to e a r th p r e s s u r e s a n d a s e p a r a te g rap h h a d to b e p re p a re d for e a c h m e te r. The te d io u s g ra p h ic a l re d u c tio n of th e s t r e s s m e te r re a d in g s w a s a b a n d o n e d .a f te r a c o m p u te r program w a s d e v e lo p e d to perform th e sam e ta s k a n a ly tic a lly . T his program p rin te d o u t th e d a te th e re a d in g w a s ta k e n , th e .h e ig h t of c o v e r on th a t d a te , th e m e te r id e n tif ic a tio n n u m b er, th e te m p e ra tu re a t th e tim e o f r e a d in g , a n d th e e a rth p r e s s u r e . puter. program i s g iv e n in A ppendix B . The c o m - ■ S ta n d a r d C o n d itio n s , S t r e s s M ete-r Wo. I : RRp, C o r r e c te d 104.7 104.61 104.2 Rt = 74.4 Ohms RRp= 104.18 Olnms v> 77 Enher Rx and Find RR Correchion J C orrect'on = + 0 .0 2 and Temp= GOa F O C o r r e c t e d RRp = 104.18 + 0.02 = 104.20 Ohms 1 - ^ a Enher Corrected RRp and Find P ressu re c 74 Z 6 .5 P5I E a rth P r e s s u r e -o 73 T x / S 7233 Zero Ck Corrector}/ -6 5 - R e s is ta n c e R e a d in g s ~ O hm s Resistance ReadinQ at Zero Pressure and 42°F. , RR6 104.61 Ohms Resistance Reading Correction = 0.606P51 /0.01 Ohm Reading at Zero Temperature , R0 = G7.07 Ohms Temperature ah Zero Correction = 4 2 .0 ° F Temperahure Factor = 7 . 89 ° / Ohm For Qj Example : Tl / 3 y| 104.0 69 I oT 68 67 Z 0 6 CM Xj- 10 20 30 40 50 GO 70 80 90 Temperature D egrees Fahr. -0.04 _ -0.02 0 +0.02 +005 Resishance Reading Correction 103.2 80 ZO 25.5 30 Earhh P ressu re on S t r e s s Meter Wo. I ~ Fbunds per Square Inch F ig u re 3 6 . D e te r m in in g T e m p e r a tu r e a n d Earth P r e s s u r e From S t r e s s M e t e r R e a d in g s CHAPTER VIII RESULTS AND ANALYSIS OF DATA D a ta w a s c o m p ile d from th e v a r io u s 's e ts o f in s tru m e n ta tio n d u rin g e a c h p h a s e of c o n s tr u c tio n a n d a n a ly z e d to d e te rm in e th e b e h a v io r o f th e c u l v e r t . S tra in G a g e s S tra in g a g e m e a s u re m e n ts w e re ta k e n b e fo re an d im m e d ia te ly a fte r th e c u lv e r t w a s e r e c te d in o rd e r to d e te rm in e th e c ir c u m fe re n tia l e re c tio n s t r e s s e s a t th e s tr a in g a g e s i t e s . The e x tre m e fib e r e r e c tio n s t r e s s e s ra n g e d from 3 ,8 0 0 p s i in p la te C to 2 1 ,9 0 0 p s i in p la te A. P la te s B, D , a n d E m ig h t b e c o n s id e r e d t y p i c a l , w ith e r e c tio n s t r e s s e s b e tw e e n 9 ,0 0 0 a n d 1 0 ,0 0 0 p s i in th e e x tre m e f i b e r s . P la te A w a s o n e o f th e l a s t p la te s to b e in s t a l l e d a n d h a d to be fo rc e d v ig o ro u s ly in to p la c e w h ic h m ay a c ­ c o u n t for i t s h ig h s t r e s s o f 2 1 ,9 0 0 p s i . w h e n the e r e c tio n All o f th e g a g e s w e re o p e ra tio n a l s t r e s s e s 'w e r e d e te rm in e d e x c e p t fo r g a g e D22 w h ich w a s d e s tr o y e d by a b u lld o z e r d u rin g b a c k f illin g o p e ra tio n s an d g a g e C 22 w h ic h g a v e e r r a tic r e a d in g s a n d m ay h a v e b e e n d a m ag e d a l s o . The e r e c tio n s t r e s s e s a re sh o w n g r a p h ic a lly in F ig u re 37 „ The e x ­ c e l l e n t lin e a r ity of th e s t r e s s d ia g ra m s , from th e e x tre m e o u ts id e fib e rs ' t o th e e x tre m e in s id e fib e rs o f e a c h p l a t e , sh o w s th a t th e g a g e s p e r­ form ed in a h ig h ly c o n s i s t e n t f a s h io n . T h is c o n s is te n c y i s an in d ic a tio n o f r e lia b le r e s u l t s . A ls o , th e v ery low s t r e s s e s m idw ay b e tw e e n th e —6 7 - G a g e s 22. 2 + 2 0 ,0 0 0 P5I 4-10,000 PSI O PSl -10,000 PSI -20,000 PSl Plate D Plate A +10,000 PSI O PSI -10,000 PSI P l a t e £> P late E + 10,000 PSl -1 0 ,0 0 0 PSI P late F P late C 22 3 2 F ig u r e 3 7 . G aqes 22 2 E r e c tio n S t r e s s in t h e S ix I n s t r u m e n t e d P l a t e s - 68 - e x tre m e fib e rs sh o w th a t th e e r e c tio n s t r e s s e s w e re la rg e ly th e r e s u lt of b e n d in g ,of th e p la te s d u rin g e re c tio n , w h ic h i s n o t s u r p r is in g . Some b e n d ­ in g i s o fte n re q u ire d to i n s e r t th e b o l t s , a n d a d d itio n a l b e n d in g ta k e s p la c e w h e n th e n u ts a re tig h te n e d „ The s m a ll am ount o f a x ia l e re c tio n s t r e s s , P /A , th a t is a p p a r e n t in F ig u re 3 7 , i s n o t s u rp ris in g e ith e r . It d o u ld e a s i l y r e s u l t from th e p u s h in g of p u llin g re q u ire d to m ake, some,- I p la te s f i t . T a b le ,2 s u m m a riz e s th e e re c tio n s t r e s s e s , w h ic h w e re s e g r e g a te d in to a x ia l a n d b e n d in g c o m p o n e n ts a s p r e v io u s ly d e s c r ib e d , a n d a ls o s h o w s th e b e n d in g m o m en ts re q u ire d to p ro d u c e th e o b s e rv e d e r e c tio n s tre s s p a tte rn s . TABLE 2 . STRESSES CAUSED BY ERECTION A B C D1 E F 2 1 ,9 0 0 9 ,6 0 0 3 ,8 0 0 9 ,6 0 0 9 ,2 0 0 7 ,8 0 0 M C /I S tre s s psi psi - 800 - 1,.O'0Q - 400 _ - ■ 4 - 400' ' - 1,100 ' 21,100 8 ,6 0 0 3 ,4 0 0 9 ,6 0 0 8 ,8 0 0 6 ,7 0 0 *■" C o m p re s s io n T e n s io n ' + ** O u tsid e - fib e rs ( a d ja c e n t to b a c k f ill) in c o m p re s s io n O u ts id e fib e rs (a d ja c e n t to b a c k fill) in. te n s io n + B en d in g M om ent to c a u s e M C /I* * In -lb /in - 4 ,2 0 0 O psi ■P/A S tr e s s * o . C o m b in ed S tr e s s I I—1 P la te . + 700 - 1 ,9 0 0 - 1 ,7 0 0 + 1 ,3 0 0 -6 9 - S tra in g a g e m e a s u re m e n ts w e re ta k e n a t in te r v a ls a s th e b a c k f ill w a s p la c e d to a. le v e l 5 f e e t a b o v e th e c u lv e r t a n d a s th e ro c k f ill w a s p la c e d to a d e p th o f 83 f e e t a b o v e th e c u lv e r t. S tr e s s e s c a u s e d b y th e s e o p e r a - ) tio n s a re sh o w n in F ig u re .38 a n d 3 9 , a n d p e rtin e n t r e s u l t s a re su m m a riz ed 1 ' . . in T a b le s 3 , 4, 5 , an d 6 . W h ile th e b a c k f ill w a s b e in g p la c e d a n d com ­ p a c te d on e a c h s id e of th e c u lv e r t, la rg e c h a n g e s in .b en d in g s t r e s s o c c u rre d b u t th e re w a s .l i t t l e in c r e a s e in v e r tic a l a i i a l c o m p re s s io n s t r e s s a s w o u ld -b e e x p e c te d . . The c o m b in e d s t r e s s a t th e e x tre m e fib e rs of p la te A re a c h e d th e y ie ld s t r e s s o f a p p ro x im a te ly 3 0 ,0 0 0 p s i b e fo re ,th e d e p th o f c o v e r re a c h e d 5 f e e t . The p la c e m e n t an d c o m p a c tio n of th e b a c k f ill o n .th e s id e s of th e c u lv e r t c a u s e d a 'r e d u c tio n o f a p p ro x im a te ly 2 in c h e s in th e .h o riz o n ta l d ia m e te r an d a c o rre s p o n d in g in c r e a s e in .th e v e r tic a l d ia m e te r , an d p ro d u c e d a c o m p re s s iv e b e n d in g s t r e s s in th e o u ts id e ,f ib e r s an d te n s i le b e n d in g s t r e s s in th e in s id e fib e rs o f th e s id e w a lls , a t th e s tr a in g a g e s ite s . (All g a g e s num ber "22" w e re on th e e x tre m e o u ts id e fib e rs and a l l g a g e s n u m b ered "3" w e re on th e e x tre m e in s id e fib e rs d i-th e s id e w a lls ) —7 0 — 22 2 Gages 22 2 + 30,000 P5I ---- - 20,000 P5I -10,000 P5I -20,000 PSl Plate A -30,000 PSl Plate D + 10,000 PSI -20,000 PSI P late P la t e £> E. +10,000 PSI 0 PSI -10,000 PSI P la te C A □ F ig u r e 3 8 . 0— 5 F e e t oP Cover 8 3 F e e t oF C over PI at e F 1 2 -2 -GB 1 -4 -6 6 S t r e s s e s C a u s e d b y E r e c tio n a n d Earth P r e s s u r e -7111 I I£ H 33 3 G ages 22 2 14 Il 33 3 33 3 + 10,000 PSI 0 PSI -10,000 PSI -20,000 PSI Plate Plate & D -MO1OOO PSI 0 PSI -10,000 PSI P la te E Plate B + 10,000 PSl O PSI -10,000 PSI -20,000 PSl P lafe Plate C 22 2 I 4 Il 33 A 3 G a g es 22 5 F e e i- oP C o v e r n 8 3 F ee+ oP C over F ig u re 3 9 . 2 14 Il 1 2 -2 -6 5 I-4 -< 5 6 S t r e s s e s C a u s e d b y E arth P r e s s u r e F -7 2 TABLE 3 . P la te A STRESSES CAUSED BY ERECTION AND FIVE FEET OF COVER - 12/2/65 ' C o m b in ed S tr e s s psi P/A S tr e s s * psi 3 0 ,0 0 0 * * * M C /I S tr e s s psi B ending M om ent to C a u s e M C /!* * In -lb /in - 2 ,5 0 0 27,5.00 -5,800 B ■1 7 ,0 0 0 -2,200 14,800 -2,900 C 5,500 -2,000 3 ,5 0 0 -.700 D 1 8 ,3 0 0 -1,500 16,800 - 3 ,3 0 0 E 1 8 ,4 0 0 -2,200 CD r-= f O O (N I -3,200 F 3 ,6 0 0 -1,800 1, 800 -4 0 0 TABLE 4 . P la te STESSES .CAUSED BY FIVE FEET OF COVER - 1 2 /2 /6 5 C om bined S tr e s s psi P/A S tr e s s * psi ■ M C /I S tr e s s psi E arth P re s su re to C a u s e P/A psi B ending M om ent to C a u s e M C/1**' i n - l b / in A 8,100 - 1 ,7 0 0 6 ,4 0 0 7 - 1 ,7 0 0 B 7 ,4 0 0 -1,200 6,200 6 - 1,200 C " 8 ,5 0 0 - 1 ,6 0 0 6,900 7 - 1 ,4 0 0 D 8 ,7 0 0 -1 ,5 0 0 ' 7,200 7 - 1 ,4 0 0 E 9 ,2 0 0 - 1 ,8 0 0 7 ,4 0 0 8 - 1 ,5 0 0 F 9 ,1 0 0 -7 0 0 8 ,4 0 0 3 -1,700 * ** S ee F o o tn o te s on p a g e 68 *** Y ield s t r e s s TABLE 5 . STRESSES CAUSED BY ERECTION AND 83 FEET OF COVER 1/ 4 /6 6 M C / I S tr e s s psi B ending M om ent to C a u s e M C /I* * in -lb /in C o m bined S tr e s s psi A 30,000*** -9,800 **** **** B 26,800 -7,000 19,800 -3,900 C 11,300 -7,300 • 4,000 -800 D 30,000*** -7,200 22,800 -4,700 E 28,000 - 11,000 17,000 -3,300 F 1 2 ,9 0 0 -7,600 5, 300 -1,000 . P/A S tr e s s psi * P la te ' TABLE 6 . STRESSES CAUSED BY 83 FEET OF COVER - 1 / 4 /6 6 P la te C o m b in ed S tr e s s psi P/A M C /I S tre s s * S tr e s s psi psi E arth P re s s u re to C a u s e P/A psi B ending M om ent to C a u s e M C /l* * in -lb /in * **** 39 **** 17,100 -6,000 11,100 26 -2,200 C 14,300 -6,900 7, 400 ' ‘ 30 D 2 1 ,5 0 0 -7,200 14, 3,00 31 -2,800 E 18,800 -10,500 8,300 45 -1,600 F 18,400 -6,500 11,900 ■• 28 -2,400 B ■' * S ee F o o tn o te s on p a g e 68 an d 7 2 . **** N ot d e te rm in e d b e c a u s e of e x te n t o f y ie ld in g C n O O -9,000 I H -* * * ** A -7 4 - For p la te s .A , B, D , a n d E, t h e s e b e n d in g s t r e s s e s w e re d ir e c tly a d d itiv e to e r e c tio n s t r e s s e s a n d th e re fo re p ro d u c e d r e l a t i v e l y la rg e c o m p re s s iv e s t r e s s e s in th e o u ts id e f i b e r s . For p la te s C an d F, h o w e v e r, th e s e s t r e s s e s w e re o f o p p o s ite s ig n to th e e r e c tio n s t r e s s e s an d th e re fo re h ad a c a n c e llin g e f f e c t w h ic h e x p la in s .th e f la t s lo p e s an d low s t r e s s e s o f th e s t r e s s d ia g ra m s .fo r p la te s C an d F in F ig u re. 3 8 . The ro c k f ill w a s p la c e d in a o n e an d o n e - h a lf m onth p e rio d b e tw e e n th e m id d le o f N ov em b er of 1965 an d th e f i r s t of Ja n u a ry , 1 9 6 6 . The s t r e s s e s on J a n u a ry 4 , 1 9 6 6 , j u s t a few d a y s a f te r c o m p le tio n of th e f i l l , a re sh o w n in F ig u re s 38 an d 39 a n d T a b le s 5 an d 6 . D uring c o n s tr u c tio n of th e ro c k f i l l , th e c o m b in e d s t r e s s in p la te D r e a c h e d th e y ie ld p o in t in th e e x tre m e o u ts id e f ib e r s . T his i s e v id e n t in F ig u re 38 w h ic h a l s o sh o w s th a t i n e l a s t i c a c tio n o c c u rre d in p la te s A an d D o n ly , of th e in s tru m e n te d p l a t e s , an d w a s lim ite d to r a th e r s m a ll z o n e s in e a c h of th o s e tw o p l a t e s . The s m a ll e x te n t to w h ic h i n e l a s t i c a c tio n w a s p r e s e n t w a s n o t c o n s id e re d s u ffic ie n t, to s e r io u s ly in v a lid a te th e s u p e r p o s itio n te c h n iq u e th a t w a s u s e d to o b tain , th e s t r e s s e s c a u s e d b y ;th e e m b an k m en t lo a d o n ly , in F ig u re .39 an d T a b le s 4 a n d 6 . By th is te c h n iq u e , e r e c tio n s t r e s s e s w e re s u b ­ tr a c te d from to ta l s t r e s s e s to g e t th e s t r e s s e s a ttr ib u ta b le to th e em b an k ­ m en t lo a d . TO p u t i t so m e w h a t d if f e r e n tly ,' t h e s e s t r e s s e s a re th o s e th a t -7 5 - w o u ld h a v e b e e n c o m p u te d if th e SR-4 g a g e s h a d b e e n c e m e n te d to th e w a lls a f te r th e c u lv e r t w a s e r e c t e d » or if r e a d in g s h a d n o t b e e n ta k e n u n til a f te r th e c u lv e r t w a s e r e c t e d „ The c o n s i s t e n t s lo p e p a tte rn of th e s t r e s s d ia g ra m s in F ig u re s 38 a n d 39 sh o w th a t th e r e w a s l i t t l e b a s i c c h a n g e in th e b e n d in g s t r e s s p a tte r n s a t th e s tr a in g a g e s i t e s a s th e h e ig h t of c o v e r w a s in c r e a s e d from 5 f e e t to 83 f e e t . In e v e ry c a s e th e b e n d in g s t r e s s .'rem ain ed c o m p re s s io n in th e o u ts id e f i b e r s . -U n d o u b te d ly th e s id e w a lls w o u ld e v e n tu a lly h a v e b u lg e d o u tw a rd s u f f ic ie n tly to r e v e r s e th e e a r ly b e n d ­ in g p a tte r n if th e a d ja c e n t b a c k f ill h a d b e e n p o o rly -c o m p a c te d „ As i t tu rn e d o u t, th e s id e w a lls n e v e r re g a in e d th e o rig in a l p o s itio n th a t th e y h a d b e fo re th e p la c e m e n t a n d c o m p a c tio n .o f th e b a c k f ill m a te r ia l. . F ig u re 40 i n d ic a te s th e s t r e s s e s c a u s e d b y th e a d d itio n a l 78 f e e t o f c o v e r o v e r th e 5 f e e t in d ic a te d in F ig u re 3 9 . . The a lm o s t le v e l lin e s fo r p la te s A, C , a n d E d e m o n stra te : th a t th e a d d itio n a l e a rth lo a d c a u s e d c o m p re s s iv e s t r e s s e s p rim a rily . .In p la te s B D , a n d F th e b e n d in g s t r e s s e s w e re s ig n if ic a n t. T a b le .7 c o n ta in s th e ta b u la tio n o f t h e s e s t r e s s e s a lo n g w ith th e a d d itio n a l e a rth p r e s s u r e s a n d b en d in g m o m en ts c a u s e d by th is a d d itio n a l cover. —7 6— Zl Z 33 3 Gaqes ZZ 2 33 3 33 3 --------- +10,000 P 5 I --------0 P5I -10,000 P5I '2 0 ,0 0 0 P5I P late A + 10,000 P5I O P5I -1 0 ,0 0 0 P5I P la t e B P la t e £ +10,000 P3l -10,000 P51 Plate F Plare C 22 2 Hill F ig u re 4 0 . 33 3 G ages ZZ Z 1*11 S t r e s s e s C a u s e d b y t h e A d d itio n a l 78 F e e t o f C o v e r —7 7 — TABLE .7 0 STRESSES CAUSED BY THE ADDITIONAL '78 FEET OF COVER 1/ 4 /6 6 P la te C o m bined S tr e s s psi P/A S tr e s s psi M C /I ■ S tre s s psi A **** - 8 ,7 0 0 **** 38 **** B 9)800 - 4 ,7 0 0 5 ,1 0 0 20 -1,000 C 5 ,8 0 0 - 5 ,3 0 0 500' 23 -IBO 1 2 ,8 0 0 - 5 ,7 0 0 7 ,1 0 0 25 -1,400 E 9,600 - 8 ,8 0 0 1,000 38 - 20'Q F 9,300 - 5 ,8 0 0 3 ,5 0 0 25 -7 0 0 D■ E arth P re s s u re to C a u s e P/A psi B ending M om ent to C a u s e MQT**' in I b /in ** S ee fo o tn o te s on p a g e s .6'8 , 7 2 'a n d .73 The r e s u l t s p r e s e n te d a re o n ly s a m p le s o f th e la rg e q u a n tity d e te rm in e d from th e SR-4 s tr a in g a g e in s t a l l a t i o n s .. The o u tp u t from th e s tr a in g a g e c o m p u te r p ro g ram s p ro v id e d s t r e s s , e a rth p r e s s u r e , an d b e n d in g m om ent d a ta for e a c h of th e a p p ro x im a te ly 46 d a te s on w h ich a s e t of s tr a in g a g e ■readings w e re ta k e n . S a m p le s of th e c o m p u te r o u tp u t a re g i v e n i n Appendix-A an d th e c o m p le te o u tp u t, a lo n g w ith a ll o rig in a l d a ta , is on f il e in th e D e p a rtm e n t o f C iv il E n g in e e rin g an d E n g in e e rin g M e c h a n ic s a t M o n tan a S ta te U n iv e r s ity . The d a ta of Jan u a ry 4 , 1 9 6 6 ,. w a s s e le c te d for p r e s e n ta ­ tio n b e c a u s e th e lo a d s on th e c u lv e r t w e re n e a r th e ir p e a k v a lu e s an d m o st of th e SR-4 g a g e s w e re s t i l l fu n c tio n in g p ro p e rly a t th a t tim e . ■ . - 78- The r e s u l t s from som e o f the- s tr a in g a g e s , a fte r Ja n u a ry o f 1966, b e g a n to d e v ia te s ig n if ic a n tly from th e lin e a r p a tte rn e s ta b lis h e d e a r l i e r . At f i r s t i t w a s th e o riz e d th a t th is m ig h t b e d u e to lo c a l i z e d b e n d in g , lo n g itu d in a l s t r e s s e s , or g e n e ra l s tr a in g a g e d e te r io r a tio n . It e v e n tu a lly b e c a m e a p p a r e n t h o w e v e r , th a t t h e .f i r s t lo t o f g a g e s , w ith a g a g e fa c to ro f 2 .1 3 , w e re c o n tin u in g to b e h a v e in a h ig h ly c o n s is te n t a n d lin e a r f a s h io n w h ile th e g a g e s from th e s e c o n d l o t , w ith a g a g e fa c to r of 2 . 0 8 / s te a d ily b e c a m e m ore e r r a tic an d i n c o n s i s t e n t . The s u p e rio r b e h a v io r o f th e f i r s t lo t of g a g e s w a s re c o g n iz e d b e c a u s e p la te s A a n d B c o n tin u e d to e x h ib it h ig h ly c o n s i s t e n t s tr a in p a tte r n s , m uch b e tte r th a n th e o th e r fo u r p l a t e s . P la te s A a n d B w e re u n iq u e in th a t a ll of th e g a g e s on P la te A, a n d a ll b u t o n e o f th e g a g e s on P la te B , c am e from th e f ir s t lo t of g a g e s p ro c u re d for th e p r o je c t. E ach o f th e o th e r four p la te s h a d th r e e g a g e s from th e f i r s t lo t on th e in s id e w a ll (g a g e s 1 , 2 , a n d 3) an d th r e e g a g e s from th e s e c o n d lo t on th e o u ts id e w a ll (g a g e s 1 1 , 2 2 , and 3 3 ).' E x a m in a tio n of th e s tr a in d a ta r e v e a le d t h a t , in g e n e r a l, th e g a g e s from th e f i r s t lo t w d re g iv in g .c o n s is te n t re a d in g s w h ile th o s e from th e s e c o n d lo t w e re fa r m ore v a r ia b le . S ix m o n th s a fte r i n s t a l l a t i o n m o st of th e s e c o n d lo t of g a g e s w e re c o m p le te ly u n r e lia b le . M o s t of th e f ir s t lo t a re s t i l l g iv in g c o n s i s t e n t s tr a in r e a d in g s a fte r m ore th a n 18 m onths o f o p e r a tio n . T his m ay b e s e e n from F ig u re 41 w h ic h s h o w s s t r e s s p a tte rn s -7 9 - 22 2 33 3 G ages 22 2 ---------1+30,000 P51 — -— 33 20,000 P51 1+10,000 P5I 0 P5I -10,000 P5I i-ZO.OOO P51 -3 0 ,0 0 0 P5t / ''Q P lafe A + 10,000 P51 -10,000 P51 -u ZOlOOO P51 P la t e E> Plate E + 10,000 P51 O P5I -10,000 P51 PlaTe F A &3 F e e f oF Cover □ 8 3 F e e t oF Cover F ig u r e 4 1 . 3-29-67 C o m b in e d S t r e s s e s o n 3 / 2 5 / 6 6 a n d 3 / 2 9 / 6 7 3 -8 0 d e d u c e d from th e f i r s t lo t of g a g e s on w id e ly s e p a r a te d d a te s „ T here h a s b e e n no s a ti s f a c to r y e x p la n a tio n fo r th e c o n s is te n tly , s u p e rio r b e h a v io r o f th e firs t, lo t o f g a g e s „ I t .is tru e th a t th e s e c o n d lo t o f g a g e s a re a l l on th e o u ts id e w a lls in c o n ta c t w ith th e f il l (but p ro ­ te c t e d by a n g le iro n h o u s e s ) w h ic h m ay b e r e la te d to th e ir p o o r perfo rm ­ a n c e . .I t i s c o n s id e r e d h ig h ly s ig n if ic a n t, h o w e v e r, th a t g a g e s from th e f i r s t l o t , in s im ila r e x te r n a l p o s itio n s on p la te s A an d B , d id n o t d e te r ­ io r a te s im ila r ly . A fter th e c o m p u te r program w a s. d e v e lo p e d to re d u c e th e s tr a in g a g e d a t a , a c o m p le te a n a ly s is w a s m ad e u s in g o n ly th e s tr a in d a ta from f ir s t lo t g a g e s , 1 , 2 , a n d 3 , on e a c h p l a t e . The r e s u l t s fo r th e e a r lie r d a te s w e re e s s e n t i a l l y th e sa m e a s w h en a ll o f th e g a g e s w e re u s e d . For th e d a te s fo llo w in g c o m p le tio n of th e e m b an k m en t i t w a s a p p a r e n t th a t th e v s e c o n d lo t o f g a g e s sh o u ld b e e x c lu d e d from th e a n a l y s i s . ■A d e c is io n w a s m ad e to u t i l i z e th e re a d in g s o b ta in e d from th e l , r 2 , an d 3 n u m b ered g a g e s a s th e prim ary s tr a in g a g e re a d in g s fb r c a lc u la tin g e a rth p r e s s u r e and b e n d in g m o m e n ts . The e q u iv a le n t v e r tic a l e a rth p r e s s u r e s on th e c u l v e r t , c a lc u la te d from th e s tr a in g a g e r e a d in g s , a re sh o w n g ra p h ic a lly in F ig u re 42 w h ich i n d i c a t e s , in g e n e r a l , th a t th e e a rth p r e s s u r e re a c h e d a -m axim um in Jan u a ry or e a r ly F e b ru a ry , 1 9 6 6 . The p r e s s u r e s d e c r e a s e d d u rin g th e IOO 90 80 70 GO 50 i co i— * I 40 30 20 K) O 1966 196-7 F ig u r e 4 2 . E q u i v a l e n t U niform V e r tic a l Earth P r e s s u r e s on C u l v e r t , D e d u c e d From SR-4 S tr a in G a g e s -8 2 w in te r an d s p rin g a n d e v e n tu a lly s ta b i liz e d a t a v a lu e n e a r 30 p s i „ There is a n in d ic a tio n of a s lig h t up w ard tre n d in p r e s s u r e s ta r tin g in S ep tem b er of 1 9 6 6 . The m axim um e a rth p r e s s u r e s ra n g e d from 28 to 47 p s i w h ich is m uch l e s s th a n th e e s tim a te d n o m in a l o v e rb u rd e n p r e s s u r e of 72 p s i , or 10 ksf. (k ip s p e r s q u a re f o o t) , w h ic h o n e m ig h t e x p e c t from 83 f e e t of c o v e r w e ig h in g a p p ro x im a te ly 125 p c f . P la te F sh o u ld b e c o n s id e r e d s e p a r a te ly from th e o th e r 5 in s tr u ­ m e n te d p l a t e s . F ig u re 42 sh o w s th a t p la te F in d ic a te s a s u b s ta n tia lly s m a lle r e a rth p r e s s u r e th a n th e re m a in in g 5 p la te s an d th is is e n tire ly c o n s is te n t w ith e x p e c ta tio n s b e c a u s e p la te F i s u n d e r th e s lo p in g s id e of th e em b an k m en t a t a p la c e w h e re th e v e r tic a l d e p th of c o v e r is o n ly 45 f e e t (as s c a le d from F ig u re 22) a s co m p ared to th e 83 f e e t d e p th o v er th e c e n tr a l p a rt of th e c u lv e r t w h e re p la te s A, B , an d E a re lo c a t e d . P la te s C an d D m ay b e g ro u p e d w ith A, B, an d E b e c a u s e th e y a re u n d e r a lm o s t th e fu ll d e p th o f c o v e r n e a r th e in te r s e c tio n of th e top- of.' th e em b an k m en t a n d th e s id e s lo p e . S tr e s s M e te rs The e a rth p r e s s u r e s on th e c u lv e r t w a lls a s d e te rm in e d d ir e c tly from t th e C a r ls o n s o il s t r e s s m e te rs a s th e f ill w a s c o n s tr u c te d , a n d th e r e a f te r , a re skow n. g r a p h ic a lly a s e a rth p r e s s u r e v e r s u s tim e in F ig u re s 43 th ro u g h 48. The s t r e s s m e te rs a re g ro u p e d b y th e ir r e la tiv e lo c a tio n s a s m e a su re d im f e e t ) /7 ^ EARTH PRESSURE, p , IU PSl ( f il l UEiGUT ^ 5 5 7 ^ 7 . t^ W / ^'///aV ///^ W^57! APR. WAY JUNE JULY F ig u re 4 3 . m IJune ijily E arth P r e s s u r e v s . Tim e - S t r e s s M e t e r s N o . I , 6 , 7 , 1 1 , 2 3 a n d 24 HEiGUT ( f il l EARTH PRESSURE, p , \Vl PSl [JuneIjuly F ig u re 4 4 . my UUNEIjup Earth P r e s s u r e v s . Time - S t r e s s M e t e r s N o . 19 a n d 22 T io o t 100 — — a 90 3 80 § -I U* 90 EE F ill HEI SHT '/WZ'/W / W Z WZZWZZW Z WZZ W z W / WZ I — /> ZZ H 40 I I \ n CL J 30 CV Z3 <Q Z Z ■ __ "xV %— V \ \ \ r — VV 2 x_ \ / 40 \ V \ - 14\ X x - - - ___ 30 — \ \ V gf X V ” 10 V V ... \ ^ 20 15V-^ / > — 10 ZOj — 18I ' \d ) 311 I I Il I I I I 11 11 11 \W 1 1 i \ I f I f > rr kT11 DEC. JAM. FEb. MAP. APR. MAY JUNEJULY AUG. SEPT OCT NOV. DEC. JAN. FE£>. MAR. APR. MAYJUNE JULY AUG. SW- OCT. N O /. 0 I; 196,5 1966 F ig u re 4 5 . 1966 1967 Earth P r e s s u r e v s . Time - S t r e s s M e t e r s N o . 3 , 4 , 14, 15, 18 a n d 2 0 . 1967 -8 5 - 50 f— > ZZ 60 i _50 0 — m W lio r Q W — LU 80 70 60 I W Z WZZ WZ/ W Z WZZWZZ y 70 2 - HO 100 HEIGHT in 90 60 ( f il l 70 GO E&RTH PRESSURE, p, IN PSl 50 40 30 20 IO may Ijune Ijuly IAUd IseptI Oct. F ig u r e 4 6 . E arth P r e s s u r e v s . Time - S t r e s s M e t e r s n o . 2 , 5 , 1 3 , 1 6 , 17 and 21. O IOO 90 80 TO 60 50 ■ CO <1 I 40 30 20 IO O Figure 47. Earth P r e s s u r e v s . Time - S t r e s s M e t e r s n o . 8 , 10, a n d 12 (FILL WEIGHT IN FEET) VERTICAL EARTH PRESSURE IN PSl MAR. APR. MAY JllHL Figure 48. Earth P r e s s u r e v s . Time - S t r e s s M e t e r s n o . 2 5 , 2 6 , 2 7 , 2 8 , 2 9 a n d 30 -89- in d e g re e s from th e to p c e n te r lin e o f th e c u lv e r t. For e x a m p le , m e te rs I , 6 , . 7 , 1 1, 2 3 ,. an d 24 in F ig u re 43 a re lo c a te d on th e to p c e n te r lin e w h ile m e te rs 2 , 5 , 1 3, 1 6 , 1 7 , an d 21 in F ig u re 46 a re lo c a te d on th e, c u lv e rt s id e s 66 1 /2 or 71 1 /2 d e g re e s from th e .to p c e n te r l i n e . The f il l h e ig h t sh o w n in t h e s e fig u re s i s th e - h e ig h t of f ill a b o v e th e c u lv e r t, or th e d e p th o f c o v e r . The m a jo rity of th e m e te rs in d ic a te d a m axim um p r e s s u r e w h e n th e fu ll f ill h e ig h t w a s re a c h e d or s h o rtly t h e r e a f t e r . As a g e n e r a l tr e n d , t h e s e p r e s s u r e s a ls o d e c r e a s e d , a s th e e a rth p r e s s u r e s d e te rm in e d from th e s tr a in g a g e s d id , u n til th e f a ll of 1 9 6 6 . A few of th e m e te rs d id sh o w a n in c r e a s e th ro u g h o u t th e p e rio d c o v e re d by th is r e p o r t. I t m ay b e s e e n in / F ig u re 43 th a t a ll of th e m e te rs lo c a te d a t th e to p o f th e c u lv e r t sh o w ed a s m a ll in c r e a s e e x c e p t for m e te r 24 w h ic h d ro p p e d to z e ro an d s ta r te d to in d ic a te te n s io n in A u gust of 19 6 6 . I t w a s c o n c lu d e d th a t m e te r 24 w a s \ d e f e c tiv e , or h a d b e e n d a m a g e d b y c o n s tr u c tio n e q u ip m e n t, a n d sh o u ld b e ig n o re d w h e n s tu d y in g F ig u re 4 3 . F ig u re 43 sh o u ld a ls o b e s tu d ie d in c o n ju n c tio n w ith .F ig u re 29 w h ic h sh o w s th e ,m p p ro x im a te d e p th of c o v er a b o v e e a c h m e te r. . For i n s t a n c e , m e te r N o . I i s u n d e r th e em b an k m en t s lo p e an d h a s a v e r tic a l d e p th o f c o v e r of a p p ro x im a te ly 45 fe e t; w h ile m e te r 6 h a s a p p ro x im a te ly 63 f e e t o f v e r tic a l c o v e r . The e f f e c t of th e v a ry in g d e p th of c o v e r i s n o t p a r tic u la r ly a p p a re n t in F ig u re 43 w h ich -90- sh o w s re m a rk a b ly c l o s e a g re e m e n t am ong m e te rs 1 , 6 , - 1 1 ,. a n d .2 3 , The so m e w h a t h ig h e r p r e s s u r e r e g is te r e d by m e te r 7 i s p ro b a b ly in d ic a ­ tiv e of th e r a th e r la r g e lo c a l p r e s s u r e v a ria tio n th a t c o u ld b e e x p e c te d from p o in t to p o in t on th e to p o f a la rg e c u lv e r t. C o n s id e rin g th e sm all s i z e o f th e p r e s s u r e m e a s u rin g a re a of a s t r e s s m e te r, th e tig h t g ro u p in g o f m e te rs I , 6 , 11 an d 23 i s r a th e r m ore s u rp ris in g th a n th e m o d e ra te d e v ia tio n of m e te r 7. ' The a g re e m e n t b e tw e e n F ig u re s 42 an d 4 3 , o b ta in e d w ith to ta lly in d e p e n d e n t s e t s of d is t i n c t l y d iff e r e n t in s tr u m e n ta tio n , is g r a tif y in g . It s h o u ld b e k e p t in m in d , h o w e v e r, th a t F ig u re 42 g iv e s a n a v e r a g e v e r tic a l p r e s s u r e o v e r th e w id th of th e c u lv e r t w h ile F ig u re 43 g iv e s o n ly th e v e r tic a l p r e s s u r e a t th e to p c e n te r lin e of th e c u lv e r t. F ig u re s 4 4 , 4 5 , 4 6 , a n d 47 g iv e th e e a rth p r e s s u r e on th e s id e s of th e c u lv e r t a s m e a s u re d w ith th e s t r e s s . m e t e r s . The g e n e r a l tre n d i s th e sam e a s th a t of F ig u re 4 2 , a d e c r e a s e in p r e s s u r e th ro u g h th e s p rin g an d sum m er of 1 9 6 6 ,. fo llo w e d by a le v e lin g ^ o ff or a s lig h t i n c r e a s e in p r e s s u r e s ta r tin g in th e au tu m n o f 1 9 6 6 . W h en th e p r e s s u r e s w e re l a r g e s t , s h o rtly a f te r c o n s tr u c tio n o f th e e m b a n k m e n t, th e p r e s s u r e s on th e. s id e s of th e c u lv e r t, in so m e p la c e s a t l e a s t , w e re c o n s id e r a b ly la rg e r th a n th e, p r e s s u r e s on to p . T h is is e v id e n t in F ig u re 49 w h ic h sh o w s th e s t r e s s p a tte rn fu rn is h e d by th e -91- Maximum Pressure 3 5 P5I P r e s s u r e - P r e s s u r e in Pounds Per S q u a r e Inch — ■ - Minimum P r e ssu r e - ✓ 19.0 72.2 A 19.6 G age Mumbers and Location L o o k in g D o w n s t r e a m P r e s s u r e S cale'. I* = GO P2>1 F ig u re 4 9 . Earth P r e s s u r e s A cting on th e C u lv e rt W a lls on 1 /4 /6 6 -92s t r e s s m e t e r s o n t h e c u l v e r t w a l l s ' u n d e r t h e c e n t r a l p a r t of t h e e m b a n k m e n t o n J a n u a r y 4 , 1966 „ From F ig u re s 43 th ro u g h 48 i t is a p p a r e n t th a t s e v e r a l o f th e m e te r s , n o ta b ly 3 , 4 , 18 an d 2 9 , w e re o p e ra tin g d e f e c tiv e ly in th e sa m e fa s h io n a s m e te r 2 4 . M e te rs on th e s id e s o f th e c u lv e r t w e re e s p e c ia ll y s u s c e p tib le to s id e s w ip in g by c o n s tr u c tio n e q u ip m e n t in th e e a rly s ta g e s of b a c k f illin g . A c tu a lly , a d a m ag e d m e te r th a t i s le a k in g w o u ld b e e x p e c te d to sh o w a s te a d ily d e c r e a s in g p r e s s u r e lik e m o st of th e m e te rs of F ig u re s 45 and 4 6 . Such a m e te r m ig h t a ls o be e x p e c te d to r e g is te r a n a b n o rm a lly low p re s s u re r ig h t from th e s t a r t . M e te r 1 7 , for e x a m p le , is know n to h a v e b e e n s c r a p e d b y a tru c k tire (s e e F ig u re 26); an d th e low p r e s s u r e s re p o rte d b y th a t m e te r, a n d sh o w n in F ig u re 4 6 , c o u ld b e e r r o n e o u s . I t is s u s p e c te d th a t m an y , if n o t a l l , of th e m e te rs r e g is te r in g v ery low p r e s s u r e s a re d a m a g e d . It is c o n ­ c lu d e d , h o w e v e r,, th a t m e te rs su c h a s 8 , 1 0 , an d 12 (s e e F ig u re 47) a re n o t le a k in g b e c a u s e th e y sh o w a p r e s s u r e in c r e a s e s ta r tin g in th e autum n of 1966. L a te ra l p r e s s u r e a g a in s t th e stem of a s t r e s s m e te r c o u ld c a u s e h ig h ly e rro n e o u s r e a d i n g s . In a few c a s e s th e re p ro b a b ly is c o n ta c t p re s s u re b e ­ tw e e n th e ste m of a m e te r an d th e e d g e of th e h o le in th e w a ll th ro u g h w h ic h th e ste m p ro tru d e s in to th e c u lv e r t. m e te r p ro tru d e s in to th e c u lv e r t. F ig u re 27 ,shows how th e stem of e a c h The h o l e s , w h ic h a re so m e w h a t irre g u la r -93- b e c a u s e t h e y w e re c u t w ith a c u ttin g t o r c h , sh o u ld h a v e b e e n m ad e so m e w h a t la rg e r to e n tir e ly e lim in a te th e d a n g e r of a c c id e n ta l c o n t a c t b e tw e e n th e ste m an d th e s id e of th e h o le . A nother p o s s ib le s o u rc e o f la te r a l fo rc e on a s t r e s s m e te r stem is from te n s io n in th e e le c tr i c c a b le c o n n e c te d to th e s te m . .All of th e .c a b le s w e re s tru n g w ith a la rg e am o u n t o f s la c k and c h e c k e d p e r io d ic a lly to s e e th a t th e y w e re n o t a p p ly in g s ig n if ic a n t fo rc e s on th e s te m s of th e s t r e s s m e te rs „ O v e r a ll, th e p e rfo rm a n c e of th e s t r e s s m e te rs is c o n s id e r e d s a t i s ­ fa c to ry . A c o n s e r v a tiv e in te r p r e te r of th e r e s u l t s m ig h t ig n o re a ll r e a d ­ in g s o f l e s s th a n a b o u t 20 p s i „ F ig u re 49 e f f e c tiv e ly su m m a riz e d th e p r e s s u r e d is tr ib u tio n on th e c u l v e r t , a s in d ic a te d b y th e s t r e s s m eter r e a d ­ in g s of Ja n u a ry 4 , 1966 „ The d iff e r e n c e b e tw e e n th e m axim um an d minimum r e a d in g s c o u ld b e in te r p r e te d a s random v a r ia tio n in p r e s s u r e from p o in t to p o in t, or a s e x p e rim e n ta l e r r o r , or a s a c o m b in a tio n o f b o t h . In an y c a s e , F ig u re 49 i n d ic a te s th a t th e a v e ra g e p r e s s u r e o v e r th e ro o f a re a of th e -c u l-i v e rt w a s p ro b a b ly c lo s e to 35 p s i on Ja n u a ry 4 , 1 9 6 6 , b u t so m e w h a t m ore th a n 35 p si. o n th e s i d e s . A r e - e x a m in a tio n o f F ig u re 42 sh o w s th a t th e SR-4 g a g e s a ls o in d ic a te d a n a v e ra g e v e r tic a l p r e s s u r e c l o s e to 35 p s i on th a t d a t e „ (The a c tu a l n u m e ric a l a v e r a g e of th e p r e s s u r e s in d ic a te d b y E la te s A, B, C , .D a n d E on th a t d a te i s 34 p s i ) . P rim a rily a s a r e s u l t o f th e d e m o n s tra te d good a g re e m e n t b e tw e e n -94- th e tw o m ajo r s e t s o f in s tr u m e n ta tio n , i t i s c o n c lu d e d th a t b o th s e t s g a v e r e a s o n a b ly r e lia b le .o r a c c u r a te r e s u l t s . F ig u re 48 g iv e s th e p r e s s u r e s from th e s ix s t r e s s m e te rs th a t w e re b u rie d in th e f ill to m e a s u re v e r tic a l e a rth p r e s s u r e in th e e a rth at/ a n ;.. e le v a tio n o n e fo o t a b o v e th e to p o f th e c u lv e r t. C o n s tr u c tio n e q u ip m e n t c o u ld h a v e o v e r s tr e s s e d som e o f th e s e m e te rs b e fo re th e d e p th o f f ill a b o v e th em c o u ld p ro te c t, them from h ig h lo c a l w h e e l l o a d s . An a tte m p t w a s m ade to k e e p a ll v e h ic le s o ff th e im m e d ia te a re a u n til th e m e te rs w e re .c o v e re d to. ' ;• ! a d e p th o f o n e fo o t b u t i t a p p e a rs th a t m e te rs 2 6 , 2 7 , an d 29 w e re d a m a g e d ; an d p erh ap ti m e te rs 28 an d 30 a s w e l l . a re p lo tte d on F ig u re 50 The r e a d in g s , on J a n u a ry 4 , 1 9 6 6 , T aken c o lle c tiv e ly t h e s e m e te rs in d ic a te a n a v e r a g e v e r tic a l p r e s s u r e a b o v e th e c u lv e r t w h ic h is in th e v ic in ity _ ,o f 30 p s i , w h ic h c o n s ti tu te s good g e n e r a l a g re e m e n t w ith the* m e te rs on th e c u lv e r t w a lls a n d th e SR -4 s tr a in g a g e s , a n d s u g g e s ts th a t th e d am ag ed m e te rs w e re s t i l l g iv in g f a ir ly a c c u r a te r e a d in g s a t th a t e a r ly d a t e . I The r e la tiv e ly v e ry h ig h e a rth p r e s s u r e s o n m e te rs 25 a n d 3 0 , w e ll a b o v e th e e s tim a te d n o m in a l o v e rb u rd e n o f 72 p s i , c o n s ti tu te s s tro n g i n ­ d e p e n d e n t e v id e n c e th a t th e " im p e rfe c t tre n c h " c o n s tr u c tio n d e ta i l w a s w o rk in g in th e m a n n er v is u a liz e d b y th o s e w h o c o n c e iv e d i t a n d a c tiv e ly p ro m u lg a te d i t a s a p r a c tic a l w ay to r e lie v e th e v e r tic a l p r e s s u r e on c u l­ v e rts . If th e " im p e rfe c t tre n c h " r e lie v e s th e p r e s s u r e on th e c u lv e r t ,it -95- P r e s s u r e s m Pounds p er Square Inch •----- i I i ii.oM i i i I Rubber GeUs f C * | « M e fe r N um bers a n d L o c a tio n s ' L o o k in g D o w n s t r e a m S c a le : I G F t. GO PSl F ig u re 5 0 . Earth P r e s s u r e s on 1 /4 /6 6 D eterm in ed from th e S tr e s s M e te rs an d R ubber P re s s u re C e lls L o c a ted in th e F ill -96- m u s t, n e c e s s a r i l y , ,in c r e a s e th e p r e s s u r e on th e e a rth a d ja c e n t to th e c u l­ v e rt b e c a u s e th e w e ig h t o f th e o v e rb u rd e n m u s t b e su p p o rte d so m e w h e re . R ubber P r e s s u r e C e lls S till a n o th e r s e t of in d e p e n d e n t p r e s s u r e - m e a s u r in g in s tru m e n ta ­ tio n w a s th e s e t o f s ix ,ru b b e r d ia p h ra g m p r e s s u r e c e ll s th a t w e re in s ta lle d s ix in c h e s b e lo w th e s tr a w , a b o v e rin g 38 of th e r e b u ilt c u lv e r t. As e x ­ p e c te d , th e s e c e ll s r e g is te r e d s u b s ta n tia lly lo w e r p r e s s u r e s th a n th e o th e r in s tru m e n ta tio n b e c a u s e th e y w e re p la c e d s ix in c h e s u n d e r th e s tra w . T he k n o w le d g e th a t th e y m ig h t h a v e b u rst, u n d e r h e a v y e a rth lo a d s or c o n ­ s tr u c t i o n e q u ip m e n t lo a d s w a s th e p rim ary m o tiv a tio n fo r p la c in g them in th e h ig h ly c u s h io n e d lo c a tio n th a t w a s c h o s e n for th e m . C e ll Nk .,2, w h ic h w a s c o n n e c te d to th e c e n te r B ourdon g a g e show n in F ig u re 3 1 , d e v e lo p e d a v is ib le le a k a t th e s i t e of th e b le e d e r v a lv e b e lo w th e B ourdon g a g e a n d th e p r e s s u r e o n th is c e ll in e v ita b ly d ro p p ed o ff s te a d ily a s flu id le a k e d o u t an d c o n tin u e s to do s o . The o th e r fiv e c e l l s a p p e a re d to fu n c tio n f la w le s s ly e x c e p t fo r a v e ry m inor le a k th a t d e v e lo p e d b e tw e e n th e s h u to ff v a lv e an d th e B ourdon g a g e of c e ll N o . 6 . For th is p a r tic u la r c e l l , th e sh u to ff* v a lv e h a s b e e n a n d i s k e p t c lo s e d b e tw e e n p r e s s u re r e a d in g s , a m d 'is o p e n e d for no lo n g e r th a n h a lf a m in u te a t a tim e to ta k e a r e a d in g on th e B ourdon g a g e . No m ore th a n a s m a ll f r a c tio n of a -97- c u b ic c e n tim e te r of liq u id h a s e s c a p e d from c e l l N o . 6 a n d i t h a s seem inglyfu n c tio n e d a c c u r a te ly from th e b e g in n in g . . F ig u re 51 p ro v id e s a g ra p h ic a l re c o rd o f th e p r e s s u r e s r e g is te r e d by th e ru b b e r p r e s s u r e c e l l s . The p r e s s u r e v a r ia tio n s sh o u ld n o t b e in te r p r e te d a s random s c a t t e r b e c a u s e a ll o f th e p r e s s u r e v a r ia tio n s , from c e ll to c e l l , is d e m o n s tra b ly a fu n c tio n of c e ll l o c a t i o n . T his b e c o m e s a p p a r e n t w h en - th e p r e s s u r e s fo r a n y g iv e n d a y a re p lo tte d on a c r o s s - s e c t i o n a t th e lo c a tio n of e a c h c e l l . F ig u re 50 sh o w s t h e s e p r e s s u r e s , a s of Jan u a ry 4 , 1 9 6 6 , in a d d itio n to p r e s s u r e s from th e b u r i e d . s t r e s s . m e t e r s . For th e s a k e o f e f f ic ie n c y , b o th p r e s s u r e d ia g ra m s a re sh o w n p lo tte d o n th e sa m e c r o s s s e c tio n . d ia g ra m b u t th e r e a d e r sh o u ld b e a r in m ind th a t th e ru b b e r p r e s s u r e c e l l s a re a p p ro x im a te ly 30 f e e t d o w n stre a m from th e b u rie d s t r e s s m e te rs a s w e ll a s a p p ro x im a te ly 3 1 /2 f e e t a b o v e th e m . . In F ig u re 5 0 , th e p lo tte d p r e s s u r e s fo r th e ru b b e r c e l l s d e fin e a sm ooth a n d n e arly , s y m m e tric a l p r e s s u r e d ia g ra m . T he m axim um p r e s s u r e i s a t c e l l N o . .3 , r ig h t a t th e c e n te r , w ith a sm o o th tr a n s itio n to a m inim um p r e s s u r e o n e a c h s i d e , a t c e l l s I a n d 6 w h ic h a re lo c a te d u n d e r th e o u te rm o s t b a le s o f s tra w a t th e lo c a tio n s o f a n tic ip a te d m inim um p r e s s u r e . A cco rd in g to th e ru b b e r p r e s s u r e c e ll r e a d in g s , th e a v e r a g e v e r tic a l p r e s s u r e a t th e b a s e of the. s tra w w a s a p p ro x im a te ly 17 p s i on Jan u a ry 4 , 19-66. The lo o s e ro c k f ill a b o v e th e s tra w a r c h e s b e tw e e n th e " w a lls " of f ill feet) in h e ig h t VERTICAL EARTH PRESSURE IN PSl ( f il l 555%! IhS ioec . jam. 1965 1966 Figure 51. Earth P r e s s u r e s v s . Time - Rub ber P r e s s u r e c e l l s n o . I , 2, 3, 4 , 5 a n d 6 —99 — o n e a c h s id e o f th e s tra w (refer b a c k to F ig u re 2) a n d th e w e ig h t of th e a r c h ­ in g f il l i s s u p p o rte d la r g e ly by th is a rc h in g a c ti o n , e x c e p t fo r th e lo w e rm o st p o rtio n of th e lo o s e f il l n e a r m id s p a n w h ic h is to o c l o s e to th e s tra w to b e s u p p o rte d by th e a rc h a b o v e i t an d th e re fo re b e a r s d ir e c tly a g a in s t th e s tra w in th e m id s p a n re g io n an d c a u s e s th e p r e s s u r e on th e s tra w to b e g re a te r a t m id s p a n th a n e ls e w h e r e . S e ttle m e n t C e lls R e p r e s e n ta tiv e o b s e rv e d s e ttle m e n ts of th e e ig h t s e ttle m e n t c e ll s l o ­ c a te d in th e f il l on e a c h s id e o f th e c u lv e r t, a n d s lig h tly a b o v e th e e le v a tio n o f th e to p o f - th e - c u lv e r t, a re g iv e n in T a b le '8 , The d e s ig n a te d c e n tr a l s e g ­ m e n t of th e ta b le e n c o m p a s s e s th e p e rio d d u rin g w h ic h a p p a r e n t f r o s t p ro b lem s an d v a ry in g d e n s i t i e s o f th e liq u id in th e o p p o s in g le g s of th e m anom eter s y s te m s p ro d u c e d so m e o b v io u s ly in c o n s i s t e n t a n d in a c c u r a te s e ttle m e n t re a d in g s , In. s p ite o f s e v e r a l g la rin g i n a c c u r a c i e s , th e c e n tr a l p a rt of th e ta b le s t i l l in d ic a te s a n a v e r a g e tre n d w h ic h is c o n s is te n t w ith th e e a r lie r an d th e la te r s e t t l e m e n t s , The b ottom p a rt o f th e t a b l e , w h ic h s h o w s a la rg e num ­ b e r of s e ttle m e n t r e a d in g s ta k e n d u rin g a tim e p e rio d w h en s e ttle m e n t w a s o c c u rrin g v e ry s lo w ly , a n d a f te r th e s o u rc e of th e e a r lie r e r r a tic re a d in g s w a s id e n tif ie d a n d e lim in a te d , p ro v id e s a g o o d in d ic a tio n of th e r e p ro d u c ib ility or in h e re n t p o te n tia l a c c u r a c y of th e s im p le U tu b e m a n o m eter s y s te m o f th e -100- TABLE 8 . SETTLEMENT OF THE SETTLEMENT CELLS IN INCHES .D ate C e ll.N u m b e r an d L o c a tio p (N o rth , South) I S c. 2 N 4 S 3 S 5 N 7 S 6 S 8 N O Cn 00 cn O O CO OO Cn CO O O O O O CO 3.05 CO OO O I i O CO 4N OO O O 4.15 4.20 CO — - - - - - - - R e a d in g s w ith in th is s e c tio n a re u n re lia b le „ * T he T in e s w e re p lu g g e d . O O Np ___ * NP CO IN. O Ns O (NI 2.40 2.45 3.90 3.95 3.95 O O 3.75 LO (NI oo Q 2.70 2.50 2.45 3.00 2.90 3.65 I 2.25 O CO LO CO LO CS! O 4.80 4.95 5 . OS CO Np O 4.85 (NI LO LO I II I I O NP 3.80 2.80 3.30 3.20 Np CO LO O LO (NI r^. O I I ^ l/ B O LO O NP LO LO CO O O NP CO Np LO NP CO 4.65 4.70 3.20 S CO 2.20 I O O O O 00 cn I-1 O O Hj O O 3.75 CO O O ! CO 2.10 4.45 4.40 4.45 1.50 1.90 1.70 1.80 O CO CO 2.35 , I ! ' i I ' 3.60 2.00 2.05 1.95 1.90 s . LO LO N f1 » NP 6 /1 4 /6 6 6 /2 3 /6 6 8 / 9 /6 6 $ / 2 /6 6 1 2 /1 3 /6 6 3 /2 9 /6 7 2.00 1.40 1.10 1.60 1.55 2.95 LO O i—I 2.15 1.70 1.65 2.40 2.20 2.95 Cs! 4.70 5.20 . 0.60 O O $>N CO CO NP 1.55 O O J— J 1.15 O CO 0.80 LO CO (NI 2.70 3.45 3.5-5 O O O O O O NP O LO O O O 0.70 1.30 2.10 O O O 1.35 2.10 2.20 1.40 1 . 50 2.80 O CO O 3.20 2.80 2.70 2.90 3.90 O CO 1 2 /2 2 /6 5 1 2 /3 0 /6 5 I /1 3 /6 6 2 / 3 /6 6 3 /1 0 /6 6 5 /3 1 /6 6 O O O O 2,10 2,10 (NI 1 2 / 3 /6 5 1 2 / 7 /6 5 1 2 / 8 /6 5 1 2 /1 3 /6 5 12/15/65 O in c h e s 3.15 -101- s e ttle m e n t c e l l s . S e ttle m e n t c e l l s num ber -2, 5 , and 8 w e re lo c a te d on th e n o rth s id e of th e c u lv e r t a n d c e l l s 1 , 3 , A1 6 , a n d 7 w e re on th e so u th s i d e . The r e a d ­ in g s w e re i n i t i a l l y ta k e n by a d d in g f lu id , a s p re v io u s ly m e n tio n e d , and th e n . le ttin g th e s y s te m s t a b i l i z e , b u t w a s la te r c h a n g e d to d ra in in g th e sy ste m a n d r e f illin g i t w ith th e pump e a c h tim e .a s e ttle m e n t re a d in g w a s d e s i r e d . T h is m eth o d w a s b e g u n in June o f 1 9 6 6 . Som e o f th e r e a d in g s w e re o b v io u s ly v e ry .m u c h in e r r o r , n o ta b ly .a ll of th e r e a d in g s ta k e n on M ay 3 1 , 1966. I t w a s e a r ly in June o f 1966 b e fo re i t w a s d is c o v e re d th a t th e ra th e r c a r e l e s s l y p ro p o rtio n e d h a l f - a n d - h a l f m ix tu re o f w a te r an d P re s to n e th a t w a s p e r io d ic a lly p o u red in to th e s ta n d p ip e s on th e m a n o m eter b o a rd w a s c a u s in g a d iff e r e n c e in th e s p e c if ic g r a v itie s of th e liq u id in o p p o s in g le g s ■ o f th e m a n o m e te rs . The r e s e a r c h e r s w e re p rim in g th e s ta n d p ip e s w ith a to o - ric h m ix tu re of P re s to n e a n d w a te r w h ic h w a s p r o g r e s s iv e ly d e p r e s s in g th e e q u ilib riu m le v e l in th e s ta n d p ip e s b e c a u s e P re s to n e is s ig n if ic a n tly m ore < d e n s e th a n w a t e r . -All o f th e s e ttle m e n t re a d in g s ta k e n on a n d a fte r June 1 4 , 1 9 6 6 , in d ic a te th a t th e p re c e d in g re a d in g s sh o w e d f ic titi o u s ly la rg e s e t t l e ­ m e n ts . The a v e r a g e s e ttle m e n t o f th e s e ttle m e n t c e l l s is illu s tr a te d in F igure 52 a n d p lo tte d a s s e ttle m e n t v e rs u s tim e . . S e ttle m e n t c e l l s N d . 5 an d 8 on th e n o rth s id e an d s e ttle m e n t c e ll s N o . 3 , 4 , 6 , an d 7 , on th e s o u th s id e a re u s e d for th is p u r p o s e . The c e l l s w e re i n s t a l l e d w h en th e re w a s fiv e f e e t of -102- c o v e r a n d th e re w a s no in d ic a tio n of s e ttle m e n t u n til a fte r f ill w a s p la c e d .on th e s tr a w . The re f e r e n c e lin e sh o w n re f e r s to th e to p o f th e c u lv e r t, in th e v ic in ity of th e s e ttle m e n t c e l l s , im m e d ia te ly a fte r th e ir i n s ta lla t io n „ In F ig u re 5 2 , th e s e ttle m e n t of th e s e ttle m e n t c e l l s sh o u ld b e com ­ p a re d o n ly to t h a t p o rtio n of th e s e ttle m e n t of th e to p o f th e c u lv e r t w h ich o c c u rre d a f te r D e ce m b e r 6 , 1966„ For e x a m p le , th e u ltim a te s u b s e q u e n t s e ttle m e n t of th e to p of th e c u lv e r t, a f te r D e ce m b e r 6 , a s m e a s u re d from p o in t B in F ig u re 5 2 , i s o n ly a p p ro x im a te ly 2 „ 0 in c h e s „ D uring th e sam e tim e 'i n t e r v a l , th e s e ttle m e n t o f th e n o rth s id e s e ttle m e n t c e l l s a v e ra g e d 3 .0 in c h e s (as m e a s u re d from p o in t A) w h ile th e s e ttle m e n t o f th e so u th s id e s e ttle m e n t c e l l s a v e ra g e d 3 .9 i n c h e s . T h e se fig u re s sh o w th a t th e s o il on e a c h s id e of th e c u lv e r t s e tt le d m ore th a n th e to p o f th e c u lv e rt or th e s o il d ir e c tly a b o v e th e c u lv e r t. In d o in g s o , th e s o il on e a c h s id e w o u ld , n e c e s s a r i l y , s u b je c t th e in te rv e n in g s o il (d ire c tly a b o v e th e c u lv e rt) to d o w nw ard f r ic tio n a l d ra g f o r c e s . A d d itio n a l M e a s u re m e n ts 5 The s e ttle m e n t o f th e c u lv e r t in v e r t w a s d e te rm in e d p e r io d ic a lly w ith a n e n g in e e r 's le v e l an d p a r tia l r e s u lts a re g iv e n in T a b le 9 . T his ta b le sh o w s th e e le v a tio n of th e iro n p in s in th e c o n tro l d e v ic e s im m e d ia te ly a f te r e r e c tio n , an d th e s e ttle m e n t of t h e s e p in s in f e e t a t v a rio u s d a te s th e r e a f te r . ■ ght in F ee t Fill Height" in F e e t SETTLEMEUT VS. TIME (^ReP^rence Lvne PorT>p oP Culvert 12/ -1 0 3 - ^ T o p oP Culve Cells Mortln Side F igure 5 2 . S e ttle m e n t of th e S e ttle m e n t C e lls an d Top of C u lv e rt S e t t le m e n t in Inches S e -H -Ie m e n t in In ch e s r-R e F a re n c e Line P o r S e t t l e m e n t Gell1B -104- TABLE 9 . S ta tio n . I 2 3 4 5 6 7 8 9 10 11 12' 13 SETTLEMENT OF THE CULVERT INVERT E le v a tio n a fte r 12/29/65 E re c tio n fe e t 0 .0 6 3829.09 0 .0 5 28.99 0.12 28.83 0.11 23.61 28.62 0 .1 0 2 8 .5 1 0 .0 9 0 .0 7 2 8 .5 6 2 8 .3 1 ' 0 .0 5 0.11 28.00 2 8 .0 0 0.09 2 7 .7 4 0 .0 6 27.62 0.06 0.00 .27.56 1/13/66 fe e t 0 .0 6 0 .0 5 0.11 0 .1 3 0 .0 8 0 .0 9 0 .0 7 0 .0 5 0 .0 7 0 .0 8 0 .0 3 0 .0 4 0.00 6/9/66 fe e t ------0 .0 6 0.12 0.10 0 .0 9 0 .0 8 0 .0 6 ' 0 .0 5 0 .0 6 0.08 0 .0 3 0.02 0.01 6/15/66 6/23/66 7/28/66 fe e t fe e t fe e t — -----— 0 .0 7 0 .0 6 0 .0 7 o .io ■ 0 . 1 1 - 0 .1 5 0.10 0.11 0 .1 3 0 .0 9 0.10 0 .0 9 0 .0 7 0 .0 9 ■0.08 0 .0 8 0 .0 7 0 .0 5 0 .0 4 0 .0 5 0 .0 6 0 .0 7 0 .0 6 0 .0 4 0 .0 8 0 .0 8 0 .0 8 0 .0 5 0.02 0 .0 5 0.02 0 .0 5 0 .0 3 — 0.00 0.01 The c o n tro l d e v ic e a t s ta tio n num ber o n e w a s d am ag ed d u rin g th e w in te r m onths a n d w a s n o t u s e d a fte r Jan u a ry of 1966. Som e of th e d iffe r­ e n c e in re a d in g s c a n b e a ttr ib u te d to e rro rs in re a d in g th e le v e l rod b e c a u s e of th e poor lig h tin g in s id e th e c u lv e r t an d o th e r d if f ic u ltie s in ta k in g le v e ls w ith th e le v e l o u ts id e th e c u lv e r t an d s e t up in th e c r e e k . An e x a m p le of th is is s ta tio n , n in e w h e re th e a p p a re n t s e ttle m e n t in D e c e m b e r, 1965 , w a s 0 .1 1 f e e t a n d th e l a s t in d ic a tio n in J u ly , 1966, w a s 0 .0 4 f e e t . The in te rm e d ia te r e a d in g s s u g g e s t th a t b o th th e 0 .1 1 an d th e 0 .0 4 re a d in g s a re in e r r o r . F ig u re 53 s h o w s th e a v e ra g e to ta l s e ttle m e n t of th e c u lv e r t flo o r CULVERT INVERT SETTLEMENT IN INCHES JULY 1 9 6 6 -SOI- Se-Htemerrt In Inches RePerence Lme Nov. \9<SS C o n tr o l Figure 53. Device N lum ber S e t t l e m e n t of t h e C u l v e r t I n v e r t —1 0 6 — a s o f J u ly , 1 9 6 6 . T his s e ttle m e n t is in in c h e s an d is o b ta in e d from an a v e r a g e of th e th re e s e t s o f re a d in g s ta k e n in J u ly . The a v e r a g e o f th e flo o r s e ttle m e n ts a t s ta t io n s 6 , 7 , 8 a n d 9 w a s a d d e d to th e v e r tic a l d ia m e te r c h a n g e to d e te rm in e th e s e ttle m e n t o f th e to p o f th e c u lv e r t. ■The c h a n g e in th e a v e r a g e v e r tic a l a n d h o riz o n ta l d ia m e te r o f th e c u lv e r t in in c h e s is i l l u s t r a t e d in F ig u re 5 4 , u s in g s ta tio n s 6 th ro u g h 9 w h ic h w e re u n d e r th e h ig h e s t p o rtio n o f th e f i l l . The to p p o rtio n o f th is fig u re sh o w s th e r e la tio n s h ip b e tw e e n th e to p o f th e c u lv e r t an d th e fill h e ig h t a s th e d ia m e te rs c h a n g e d . th e c u l v e r t . The f il l h e ig h t sh o w n i s in f e e t ab o v e The b a c k f illin g b e g a n a t a n e le v a tio n a p p ro x im a te ly 19 f e e t b e lo w th e to p o f th e c u lv e r t. The b o tto m c u rv e s sh o w th e c h a n g e in d i a m e t e r s . T h e fig u re sh o w s th a t th e v e r tic a l d ia m e te r in c r e a s e d by a p p ro x im a te ly 1 .4 in c h e s a s th e b a c k f illin g p ro g r e s s e d u n til th e c u lv e r t w a s c o v e re d a n d th e n d e c r e a s e d u n til i t w a s a p p ro x im a te ly 0 . 8 in c h e s l e s s th a n th e d ia m e te r j u s t a f te r e r e c tio n . The h o riz o n ta l d ia m e te r f ir s t d e c r e a s e d b y a p p ro x im a te ly 1 .9 in c h e s a n d th e n b e g a n to i n c r e a s e a fte r th e c u lv e r t w a s c o v e r e d . The h o r iz o n ta l d ia m e te r re m a in s a p p ro x im a te ly 0 .5 in c h e s l e s s th a n i t w a s a t th e tim e of e r e c t i o n . The a c tu a l d ia m e te r c h a n g e s a t v a rio u s d a te s are. lis t e d in T a b le s 10 an d 11. CULVERT IN RELA,' (ON TQ FILL UE G U T ^ AVERAGE DIAMET VERTICAL AVERAGE DIAMETER CWANGE <1 - 2. Figure 54. Average H orizontal and Vertical D iam eter C hange -ZOT- ^//WA\WA\\VA\WA^ \VA\W/A vW /A \\V A W A ? 108- TABLE 1 0. S ta tio n 1 1 /1 6 /6 5 ' in c h e s . VERTICAL DIAMETER CHANGE 1 1 /2 3 /6 5 in c h e s 1 1 /2 9 /6 5 in c h e s 1 2 /1 7 /6 5 in c h e s 1 /1 8 /6 6 in c h e s 8/9/66 in c h e s I 0.00 0.88 1 .1 3 0 .3 6 0 .2 5 2 0.00 1 .5 0 1 .1 3 0 .5 0 - 0 .1 5 - 0 .3 5 3 0.00 1 .5 0 1 .2 5 1.00 0 .4 0 0 .5 0 4' 0.00 1 .6 3 1 .2 5 0.88 0.10 0 .2 5 1 .2 5 0.88 0 .5 0 - 0 .5 5 - 0 .6 0 0 .6 3 - 0 .6 5 I 7 0.00 1 .5 0 0.88 0.63 - 0 .9 0 - 0 .9 5 8 0.00 1 .6 3 0 .5 0 0.00 I .9 0.00 1 .1 3 0 .5 0 —------ - 0 .6 0 . - 1 .1 5 ‘ 10 0.00 1.88 1.00 • 0 .5 0 -0.40 I 11 0.00 1 .3 3 0 .7 5 12 0.00 1 .5 0 13 0.00 1 .5 0 CDO 1.00 O 1 .2 5 O O 0.00 LO LO 6 O 5 O — - 1 .1 5 O LO O I LO LO O 0.12 - 0 .6 0 1.00 0 .2 5 - 0 .5 0 - 0 .5 0 0.88 0.00 - 1.00 - 0 .7 5 ' —10 9 — TABLE 1 1 . 1 1 /2 2 /6 5 in c h e s 11/29/65 in c h e s 12/17/65 in c h e s ■ 1/8/66 in c h e s 8/9/66 in c h e s 0.00 7 0.00 s'. 0.00 - 1 .6 3 - 0 .6 0 . - 0 .5 5 - 0 .6 0 - 2 .5 0 - 1 .6 3 -0.96 - 0 .5 8 - 0 .7 7 - 1 .2 5 - 0 .7 2 - 0 .5 3 - 0 .7 2 - 0 .3 6 -0 . 2 0 - 0.22 - 0 .1 8 - 0.22 0.10 . - 0 .8 0 CD ■ cn - 0 .8 4 I - 1 .5 0 I - 1.20 I O , 6 cn - 2.00 CO 0.00 - 1.00 OO 5 O - 1 .6 3 - 1 .9 2 ' I 0.00 - 1 .6 3 I. 4 0 .6 2 CO ' 0 .5 2 I - 2.00 0 .2 4 CO CO CO­ CO 0.00 — CO CO I 3 O 0.00 0.10 CO CO 2 - 1 .5 0 I-1 - 2 .7 5 . I- H 0.00 I I . S ta tio n 1 1 /1 6 /6 5 in c h e s HORIZONTAL DIAMETER CHANGE • - 0 .7 2 - - 0 .3 6 - 0 .0 3 12 0.00 - 1 .2 5 13 0.00 -2 .2 5 - 1 .7 5 O I I • O O - 1 .3 8 O - 1 .6 3 IN . O 0.00 (N I 11 - 0 .8 2 O CO CO I - 0 .1 8 CO CO CO - 1 .1 3 I O - 1 .6 3 O CO CO - 1.00 ■ i—4 - 2.00 10' o.oo o.do 9 I - 1 .2 5 0 .0 5 . E le v a tio n s w e re m e a s u re d a lo n g th e c e n te r - lin e of th e p a v e d ro a d ­ w ay to d e te rm in e if th e re w a s m ore s e ttle m e n t o v er th e c u lv e r t th a n e l s e ­ w h e re . The i n itia l le v e ls w e re ta k e n in S e p tem b er of 1966 a f te r th e s u rfa c in g w a s c o m p le te d . As s ta te d p r e v io u s ly , th e f ill w a s c o m p le te d in J a n u a ry , 1 9 6 6 , an d th e s u rfa c in g w a s b e g u n in A u g u st, 1 9 6 6 , and d u rin g th is tim e th e ro a d w a y .w as o p e n to t r a f f i c . S in c e th e le v e l s w ere I 1 ' _ , -iio- n o t ta k e n u n til th e s u rfa c in g w a s c o m p le te d , a - la rg e p o rtio n of th e em b an k m en t s e ttle m e n t u n d o u b te d ly h a d ta k e n p la c e by th e n . F ig u re 55 in d ic a te s - th e s e ttle m e n t of th e ro a d w a y b e tw e e n S e p te m b e r, 1 9 6 6 , a n d M arch ', 1967 „ T his fig u re s h o w s th a t th e s e ttle m e n t o f th e p a v e m e n t o v e r th e c u lv e r t w a s ..n o t m ore th a n th e s e ttle m e n t o f th e p a v e ­ m en t on e a c h s id e o f th e c u l v e r t . I n f a c t , i t i n d ic a te s th a t th e r e w a s m ore s e ttle m e n t o f th e p a v e m e n t 100 f e e t s o u th of th e c u lv e r t th a n d ir e c tly a b o v e th e C u lv e rti. The la r g e s t s e ttle m e n t w a s 0 .1 2 f e e t a t a p p ro x im a te ly s ta t io n 129 p lu s 5 5 . J ElevaPion P o in ts - R e P e r e n c e Line 9/2l/i£<£> S e t t l e m e n t 3 /2 9 /6 7 - 111 - C u lvert 13 0 1 Cl .7 \n te r s t- a te Figure 55. S t a t io n s S ettlem en t of the I n te r s ta te Roadway Pavement CHAPTER IX D ISC U SSIO N , CONCLUSIONS AND RECOMMENDATIONS .D is c u s s i o n . ■ T he b e h a v io r, of th e r e c o n s tr u c te d c u lv e r t-w a s c h a r a c te r iz e d quj-te a d e q u a te ly b y th e in s tr u m e n ta tio n .r e s u lts a n d m e a s u re m e n ts w h ic h w e re b e g u n a t th e .tim e o f e r e c tio n in O c to b e r ,. 1 9 6 5 . The c u lv e r t w a s e r e c te d in a n e l l i p i t i c a l s h a p e , a p p ro x im a te ly 19 f e e t 4 in c h e s b y 1 7. f e e t 1.0 in c h e s ■AS;th e .b a c k f il l m a te ria l w a s c o m p a c te d on e a c h , s id e o f th e c u l v e r t , th e v e r tic a l d ia m e te r in c r e a s e d by I -.4 in c h e s a n d th e. h o riz o n ta l d ia m e te r d e c r e a s e d .b y 1 .9 i n c h e s . . D uring p la c e m e n t o f th e b a c k f ill a n d e m b an k ­ m e n t, th e c u lv e r t flo o r s e t t l e d a m axim um a m o u n t o f a b o u t 1 .4 in c h e s n e a r th e u p s tre a m e n d of th e r e b u ilt S e c tio n , b u t g e n e r a lly le s s , th q n I in c h o v e r th e c e n te r p o r tio n . T h e .th e o ry , e x p r e s s e d .b y som e e n g in e e r s , t h a t th e .c u lv e r t m ig h t b ^ v e a .te n d e n c y to d e f le c t u p w a rd in to th e c o m p re s s ib le s tr a w i s -le n t so m e ,su p p o rt by th e r e la tiv e ly la rg e S id e p r e s s u r e s , a s sh o w n in F ig u re 4 9 . ■F u rth er s u p p o rt fo r th is th e o ry i s th e f a c t t h a t th e s id e w a l l s ; Jhat w e re c o m p re s s e d in w a r d , n e v e r re tu rn e d to th e ir o rig in a l p o s i t i o n . A ls o .th e b e n d in g m o m en ts a t th e s tra iri g a g e s i t e s re m a in e d c o n s is te n t in s e n s e w ith a n in w a rd m ovem ent o f th e s id e a n d u p w ard m o v em en t of th e r o o f , a n d p la te s B a n d D a c tu a lly d e m o n s tra te d a. s ig n if ic a n t in c r e a s e in th is b e n d in g te n d e n c y a s th e c o v e r in c r e a s e d from 5 f e e t to 83 f e e t . • -113- T his is a p p a r e n t from th e s te e p s lo p e s of th e s t r e s s d ia g ra m s for p la te s B an d D in F ig u re 40 „ The v e r tic a l d ia m e te r a ls o sh o w e d a d e c r e a s e w h ic h m e a n s th a t th e re m u s t h a v e b e e n a s lig h t o u tw ard m o v em en t of th e w a lls so m ew h e re b e tw e e n th e m id - h e ig h t an d th e to p o f th e c u lv e r t. The m ajo r s t r e s s in th e c u lv e r t w a lls a t th e s tr a in g a g e s i t e s d u rin g e r e c tio n w a s b e n d in g s t r e s s of s ig n if ic a n t m a g n itu d e , w h ic h in c r e a s e d a s th e 'c u lv e r t w a s b a c k f ille d on e a c h s id e . As th e f ill h e ig h t w a s i n c r e a s e d , th e s t r e s s in th e c u lv e r t w a ll in c r e a s e d , p rim a rily in d ir e c t c o m p re s s io n . The m axim um co m b in ed s t r e s s re a c h e d th e y ie ld s t r e s s on tw o o f th e s ix p la te s in s tru m e n te d w ith s tr a in g a g e s . A m e a s u re of th e e a rth p r e s s u r e a c tin g on th e c u lv e r t w a s o b ta in e d from th e s tr a in g a g e s an d s t r e s s m e te rs „ The a v e r a g e e a rth p r e s s u r e , a t th e fu ll f i l l h e ig h t o f 83 f e e t , w a s a b o u t 35 p s i or 5 k s f . The s t r e s s m e te rs a ls o in d ic a te d a la rg e r a v e ra g e p r e s s u r e on th e s id e s o f th e c u lv e r t of a t l e a s t 50 p s i or 7 k s f . T his la rg e r s id e p r e s s u r e m ig h t be e x p e c te d if th e " im p e rfe c t tre n c h " i s w o rk in g p ro p e rly b e c a u s e th e co lu m n s o f e a rth a d ja c e n t to th e c u lv e r t sh o u ld b e c a rry in g a p o rtio n o f th e lo ad from th e co lu m n o f e a r th .o v e r th e c u lv e r t. T his in c r e a s e d lo a d on th e a d ja c e n t c o lu m n s w o u ld in tu rn in c r e a s e th e la te r a l p r e s s u r e a c tin g on th e c u lv e r t. The la rg e v e r tic a l p r e s s u r e on th e c o lu m n s of s o il a t th e s id e s -114- o f th e .c u lv e r t w a s v e rifie d by m e te rs 25 a n d 30 a s in d ic a te d in F ig u re ' 50. The h ig h p r e s s u r e s on m e te rs 25 an d 3 0 , th e m uch lo w e r p re s s u re s : on m e te rs 2 6 , 2 7 , 28 a n d 2 9 , an d th e s y m m e tric a l s h a p e o f th e e n tire p r e s s u r e d ia g ra m in d ic a te s th a t th e " im p e rfe c t tre n c h " w a s p erfo rm in g e s s e n t i a l l y a s e x p e c te d . R ubber p r e s s u r e c e ll s lo c a te d in th e f ill s ix in c h e s b e lo w th e s tra w in d ic a te d a n a v e r a g e p r e s s u r e o f 17 p s i or a b o u t 3 k s f on Jan u ary 4 , 1966. . The p r e s s u r e s o b ta in e d from th e ru b b e r p r e s s u r e c e l l s m ay b e c o m p a re d to th e o th e r p r e s s u r e s a s illu s t r a t e d in F ig u re 5 6 . To o b ta in th e a v e r a g e v e r tic a l p r e s s u r e a c tin g on th e s o il a t th e to p o f th e c u lv e rt 4 1 /2 f e e t b e lo w th e ru b b e r c e l l s , a fr e e b o d y d iag ram a n d th e e q u a tio n s of e q u ilib riu m m ay b e u s e d . A la te r a l p r e s s u r e of 50 p s i i s a s s u m e d to a c t u p o n th e r e c ta n g u la r b lo c k o f s o il ly in g b e tw e e n th e to p of th e c u lv e r t. a s s u m p tio n . th e ru b b e r c e ll s and F ig u re 49 I n d i c a t e s th a t th is is a r e a s o n a b le The s e ttle m e n t c e ll r e s u l t s in d ic a te th a t th e s o il a d ja c e n t to th e c u lv e r t h a s s e t t l e d v e r tic a lly m ore th a n th e s o il b lo c k d ir e c tly a b o v e th e c u lv e r t. In d o in g th is th e a d ja c e n t s o il e x e r ts a s h e a rin g do w n ­ w ard f r ic tio n a l s t r e s s on th e s id e s o f th e b lo c k p ic tu re d in F ig u re 56. The m a g n itu d e o f th is v e r tic a l s t r e s s m ay b e r e a s o n a b ly e s tim a te d a s a t l e a s t 25 p s i , or h a lf th e la te r a l p r e s s u r e . The c a lc u la tio n s sh o w n in F ig u re 56 i l l u s t r a t e th a t th e 17 p s i p re s s u re -115- IT PSI Average P ressu re 14.0 2 5 PSI 8.6 s 25 PSI 50 PSI 5 0 PSl 25 PSl ^ 25 PSI 3 3 .4 P5I A v e r a g e Pressure Assume a Developed Internal Friction CoeFPiclent oF 0.5 Shearing Stress - 50PSI*0.5-25PSI UmPorm Pressure due to Shearing Forces 25 PSI- 45 Ft. • 12 In./Ft.•2 Sidles = ^nol 16 Ft • 12 In./Ft. L Uniform Pressure due to Weight, W, oP Soil below Rubber Cells 125 PCF • 4.5 Ft. = 3.9 PSl 144 Sg. In./Sq. Ft. Total UniPorm Load =■ 17-H2.5+-3.9 = 3 3 .4 PSl a t Top oP Culvert F igure 5 6. P re s s u re on Top of C u lv e rt D eterm in ed from R ubber P re s s u re C e lls . -116“ on to p o f th e b lo c k s h o u ld b e in c r e a s e d b y a b o u t 12 „5 p s i to a c c o u n t for th e e f f e c t o f th e f r ic tio n a l d ra g s t r e s s e s , a n d a n a d d itio n a l 3 „ 9 p s i to a c c o u n t fo r th e w e ig h t, W , o f th e s o il in th e b l o c k „ T his g iv e s a n e s tim a te d m e an v e r tic a l p r e s s u r e o f a b o u t 33 „4 p s i a t th e to p o f th e c u lv e rto The w e ig h t o f th e a d d itio n a l s o il, b e lo w th e to p o f th e c u lv e r t, a n d a d d itio n a l d ra g fo r c e s a c tin g on th a t s o i l , c o u ld e a s i l y m ak e th e to ta l e q u iv a le n t uniform v e r tic a l e a rth p r e s s u r e on th e c u lv e r t e q u a l to 35 p s i , o r m o re . The v a rio u s s e t s o f in s tru m e n ta tio n w e re d e lib e r a te ly c h o s e n to p ro v id e a c h e c k on e a c h o th e r . i s p e rfo rm in g a s in te n d e d . From a l l in d ic a tio n s th e in s tru m e n ta tio n I t is re c o g n iz e d th a t th e d is c o n t in u itie s t h a t p r e s s u r e c e l l s c r e a te in a f ill o r o n a c u lv e r t c o u ld c a u s e an y m e a s u re d p r e s s u r e to d e v ia te from th e " tru e " p r e s s u r e th a t w o u ld h a v e e x is t e d a t th e sa m e s p o t if th e p r e s s u r e c e l l a n d i t s a p p u r te n a n c e s h a d n o t b e e n t h e r e . H o w e v e r, w h e n s e v e r a l s e t s of in s tru m e n ta tio n p ro v id e in d e p e n d e n t e v id e n c e t h a t th e v e r tic a l p r e s s u r e on a c u lv e r t is; in th e v ic in ity of 35 p s i , o n e i s te m p te d to c o n c lu d e th a t th is i s p ro b a b ly n o t fa r from th e tru e p r e s s u r e . C o n s e r v a tiv e ly in te rp re tin g th e e v id e n c e p r e s e n te d a s in d ic a tin g a m e an v e r tic a l p r e s s u r e o f 40 or e v e n 45 p s i , a n d c o n c e d in g t h a t th e - .117— m e a s u re m e n ts c o u ld b e a s m uch a s 25 p e rc e n t in e r r o r , o n e w o u ld s t i l l c o n c lu d e th a t th e lo a d on th e c u lv e r t is s ig n if ic a n tly l e s s th a n th e n o m in a l o v e rb u rd e n p r e s s u r e of a p p ro x im a te ly 72 p s i . \ The s tr a in g a g e s a n d s t r e s s m e te rs in d ic a te d a d e c r e a s e in p r e s s u r e , s ta r tin g s h o rtly a f te r th e fu ll f il l h e ig h t w a s r e a c h e d , u n til th e f a ll of 1966 w h e n a n in c r e a s in g p r e s s u r e tre n d w a s n o tic e d . The d e c r e a s e in p r e s s u r e c o u ld h a v e b e e n .c a u s e d b y v e ry s m a ll e a rly y ie ld in g m o v em en ts of th e c u lv e r t w h ic h w o u ld r e lie v e th e e a rth p r e s s u r e s . . The s lig h t s u b s e q u e n t in c r e a s e c o u ld b e c a u s e d b y g e n e ra l c o n tin u e d s e ttle m e n t of th e em b an k m en t e s p e c ia ll y in th e im p e rfe c t tre n c h r e g io n . .The r e c e n t in d ic a tio n o f a s lig h t p r e s s u r e in c r e a s e is n o t of s u f f ic ie n t m a g n itu d e t o 'c r e a te c o n c e rn th a t th e p r e s s u r e r e l i e f o f th e im p e rfe c t tre n c h is b e g in n in g to f a i l . | i C o n c lu s io n s F in d in g s of th is s tu d y led" to th e fo llo w in g c o n c lu s io n s : 1. E re c tio n o f th e s tr u c tu r a l p l a t e , a n d p la c e m e n t a n d c o m p a c tio n of th e b a c k f ill a t th e s id e s of th e c u lv e r t, p ro d u c e d s ig n if ic a n t b e n d in g s t r e s s e s in th e c u lv e r t p la te s a t th e s tr a in g a g e s i t e s . 2. As th e f ill .w a s b ro u g h t .up on e a c h s id e of th e c u lv e r t, th e s id e s d e f le c te d in w a rd a n d th e to p d e f le c te d u p w a rd . T h is a c tio n -118- r e v e r s e d a s th e re m a in d e r o f th e f ill w a s p la c e d ; h o w e v e r , th e h o riz o n ta l d ia m e te r n e v e r r e g a in e d i t s o rig in a l v a lu e a n d th e v e r tic a l d ia m e te r d e ­ c r e a s e d to a v a lu e s lig h tly l e s s th a n th e o r ig in a l. 3. In g e n e r a l , th e lo a d on th e c u lv e r t re a c h e d i t s m axim um v a lu e w ith in a m onth or tw o fo llo w in g c o m p le tio n o f th e e m b a n k m e n t, an d th e n d e c r e a s e d s ig n if ic a n tly for a p e rio d o f a p p ro x im a te ly s ix m o n th s a fte r w h ic h i t a p p e a re d to i n c r e a s e s lig h tly . The in c r e a s e i s to o s m a l l , a n d o f to o s h o rt d u r a tio n , to b e c o n s id e r e d a s ig n if ic a n t tre tid a t th is tim e (M a y , 1 9 6 7 ). 4. The d e m o n s tra te d good a g re e m e n t o r c o r r e la tio n atnong th e fin d in g s from a l l o f th e m a jo r s e t s o f in s tru m e n ta tio n ; in c lu d in g s tr a in g a g e s , s o il s t r e s s m e te rs o n th e c u lv e r t, s o il s t r e s s m e te rs in th e f i l l , ru b b e r d ia p h ra g m p r e s s u r e c e l l s , a n d s e ttle m e n t c e ll s ; p ro v e s b e y o n d a r e a s o n a b le d d u b t th a t th e " im p e rfe c t tre n c h " fu n c tio n e d in e s s e n t i a l l y th e e x p e c te d m a n n er a n d c a u s e d th e . lo a d on th e c u lv e r t to b e s u b s t a n t i a l i t ­ ie s s th a n th e w e ig h t o f th e o v e rly in g f i l l . . 5. D u rin g th e e ig h t-m o n th p e rio d fo llo w ih g c o m p le tio n o f th e ro a d w a y p a v e m e n t a b o v e th e c u lv e r t, th e r e h a s b e e n n o m e a s u ra b le d if f e r e n tia l s e ttle m e n t o f t h e p a v e m e n t a ttr ib u ta b le to th e "im p e rfe tit tre n c h " . -1 1 9 - R e c o m m e n d a tio n s The i n s tr u m e n ta tio n of t h i s c u lv e r t w a s s u c c e s s f u l b u t th e re are so m e ite m s t h a t s h o u ld b e c o n s i d e r e d for c h a n g e s or a d d i t i o n s in any s im ila r fu tu re p r o j e c t . It a p p e a r s th a t s t r a i n g a g e s p l a c e d o n th e o u t­ s i d e of a c u l v e r t of t h i s t y p e , n e x t to th e f il l m a t e r i a l , a r e s u s c e p t i b l e to d a m a g e or r a p id d e t e r i o r a t i o n a n d a r e n e ith e r n e c e s s a r y n o r p a r tic u la r ly d e sira b le . The s a m e g a g e s c o u ld b e m ore e a s i l y a n d p r o f ita b ly p la c e d i n s i d e th e c u l v e r t . The s t r e s s e s in th e c u lv e r t w a l l s , d e te r m in e d by th e s t r a i n g a g e s , i n d i c a t e d la r g e b e n d in g m o m en ts d u rin g c u l v e r t e r e c tio n a n d b a c k f illin g o p e ra tio n s. T h e s e b e n d in g s t r e s s e s a r e o fte n ig n o re d in c u l v e r t d e s i g n . F u tu re r e s e a r c h s h o u ld b e c o n d u c te d to le a r n more a b o u t t h e m a g n itu d e of a n d d i s t r i b u t i o n of t h e s e s t r e s s e s u n d e r d if f e r e n t lo a d in g c o n d i t i o n s . A fe w of th e s t r e s s m e te rs i n d i c a t e d la r g e d ro p s in p r e s s u r e a fte r t h e fu ll f il l h e ig h t w a s r e a c h e d a n d i t i s n o t know n if t h i s w a s c a u s e d b y lo c a l a r c h in g a b o v e th e m e te rs or b y f a u l t y m e t e r s . On fu tu re i n s t a l l a t i o n s i t i s re c o m m e n d e d t h a t ru b b e r d ia p h ra g m p r e s s u r e c e l l s be p l a c e d n e a r th e s t r e s s m e te rs a s c h e c k g a g e s , o n e for a n u m b e r of s t r e s s m e te rs i f d e s i r e d . S e ttle m e n t c e l l s c o u ld h a v e b e e n p l a c e d in th e fill a b o v e the. s tr a w in o rd e r to d e te r m in e t h e s e t t l e m e n t of a h o r iz o n ta l p la n e a b o v e -1 2 0 th e s tr a w l a y e r a n d on e a c h s i d e of i t . A p la te on top of th e s tr a w , w e ld e d to a rod th a t p ro tr u d e s dow n in to a h o le in th e c u l v e r t ro o f , is a n o th e r m e th o d w h ic h c o u ld b e u s e d to a d v a n t a g e o u s l y m e a s u r e s tra w c o m p r e s s i o n . It i s re c o m m e n d e d t h a t b o th of t h e s e m e th o d s b e g iv e n s e r io u s c o n s i d e r a t i o n for a n y s im ila r fu tu re p r o j e c t . R e s e a r c h s h o u ld b e c o n d u c te d to d e te r m in e th e p ro p er h e ig h t a b o v e a c u l v e r t a t w h ic h th e s tr a w s h o u ld be p l a c e d . If th e s tr a w i s p la c e d to o h ig h , i t s p r e s s u r e r e l i e f e f f e c t w ill b e n u llif ie d b y t h e f r ic ti o n a l d ra g fo r c e s on t h e s i d e s of th e s o i l b lo c k b e lo w th e s t r a w . If s tra w i s p l a c e d d i r e c t l y on to p o f t h e c u l v e r t , th e c u l v e r t m ig h t c o l l a p s e from t h e s i d e s a s a r e s u l t o f i n s u f f i c i e n t v e r t i c a l s u p p o r t . S in c e m o s t of th e i n s tr u m e n ts on th e r e b u i l t W o lf C r e e k c u lv e r t a r e fu n c tio n in g s u c c e s s f u l l y , a s of M a y , 1 9 6 7 , i t is re c o m m e n d e d th a t r e a d i n g s b e t a k e n p e r i o d i c a l l y for a s lo n g a tim e a s p o s s i b l e . 121 APPENDICES APPENDIX. A STRAIN GAGE COMPUTER PROGRAM . AND PARTIAL OUTPUT .'DATA - 12 3 - FORTRAN c o m p u t e r p r o g r a m f o r d e t e r m i n i n g t h e ^ t r e s s . b e n d i n g MOMENT AND EARTH PRESSURE FROM THE STRAIN GAGES C C STRESS CALCULATIONS, BENDING MOMENTS AND EARTH PRES­ SURES FOR WOLF CREEK CULVERT DIMENSION I D (6) , YINTAL(S) ,X (6) , Y(S) ,ANAME(S) DIMENSION BARX(20), ■A R E A ( 2 0 ) YSTR(20) ,XBAR(20) 1 FORMAT (3X, 12) 3 FORMAT (E14 „ 8) • 5 FORMAT (3X,I2 , SX^ E 1 4 .8 , SX ,E 1 4 . 8) READ 3 , BLAST READ 2 0 , (BARX(J), AREA(J), J = I , 20) 20 FORMAT (2 F 1 0 .6 ) 4 READ 2, ANAME KOUNT=O 2 FORMAT (8A4) PRINT 9 ANAME 9 FORMAT (lH l,8 X ,p A 4 ) READ I , N READ 4 0 , C O RP, CORM 4 O- FORMAT ( F 8 .3 ,F 1 1 .3 ) PRINT 4 5 , CORP 45 FORMAT ( 1 H 0 ,1 2 X ,3 3 H APPARENT EARTH PRESSURE (PSI) = F 1 5 .3 ) PRINT 4 6 , CORM 46 FORMAT .(13X, 3.7H ERECTION STRESS MOMENT (IN -LB /IN ) = F l 1 . 3.) READ 5 , (ID(I) ,YINTAL(I) ,X(I) ,1=1 ,N) 6 READ 7 , IDATEl ,IDATE2 ,IDATE3 ,TEM P, COVER, (Y(I), I = I , N) 7 FORMAT (312 , 3X, 13,13!, SHFO6S) C C KOUNT SEQUENCE TO GET THREE SETS OF DATA TO A PAGE KOUNT=KO UNT+1 IF(KDATE1)4, 9 9 , 8 8 88 IF(KOUNT~3)8, 8 , 8 9 89 KOUNT=I PRINT 8 7 , ANAME 87 FORMAT (1H 1,8X ,8A 4) . 8 DO 11 I=I-, N C C CALCULATE STRAIN AND DETERMINE STRESS Y(I)=Y(I)-YINTAL(I) LL Y(I)=Y(I)*ELAST 17 FORMAT (1 H O , 1 2X, 8H DATE = 1 2 , 1 H / , I 2 , 1 H / , I 2 , 15H TEMPERATURE I = 1 3 , 9H I COVER.= 13) - 124 - 19 FORMAT (20X ,3H G 1 2 ,6H X = F 7 .4 ,6 H Y = P U . 2) PRINT 1 7 , ID A T E l, IDATE2 „IDATE3 , TEMP,COVER PRINT T9, (ID ([),X ([), Y(I), I - 1 ,N ) C C DETERMINE THE SLOPE OF THE STRESS LINE BY THE METHOD OF LEAST SQUARES SUMSQ=O. 0 SUMX = 0 . 0 SUMY=O. 0 SUMXY=O. 0 DO 140 1=1, N SUMSQ=SUMSQ + X(I)**2 SUMX=SUMXfX(I) SUMY=SUMYfY(I) 140 SUMXY=SUMXYfXCl)*Y(I) XN=N , SM =((SUM Y*8UM X)-(XN*SUM Y))/((SUM X**2)-(XN*SUM SQ)) SB=((SUMX*SUMXY)-(SUMY*SUMSQ))((SUMX**2)-'(XN*SUMSQ)) PRINT 1 4 5 , SM , SB 145 FORMAT ( lH O ,1 2 X ,llH SLOPE M = E 1 4 . 8 , 1 5 H INTERCEPT B = I E 1 4 .8 ) X X = I.1875 YPOS = SM*XXfSB PRINT 15 0 , YPOS ' 150 FORMAT (lH O ,1 9 X ,2 4 H STRESS AT SR4 GAGE 3 = ISX f F l l . 2) IF(ABSF(YPOS)-3 0 0 0 0 .) 2 0 0 , 2 0 0 , 2 1 0 200 XX = - 1 . 1 8 7 5 YNEG=SM **XXf SB PRINT TSSjYNEG. 155 FORMAT (20X ,25H STRESS AT SR4 GAGE 22 = 14K Y F11.2) IF (ABSF(YNEG)-SOOOO. > 2 0 5 ,2 0 5 ,2 1 0 205 XX=O.0 YY=SM *XXf SB PRINT 1 6 0 ,YY 160 FORMAT (2 0 X ,3 9 H STRESS AT CENTER SR4 GAGES I a n d 11 = F l I . 2) C C DETERMINE BENDING MOMENT AND EARTH PRESSURE P=0.00433*Y Y -C O R P ' ■ ' YAVE=YNEG-YY YMOM=(YAVE)* 0 . 197-CO RM PRINT 2 0 6 , P 206 FORMAT, (lH O ,1 2 X ,2 4 H EARTH PRESSURE (PSI) = F 8 .3 ) PRINT 2 0 7 ,YMOM 207 ■ 210 2 11 C FORMAT (13X ,19H MOMENT IN -L B /IN = F 1 3 .3 ) GOTO 6 PRINT 2 Tl FORMAT (! H O , 12X, 2 6H STRESS GREATER THAN YIELD) DETERMINE BENDING MOMENT AND EARTH PRESSURE WHEN THE STRESS IS GREATER' THAN THE YIELD STRESS YY=O.0 XMOMT=-CORM FORCE=O .0 . 21 DO 30 J = I . 20 YSTR(J)=BARX(J)*SM+SB IF(YSTR(J)+30000 .) 3 3 ,2 9 ,3 1 3 1 IF (Y S T R (J )-3 0 0 0 0 .)2 9 ,2 9 ,3 2 33 Y STR (I)=-30000. GO TO 29 33 YSTR(I)^OLLOO. 29 XMOMT=XMOMT-BARX(I)*YSTR(I)*AREA(I)/3. 30 F ORCE=FORC E+YS TR(I) *AREA (J) . . PRESS=FORCE/324.)-CORP PRINT 3 4 , PRESS 34 FORMAT (lH O ,1 2 X ,2 4 H EARTH PRESSURE (PSI) = F 8 .3 ) PRINT 3 5 , XMOMT 35 FORMAT (13X, 19H MOMENT IN -L B /IN = F l 3 . 3 ) GO TO 6 99 CALL .EXIT END -1 2 6 - ■PARTIAL OUTPUT DATA FROM STRAIN GAGE COMPUTER PROGRAM PLATE. A !I X i-H f—I D A T E = Il/ 9 / 6 5 ■ TEMPERATURE.= 40 COVER = -1 8 Y = -21330.00 G 22 X = - 1 . 1 8 7 5 Y = -1 4 7 9 0 .0 0 G .2 X = - .8 1 2 5 Y = - 1 8 9 0 .0 0 G I X = 0.0000 0.0000 Y = - 1860.00 G Y = 1 3 9 2 0 .0 0 G 33 X = .8125 Y = 21090.00 G 3 X = 1 .1 8 7 5 SLOPE M = „ 1 7 7 9 9 3 9 7E+05 INTERCEPT B = - . 8 1 0 0 0 0 0 0 + 0 3 ■ STRESS AT SR4 GAGE 3 = • 2 0 3 2 6 .7 8 ■STRESS AT SR4 GAGE 22 = . -2 1 9 4 6 .7 8 STRESS AT CENTER SR4 GAGES I AND 1 1 = 8 1 0 .0 0 EARTH PRESSURE (PSI) = - . 3 . 5 0 7 (C o rre c te d to 0 . 0 for re m a in in g c o m p u ta tio n s ) = 4 1 6 3 . 9 4 6 (C o rre c te d to 0. 0 for re m a in in g MOMENT TN -LB/IN c o m p u ta tio n s ) COVER = TEMPERATURE = 41 DATE= 1 2 / 2 / 6 5 ■ Y = -3 2 0 7 0 .0 0 G 22.X = --1 .1 8 7 5 Y = - 2 2 1 7 0 .0 0 G 2 X = - - .8 1 2 5 Y = - 3 2 4 0 :0 0 G I X = 0 .0 0 0 0 Y = -3 1 8 0 .0 0 0 . 0 0 0 0 G 11 X = Y = 1 7 8 2 0 .0 0 .8 1 2 5 G 33 X = Y = 2 7 9 9 0 .0 0 G 3 X = 1 .1 8 7 5 INTERCEPT B = ■-. 24750000E+04 SLOPE M = . 25071849E+05 2 7 2 9 7 .8 2 STRESS AT SR4 GAGE 3 = — 3 2 2 4 7 .8 2 STRESS AT SR4 GAGE 22 STRESS GREATER THAN YIELD 7 .1 0 3 EARTH PRESSURE (PSI) = M O M E N T 'IN -L B /IN = -1 6 4 7 .7 1 2 DATE= I / 4 / 6 6 G 22 X G 2X G IX G IL X G 33 X G 3 X = = = = = = TEMPERATURE.= 2 Y = -4 1 1 6 0 .0 0 --1 .1 8 7 5 , Y = - 3 1 2 6 0 .0 0 -- .8 1 2 5 Y = -1 2 5 1 0 .0 0 0 .0 0 0 0 Y = - 1 2 1 8 0 .0 0 0 ,0 0 0 0 Y= 9 6 0 0 .0 0 .8 1 2 5 Y = 2 0 4 9 0 .0 0 1 .1 8 7 5 COVER = ' -1 2 7 - SLOPE.M = o25698566E+05 INTERCEPT B STRESS AT SR4 GAGE 3 = STRESS AT SR4.GAGE 22 = STRESS GREATER.THAN YIELD EARTH PRESSURE.(PSI) = 3 9 .9 5 9 MOMENT IN -L B /IN ' = - 1 2 7 6 .3 2 3 11170 000E+05 19347.0.4■ - 4 1 6 8 7 .0 4 -1 2 8 - PLATE B DATE= 1 1 / 9 / 6 5 TEMPERATURE = 40 COVER = -1 8 G 2 X = -.8 1 2 5 Y = -7 1 4 0 .0 0 G l X = 0 .0 0 0 0 Y = - 5 4 0 ,0 0 G S X = 1 .1 8 7 5 Y = 7 5 3 0 .0 0 SLOPE M = . 72954443E+04 INTERCEPT B = - . 96193052E+03 STRESS AT SR4 GAGE 3 = 7 7 0 1 .4 0 STRESS AT SR4 GAGE 22 = -9 6 2 5 .2 7 STRESS AT CENTER SR4 GAGES I AND 11 = - 9 6 1 .9 3 EARTH PRESSURE (PSI) =— 4 . 1 6 5 (C o rre c te d to 0 . 0 for re m a in in g c o m p u ta tio n s ) MOMENT IN -L B /IN = - 1 7 0 6 . 6 7 8 (C o rre c te d to 0 . 0 for re m a in in g c o m p u ta tio n s ) TEMPERATURE = 41 COVER DATE = 1 2 / 2 /6 5 Y = -1 2 5 7 0 .0 0 G 2 X = -.8 1 2 5 Y = - 1 8 3 0 .0 0 G l X = 0. 0000 Y = 1 2 3 3 0 .0 0 G 3 X = 1 .1 8 7 5 INTERCEPT B = -.22414285E-UM SLOPE M = , 1 2 4 1 1429E+05 1 2 4 9 7 .1 4 STRESS AT S R -4 GAGE 3 =' -1 6 9 7 9 .9 9 STRESS AT S R -4 GAGE 22= STRESS AT CENTER SR-4 GAGES I AND 11 = - 2 2 4 1 .4 2 EARTH PRESSURE (PSI) = 5 .5 4 0 MOMENT IN -L B /IN = „ -1 1 9 6 .8 2 0 COVER = TEMPERATURE = 2 DATE = I / 4 / 6 6 Y = -2 1 3 0 0 .0 0 G 2 X = -.8 1 2 5 Y = - 5 6 4 0 .0 0 G l X = 0.0000 Y = 1 2 2 7 0 .0 0 G 3 X = 1 ,1 9 7 5 INTERCEPT B = - . 6 9 7 25 OSSjE-HM SLOPE M = . 1 666077E+05 STRESS AT SR4 GAGE 3^= 1 2 8 1 1 .3 3 STRESS AT SR4 GAGE 22 = -2 6 7 5 6 .3 5 STRESS AT jCENTER SR4 GAGES I AND 11 = - 6 9 7 2 .5 0 EARTH PRESSURE (PSI) = 2 6 .0 2 5 MOMENT IN -L B /IN = -2 1 9 0 .7 3 8 83 -1 2 9 - PLATE C DATE = 1 1 / 8 /6 5 TEMPERATURE = 40 G 2.X = - . 8 1 2 5 Y = 1 8 6 0 .0 0 Y = - 3 3 0 .0 0 G l X = 0.0000 G 3 X = 1 .1 8 7 5 Y = -3 8 7 0 .0 0 SLOPE M = - „ 28735136E+04 INTERCEPT B = COVER = -1 8 4 2 0 8 1 079E+03 STRESS AT SR4 GAGE 3 = -3 8 3 3 .1 0 STRESS AT SR4 GAGE 22 = 2 9 9 1 .4 8 STRESS AT CENTER SR4 GAGES I AND 11 - - 4 2 0 .8 1 EARTH PRESSURE (PSI) = M O M E N T 'IN -L B /IN = 1 .8 2 2 (C o rre c te d to 0 . 0 for re m a in in g c o m p u ta tio n s ) 672 „223 (C o rre c te d to 0 „ 0 for re m a in in g ' c o m p u ta tio n s ) DATE = 1 2 / 2 /6 5 TEMPEkATURE = 41 G 2 X = -.8 1 2 5 Y = -4 3 5 0 .0 0 G l X = 0 .0 0 0 0 ' Y = -2 0 7 0 .0 0 G 3 X = I p1875 Y = 1 4 7 0 .0 0 SLOPE M = „ 29152124E+04 COVER = INTERCEPT B = -„ 20144014E+04 STRESS AT SR4 GAGE 3 = ' 1 4 4 7 .4 1 ■ STRESS AT SR4 GAGE 22 = -5 4 7 6 .2 1 STRESS AT CENTER SR4 GAGES I AND 11 = - 2014 „40 EARTH PRESSURE (PSI) = 6 .9 0 0 MOMENT IN -L B /IN = -1 3 5 4 .2 0 0 TEMPERATURE = 2 DATE = I / 4 /6 6 . Y = -9 8 7 0 .0 0 G 2 X = -.8 1 2 5 G l X = 0.0000 Y = -7 5 0 0 .0 0 Y = -3 1 8 0 .0 0 G 3 X = 1 ,1 8 7 5 SLOPE M = . 33664866E+04 COVER INTERCEPT B = - „ 72708105E+04 5 -1 3 0 - STRESS AT SR4. GAGE 3 = - 3 2 7 3 .1 0 STRESS AT.SR4 GAGE-22 = -1 1 2 6 8 .5 1 STRESS AT CENTER SR4 GAGES I AND 11 = - 7 2 7 0 .8 1 EARTH PRESSURE (PSI) = 2 9 .6 6 0 MOMENT IN -L B /IN = -1 4 5 9 .770 -1 3 1 - PLATE. D TEMPERATURE = '40 DATE.= 1 1 / 8 /6 5 Y = -6 6 9 0 .0 0 G 2 X = -.8 1 2 5 1 5 0 .0 0 G l X = 0.0000 Y= Y = 9 5 7 0 .0 0 G 3 X ?= 1 .1 8 7 5 SLOPE M = „ 8 1 1 5 5 2 1 6E+04 COVER = - 1 8 INTERCEPT B = -.4 4 4 0 2 1 6 4 E + 0 1 STRESS AT SR4 GAGE 3 = • 9 6 3 2 .7 4 STRESS AT SR4 GAGE 2 2 = - 9 6 4 1 .6 2 STRESS AT CENTER SR4 GAGES I AND 11 = 4 .4 4 EARTH PRESSURE (PSI) = MOMENT IN -L B /IN .0 1 9 (C o rre c te d to 0 . 0 for re m a in in g com putations.) = - 1 8 9 8 . 5 2 5 (C o rre c te d to 0 . 0 for re m a in in g c o m p u ta tio n s ) TEMPERATURE = 41 DATE = 1 2 / 2 /6 5 . Y = -1 3 0 2 0 .0 0 G 2 X = -v 8 1 2 5 Y = - 1 4 7 0 .0 0 G l X = 0.6000 Y = 1 5 2 1 0 .0 0 G 3 X = 1 ,1 8 7 5 SLOPE M = . 14109962E+05 COVER = ■ INTERCEPT B = -.„ 15237453E+04 STRESS AT SR4 GAGE 3 = . .1 5 2 3 1 .8 3 STRESS AT SR4 GAGE 22 = -1 8 2 7 9 .3 2 STRESS AT CENTER SR4 GAGES I AND 11 = -- 1 5 2 3 .7 4 EARTH PRESSURE (PSI) = 6 .5 7 8 M O M E N T 'IN -L B /IN = -1 4 0 2 .3 2 4 TEMPERATURE = 2 DATE = I / 4 /6 6 ■ Y = -2 3 0 4 0 .0 0 G 2 -X = - . 8 1 2 5 Y = - 8 1 6 0 .0 0 G l X = 0.0000 Y = 1 7 0 1 0 .0 0 G 3 X = 1 .1 8 7 5 SLOPE M = . 20110888E+05 COVER ' INTERCEPT B = - . 72.438608E+04 5 STRESS AT SR4 GAGE 3 STRESS AT SR4 GAGE;2 2 STRESS GREATER THAN YIELD EARTH PRESSURE (PSI) = - 3 1 .3 5 7 MOMENT IN - L B /I N = '- 2 7 7 3 . 8 7 5 1 6 6 3 7 .8 1 -3 1 1 2 5 ,5 3 -1 3 3 - PLATE E .DATE = 1 1 / 9 /6 5 TEMPERATURE.= 40 Y = - 6 8 7 0 .0 0 G 2 X = -.8 1 2 5 Y= G I X = 0.000Q .3 3 0 .0 0 Y= 8 0 1 0 .0 0 G 3 X = 1 .1 8 7 5 / SLOPE M = o73686490E+04 COVER = - 1 8 INTERCEPT B = - .43108002E +03 . STRESS'AT SR4 GAGE 3 = 8 3 1 9 .1 8 STRESS AT SR4 GAGE 22 = -9 1 8 1 .3 5 STRESS AT.CENTER SR4 GAGES I AND 11 = - 4 3 1 .0 8 EARTH PRESSURE (PSl) = MOMENT IN -L B /IN 1 .8 6 6 (C o rre c te d to 0 . 0 for re m a in in g c o m p u ta tio n s ) = - 1 7 2 3 . 8 0 3 (C o rre c te d to 0 . 0 for re m a in in g c o m p u ta tio n s ) TEMPERATURE = 41 , DATE = 1 2 / 2 /6 5 Y = -1 3 8 6 0 .0 0 G 2 X = -.8 1 2 5 Y = - 1 2 0 0 .0 0 G l X = 0.0000 Y = 1 3 7 1 0 .0 0 G 3 X = 1 .1 8 7 5 SLOPE M = .1 3 6 9 4 8 2 6 E + 0 5 COVER = INTERCEPT B = - . 2 1 618532E+04 STRESS AT SR4 GAGE 3 = 1 4 1 0 0 .7 5 STRESS AT SR4 GAGE 22 = . -1 8 4 2 4 .4 5 STRESS AT CENTER SR4 GAGES I AND 11 = - 2 1 6 1 .8 5 EARTH PRESSURE (PSI) = - ■ 7 .4 9 4 MOMENT Iltf-LB/IN = -1 4 7 9 .9 3 0 . TEMPERATURE DATE = I / 4 / 6 6 Y -2 3 7 6 0 .0 0 G .2 X = - .80125 Y - 8 9 7 0 .0 0 G l X = 0.0000 5 3 1 0 .0 0 Y G 3 X = 1 .1 8 7 5 SLOPE ME = : 143508882+05 COVER = 8 3 INTERCEPT B = - . 10933861E+05 5 —13 4 — STRESS AT SR4 GAGE 3 = 6107.81 STRESS AT SR4 GAGE 22 = -27975.54 STRESS AT CENTER SR4 GAGES I AND 11 = - 1 0 9 3 3 . 8 6 EARTH PRESSURE (PSI) = - 4 5 . 4 7 7 MOMENT IN -L B /IN =-1633.407 -1 3 5 PLATE F DATE 1 1 / 9 /6 5 G 2X G I X G 3 X TEMPERATURE = 40' -.8 1 2 5 Y = - -ssartLoo 0 .0 0 0 0 Y = - - 9 9 0 .0 0 1 .1 8 7 5 Y = -7 8 3 0 .0 0 SLOPE M = -;5 5 9 3 2 0 4 9 E + 0 4 COVER*? - 1 8 INTERCEPT B = - . 11308494E+04 STRESS AT SR4 GAGE 3 = -7 7 7 2 ,7 8 STRESS AT SR4 GAGE 22 = 5 5 1 1 .0 8 STRESS AT CENTER SR4 GAGES I AND 11 = - 1 1 3 0 . 8 4 EARTH PRESSURE (PSI) = MOMENT IN -L B /IN 4 .8 9 6 . ( C o r r e c t e d to 0 . 0 for re m a in in g c o m p u ta tio n s ) = 1 3 0 8 .4 6 1 (C o rr e c te d to 0 . 0 for re m a in in g c o m p u ta tio n s ) TEMPERATURE = 41 DATE = 1 2 / 2 /6 5 Y = -3 5 1 0 .0 0 G 2 X = -.8 1 2 5 Y = -1 1 4 0 .0 0 G l X = 0.0000 Y = - 3 6 0 .0 0 G 3 X = 1 .1 8 7 5 SLOPE M = . 15076448E+04 . COVER = 5 INTERCEPT B = - . 18584554E+04 STRESS AT SR4 GAGE 3 = 6 8 .1 2 STRESS AT SR4 GAGE 22 = -3 6 4 8 .7 8 STRESS AT CENTER SR4 GAGES I AND 11== - 1 8 5 8 . 4 5 EARTH PRESSURE (PSI) = 3 .1 5 1 MOMENT IN -L B /IN = -1 6 6 1 .1 5 5 DATE I / 4 /6 6 G 2X G I X G 3X TEMPERATURE = 2 Y = -1 2 7 8 0 .0 0 -.8 1 2 5 Y = - 4 9 8 0 .0 0 0.0000 Y = - 3 3 6 0 .0 0 1 .1 8 7 5 SLOPE M = . 44645562E+04 COVER = INTERCEPT B = - . 7 5 9 8 0 693E+04 STRESS AT SR4 GAGE 3 = - 2 2 9 6 .4 0 STRESS AT SR4,GAGE 22 = -1 2 8 9 9 .7 2 STRESS AT CENTER SR4 GAGES I AND 1 1 = ' - 7 5 9 8 .0 6 83. EARTH PRESSURE-(PSI) = 2 8 .0 0 3 MOMENT IN -L B /IN = -2 3 5 2 .8 8 8 -137- APPENDIX B STRESS ■METER -COMPUTER.PROGRAM . AND PARTIAL OUTPUT DATA * - 138 - ■FORTRAN COMPUTER PROGRAM FOR DETERMINING THE TEMPERATURE AND EARTH PRESSURE FROM THE STRESS METERS C C C C C TEMPERATURE AND EARTH PRESSURE CALCULATION FROM STRESS METER FOR WOLF CREEK CULVERT DIMENSION XTEMP(SO) ,RO(SO) ,XT(30) ,RTO(SO), TEMP(SO), I CORR(SO) ,RR(SO) ,RRO(SO) ,XP(SO) ,ID (S O ), PRESS(SO) READ 5 , N 5 FORMAT (15) READ 1 0 , (ID (I),R O (I),X T (I),R T O (I),RRO(I) ,X P (I),1 = 1 ,N) 10 FORMAT ( 1 2 , 5 F 7 .2) 15 READ 20 , ID A T E l, IDATE2, !DATES , COVER, (RR(I) ,XTEMP(I) ,1=1, N) 20 FORMAT ( 3 1 2 ,1 3 ,5 ( F 7 . 2 , F 6 . 2 ) / I (9X, F 7 .2 , F 6 . 2 , F 7 .2 , F6 .2 , F 7 .2 , F 6 . 2 , F 7 .2 , F 6 .2 ,E7.2 , F6 .2)) IF(IDATEl)2 5 , 9 9 , 2 5 25 DO 30 1 = 1 ,N C DETERMINE TEMPERATURE TEMP(I)=(XTEM P(I)-RO(I) *XT (I) C '!DETERMINE TEMPERATURE CORRECTION C ORR(I)= (XTEMP (I) -RTO (I)) *XT (I) / 1 0 00 . RR(I)=RR(I)-CORR(I) C DETERMINE THE EARTH PRESSURE 30 PRESS (I)=(RR(I)-RROd)) *XP(I) PRINT 4 0 , ID A T E l, IDATE2, !DATES , COVER 40 FORMAT (1 H 1 , 3 ( / ! H O ) , 1 6X, SHDATE=I2 , I H / , 12 , I H / , 1 2 , 10X, 14H 1 COVER (FT) = 13) PRINT 4 5 , (ID (I), TEMP (I), PRESS (I), I = I , N) 45 FORMAT (1H O , 17X, ISH CARLSON GAGE, 2X, 12H TEMPERATURE, 2X, 1 15H EARTH PR ESSU R E/lH , 2 2X, S H N O . , I OX, 6H D E G . F , I OX, 5H (PSI) 2 / / ( 1 H , I 2 4 , F16 „0 , F 1 6 . 2)) GO TO 15 99 CALL EXIT END ' -139- PARTIAL OUTPUT ,'DATA FROM THE STRESS METER COMPUTER PROGRAM DATE = 1 / 4 / 6 6 CARLSON GAGE NO „ 1 2 3 4 5 6 7 8 10 11 12 13 14 ■ 15 • 16 17 18 ' 19 20 21 22 23 24 25 . 26 27 28 29 30 COVER (FT) = 83 TEMPERATURE DEG „F 16. H o 13 o 12 o I O o 14 o 14. IQ/ 9o 15 o .9 . I O o 10. 10,0 17. 10. 12. 14. 11. 9o 14. 16. 15. 36. 33. 30. 22. 32/ 35. . ' EARTH PRESSURE (PSI) 22.12 14.88 25.07 -15.03 29.41 23.08 33.64 35.98 95.60 1 8 .0 5 70.51 72.15 48.81 43.09 48.36 19.51 ■1 9 .0 1 46.45 22.93 19.76 47.87 23.23 26.20 .88.27 31.49 10.99 47.07 5.86 80.70 ' ' -140- COVER (FT) = 83 DATE = 1 1 / 1 / 6 6 CARLSON GAGE NO o TEMPERATURE D E G 0F EARTH PRESSURE (PSD 1 2 3 4 5 6 7 8 10 , 11 12 13 . 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 .30 38. 36. 37. 36. 36. 35. 37. 36. 36.. 38. 36. 36. 37. 3,7. 38. 37. 40. 40. 38. 37. 40. 4 1. 40. 49. 51. 52. . 4 8. 52. 50. 23.42 16.37 i .4 0 -77.61 7.45 23.78 40.45 23;56 58.78 25.69 38:62 84.88 25.10 12.00 15.48 5.85 -11.35 7.96 4.56 6.83 23.18 33.92 .74 103.60 .56 2.01 10.12 - 1.65 26.83 ' ' -1 4 1 - DATE.= 3 / 2 9 / 6 7 CARLSON GAGE NO. 1 2 3 4 5 6 7 8 . 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2^ 29 30 COVER.. (FT) = 83 TEMPERATURE DEG. F ■3 8 . 37. 38. ' 36. ' 36. 36. 36. 36. 36. 37. 36. 36. 36. 36. 37. 37. 37. 38. 37. 36. 38. 38. 38. 39. 35. 37. 38. 36. 37. . EARTH PRESSURE (PSI) .3 1 .3 5 18.78 1 .0 7 -7 4 .6 5 .4 .9 4 2 6 .1 9 4 5 .8 4 2 8 .4 4 6 2 .4 9 .3 1 .1 4 5 2 .7 3 9 8 .3 5 3 3 .1 0 . 1 5 .5 8 1 5 .4 4 10.11 5 .7 0 .1 3 .4 7 9 .2 2 9 .7 1 .3 0 .0 0 2 9 .1 4 2.10 1 0 4 .1 8 .8 5 2,92 ■1 6 .4 4 -3 .7 2 2 1 .6 5 ■ ■142- LITERATURE CITED 1„ A llg o o d , Jay R of "The B eh av io r of S h a llo w -B u rie d C y lin d e r s " , Pro­ c e e d i n g s of th e Sym posium on S o i l - S t r u c t u r e - I n t e r a c t i o n , U n iv ­ e r s i t y of A riz o n a , T u c s o n , A riz o n a , p p , 1 8 9 - 2 0 7 , S e p t 0 1964 „ 2. 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