The Water Gas Shift Reaction in a Fluidized Bed Catalytic Reactor by WILLIAM THOMAS ALUMKAL A thesis submitted to the Graduate Faculty in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY in Chemical Engineering Montana State University © Copyright by WILLIAM THOMAS ALUMKAL (1966) Abstract: Increased uses of fluidized bed reactors have brought about intensive interest in the behavior of fluidized beds. Several physical models of fluidized bed reactors are available in the literature many of them with little or no experimental backing. This research project was designed to investigate these models and determine how well they predict the actual behavior, and if necessary, modify them. Conversions of carbon monoxide were calculated using the physical models and were compared with the observed values. The two basic models were modified first by introducing one undetermined parameter in each case; namely, cloud size in Rowe's model and the number of transfer units in the models of Davidson and Harrison. In both of these models the emulsion phase was considered under the conditions of plug flow and back-mixing. These two models were further modified by introducing a longitudinal diffusion coefficient in the emulsion phase. The study involved a 3-inch diameter fluidized bed reactor. Water gas shift /reaction on chromia promoted iron oxide catalyst was used as the reaction system. A pseudo first order reaction was obtained by keeping the concentration of carbon monoxide low in the feed stream. The results show that considering no undetermined parameters, Rowe's model with plug flow in the emulsion phase yielded a better agreement with the observed values than the models of Davidson and Harrison. Some improvement was obtained by introducing the undetermined parameters into these models. THE WATER GAS SHIFT REACTION IN A FLUIDIZED BED CATALYTIC REACTOR by WILLIAM THOMAS ALUMKAL A t h e s i s s u b m itte d t o t h e G ra d u a te F a c u l t y i n p a r t i a l f u l f i l l m e n t o f th e r e q u i r e m e n ts f o r t h e d e g re e of DOCTOR OF PHILOSOPHY in C h e m ic a l E n g in e e r in g A ppro v ed : (L H e a d , M ajor D e p a rtm e n t C h a irm a n , E x a m in in g C om m ittee ''2 2 Gfadi a d u a t e Dean MONTANA STATE UNIVERSITY B ozem an, M ontana A u g u s t, 1966 ill ACraowpiDGMENjT The a u t h o r .w ish es t o th a n k t h e e n t i r e s t a f f o f .t h e C h e m ic a l E n g i n e e r in g .D e p a rtm en t o f M ontana S t a t e . .U n i v e r s i ty an d i n p a r t i c u l a r . . D r. E 0 iAoj B if k h im e r who d i r e c t e d . t h f s r e s e a r c h , .f o r t h e i r s u g g e s t i o n s -Which, l e d t o t h e . . c o m p le tio n - o f t h e p r o j e c t . . T hanks a r e a l s o due. t o . M r. .Jam es T i l i d r y an,d .to M r. AriI p n ,Huso who he,I p e d j i n t h e b u i l d i n g ,and r e p a i r of. th e . e q u ip m e n t. . The a u t h o r a l s o w is h e s t o a c k n o w le d g e t h e ,- N a t io n a l S c ie n c e E o y n d a t.iqn, a n d .th e E n g i n e e r in g E x p e rim e n t S t a t i o n , of. M ontana ,S ta te . U n i v e r s i t y f o r t h e i r f i n a n c i a l s u p p o r t a n d C h em etro n C h em icals, who. f u r n i s h e d t h e c a t a l y s t u se d i n t h i s s tu d y . The a u t h o r .,a l s o w is h e s t o t h a n k t h e g r a d u a t e S t u d e n ts o f t h e C h e m ic a l E n g in eerin g D e p a r tm e n t, , e s p e c i a l l y . M r. .R alph .H u n ts in g e r f o r h i s h e lp w i t h th e c o m p u te r o p e r a t io n s . . iv . TABLE OF CONTENTS Page. L i s tt ,,ooff .Tab^es T a b ie s < » . • '.L . L iiss t ,o f F ig u rres es A b s tra c t . . . . . ,I n tr o d u c tio n . . ■e . . . . . • -R esearch . O b je c tiv e s . . . i -• .T h e o r e tic a l D is c u s s io n ... . • *. ' • •• • • • ■ ■ ? • • • ■• * A •• • • ;• • • • . . A p p a ra tu s. . .. Gas. A n a ly s is « - •, . R e s u l t s and. D i s c u s s i o n , C o n c lu s io n s . . . . . . • • • • • * • • .. • ■e ■?. A ■• • ? " • ■» • ■ • • • • • . • . ? ■• r. 8 - * ? .» ■0 • •. 9 • io ; ■’ !• . .. . • ‘ - ■• • • .• • ^ . . ■ . • ? , - ■?■ • ? a. - • • • ' _e. ,? . * '0 T' .• • I 9 • • *: ... - . . S u g g e s t i o n s . f o r F u ture.-W ork ■• X « • - T ■T ■* • ■ fi . ■ . *, * «• .. * • . . N ili a. .. P relim in a ry ,E x p e rim e n ts P r o c e d u r e ... • • • • . . . * ;■ S E x p e r im e n ta l C o n s i d e r a t io n s C a ta ly s t ■ • . . . . . . . vi • R e a c tio n R a te -C o n s ta n t R e a c tio n . \ • 1 * • .e P r e s s u r e .Drop i n F lu id i z e d - B e d s . F l u i d i z e d Bed .M odels • ° .10 ao - 20 • .20 • 20. .22 ' . • « « 22 .» « 23 .? ,; • > « • - 25 - • • •• ». • 45 , . 9 » 48 1 * . TABLE .GF CONTENTS ( c o n tin u e d ) A p p en d ices. . N o m e n c la tu re . • Sam ple C a l c u l a t i o n s T a b le s ..« .F lg y re g « • . • . . . . . ... • > • • ■• .. L i t e r a t u r e C ite d .» .. ? • 9 Vi LIST OF TABLES Page Tafyle-. I. E x p e r im e n ta l, C o n d itio n s . T a b l e .11 .C a ta ly s t S iz e T a b le I I I F i x e d Bed D a ta T a b le IV' E f f e c t o f B u b b le S i z e on C o n v e rs io n U s in g R o w e's M odel . '. .. , . . T a b le .V T a b le VI. T a b le V II T a b le V I I I T a b le IS. T a b le S T a b le S I T a b le S I I . .......................................................... 59 ................................................................................ . . . . . . . . . . . 60 . 6l « .6 3 . . . . . . . . . 64 E f f e c t . o f C loud .S iz e on C o n v e rs io n U s in g R o w e's ,M o d e l,.w ith P lu g F low i n t h e E m u lsio n P h a s e . . . . . . . . . . . . . 67 . O b s e rv e d and. C a l c u l a t e d .C arbon M onoxide C o n v e rs io n s . . . . . . E f f e c t o f C lo u d S i z e on C o n v e rs io n U s in g R o w e's M odel . w i t h .B ack m ix in g in . t h e E m u lsio n P h a s e . . . . . . . . . . . . . 7® Sum o f t h e S q u a r e s ,o f E r r o r s . f o r t h e B e s t . F i t D a ta U s in g .t h e M odels o f Rowe H a v in g None#. One.# a n d Two U n d e te rm in e d P a r a m e te r s . . . . . . . . . . . . . . . 7-^ . . 74- C l o u d .t o B a b b le D ia m e te r R a t i o and. D i f f u s i o n . - C o e f f i c i e n t V a lu e s . f o r . th e . .B e s t .F .it. D a ta .U sin g t h e M odels . . o f . Rowe . E f f e c t ,o f Number o f T r a n s f e r U n i t s . o n C o n v e r s io n U s in g t h e M odel o f D a v id so n a n d H a r r i s o n w i t h B ackm ix i n t h e E m u ls io n P h a s e . . . . . . . . . . . . . . . . . 75 E f f e c t o f t h e Num ber o f T r a n s f e r U n its • o n C o n v e r s io n U s in g t h e M odel o f D a v id s o n a n d .H a r r i s o n w i t h P lu g F low .i n t h e E m u ls io n P h a s e . . . . . . . . . . . . . 78 . 8l Sum o f . t h e S q u a r e s ,o f E r r o r s f o r t h e B e s t F i t D a ta .U sin g M o d e ls .o f D a v id s o n add H a r r i s o n w i t h None.#,.One# an d Two Un­ d e te r m in e d P a ra m e te rs . . . . . . . . . . . . y ii .L IST OF. TABLES ( c o n tin u e d ) . PageT a b le X l I l T a b le XIV. T a b le . XV T a b le XVI T a b le X V Il T a b le X V lII T a b le XIX . Number- o f T r a n s f e r . U n i t s a n d .D i f f u s i o n ■ - C o e f f i c i e n t s , V a lu e s . f o r t h e .B esb F i t . D a ta U s i n g ,t h e .M odels o f D a y ld e o n and. .H a rris o n . = • • » •• - ' •’ F o r t r a n P rogram , f o r . Rowe.1s .M odel C a l­ c u l a t i o n , w ith . P lu g F lo w .in . -th e .E m ulsion. P hase - .1 s i ' * • • •’ * ■ • F o r t r a n P ro g ra m f o r Row e 1s ..M odel C alr em ulations .w i t h Backm ixlng in . t h e . E m u ls io n P h a s e • » * / . » f • ,.F o r t r a n P ro g ra m . f o r RoW ets.,M odel -C al - 7 .-C-Uiations w ith . P lu g ,Flow , and, - .L o n g itu d in a l D i f f u s i o n , i n t h e E m u ls i p n iP h a s e .• • . , M , . , ,.« 3 , ; . . 84 85 . . F o r t r a n .P rogram f o r th e . C a l c u l a t i o n s . o f t h e ,M o d el o f D a r id s o n a n d . H a r r i s o n w ith P lu g ,Flow i n .th e - E m u ls io n P h a s e ' • • • -• , T , , 8,7 F o r t r a n , P ro g ra m f o r th e . L l a c u l a t i o n s . o f •t h e . M odel o f D a v id s o n '.a n d .H a r r is o n w i t h -th e . B a c k m ix in g i i i th e Em ulsion P h a s e ' • * . . . ,88 , » . , 89 F o r t r a n -Program .f o r . C a l e u l a t i o n s o f ■I h e •Model .o f D i v i d s o h -and ..H a rriso n , w i t h P lu g F low a n d ..L o n g i t M i h a i D i f f u s i o n i n ' t h e E m u lsio n . P h a s e •' ' • • , ; v iil LIST OF FIGURES Page . . .. 91 . . . 92 • . . 93 . . . 94 . , 95 . . 96 Row e1S Models C o n s i d e r i n g .t h e E m u ls io n P h a s e a s P lu g ,Flow a n d B ackm ix , . . . . 97 -Rowe!-s M odels C ohsi d e r i u g .t h e .E m ulsion ' P h a s e a s P lu g Flow and .B a c k itix . . • .. '• . . 98 M odels o f D a v id so n a n d H a V riso n C o n s id e r in g Pl.ug Flow and B a c k m ix in g i n 'th e E m u ls io n P h a s e , . 99 -M odels o f D a v id so n a n d - H a r r i s o n C o n s id e r in g P lu g ,Flow- a n d . B a c k m ix ln g i n •t h e E m u ls io n P h a s e . . 100 .B e s t F i t D a ta o f. Row e 1S -Model .C a l c u l a t i o n s W ith One U n d e te rm in e d P a r a m e te r • .• - ' • . . 101 . . . 102 B e s t F i t D a ta o f t h e M odel - C a lc u l a t i o n s o f D a v id s o n d n d - H a r r i s o n W ith Ohe U n d e te rm in e d P a r a m e te r . . . . . . . . . . . . . . . .103 B e s t F i t D a ta fro m t h e M odel C a l c u l a t i o n s o f D a v id s o n a n d H a r r i s o n W ith One U n d e te rm in e d P a r a m e te r . . . = ' . . ' . . . 104 F ig u re I P r e s s u r e Drop i n .F lu id iz e d , Bed . -F ig u r e 2 D ia g ra m .o f A p p a ra tu s . F ig u re '3 - F i t t e d L in e f o r R e a c t i o n V e l o c i t y C o n s ta n t F ig u re 4 A c t i v a t i o n E n e rg y F ig u re .5 E n t i r e . R e a c to r a s .P lu g .F lo w , a n d Backm ix . F ig u re .6. E n t i r e .R e a c to r a s .P lu g .F lo w . a n d .Backm ix . F ig u re 7 F ig u re F ig u re 8 9 - F ig u r e 10 F i g u r e .11 F i g u r e 12 F i g u r e 13 F i g u r e 14- . . . . . . . . . . . . . . . . . . . . . . .B e s t - F it D a ta o f R o w e 's M odel C a l c u l a t i o n s W ith One. U n d e te rm in e d P a r a m e te r • « . . , -, ix LIST.OF' FIGURES ( c o n tin u e d ) Page F i g u r e 15 . F ig u r e . 1 6 .F i g u r e .17 'B e s t. F i t D a ta ...fo r. M odel C a l c u l a t i o n s , o f .Ro1-We and. . t h a t o f D av id so n , an d H a r r i s o n C o n ta in in g '.T w o U n d e te rm in e d - .P a ra m e te r's . -B est, F i t D a ta .from .-M odel C a lc u la tio n s of. .Rowe .and. , t h a t o f D a v id s o n a n d ,.H a r r is o n C o n t a in i n g ,Tvjo 'U n d e te rm in e d ; P a r a m e te r s . • ... ,M odel o f Mamuro ,and, M uohi . . . . . . - F ig u r e 18 E f f e c t . o f. T e m p e r a tu r e o n C onversion . . . . . ■ F ig u re 19 E f f e c t o f Bed. H e ig h t ,o n Conversion. • F i g u r e 20. E f f e c t o f P a r t i c l e S iz e on C o n v e r s io n • . ... 10 6 , . . . . . 10 ? . 108 . 110 , ■X ABSTRACT In c re a s e d u se s o f f lu i d iz e d bed r e a c to r s have, b ro u g h t a b o u t i n ­ t e n s i v e i n t e r e s t i n t h e b e h a v io r o f . f l u i d i z e d b e d s . S e v e ra l p h y s ic a l .m odels o f f l u i d i z e d b e d r e a c t o r s a r e a v a i l a b l e i n t h e l i t e r a t u r e , many o f them w i t h l i t t l e o r .n o e x p e r i m e n t a l .b a c k in g . T h is r e s e a r c h p r o j e c t was d e s ig n e d t o . i n v e s t i g a t e t h e s e m o d e ls a n d d e te r m i n e how w e l l t h e y p r e d i c t t h e a c t u a l b e h a v i o r , a n d i f n e c e s s a r y , . m o d ify th e m . C o n v e rs io n s o f c a rb o n m o n o x id e w ere c a l c u l a t e d u s i n g 't h e ^ - p h y s l e a l m o d els a n d w e re co m p ared w i t h the- .o b s e rv e d . v a l u e s . The two b a s i c m o d e ls w e re m o d if ie d . f i r s t by', i n t r o d u c i n g .o n e u n d e te r m in e d p a r a m e t e r i n e a c h c a s e j. ,n a m e ly ,,,,c lo u d s i z e i n R o w e 's m odel a n d t h e num ber o f t r a n s f e r u n i t s i n t h e m o d els o f D a v id s o n a n d H a r r i s o n '. I n b o th o f t h e s e m o d e ls t h e e m u lsio n , p h a s e w a s ..c o n s id e r e d u n d e r t h e . c o n d i t i o n s o f p l u g f lo w a n d b a c k m ix in g . T h e se tw o m o d els w e re f u r t h e r m o d if ie d by i n t r o d u c i n g a l o n g i ­ t u d i n a l d i f f u s i o n c o e f f i c i e n t . i n t h e . e m u l s i o n ; p h a s e .■ The s t u d y i n v o l v e d a 3 - i n c h d i a m e t e r f l u i d i z e d b e d , r e a c t o r . W a te r g a s s h i f t , r e a c t i q n on chromia p ro m o te d i r o n o x i d e . c a t a l y s t w a s .u s e d a s t h e r e a c t i o n s y s te m . A p s e u d o f i r s t . o r d e r r e a c t i o n was o b t a i n e d by k e e p in g ,th e .'c o n c e n t r a t io n o f c a r b o n m onoxide lo w ..in , t h e f e e d s tr e a m . The r e s u l t s show . t h a t - . c o n s i d e r i n g no .u n d e te r m in e d .p a r a m e t e r s 4 P o w e ' s m o d el w i t h p l u g flo w i n t h e e m u ls io n p h a s e y i e l d e d a . b e t t e r a g re e .m erit w i t h t h e o b s e rv e d , v a lu e s t h a n - th e m o d els ,o f D a v id s o n a n d H a r r i s o n . Some im p ro v em en t was o b t a i n e d . b y , i n t r o d u c i n g the- u n d e te r m in e d p a r a m e t e r s i n t o t h e s e m o d e ls . INTRODUCTION When, g a s i s f o r c e d t o f l o w , u pw ards t h r o u g h a . b e d . o f s o l i d p a r t i c l e s s u p p o r t e d .by a p o r o u s p l a t e , , t h i s .c a u se s, a .p r e s s u r e d ro p . a c r o s s t h e b e d . When t h i s p r e s s u r e d ro p becom es e q u i v a l e n t . t o ■t h e w e ig h t .o f t h e bed.,, t h i s colum n o f s o l i d . p a r t i c l e s r e s e m b le s .a l i q u i d .o f h i g h . v i s c o s i t y . , At t h i s p o i n t g, t h e i n d i v i d u a l . p a r t i c l e s a r e d is e n g a g e d , .som ew hat .fro m e a c h o t h e r . Any f u r t h e r i n c r e a s e in . g a s f l o w , r a t e w i l l .c a u se , t h e b e d t o e x p a n d t o accom m odate t h i s . i n c r e a s e . T h is t y p e o f a b e d . o f p a r t i c l e s i s . c a l l e d a " F lu id iz e d B ed". ■H is tp y y The f i r s t - f l u i d i z e d u n i t t o b e o p e r a t e d on a c o m m e r c i a l - s c a le was t h e W in k le r Gas G e n e r a t o r ( I ) . f o r t h e m a n u f a c t u r e . o f w a t e r a n d p r o d u c e r gas. . I t was d e v e lo p e d i n Germany in . 1 9 2 1 . T he f i r s t - l a r g e s p a t e f l u i d i ­ z a t i o n a p p l i c a t i o n i n t h e U n ite d . S t a t e s d a t e s t o a b o u t 1940 a n d p e r t a i n s to th e c a t a l y t i c c ra c k in g o f o i l v a p o rs . The. s u c c e s s f u l o p e r a t i o n o f f l u i d c r a c k i n g , u n i t s .c a u s e d a w id e s p r e a d i n t e r e s t i n t h e t e c h n i q u e a n d p r e ­ c i p i t a t e d a . l a r g e num ber o f f u n d a m e n ta l a n d a p p l i e d ..s tu d ie s . i n t h e f i e l d .o f ,f l u i d i z a t i o n . . A g r e a t d e a l o f w o rk s t i l l . r e m a i n s t o . b e d o n e . ■I f a g a s . i s f o r c e d .t o flo w , u pw ards th r o u g h a b e d o f s o l i d p a r t i c l e s j, ■t h e p r e s s u r e d ro p a c r o s s t h e b e d . i n c r e a s e s a lo n g th e . l i n e AB (S e e F i g . . I ) , , u n t i l , t h e flo w r a t e ..re a c h e s No. -2 “ Any f u r t h e r i n c r e a s e i n f lo w r a t e w i l l . c a u s e a d i p 4 n t h e p r e s s u r e d ro p (B C ). . A t .h ig h flo w r a t e s t h e p r e s s u r e d ro p a c r o s s t h e b e d w i l l v e r y n e a r l y b e e q u a l t o t h e . v a l u e a t .B= z in g v e lo c i ty and a t U% i s c a l l e d t h e minimum f l u i d i ­ th e b e d .is s a i d .t o be .in c ip ie n tly f lu i d iz e d . A f l u i d i z e d bed.., when o p e r a t e d a b o v e t h e minimum f l u i d i z i n g v e l o c i t y , c o n s i s t s o f two p h a s e s — a d e n s e (.em u lsio n ) p h a s e a n d a . d i l u t e phase, (b u b b le ) -The e m u lsio n , p h a s e i s a l s o c a l l e d . c o n t i n u o u s o r p a r t i c u l a t e p h a s e a n d t h e .b u b b l e , p h a s e i s c a l l e d , a .d i s c o n t in u o u s p h a s e s i n c e t h e b u b b le s ape d is c re te . I n t h e e m u ls io n p h a s e , , t h e g a s t r a v e l s a t t h e . r a t e o f th e .m in im u m f l u i d i z i n g v e l o c i t y . T he r e m a in in g g a s p a s s e s th r o u g h t h e bed a t . a h ig h e r v e lo c ity as b u b b le s » T h e re i s g a s i n t e r c h a n g e b e tw e e n t h e e m u ls io n p h a s e a n d t h e b u b b le pha.se,. ■T h e .b e h a v i o r . o f t h e f l u i d i z e d b e d . i s . d e s c r i b e d by p h y s i c a l . m o d e l s . T he e a r l y m o d els o f f l u i d i z e d b e d s c o n s i d e r e d t h e b e d as. a s i n g l e p h a s e . •The r e l a t i o n s h i p s d e v e lo p e d on t h i s b a s i s w e re n o t a d e q u a t e . A ll th e r e c e n t m odels c o n s i d e r t h e f l u i d i z e d b ed a s com posed .o f two p h a s e s t h e e m u ls io n p h a s e a n d .th e b u b b le p h a s e . Shen a n d J o h n s to n e (2) w e re t h e . f i r s t o n e s t o s tu d y t h e k i n e t i c s i n a .f l u i d iz e d bed r e a c to r . n i t r o u s ,o x i d e . They s t u d i e d t h e c a t a l y t i c d e c o m p o s itio n o f ■They c o n s i d e r e d b o t h p e r f e c t m i x i n g .a n d .p l u g .flo w i n t h e e m u ls io n p h a s e a n d e s t a b l i s h e d r a t q e q u a ti o n s f o r b o th c a s e s . .A p p ro x im a te a g re e m e n t w a s .f o u n d b e tw e e n c a l c u l a t e d a n d .o b s e rv e d , v a lu e s i n t h e , c a s e o f b o t h t h e m o d e ls . The m ass t r a n s f e r c o e f f i c i e n t b e tw e e n t h e p h a s e s was c a l c u l a t e d ..from -two s im u lta n e o u s f i r s t o r d e r l i n e a r d i f f e r e n t i a l e q u a ti o n s . o b t a i n e d from , a m a t e r i a l b a l a n c e i n e a c h p h a s e . T h is .m a s s t r a n s f e r co­ e f f i c i e n t was. fo u n d ...to b e a f u n c t i o n o f c a t a l y s t .b e d h e i g h t a n d th e . g a s f lo w r a t e . ■M a th is a n d .W atson .(3) s t u d i e d t h e c r a c k i n g ,o f cum ene .in a . f l u i d i z e d , bed. T h e i r two p h a s e , m o d el assum ed, p l u g ,flo w , i n b o t h t h e p h a s e s . The t o t a l . f e e d . . s t r e a m a n d .t h e . t o t a l w e ig h t o f th e , c a t a l y s t .w e r e ., assu m ed to. be d is trib u te d -b e tw e e n th e . W r p h a se s . .P s e u d o .m ass-, t r a n s f e r .. c o e f f i c i e n t s .or- i n t e r a c t i o n c o e f f i O i e n t s a r e . i n t r o d u c e d . t o ..c o m p e n s a te .fo r- t h e i n ^ c r e a s e d c o n v e rs io n , o b s e r v e d i n a n y o f t h e two p h a s e s . They t r i e d t o a p p ly t h e i r , d a t a t o o t h e r m o d e ls , b u t w i t h o u t much s u c c e s s . Lewis.,, e t . a l . s. (4-) s t u d i e d th e c a t a l y t i c h y d r o g e n a tio n , o f. e t h y l e n e . -T h e y .a ssu m e d a p l u g , f l o w .i n b o th p h a s e s . A f r a c tio n o f . th e c a ta ly s t is c o n t a i n e d I n t h e b u b b le a n d . . t h e r e f o r e r e a c t i o n t a k e s .p l a c e i n b o th p h a s e s ,. A pseudo f i r s t . - o r d e r r e a c ti o n w a s ,o b ta in e d .b y ,u s in g a .l a r g e .e x c e s s o f e t h y l e n e . Thpy fo u n d th a t th e e f f i c i e n c y . o f t h e ..f l u i d i s e d . b ed . f o r c a r r y i n g o u t . . . f i r s t . o r d e r . i r r e v e r s i b l e r e a c tio n s .- w a s . in d e p e n d e n t o f t h e b e d .h e ig h t. T he gas. i n t e r c h a n g e b e tw e e n t h e .t w o p h a s e s - w a s fo u n d t o be m o st p ro n o u n c e d a t h ig h , g a s , r a t e s . They d i d n o t r e a c h a n y c o n c lu s i o n s on b a e k m ix in g i n th e ,.e m u ls io n p h a s e . -May (5) p o s t u l a t e d a new m o d e l w h e re a . l o n g i t u d i n a l d i f f u s i o n . c o ­ e f f i c i e n t . -was..i n t r o d u c e d , t o ■a ll o w f o r m ix in g . i n - t h e a x i a l d i r e c t i o n . -4 T h is d i f f u s i o n c o e f f i c i e n t was c a l c u l a t e d u s i n g r a d i o a c t i v e s o l i d s t r a c e r in a f lu id iz e d bed. R a d i o a c t iv e s o l i d s w ere i n j e c t e d .n e a r t h e to p o f th e b e d and t h e a p p e a r a n c e o f r a d i o a c t i v i t y a t v a r i o u s p o i n t s b e lo w t h e i n ­ j e c t i o n p o i n t was m o n ito r e d . . T h e d i f f u s i o n c o e f f i c i e n t was c a l c u l a t e d u n d e r t h e a s s u m p tio n t h a t i t i s a c o n s t a n t f o r t h e e n t i r e .c r o s s s e c t i o n o f th e bed. The o r o s s ^ f l o w .r a t i o , ,w h ic h i s . t h e t o t a l r a t e ,o f e x c h a n g e .o f g a s b e tw e e n t h e b u b b le a n d .t h e p a r t i c u l a t e p h a s e ,, was d e te r m in e d by a tim e o f c o n ta c t e x p e rim e n t, A s m a l l a m o u n t,o f t r a c e r g a s , . h e l i u m , was a d d e d t o t h e . f l u i d i z i n g a i r and. .th e u n i t . was r u n u n t i l . e q u i l i b r i u m was e s t a b ­ lis h e d . The t r a c e r g a s was t h e n c u t . o f f a n d . i t s . c o n c e n t r a t i o n i n t h e e x i t g a s w as .m o n ito re d .. T he c r o s s .f l o w . p e t e i s r e l a t e d .to t h e ..s l o p e .of t h e r e s i d e n c e t im e d i s t r i b u t i o n . A lth o u g h May show ed r e s u l t s o f h i s t r a c e r s t u d i e s , .no e x p e r i m e n t a l r e s u l t s w ere g i v e n f o r t h e s t u d y o f f i r s t o r d e r r e a c t i o n s y s te m i n a f l u i d i z e d b e d , w h ic h h e a l s o c o n s i d e r e d . The m odel .o f May was a p p l i e d t o g a s m ix in g e x p e r im e n ts by Van D eem ter ( 6 ) t o d e te r m i n e b o t h d e n s e p h a s e g a s v e r t i c a l d i f f u s i v i t y a n d t h e g a s i n t e r c h a n g e b e tw e e n t h e two p h a s e s , w i t h o u t u s i n g t h e a s s u m p tio n o f . e q u a l . d i f f u s i v i t y o f s o l i d s and d en se p h a s e g a s . F o r th e c a s e .o f f i r s t o rd e r i r r e v e r s i b l e c h e m ic a l r e a c t i o n , . h e c o n c lu d e d t h a t a x i a l d i f f u s i o n i s . i m ­ p o r ta n t .o n ly a t h ig h c o n v e rs io n s . t h i s case.,, e i t h e r . -No e x p e r i m e n t a l w ork was r e p o r t e d i n -5 L a n n e au (7) u g e l a c a p a c i t a n c e p r o b e t o i n v e s t i g a t e t h e g a s f lo w i n a f l u i d i z e d , b e d by m eans ,o f d e n s i t y m e a s u r e m e n ts . From t h e r e s u l t s o f h i s e x p e rim e n ts,,, c o n c lu s i o n s w e re draw n, a b o u t t h e d i s t r i b u t i o n , o f s o l i d s b e tw e e n t h e b u b b le an d .e m u ls io n p h a s e s j .t h e g a s b a c k m ix in g ^ a n d ..t h e i n t e r c h a n g e betw een, t h e two p h a s e s . ,B a se d -o n . t h i s ^ h e p o s t u l a t e d a two p h a s e m o d el t o d e s c r i b e a f i r s t . o r d e r i r r e v e r s i b l e r e a c t i o n in . a f l u i d i z e d b e d . ■Lanneau. a l s o d e v e lo p e d c u rv e s .sh e w in g .th e; e f f e c t o f r e a c t i o n , r a t e a n d i n t e r c h a n g e b e tw e e n t h e p h a s e s o n c o n v e r s io n ^ b u t no e x p e r i m e n t a l . r e s u l t s .o f t h i s w e re g i v e n . . O r d u t t . , . e t . a l . ( 8 ) s t u d i e d th e. d e c o m p o s itio n o f . o z o n e .over, i r o n o x id e . c a t a l y s t i n a f l u i d i z e d b e d . They a ssu m ed t h e b u b b le , p h a s e to be. d i s c r e t e , a n d w e l l m ix e d a n d t o . c o n t a i n no s o l i d p a r t i c l e s . • The e m u lsio n , p h a s e i s c o n s i d e r e d .u n d e r t h e c o n d i t i o n s ,of b o th p l u g flo w a n d c o m p le te m ix in g , . The .i n t e r c h a n g e .o f ..r e a c ta n t s , b e tw e e n .the. .two p h a s e s i s assum ed .to t a k e p l a c e by b u lk .flow. a n d . d i f f u s i o n . c o n v e r s i o n s .r a n g e d fro m 10 $ t o 95 $ . was t e m p e r a t u r e . T h e ir e x p e rim e n ta l . The .m ain v a r i a b l e i n t h i s s t u d y F l o w . r a t e , b e d d iam e te r= , and, .th e am ount, o f . c a t a l y s t w e re a l s o t a k e n a s .v a r i a b l e s (p a ra m e te rs ). ■The c a l c u l a t e d . v a l u e s u s in g b o th t h e m o d els show ed .r e a s o n a b l e a g re e m e n t, w i t h -the- e x p e r i m e n t a l r e s u l t s ■The e x p e r i m e n t a l v a lu e s t e n d e d t o l i e ..betw een t h o s e .o b t a i n e d fro m t h e tw o m o d els.. . H e id e l.s , e t . ■. a j . , (9) s t u d i e d t h e i n f l u e n c e o f m ix in g a n d / o r s e g r e g a t i o n p r o c e s s e s on c h e m i c a l . r e a c t i o n . e x i s t i n g , i n f l u i d i z e d b ed s u s i n g h y d r o g e n a tio n , o f e t h y l e n e on c o p p e r c a t a l y s t . d i f f e r e n t . m o d e l s t o a n a ly z e t h e i r r e s u l t s , They u s e d .t h r e e -Two o f th em w e re t h e d i f f u s i o n m o d el a n d t h e tw o - p h a s e m o d e l, w h ic h a r e s i m i l a r t o t h o s e . d e s c r i b e d e a rlie r. The t h i r d , .one was t h e .t w o z o n e m o d el b a s e d .o n t h e w ork o f De M a r ia y e i . a l „ , (1 0 ). De M a ria a n d c o -w o rk e r s f o u n d t h a t , i n f l u i d ­ i z e d b ed s * .t h e i n t e n s i t y o f m ix in g was d i f f e r e n t a t v a r i o u s r a d i a l p o s i ­ tio n s . The c e n t r a l c o r e o f t h e f l u i d i z e d b e d was f o u n d t o b e m ix e d much b e t t e r th a n th e r e g io n n e a r th e w a ll. o f H e id e ls e t . . a l . « B a se d on t h i s , t h e two z o n e m odel d i v i d e d t h e f l u i d i z e d b e d .i n t o a w a l l z o n e a n d a c e n t r a l z o n e ,..e a c h , c h a r a c t e r i z e d by a n a v e r a g e r e s i d e n c e tim e a n d a m ix in g c o e f f i c i e n t o f i t s own. The p r o p o r t i o n b e tw e e n t h e w a l l .zone a n d t h e c e n t r a l z o n e c a n be d e te r m in e d by t a k i n g t h e r a t i o o f t h e a r e a s u n d e r t h e r e s i d e n c e t i m e . c u r v e s . f o r t h e two z o ii.e s. The c o n v e r s i o n v a lu e s c a l ­ c u l a t e d u s i n g t h i s m o d el w e r e .f o u n d t o b e h i g h e r t h a n t h e o b s e r v e d r e s u l t s . T h is m o d el was f o u n d t o be v a l i d o n ly f o r s h a llo w b e d s w h e re .th e a v e r a g e r e s i d e n c e tim e s o f t h e two z o n e s show a p p r e c i a b l e d i f f e r e n c e . When 4 l / d i s g r e a t e r t h a n 6 . 9 , t h e e f f e c t . o l r a d i a l . m i x i n g becom es g r e a t a n d t h e .tw o zone, m odel w i l l b e t h e sam e a s a d i f f u s i o n m o d e l. D a v id s o n a n d .H a r r is o n (11) d e s c r i b e d two m o d els f o r two p h a s e . f l u i d i z a t i o n w h ic h a r e e s s e n t i a l l y t h e sam e a s t h a t u s e d by O r e u t t e t . a l. H e r e .,. a l s o Jjl t h e b u b b le s w e re a s su m e d t o b e o f s p h e r i c a l s h a p e .con­ t a i n i n g n o s o l i d p a r t i c l e s i n th e m . The i n t e r c h a n g e o f r e a c t a n t s b e tw e e n t h e two p h a s e s i s .c o n s i d e r e d .to t a k e p l a c e , b y b u lk f lo w a n d d i f f u s i o n . The d i f f e r e n c e b e tw e e n t h e i r two m o d els i s t h a t , . , i n o n e . c a s e , t h e p a r t i f c - -7 “ u l a t e p h a s e was t a k e n t o be p e r f e c t l y m ix e d , an d I n t h e o t h e r c a s e ,- p i s t o n f l o w . i s a ssu m e d , Rowe (12) a l s o c o n s id e r e d t h e f l u i d i z e d b e d t o be com posed o f two phases, R o w e's m odel i s b a s e d on r e c e n t s t u d i e s done on th e n a t u r e o f th e gas s o lid c o n ta c tin g in f l u i d i z e d b e d s . T h is m odel c o n s i d e r e d th e b u b b le s t o be s p h e r i c a l b u t h a v e an i n d e n t e d b a s e o f o n e - t h i r d t h e c o m p le te s p h e r e v o lu m e, . T h is l o w e s t o n e ^ t h i r d . i s t h e wake o f p a r t i c l e s w h ich t r a v e l s w ith th e b u b b le . A l s o , . a .c lo u d o f g a s i s p r e s e n t a r o u n d .e a c h b u b b le w h ich e x c h a n g e s t h e g a s w i t h th e b u b b le f r e e l y T h u s R o w e's .m odel c o n s id e r e d t h e f l u i d i z e d b e d t o be com posed o f (a ) an. e m u ls io n p h a s e , th ro u g h w h ic h g a s t r a v e l s a t a p p r o x im a te ly th e minimum f l u i d i z i n g V e l o c i t y jl. an d (b) b u b b le s a l o n g , w i t h t h e i r wake a n d .th e . g a s c lo u d t r a v e l ­ l i n g th ro u g h , t h e f l u i d i z e d b e d a t t h e v e l o c i t y o f t h e b u b b l e s . Mamuro a n d M uchi (13) p o s t u l a t e d , a p a r t i t i o n e d .m odel i n w h ic h th e f l u i d i z e d b ed i s d i v i d e d i n t o a num ber o f c e l l s o f h e i g h t e q u a l t o t h e d i a m e te r o f t h e g a s b u b b l e s „ E a c h c e l l i s -com posed o f two p h a s e s , t h e b u b b le , p h a s e a n d t h e e m u ls io n p h a s e . e m u ls io n p h a s e o f e a c h . c e l l an d i t s a d ja c e n t.c e lls . Gas b a c k m ix in g i s p r e s e n t i n t h e e f f e c t s a r e . c a r r i e d o v e r o n ly t o t h e The b u b b le p h a s e was assum ed t o c o n t a i n no s o l i d s a n d g a s i s i n t e r c h a n g e d b e tw e en t h e two p h a s e s , The m o d els o f H a r r i s o n a n d D a v i d s o n , Rowe^ a n d . Mamuro a n d M uch! a r e ■ d e s c r i b e d i n d e t a i l i n th e l a t e r p a r t o f t h e t e x t . T h e se f o u r m o d els w ere u s e d t o a n a ly z e t h e e x p e r i m e n t a l d a t a o b t a i n e d i n t h i s i n v e s t i g a t i o n . RESEARCH .OBJECTIVES This- r e s e a r c h was c o n d u c te d t o im p ro v e th e u n d e r s t a n d i n g o f f i r s t o r d e r , c h e m ic a l r e a c t i o n s t a k i n g ,p la c e , i n a f l u i d i z e d b e d . V a rio u s p h y s i c a l .m odels ,h a v e b e e n p o s t u l a t e d .by p r e v i o u s i n v e s t i g a t o r s , .many o f them w ith o u t e x p e r i m e n t a l b a c k in g , , C o n v e rs io n s o f . r e a c t a n t s . c a l c u l a t e d u s i n g t h e s e m odels, f o r t h e e x p e r i m e n t a l .c o n d it io n s w e re t o b e .com pared v w ith t h e o b s e r v e d .v a lu e s t o d e te r m in e w h ic h of: t h e s e m o d els d e s c r i b e d t h e a c t u a l b e h a v io r o f f l u i d i z e d bedsj,, and i f n e c e s s a r y ^ a .new .m odel -was t o b e d e v e lo p e d . A p s e u d o - f i r s t o r d e r i r r e v e r s i b l e g a s e o u s r e a c t i o n was t o be u,sed - f o r t h i s . s t u d y w h e re t h e r e a c t i o n to o k p l a c e a t t h e s u r f a c e o f t h e c a t a l y s t . , The system ) c h o s e n f o r . t h i s s t u d y was t h e r e a c t i o n o f c a rb o n m onoxide and s te a m o v e r i r o n o x i d e . c a t a l y s t y i e l d i n g c a rb o n d i o x i d e and, h y d r o g e n . . The l i m i t i n g r e a c t a n t was c a rb o n m o n o x id e . - The s p e c i f i c c o n c lu s i o n s t o be, draw n f r o m t h i s s t u d y were.:-. A. The e f f e c t . o f p a r t i c l e siz e ,* b e d h e ig h t,, a n d te m p e r a t u r e on t h e c o n v e r s i o n i n a. f l u i d i z e d - b e d . B. ,The. e f f e c t o f b a c k m ix irig i n th e. .e m u ls io n p h a s e on t h e c o n v e r s i o n . C. T h e .e x t e n t o f i n t e r a c t i o n b e tw e e n t h e e m u ls io n p h a s e a n d th e b u b b le p h a s e . i COLOR OC— froior a a pec. UEiGltT ' I BIND AS LAID REMOVE ADS ERONT COVER IN S-*:, fy> SS LAST NO. COMPL. NARROW MARGIN NO TPI PUBLISHED BACK DIVIDER SPECIAL TRIM LABELS CALL NOS. l in e s iM M n k m n CRITERION STYLE f ! PROMT COVER LET. BACK BONH E. F. C GOLD BLACK X !McCANDLESS, FRANK PHILIP REMOVE COVERS •THEORETICAL DISCUSSION P r e s s u r e Drop i n F l u i d i z e d .Beds Carman (14) d e r i v e d an e q u a t i o n f o r t h e p r e s s u r e d ro p i n a b e d o f p a r t i c l e s c o m p a rin g i t t o flo w o f f l u i d i n p a r a l l e l c h a n n e ls u s i n g t h e P o is e iu lle e q u a tio n . At low R e y n o ld s n u m b e rs ^ A P /xU (I -€) (i) L F o r s p h e r e s , .Carman fo u n d t h i s a b o v e e q u a t i o n t o be A P ' L ( Z ) I n t h e c a s e o f f l u i d i z e d b e d s a t i n c i p i e n t f l u i d i z a t i o n , ,t h e i n d i ­ v i d u a l p a r t i c l e s a r e l i f t e d . o u t o f c o n t a c t w i t h e a c h o t h e r an d t h e bed ex p an d s. A t . t h i s p o i n t , , t h e p r e s s u r e d ro p i s e q u i v a l e n t t o th e . buo y ed w e ig h t o f t h e b e d an d t h e r e f o r e -A j, L w h e re / ^ t a n d s p e c tiv e ly . = C/>s - / 9 ) g ( l ^ C q) a r e t h e d e n s i t i e s o f s o l i d an d f l u i d i z i n g .f l u i d ., , r e ^ . C om bining ,e q u a tio n s Jo = 0 .0 0 1 1 4 g ,d 2 ( 2 ) a n d ( 3 ) , w i t h £ 0 = O A rJS g i y e s (3) -1 0 Thus t h e m in im u m - f lu id iz in g v e l o c i t y , .U0 ^ c a n be c a l c u l a t e d know ing th e p a r t i c l e , d ia m e te r , p a r t i c l e and f l u i d d e n s i t i e s , f l u i d v i s c o s i t y , a n d t h e v o id a g e a t i n c i p i e n t f l u i d i z a t i o n . R e a c t i o n R a te C o n s ta n t The r e a c t i o n r a t e c o n s t a n t i s a f ix e d bed, o b t a i n e d by o p e r a t i n g t h e r e a c t o r a s - I f t h e . r e a c t i o n r a t e , ..r, i s e x p r e s s e d a s mpl.es o f g a s r e ­ a c t i n g p e r u n i t w e ig h t o f t h e . c a t a l y s t p e r u n i t .tim e , ,F C dy •=. - r dw * = r == .-k -C0 ( I - y) (5) -Q-O .--- ( 6 ) ■d(w/F). B ut f o r a f i r s t o rd er r e a c tio n . - .In ( l.- y ) = (.7) C om bining .e q u a tio n s ( 6 ) a n d (7) y i e l d s k (w /F ) The s l o p e o f t h e l i n e o b t a i n e d by p l o t t i n g . - I n (8) (1 -y ) a g a i n s t (w/F) w i l l g iv e th e r e a c tio n r a t e c o n s ta n t, k . F l u i d i z e d Bed R e a c t o r M odels I. ■R o w e 's , MpI e l (1,2) . T h is m odel i s b a s e d .on r e c e n t s t u d i e s , done on t h e n a t u r e .o f g a s - s o l i d c o n t a c t i n g .i n f l u i d i z e d b e d s . In th e .e a r lie r m o d e l s , t h e b u b b le s w e re t a k e n a s ,c o m p l e t e s p h e r e s w i t h no s o l i d s i n th em . “1 1 — X - r a y s t u d i e s o f b u b b le s r i s i n g in . f l u i d i z e d b e d s h a v e shown t h a t t h e y a r e g e n e r a l l y s p h e r i c a l b u t h a v e a n i n d e n t e d b a s e o f o n e - t h i r d o f t h e c o m p le te s p h e r e v o lu m e . The lo w e s t o n e - t h i r d o f t h e s p h e r e t h a t e n c l o s e s t h e b u b b le i s a wake o f p a r t i c l e s w h ic h t r a v e l s w i t h t h e b u b b l e . T h is wake c a r r i e s th e p a r t i c l e fro m th e b o tto m o f t h e b e d a n d d e p o s i t s i t a t t h e to p . I n a d d i t i o n t o t h e w ak e, s o l i d p a r t i c l e s f lo w i p s t r e a m l i n e s a ro u n d t h e b u b b le w h ic h c a u s e s a s p o u t o f m a t e r i a l t o be draw n up b e h in d e a c h b u b b le . -The em pty b u b b le i s h i g h l y p e rm e a b le t o g p s w h ic h f lo w s i n t o i t s b a se and o u t a t th e to p . . S in c e t h e p a r t i c l e s a r e f lo w in g downward r e l a t i v e t o t h e b u b b l e , t h e s e p a r t i c l e s d ra g ,s o m e g a s w i t h th e m . The c o m b in a tio n o f t h e s e e f f e c t s i s a c lo u d o f g a s a ro u n d .e a c h b u b b le w h ic h i s i n c o n s t a n t i n t e r a c t i o n w i t h t h e b u b b le J D a v id s o n ( I g ) p r e d i c t e d 1 th e d i a m e t e r o f t h i s s p h e r i c a l c lo u d o f g a s t o b e dc = dB (C f+ 2 / {CL- I ) I V i (9) w h e re cC i s t h e . r a t i o o f b u b b le t o i n t e r s t i t i a l g a s v e l o c i t y , U y C Z u n^ . The g a s i n t h e e m u ls io n p h a s e m oves u pw ards a t t h e minimum f l u i d i z i n g ,v e lo c ity . M aking a m a t e r i a l b a la n c e on a n i n f i n i t e s i m a l h e i g h t dH o f t h e e m u ls io n p h a s e FgO % dy^ .= k ( l - y 1 )P s % dH . w h e re k i s e x p r e s s e d a s c u b ic f e e t p e r , p o u n d o f c a t a l y s t p e r S e c o n d , (10) In te g ra tin g , In ( I ,-r. Yj.) = k H ( 12) -k H (13) ■5- -e From, t h e b u b b le .cloud, .V olum ej ,we c a n .f in d .th e w e ig h t o f t h e l i m i t i n g r e a c t a n t i n t h e c l o u d , W,qq, . T h is g a s i s i n c o n t a c t w i t h t h e s o l i d s i n t h e s h e l l b e tw e e n t h e c lo u d and t h e b u b b le s and w i t h t h e s o l i d s i n i t s w ake, The w e ig h t, o f s o l i d s i n c o n t a c t w i t h '.W;s,c i s g iv en - by *s% = (14) (Vc - 2 /3 ' W s I n th e c a s e o f b u b b l e s , t h e tim e a v a i l a b l e f o r r e a c t i o n i s t h e r e s i d e n c e tim e o f t h e b u b b le H /U g. is The o u t l e t c o m p o s itio n o f t h e b u b b le g iv e n by ■■(k W6,c. Mco H)/WQg Ub yc = (15) I - e The t o t a l c o n v e r s i o n i n s i d e t h e f l u i d i z e d b e d i s y w h e re Ei + Ec y c. a.nd Ec ar.e t h e f r a c t i o n s o f g a s p a s s i n g t h r o u g h .th e ..em ulsion, p h a s e a n d .b u b b le cloud,,., r e s p e c t i v e l y , (1 6 ) •“1 3 “ •2. M o d e ls . o f D a v id so n an d H a r r i s o n ( 1 1 ) . T h ese two m o d els .assum e t h a t t h e b u b b le s a r e o f u n ifo r m - s iz e th r o u g h o u t t h e b e d an d . t h a t th e .c a ta ly tic , r e a c ti o n ta k e s p la c e e n t i r e l y i n th e p a r t i c u l a t e p h a s e . . The b u b b le s a r e . c o n s i d e r e d t o be. s p h e r i c a l , a n d g a s e x c h a n g e b e tw e e n th e b u b b le s a n d t h e e m u ls io n p h a s e t a k e s p l a c e by b u lk f lo w a n d by d i f f u s i o n . I t i s a l s o a ssu m e d . t h a t a l l th e . g a s i n e x c e s s .o f 'w hat i s r e q u i r e d .f o r minimum f l u i d i z a t i o n p a s s e s t h r o u g h a s b u b b l e s . •The d i f f e r e n c e b e tw e e n t h e tyro, m odels, is . t h a t i n one c a s e , .th e p a r t i c u l a t e p h a s e is . t a k e n t o be. p e r f e c t l y mixed,., a n d .in t h e o t h e r c a s e p i s t o n f lo w i s a ssu m e d . s i m i l a r t o t h e s e w e re p r o p o s e d by S h e n an d J o h n s to n e , M a th is an d W atson ( 3 ) , a n d - L e w i s .£ t , .q l . (4 ). M odels ( 2 ) * P a n s in g (16)> The d i f f e r e n c e , b e tw e e n t h e s e a n d t h o s e .p r o p o s e d - b y .o th e r s l i e s m a in ly i n t h e b u b b le, m e c h a n ic s . S in c e .e a c h b u b b le i s a , d i s c r e t e e n t i t y > . i t i s n o t p o s s i b l e t o h a v e d i f r ■f u s i o n fro m -b u b b le , t o b u b b le . a). , P e r f e c t M ix in g in . P a r t i c u l a t e P h a s e . A m a te ria l b a la n c e , o n a . s i n g l e - r i s i n g b u b b le g i v e s . (q + k GS) (Cp Cb ) = Ua Y cLC w h e re q i s t h e v o l u m e tr i c f l o w . r a t e i n a n d o u t o f t h e b u b b l e , S i s ,t h e s u r f a c e a r e a , k Q i s th e , m ass, t r a n s f e r c o e f f i c i e n t b e tw e e n t h e b u b b le a n d .th e . e m u ls io n , p h a s e w i t h a c o n c e n t r a t i o n d riv in g f o r c e ( Cp ••• Cfc) . I n t e g r a t i n g ,e q u a tio n (1%) u s i n g t h e b o u n d a ry c o n d i t i o n s ,. • Cfa = C0 a t z = -0 y i e l d s (17) -1 4 -Qs/tlAV (1 8 ) C b = Cp + (Co-Cp) e Where Q, .= (q + k^S) A - m a t e r i a l b a la n c e o n t h e t o t a l .e m u ls io n p h a s e g iv e s NVU1 (C0 - Cp ) ( I e -QH/TAV A ) + U0 ( Cq - Cp ) = kWCp (19) The o v e r a l l c o n v e r s io n i n s i d e t h e bed may be o b t a i n e d by m ix in g t h e s tr e a m s l e a v i n g t h e b u b b le p h a s e and- e m u ls io n p h a s e a t t h e to p o f t h e b e d . UCH -= (U - U0 )C m + U0 Cp S u b s titu tin g e q u a tio n s (20) (18) and, (19) i n t o e q u a t i o n (20) a n d r e ­ arranging,, , t h e f r a c t i o n o f r e a c .t a n t w h ic h l e a v e s u n c o n v e r te d ,is g i v e n by C1 = J l I - fi e - x + A - C° 1 -/9 k 'e : ^ (21) .e"x + k ' w here o b) P i s t o n glow I n t h e P a r t i c u l a t e P h a s e . In th is case th e re is ,u n ifo rm c o n c e n t r a t i o n a c r o s s t h e h o r i z o n t a l p lq n e a n d no i n th e v e r t i c a l d i r e c t i o n i s a ssu m e d . c a b le i n t h i s c a s e , a ls o . m ix in g E q u a tio n (18) i s appli-?. M aking a m a t e r i a l b a la n c e qn an i n ­ f i n i t e s i m a l h e i g h t dz .o f t h e b e d , . i t y i e l d s -15' U0 dcPr + ItW Cp + ( u - u0) ( T - 22) ,Uz The d im e n s io n l e s s fo rm o f t h e a b o v e e q u a t i o n i s (1 ^ /9 ) dS= .dz + J L cI d.z + k 'C p = 0 The c o r r e s p o n d in g fo rm o f e q u a t i o n dC -A. dz .( 2 3 ) (17) i s + JS (ch - Cn) = -O H n E lim in a tin g C P ( I - ./9 )H ^ CU ' dz? (24) p b e tw e e n e q u a t i o n s a- (x /v + a. k H) + C4 dZ' (23) a n d (24) y i e l d s 4. k l5L-,Ch = 0 (251 The s o l u t i o n o f t h i s l i n e a r s e c o n d o r d e r d i f f e r e n t i a l e q u a tio n . i£. o f t h e fo rm Ch , C 1BmI21 + CsemmZ (26) w here m^ a n d m2 a r e t h e r o o t s o f t h e q u a d r a tic ., e q u a tio n , fro m e q u a t i o n (2 5 ) s o t h a t 1 /2 -(x T k-1H) ± L (x + k ’H) , 4 ( 1 - /9 )H k1x ( 2H (1 - / ? ) 2? ) .CbJi 'is.: o b t a i n e d by a p p ly i n g , t h e b o u n d a ry c o n d i t i o n s t o e q u a t i o n (26) a n d e v a l u a t i n g t h e . c o n s t a n t s . ..Cpll i s o b t a i n e d by s u b s t i t u t i n g .-1 6 -. C^h .i n t o e q u a t i o n (24) a n d e v a l u a t i n g f o r 2 = H. Ct a .and.-CpH i n t o e q u a ti o n S u b s titu tio n of ( 2 0 ) y i e l d s t h e .f r a c t i o n , o f t h e r e a c t a n t u n c o n v e r te d g i v e n by C1 - S l C0 .In1 I. - m2 ( I - m2Hg° x U ) _ (I . ) x IJ (28) The q u a n t i t y x may be c a l c u l a t e d u s i n g t h e e q u a t i o n d e r i v e d by D avidson, a n d H a r r i s o n i f a v a lu e o f Dj3.,. th e. e q u iv a l e n t , b u b b le d ia m e te r, i s a v a il a b l e . 6.34 H0 , ^b(SD t ) 1 /2 w h ere Dq i s 1 /2 (Uo + 1,3 DG g- ) (29) Dt 1/ 4 th e b in a ry d i f f u s i o n .c o e f f i c i e n t o f th e r e a c t a n t s . V a lu e s .o fo r x. c a n a l s o b e . c a l c u l a t e d fro m e x p e r i m e n t a l r e s u l t s . From e q u a t i o n ( 2 1 ) , a p l o t k l v e r s u s C 1 h a s a f i n i t e asym ptote.., e"^" a t l a r g e v a lu e s o f k ' . . T hig m eans,, h o w e v e r f a s t t h e r e ­ a c ti o n ., a p o r t i o n o f t h e e n t e r i n g r e a c t a n t s ,m a n a g e s t o b y p a s s .t h e b e d . . T h is p o r t i o n d e p e n d s o q h ly io n th e., f l u i d m e c h a n ic s o f t h e bed a n d n o t on t h e n a t u r e o f r e a c t i o n . T h is v a lu e o f x o b t a i n e d fro m t h e p l o t i s m ore r e l i a b l e t h a n t h a t c a l c u l a t e d u s i n g . e q u a t i o n s i n c e t h e t h e o r y l e a d i n g t o i t d o e s n o t h a v e much e x p e r i m e n t a l b a c k in g . ( 2 9 )» -1 7 3o Mamuro an d M uchl (1 3 )» They p o s t u l a t e d a p a r t i t i o n e d m odel i n w h ic h t h e . f l u i d i z e d b e d i s d i v i d e d i n t o a num ber o f c e l l s o f h e i g h t e q u a l t o t h e d i a m e te r o f t h e g a s b u b b l e s . E a c h c e l l i s com posed o f two p h a s e s , t h e b u b b le p h a s e a n d t h e p a r t i c u l a t e p h a s e . t a i n any p a r t i c l e s „ The b u b b le p h a s e d o e s n o t c o n ­ I n t h e p a r t i c u l a t e p h a s e ,, t h e g a s f lo w r a t e i s t o t h e minimum . f l u i d i z i n g v e l o c i t y . equal Gas b a c k m ix ln g i s p r e s e n t i n t h e e m u ls io n p h a s e o f e a c h c e l l a n d i t s e f f e c t s a r e c a r r i e d o v e r o n ly t o t h e a d ja c e n t c e l l s . ph ase. F o r e a c h s t a g e , t h e c o n c e n t r a t i o n i s u n ifo r m i n e a c h T h e re e x i s t s a g a s i n t e r c h a n g e b e tw e e n t h e tw o p h a s e s w h ic h i s p r o p o r t io n a l to th e d i f f e r e n c e in c o n c e n tr a tio n and th e i n t e r f a c i a l a r e a b e tw e e n th e . two p h a s e s . M aking a , m a t e r i a l b a la n c e o n t h e e m u ls io n p h a s e o f t h e i ^ ^ b s ta g e y f O1^1 Ce i= 1 ~ 'p Oic e i - (p M1 Ce1 - PM1 +1Ce 1+i ) + k I s I 1JL ^ b 1 “ Ce1 ) ~ .k / pS t1 “ £ JQe1 = 0 (30) a n d f o r t h e b u b b le p h a s e p b ll4=1 Cfr1^ 1 - Fjj 1 Cb1 ^ K1 B1 I 1(Cj)^ - Ce i )= .O (3D The b o u n d a ry c o n d i t i o n s a r e (32) and •0 (33) The h a c k m ix in g i s c o n s i d e r e d .a s a r i s i n g fro m e x c h a n g e o f p o s i t i o n w h ic h o c c u rs ^ h e n t h e g a s b u b b l e s . r i s e a n d .th e p a r t i c l e s f a l l i n t o t h e n e w ly v a c a t e d s p a c e . .F o r t h e c a s e w h e re t h e r a t e o f f l o w . o f t h e b u b b le p h a s e .is s m a l l .com pared t o t h e p a r t i c u l a t e phase,* t h e backm ix, .flo w o f gas. i s g iv e n by p M i+! ^ in f 5 H ( ^m f F e i^ F o r th e . a l t e r n a t e c a s e w h e re t h e r a t e .o f flow , .i n t h e b u b b le p h a s e i s l a r g e .com pared t o t h e e m u ls io n p h ase* F MU 1 = ( ^m f ei f Tc i ^ Fe i ) (35) I f t h e g a s i n t e r c h a n g e r a t e . c o e f f i c i e n t * .Ki ., i s p r o p o r t i o n a l t o t h e b a c k m ix in g i n t h e i ^fch. 'i; a n d ( i + l ) t h s t a g e s ., i t may be w r i t t e n i n t h e fo rm Ki k ( F M i+i + F m1 ) (36) w h e re k i s a c o n s t a n t . C o n sid e fin .g , .th e t o t a l s u r f a c e a r e a o f .th e g a s b u b b le s * .. th e . -i n t e r f a c i a l a r e a p e r u n i t v o l u m e Ui , o f t h e two p h a s e s i n t h e i ^ - 'i s t a g e y i e l d s th e r e la tio n s h ip at = -£ £ u (37) C om paring ,e q u a ti o n (30) w i t h t h e b a s i c e q u a tio n , f o r th e . tw o -p h a s e m o d el w i t h a x i a l . d i f f u s i o n * t h e g a s i n t e r c h a n g e . c o e f f i c i e n t s . o f t h e two 19m o d els a r e .fo u n d t o b e r e l a t e d by t h e f o l l o w i n g .e q u a ti o n (38) Ka -=S !'e y A sSUjning c o n s t a n t b a e k m ix in g fro m s t a g e t o s t a g e , e M14. 1 = e Mi •= (39) eM T h e n e q u a t i o n ( 5 6 ) becom es K1 C om bining e q u a ti o n s .k /fe (40) 2 k Kjyj = (37) and (4-0), .4 b . Ec v (41) 12 £ F m F hv may b e c a l c u l a t e d . u s i n g t h e e q u a t i o n o f D a v id so n a n d H a r r i s o n , " kAB. = r 1 /2 1 /4 1 /4 6 Ce L 0 -9 7 5 DQ g /% 3600 d B. + 3 /4 U0 (42) I + 0 ,7 1 1 (g d B ) i / ? f y ^ U^) w h e re D ^ i s t h e b i n a r y d i f f u s i o n c o e f f i c i e n t f o r t h e two r e a c t a n t s a n d d 'U i s . t h e d i a m e te r o f t h e b u b b l e . The e x p r e s s i o n k/^> s h o u ld . y i e l d a , c o n s t a n t .v a l u e f o r d i f f e r e n t b e d h e i g h t s k e e p in g th e , v e l o c i t y c o n s ta n t, EXPERIMENTAL .CONSIDERATIONS R e a c tio n . The. r e a c t i o n , c h o s e n f o r. t h i s , s t u d y was w a t e r g a s. s h i f t r e a c t i o n , o v e r i r o n o x id e, . c a t a l y s t CO + Na O ..c a ta ly s t ------------ COa + Ha The r e a c t i o n w as c o n d u c te d a t a te m p e r a t u r e r a n g e o f 4 1 0 °F t o 48o°F.. . The c o m p o s itio n o f c a rb o n m o n o x id e i n th e. i n l e t s tre a m -w a s . .k e p t s m a l l so t h a t a . f i r s t o rd e r r e a c tio n is o b ta in e d . The two i n l e t g as. s t r e a m com­ p o s i t i o n s w ere. 5fo a n d 10 $ ' c a rb o n , m o n o x id e, a n d t h e .r e m a in d e r , s te a m . C a ta ly s t T he c a t a l y s t , u s e d . w a s c h rp m ia -p ro m o fe d i r o n o x i d e c a t a l y s t m a n u fa c ­ t u r e d by t h e G i r d l e r .C a t a l y s t d e p a r tm e n t o f t h e C h e m e fro n C o r p o r a tio n ,. . T h is . c a t a l y s t c o n s i s t s , ,o f .$,0$ F e a O.3 a n d 1 0 $ C rsO 3 a n d i s . c a l l e d t h e -G -i; , c a t a l y s t . The s i z e s o f c a t a l y s t u s e d I n t h i s s tu d y w a re .;0 . 1 6l .mm d i a m e t e r a n d Q .lS l.m m d ia m e te r p a r t i c l e s „ The b u lk d e n s i t y was fo u n d t o b.e 0J688 ' g m s /c c . and t h e p a r t i c l e d e n s i t y was fo u n d t o be 3 .4 6 gm s/.co. . A p p a ra tu s T he .flow, .d ia g r a m o f ,the e x p e r i m e n t a l -sy ste m I s shewn, i n F i g . , 2 . C a rb o n m onoxide o f 99..,5$ p u r i t y was used, w i t h o u t f u r t h e r p u r i f i c a t i o n . W a te r was., s to r e d , i n a n o v e rh e a d t a n k a n d was p r e s s u r i z e d by n i t r o g e n . T he c a rb o n , m o n o x id e f l o w . r a t e was. m e a s u re d .by a r o t a m e t e r w h i l e .an o r i f i c e , m e te r ,was us.ed, t,o m e a s u r e ,:t h e .w a te r f lo w r a t e ; W a te r an d .c a rb o n m o n o x id e were, m ix e d a n d w e re t h e n . in tro d u ced i n t o a p r e h e a t e r w h e re w a t e r was c o n v e r t e d t o s te a m a n d t h e r e s u l t i n g g a s m ix tu r e was h e a t e d up to t h e o p e r a t i n g te m p e r a t u r e b e f o r e e n t e r i n g th e c a t a l y s t b e d . . The ro ta -* m e t e r and o r i f i c e m e te r w ere a d j u s t e d t o g iv e, t h e r e q u i r e d i n l e t g a s c o m p o s itio n ^ w h ic h was k e p t c o n s t a n t th r o u g h o u t a s e r i e s o f r u n s . The .e x p e rim e n ts f o r b o th f i x e d an d f l u i d i z e d b e d .w ere c a r r i e d o u t u s i n g .th e sam e r e a c t o r b u t by c h a n g in g ,th e downward flo w .o f g a s t o upw ard f lo w . The r e a c t i o n r a t e c o n s t a n t was o b t a i n e d by o p e r a t i n g t h e c a t a l y s t b ed as a f ix e d .r e a c to r . One s e t o f f i x e d b e d r u n s w a s ^m addofop e a c h s e r i e s o f f l u i d i z e d bed r u n s . The r e a c t o r was c o n s t r u c t e d fro m a .3 « f o o t l e n g t h o f 3 i p c h ' d i a m e te r s c h e d u l e 40 s t e e l p i p e . I t was f i t t e d w i t h a s t a i n l e s s s t e e l p o r o u s p l a t e a t t h e b o tto m t o s u p p o r t t h e c a t a l y s t a n d t o d i s t r i b u t e t h e g a s u n i f o r m l y . The r e a c t o r was h e a t e d e l e c t r i c a l l y by 2 2 -g a u g e N ic k e l-C h ro m iu m h e a t i n g w i r e s wound a ro u n d th e r e a c t o r i n f o u r s e c t i o n s . r e a c t o r was r e g u l a t e d by V a r ia c s e t t i n g s . w e re i n s u l a t e d u s i n g i n s u l a t i n g , c e m e n t . The t e m p e r a t u r e o f th e The r e a c t o r , an d t h e p r e h e a t e r The t e m p e r a t u r e m e a su re m e n ts o f t h e c a t a l y s t b e d a n d th e i n l e t g a s s t r e a m w e re made w i t h i r o n - c o n s t a h t a n th e r m o c o u p le s i n s e r t e d i n s i d e s m a l l s t e e l . t h e r m a l w e l l s . Two t h e r m a l w e l l s w ere p l a c e d 8 i n c h e s a p a r t a n d on o p p o s i t e s i d e s o f t h e b o tto m o f th e r e a c to r . E l u t r i a t e d . c a t a l y s t p a r t i c l e s w e re c o l l e c t e d a n d r e t u r n e d by a .c y c lo n e s e p a r a t o r ab o v e t h e r e a c t o r , . w h i c h was a l s o i n s u l a t e d t o p r e v e n t c o n d e n s a t io n o f t h e e x c e s s s te a m . The e x i t g a s s t r e a m fro m th e c y c lo n e was p a s s e d th r o u g h a c o n d e n s e r - w h e r e m o st o f t h e s te a m was c o n ­ d e n s e d o u t a n d t h e r e l a t i v e l y d ry g a s m ix t u r e l e a v i n g .w a s s a m p le d and -2 2 a n a ly z e d . Two p r e s s u r e t a p s w ere p l a c e d one I m m e d ia te ly a b o v e a n d th e o t h e r below, t h e p o r o u s p l a t e d i s t r i b u t o r . T h ese p r e s s u r e t a p s w e re u s e d t o m ea su re t h e p r e s s u r e d ro p a c r o s s t h e b e d a n d t h e d i s t r i b u t o r . Gas A n a ly s is The s a m p le s o f t h e o u t l e t g a s w ere a n a ly z e d f o r c a rb o n m onoxide and c a r b o n d i o x id e by g a s c h ro m a to g r a p h y , .u s in g an A e ro g ra p h - 200 c h ro m a to ­ g r a p h e q u ip p e d w i t h a .th e r m a l c o n d u c t i v i t y c e l l d e t e c t o r . . The s e p a r a t i o n s w e re made by an 1 8 - f o o t l o n g , . o n e - f o u r t h i n c h c o p p e r colum n p a c k e d w ith s i l i c a g e l u s i n g h e liu m a s t h e . c a r r i e r g a s . Oven t e m p e r a t u r e o f . 8 o°C a n d a sa m p le s i z e .o f I m l..w e r e u s e d f o r t h e a n a l y s i s . P r e l i m i n a r y E x p e rim e n ts B e fo re e s t a b l i s h i n g a s t a n d a r d .e x p e r im e n ta l p r o c e d u r e , .p r e l i m i n a r y e x p e r im e n ts on c a t a l y s t s t a b i l i t y o u t. an d f l u i d i z i n g p r o p e r t i e s w ere c a r r i e d The c a t a l y s t p a r t i c l e s w e re f o u n d t o h a v e ro u g h e d g e s a n d t h e p r e s ­ s u r e d ro p a c r o s s t h e b ed was f o u n d .to v a r y d u r in g t h e f i r s t 7.2 h o u r s ; th e n i t le v e le d o u t to a s te a d y v a lu e . At. t h e o n s e t o f f l u i d i z a t i o n , t h e p r e s s u r e d ro p a c r o s s t h e b e d was f o u n d t o d ro p a n d t h e n i n c r e a s e s lo w ly w i t h i n c r e a s i n g f lo w r a t e o f g a s . The c a t a l y s t a c t i v i t y was a l s o fo u n d t o d e c r e a s e d u r in g t h e f i r s t th re e days. A f te r t h a t , t h e . c a t a l y s t a c t i v i t y .r e m a i n e d .f a i r l y c o n s ta n t f o r s e v e r a l h u n d r e d .h o u r s . A f te r th e c a t a l y s t a c t i v i t y and th e p ressu re" d ro p a c r o s s t h e b e d h a d a c h ie v e d s t e a d y v a l u e s , t h e b e d t e m p e r a t u r e was d e te r m in e d .f o r t h e .d e s i r e d b e d .h e i g h t an d t h e r a n g e o f g a s f l o w . r a t e s , -2 3 The te m p e r a t u r e r a n g e u s e d was U lO 0F t o 4 8 0 °F a n d t h e b e d h e i g h t s u s e d .w ere 1 2 " 1 0 " „ .a n d 8 " , Two d i f f e r e n t c a t a l y s t s i z e s w e re a l s o u s e d . P ro c ed u re The r e q u i r e d am ount o f c a t a l y s t was c h a r g e d i n t o t h e r e a c t o r and t h e V a r la c s e t t i n g s w e re a d j u s t e d t o g iv e t h e d e s i r e d l i n e ' o u t te m p e ra -, tu re , When t h e c a t a l y s t a c t i v i t y h a d become s t e a d y , . t h e r e a c t i o n m ix tu r e was f e d i n t o t h e r e a c t o r a t t h e d e s i r e d r a t e . B e f o re e a c h s e t o f r u n s , 3-U hours were needed fo r the .reactor to a tt a in eq u ilib riu m c o n d itio n s . . Gas sa m p le s were, t a k e n a t th e o u t l e t o f t h e r e a c t o r a t 1.5 m in u te i n t e r v a l s a n d w ere i n t r o d u c e d i n t o t h e c h ro m a to g r a p h . E a c h .ru n l a s t e d u n t i l two c o n s e c u t i v e s a m p le s a n a ly z e d g a v e t h e same c o n v e r s i o n o f c a rb o n m o n o x id e . I n o r d e r to .c o m p a r e t h e c o n v e r s i o n s a t th e s a m e . e x p e r i m e n t a l .c o n d i t i o n s b e tw e e n t h e f i x e d b e d an d t h e , f l u i d i z e d b ed an d t o c a l c u l a t e t h e r e a c t i o n v e l o c i t y c o n s t a n t t t h e u p - flo w o f t h e gas. s tr e a m was s w itc h e d t o dow nflow f o r f i x e d .bed o p e r a t i o n s a t t h e e n d o f t h e s a m p lin g f o r f l u i d i z e d b e d r u n s . The te m p e r a t u r e d i s t r i b u t i o n w i t h i n t h e b ed was o c c a s i o n a l l y c h e c k e d by t a k i n g t e m p e r a t u r e r e a d i n g s fro m .th e two th e r m o c o u p le s i n s i d e t h e bed. The b ed t e m p e r a t u r e was a b l e t o b e m a i n ta i n e d w i t h i n ± 0 ,5 ° C o f t h e d e s ir e d v a lu e . The o p e r a t i n g p r e s s u r e o f t h e r e a c t o r was a tm o s p h e r ic s i n c e t h e p r e s s u r e d ro p a c r o s s t h e c a t a l y s t b ed was fo u n d t o b e n e g l i g i b l e a n d no p r e s s u r e d ro p c o r r e c t i o n s w e re m ade on t h e c a l c u l a t i o n s . .The c a t a l y s t c a r r y o v e r fro m t h e r e a c t o r was a l s o f o u n d t o be n e g l i g i b l e . - 2 4 “; A f l u i d i z e d b e d made o f 3- i n c h g l a s s tu b e was u s e d t o s tu d y t h e v o id a g e a t minimum f l u i d i z a t i o n by o b s e r v i n g t h e ' e x p a n s io n o f t h e b ed w i t h i n c r e a s i n g f lo w r a t e s . The v o id a g e was c a l c u l a t e d fro m t h e w e ig h t o f t h e c a t a l y s t b e d a n d . i t s b u lk - d e n s i t y when l o q s e l y p a c k e d . R e p r o d u c i b i l i t y s t u d i e s w e re c o n d u c te d f o r b o th f i x e d and f l u i d i z e d b e d r u n s i n o r d e r t o show t h a t no n o t i c e a b l e c h a n g e i n c a t a l y s t a c t i v i t y to o k p l a c e d u r in g t h e .r u n s .. . I n c a s e .o f any d i s c r e p a n c y , t h e w h o le g e t o f f i x e d a n d f l u i d i z .e d b e d .r u n s w ere r e p e a t e d . RESULTS AND DISCUSSIONS R e a c ti o n R a te C o n s ta n t The r e a c t i o n r a t e c o n s t a n t , k f o r e a c h o f t h e s e r i e s o f r u n s , was c a l c u l a t e d u s i n g t h e m ethod d e s c r i b e d on p a g e 1 0 . The r a t e c o n s t a n t was o b t a i n e d by t a k i n g t h e s lo p e o f t h e s t r a i g h t l i n e r e s u l t i n g fro m p l o t t i n g .- I n ( I - y) v ersu s (W /P ). R e g r e s s i o n a n a l y s i s was u s e d t o c a l c u l a t e t h e s l o p e o f s u c h a s t r a i g h t l i n e w h ic h w i l l b e s t f i t ..the d a t a e n d p a s s th r o u g h -the o r i g i n . I f x ' s a n d .y 's . r e p r e s e n t t h e v a lu e s e f - I n ( I - - y) a n d ( W / F ) . r e s p e c t i v e l y j . t h e s l o p e q f t h e l i n e . , i s . o b t a i n e d by t h e r e l a t i o n b = E .x y . E x2 ' a n d .th e r e g r e s s i o n l i n e i s g i v e n by y = bx T h e .r e a c ti o n , v e l o c i t y . c o n s t a n t s o b t a i n e d u s i n g t h e a b o v e ,m e th o d .w ith , t h e d a t a .from t h e f i x e d b ed .ru n s a r e g i v e n i n T a b le I I I . ,A sam ple, p l o t I s shown i n F i g u r e 3 . S in c e e x p e r im e n ts w e r e .c o n d u c te d a t t h r e e d i f f e r e n t t e m p e r a t u r e s , t h e a c t i v a t i o n e n e rg y o f t h e r e a c t i o n was c a l c u l a t e d a s .s h o w n i n F i g u r e 4. . F o r th e r e a c ti o n u sed i n th is i n v e s t i g a t i o n , , t h e a c t i v a t i o n e n e rg y ^ 4 was fo u n d t o be 1 .6 x 10 c a l o r i e s . D u rin g t h e f l u i d i z e d b e d e x p e r im e n ts * t h e r e a c t o r was o p e r a te d , a t f lo w r a t e s b elo w .t h e minimum f l u i d i z i n g v e l o c i t y a n d .th e c o n v e r s io n s o b t a i n e d w ere a p p r o x im a te ly t h e same t h o s e i n t h e . f i x e d b e d r u n s f o r -2 6 . t h e sam e flo w r a t e ^ a s shown I n t h e c a s e o f S e r i e s 9 -in T a b le V. Row et S M odel The t h e o r e t i c a l , . d i s c u s s i o n o f . t h i s m o d el i s g iv e n on p a g e 1 0 . . B u b b le S iz e F o r th e. c a l c u l a t i o n s f o r t h i s m o d e l t h e d i a m e te r o f t h e b u b b le was assu m ed b a s e d on, t h e v a lu e s . r e p o r t e d I n t h e l i t e r a t u r e . - ( 8 , .1 5 ) « U n til r e c e n t l y , t h e b u b b le s w e re c o n s i d e r e d a s c o m p le te ly b jp h e r ic a l a n d . c o n ­ t a i n i n g no s o l i d s , .Many w r i t e r s th o u g h t o f b u b b le s a s t r a p p e d .p o c k e ts o f gas r i s i n g th ro u g h th e f l u i d i z e d b e d . R e c e n t s t u d i e s h a v e shown t h a t -the g a s f lo w th r o u g h t h e b u b b le a n d t h e . r e s u l t a n t p a r t i c l e d r a g g i v e s s t a b i l i t y t o t h e b u b b le w a l l s j u s t a s s u r f a c e t e n s i o n d o es in th e case o f liq u id s e s s e n t i a l l y e m p ty . (1 8 ). X - r a y s t u d i e s h a v e show n t h a t b u b b le s a r e A g a s c lo u d was fo u n d .to be a ro u n d e a c h b u b b le w h ic h e x c h a n g e s g a s w i t h t h e b u b b le s f r e e l y . T h is c lo u d i s t h e r e s u l t o f g a s f lo w in g up .th r o u g h t h e b u b b le a n d b e in g d ra g g e d down by t h e downward .m o tio n .o f t h e p a r t i c l e s i n r e l a t i o n , t o .t h e b u b b l e . .T he d i a m e te r o f t h e b u b b le i s h e ig h t. th e f u n c t i o n o f p a r t i c l e .s iz e and bed O r c u tt (8 ) h a s e s t i m a t e d b u b b l e d i a m e t e r s f o r - f l u i d i s e d b e d s o f v a r i o u s h e i g h t s . . The b u b b le d i a m e te r s u s e d h e r e a r e i n a g re e m e n t w i t h O r c u t t 1S e s t i m a t e d , v a l u e s . Rowe (12) h a s ,n o t e d t h a t t h e . c a l c u l a t i o n s made u s i n g a , c e r t a i n v a lu e f o r t h e b u b b le d i a m e te r h a v e n e g l i g i b l e e r r o r j , p r o .v i d e d t h e b u b b le d i a m e te r i s n o t in . e r r o r by a f a c t o r o f f i v e o r s o . t h e s i z e q f ,the. r e a c t o r u s e d ^ b u b b le d i a m e te r c a n n o t b e f i v e tim e s th e W ith -2 7 s iz e used. B u b b le s i z e was o b s e r v e d i n a f l u i d i z e d b ed made o f a 5 - in c h d i a m e te r g l a s s tu b e u s in g th e sam e p a r t i c l e s i z e an d b e d h e i g h t a s t h e e x p e r i m e n t a l a p p a r a t u s an d i t was fo u n d t h a t th e b u b b le s i z e s w e re c l o s e to th e s iz e u sed in th e c a lc u la t io n s . The e f f e c t o f b u b b le s i z e on c o n ­ v e r s i o n was i n v e s t i g a t e d by c a l c u l a t i n g th e c o n v e r s io n s o f c a r b o n m onoxide u s i n g v a r i o u s b u b b le s i z e s and v e r y l i t t l e d i f f e r e n c e was n o t e d b e tw e e n t h e c o n v e r s io n v a l u e s , . as shown i n T a b le IV . C lo u d i D ia m e te r The c lo u d d i a m e te r was c a l c u l a t e d h s i n g .e q u a ti o n (9) w h ic h was p o s t u l a t e d by D a y id s o n ( 1 6 ) . is D a v id s o n 's t h e o r y assu m es t h a t t h e b u b b le c i r c u l a r a n d t h a t t h e c lo u d w i l l a l s o be c i r c u l a r an d c o n c e n t r i c . Rowe and P a t r i d g e (19) fo u n d t h a t t h e b u b b le h a s a d e e p ly i n d e n t e d b a s e w h ic h i s t h e wake o f p a r t i c l e s t r a v e l l i n g a lo n g w i t h i t . • The c lo u d was a l s o i n d e n t e d fro m b elo w so t h a t i t d o e s .n o t e x te n d b e y o n d t h e lo w e r m a r g in o f t h e b u b b le a n d i t i s s l i g h t l y d i s p l a c e d a h e a d o f t h e b u b b l e . M u rray (20) h a s p u t f o r w a r d a s o p h i s t i c a t e d m a th e m a tic a l a n a l y s i s w h ic h l e a d s t o t h e s h a p e a n d s i z e o f t h e c lo u d . s im ila r a n a ly s is . J a c k s o n (21) h a s a l s o made a Rowe, e t . a l „ , (22) h a v e t a k e n p h o to g r a p h s o f b u b b le s a n d t h e c lo u d s , a ro u n d them and h a v e fo u n d t h a t M u r r a y 's e q u a t i o n i s a good f i t o v e r t h e u p p e r h a l f o f t h e c l o u d , w h ile D a v id s o n 's p r e d i c t i o n i s to o l a r g e . . B o th q u r v e s w e re f o u n d t o be s e r i o u s l y w rong o v e r t h e lo w e r p a r t o f th e b u b b le . I n t h i s i n v e s t i g a t i o n , D a v i d s o n i s .e q u a t i o n was u s e d t o c a l c u l a t e t h e c lo u d d i a m e t e r , b u t c o n s i d e r i n g t h a t t h e wake o c c u p ie s o n e - t h i r d t h e b u b b le vo lu m e. / - 28 Co n v e r s I o n The o v e r a l l .c o n v e r s io n i n s i d e t h e f l u i d i z e d b ed was c a l c u l a t e d u s i n g e q u a tio n s . ( 1 3 ) 1 5 , Jaiahdo(.16) „ ,E q u a tio n s (13) and (15) g i v e t h e ■c o n v e r s io n s i n s i d e t h e e m u ls io n p h a s e a n d b u b b le p h a s e > r e s p e c t i v e l y , , .w h ere p lu g .flow was assum ed i n b o th c a s e s . . The r e s u l t s a r e t a b u l a t e d i n T a b le V. .S in c e t h e r e .is a . c e r t a i n am ount o f m ix in g t a k i n g , p l a c e i n t h e .em ul­ s i o n p h a s e d u e t o b u b b le s , - a n a l t e r n u t e . c a s e o f b a c k m ix in g was a l s o assum ed i n t h e .em ulsion, p h a s e , . w h i l e c o n s i d e r i n g p l u g flo w i n t h e b u b b le p h a s e . . T h e se r e s u l t s a re . a l s o t a b u l a t e d i n T a b le V. . C o m p ariso n o f .t h e .c o n v e r s io n s c a l c u l a t e d u s i n g t h e two m o d els men­ t i o n e d ab o v e w i t h t h e o b s e r v e d v a lu e s a r e shown i n F i g u r e s 7 an d 8 . .The r e s u l t s shew t h a t t h e a s s u m p tio n o f p l u g f lo w i n t h e e m u ls io n p h a s e g av e a much b e t t e r f i t t h a n b a c k m ix in g . I n o t h e r w o r d s , t h e g a s flo w i n t h e e m u ls io n p h a s e i s v e r y c l o s e t o p l u g ,flow . F i g u r e 7 shows a .v e ry good a g re e m e n t b e tw e e n the. c a l c u l a t e d a n d o b s e r v e d r e s u l t s f o r S e r i e s 10 and F i g u r e 8 shows a good a g re e m e n t i n t h e c a s e .o f S e r i e s 6 ,. A ll th e s e r i e s o f r u n s e x c e p t S d r i e 1S .8 show s g o o d a g r e e m e n t.,. a s c a n be -s.een fro m T ab le. y„ S in c e t h e r e a r e s e v e r a l m eth o d s p o s t u l a t e d f o r c a l c u l a t i n g th e . c lo u d s i z e ., a l l o f th em y i e l d i n g a d i f f e r e n t s i z e g a s c lo u d , t h e c lo u d s i z e was k e p t a s . a n u n d e te r m in e d p a r a m e t e r i n t h e a b o y e m o d els an d .c a rb o n m onoxide c o n v e r s i o n s w e re c a l c u l a t e d . I n t h e s e c a l c u l a t i o n s t h e b u b b le s i z e s w e re a ssu m e d a n d t h e r a t i o .o f d ia m e te r s .o f t h e .c lo p d a n d t h e b u b b l e , . dc/ d B , 6. “2 9 “ was t a k e n a s t h e u n d e te r m in e d p a r a m e t e r . The v a lu e s o f t h i s p a r a m e t e r u s e d ra n g e d f r o m .I . 001 t o 1 ,5 0 a t a n in c r e m e n t o f 0 .0 0 1 . The maximum v a lu e o f 1 .5 u s e d i s many tim e s a s l a r g e a s t h e l a r g e s t v a lu e o f c lo u d s i z e .r e p o r te d i n th e l i t e r a t u r e f o r th e c o n d itio n s u sed i n t h i s tig a tio n . in v e s ­ The b e s t f i t was d e te r m in e d by t a k i n g t h e sum o f t h e s q u a r e s o f th e d i f f e r e n c e b e tw e e n t h e c a l c u l a t e d an d .o b s e rv e d v a l u e s . o f c o n v e r s i o n f o r each s e r ie s o f r u n s . d i g i t a l c o m p u te r. .The c a l c u l a t i o n s w ere p e r f o r m e d on a n IBM 1620 The F o r t r a n p ro g ra m s u s e d f o r t h e two c a s e s o f p l u g f lo w an d b a c k m ix in g i n t h e e m u ls io n p h a s e a r e g iv e n i n T a b le s XIV and XV. The r e s u l t s a re - t a b u l a t e d i n T a b le s VI a n d V I I . C o m p ariso n o f t h e b e s t f i t c o n v e r s i o n s c a l c u l a t e d u s i n g t h e two m o d els m e n tio n e d ab o v e w i t h t h e o b s e r v e d v a lu e s a r e shown i n F i g u r e s 11 a n d 1 2 . ,T h e se f i g u r e s show t h a t th e a g re e m e n t i s onuch b e t t e r i n t h e p l u g flo w c a s e th q n i n t h e c a s e o f .b ack m ix in g i n t h e e m u ls io n p h a s e . , T h ese b e s t f i t v a lu e s show some d e g r e e o f im p ro v em en t fro m t h e c a s e w h ere no u n ­ d e te r m in e d p a r a m e t e r s w ere used.? ,e v e n th o u g h t h i s im p ro v em en t was n o t fo u n d t o be v e r y s i g n i f i c a n t . . S e r i e s 6 Shows good a g re e m e n t b e tw e e n t h e c a l c u l a t e d an d o b s e r v e d r e s u l t s w h i l e S e r i e s 10 shows e v e n b e t t e r a g r e e ­ m e n t. A l l t h e r e m a in in g s q r i e s o f r u n s e x c e p t S e r i e s .8 Show a g re e m e n t w i t h t h e o b s e r v e d v a lu e s s i m i l a r t o t h a t o f S e r i e s 6 a n d 1 0 , w h ic h a r e show n i n F i g u r e s 11 a n d 1 2 . The. r a t i o s o f t h e d i a m e te r o f t h e c lo u d a n d t h e b u b b le a n d -the sums o f th e s q u a re s o f th e d e v ia tio n f o r th e b e s t f i t d a ta f o r each s e r i e s o f 30r u n s a r e t a b u l a t e d I n T a b le s V I I I an d IX , I n t h e .c a s e w h ere p l u g flo w was a ssu m e d I n t h e e m u ls io n p h a s e ^ t h e r e s u l t s show t h a t t h e c lo u d t o b u b b le d i a m e te r r a t i o was t h e minimum f o r t h e b e s t f i t i n a l l t h e s e r i e s o f r u n s e x c e p t i n S e r i e s rJ an d 8 , w h ere t h e maximum .v a lu e f o r t h e c lo u d t o b u b b le d i a m e te r r a t i o u s e d y i e l d e d t h e b e s t f i t . B u t, when b a c k m ix in g ,was assu m ed i n t h e e m u ls io n p h a s e , b e s t f i t v a lu e s .w ere o b t a i n e d f o r t h e maximum .v a lu e o f t h e . c lo u d t o b u b b le .d ia m e te r . r a t i o u s e d * . f o r a l l t h e s e r i e s o f r u n s . A ssu m p tio n o f b a c k m ix in g y i e l d e d c o n v e r s i o n v a lu e s much lo w e r t h a n t h e o b s e r v e d .o n e s . S in c e o n ly a s m a ll am ount o f c a t a l y s t i s p r e s e n t i n t h e c lo u d com pared t o t h e e m u ls io n p h a s e * a l o w ,c o n v e r s i o n i n t h e e m u ls io n p h a s e w i l l lo w e r t h e o v e r a l l c o n v e r s i o n s u b s t a n t i a l l y . T h a t i s why t h e a s s u m p tio n o f b a c k m ix in g i n t h e e m u ls io n p h a s e y i e l d e d lo w e r c o n v e r s io n v a lu e s a n d h e n c e a w o rs e f i t was o b t a i n e d t h a n i n t h e p l u g f lo w c a s e . S i n c e p l u g flo w i s assum ed i n t h e b u b b le p h a s e f o r a l l .th e m o d e ls , a h i g h e r c o n v e r s i o n may be o b t a i n e d i n t h i s p h a s e by a d d in g m ore s o l i d s ph ase. to t h is .T h is c a n b e a c c o m p lis h e d by c o n s i d e r i n g a l a r g e r c l o u d , a n d h e n c e t h e c lo u d t o b u b b le d i a m e te r r a t i o s w e re t h e maximum f o r t h e b e s t f i t w hen b a c k m ix in g .was assu m ed i n t h e e m u ls io n p h a s e . F o r t h e a s s u m p tio n o f p l u g f lo w in . t h e e m u ls io n phase,* th e c lo u d t o b u b b le d ia m e te r r a t i o was f o u n d t o b e .th e maximum v a lu e , u s e d . f o r t h e b e s t f i t f o r S e r i e s rJ a n d 8 * co m p ared t o t h e minimum c lo u d t o b u b b le d i a m e te r r a t i o s i n th e. r e m a in in g ,s e r i e s o f r u n s . The r e s u l t s show t h a t t h e e f f e c t o f c lo u d s i z e on c o n v e r s i o n i s n o t to o g r e a t a s shown i n T a b le s VI and V II. T h e r e f o r e ^ Some o t h e r f a c t o r s s u c h a s i n a c c u r a c y i n t h e e x p e r i - 1- -3 1 m e n ta l t e c h n i q u e ' may h a v e c a u s e d t h i s d i s c r e p a n c y . I t h a s b e e n fo u n d e x p e r i m e n t a l l y t h a t t h e r e i s a c e r t a i n am ount o f b a c k m ix in g i n t h e e m u ls io n p h a s e .- .S u t h e r l a n d (23) h a s shown t h a t t h e g a s f lo w i n t h e f l u i d i z e d b e d w i t h o u t b u b b le s i s a lm o s t s t r e a m l i n e a n d a s t h e g a s flo w r a t e i s i n c r e a s e d , . b u b b l e s a r e fo rm e d a n d p a r t i c l e . m i x i n g i s c a u s e d .b y t h e b u b b l e s . S in c e b u b b le s a r e fo rm e d i n t h i s in v e s tig a tio n a l s o , .a s s u m p tio n o f p l u g flo w i n t h e e m u ls io n p h a s e d o e s n o t d e s c r i b e t h e a c tu a l p ro c e s s . . The p a r t i c l e m ix in g e x i s t i n g .in t h e f l u i d i z e d b e d may be a c c o u n te d f o r by i n t r o d u c i n g a l o n g i t u d i n a l . d i f f u s i o n c o e f f i c i e n t f o r t h e f lo w i n t h e e m u ls io n p h a s e a lo n g w ith , t h e a s s u m p tio n o f p l u g f lo w . i n t h i s i n v e s t i g a t i o n ^ t h e d i f f u s i o n c o e f f i c i e n t a n d t h e c lo u d t o b u b b le .d ia m e te r r a t i o w ere t a k e n a s u n d e te r m in e d p a r a m e t e r s s i n c e t h e e q u ip m e n t u s e d did. n o t p e r m i t r e s i d e n c e tim e s t u d i e s . C o n v e rs io n s w e re ■ , c a l c u l a t e d u s i n g t h i s m o d if ie d R ow e1s m odel w i t h p l u g f lo w i n t h e e m u ls io n p h a s e a n d t h e tw o u n d e te r m in e d p a r a m e t e r s . .The b e s t f i t . v a l u e s w ere d e te r m i n e d by c a l c u l a t i n g t h e sum o f t h e s q u a r e s o f t h e d i f f e r e n c e b e tw e e n t h e o b s e rv e d a n d t h e . c a l c u l a t e d . c o n v e r s i o n s f o r e a c h s e r i e s o f r u n s . c a l c u l a t i o n s w e re done on a n IBM 1620. d i g i t a l c o m p u te r. The -The F o r t r a n P ro g ra m u s e d i s g i v e n i n T a b le XYI, . C o m p ariso n o f t h e b e s t f i t .v a lu e s o f . c o n v e r s i o n u s i n g m o d if ie d R o w e's m o d el c o n t a i n i n g two u n d e te r m in e d p a r a m e t e r s w i t h t h e o b s e r v e d .v a lu e s a r e shown i n F i g u r e s 15 a n d 1 6 . F i g u r e 15 show s t h e f i t o f S e r i e s 1 0 . H ere* v e r y g o o d a g re e m e n t i s s e e n b e tw e e n t h e o b s e r v e d a n d .the. c a l c u l a t e d -3 2 .v a l u e s . C om paring w i t h F i g u r e s 11 a n d 7 # . c o n v e r s i o n s - c a l c u l a t e d .u s in g R o w e 's .m o d e l.c o n t a i n i n g two u n d e te r m in e d p a r a m e t e r s show some d e g r e e o f im p ro v em en t i n t h e f i t w i t h t h e i n t r o d u c t i o n o f d i f f u s i o n c o e f f i c i e n t a s a s e c o n d p a r a m e te r ^ bu t t h i s im p ro v e m e n t was fo u n d t o h e n o t verys ig n if ic a n t „ The s u m .o f th e . s q u a r e s o f e r r o r s an d t h e c lo u d t o b u b b le d i a m e te r . r a t i o s f o r t h e b e s t . f i t d a t a a r e g iv e n , i n T a b le s V I I I an d I X , f o r e a c h I o f th e . s e r i e s o f r u n s . R e s u l t s show t h a t s m a l l e r sums o f t h e s q u a r e s o f d e v i a t i o n b e tw e e n t h e o b s e rv e d a n d , c a l c u l a t e d r e s u l t s a r e o b t a i n e d f o r S e r i e s 9* 1 0 , . an d 11 w i t h .th e i n t r o d u c t i o n o f t h e d i f f u s i o n c o ­ e f f i c i e n t a s a s e c o n d p a r a m e t e r i n t o t h e m o d e l. In th e c a se o f S e rie s 6 , 7 * and .8 ^ b e s t f i t was o b t a i n e d f o r t h e .v a lu e o f z e r o f o r t h e d i f f u s i o n c o e f f i c i e n t , a n d p l u g flo w i n t h e e m u ls io n p h a s e . J u s t as in th e c a se of one u n d e te r m in e d p a r a m e t e r m o d e l# .h e re a l s o t h e c lo u d t o b u b b le d i a m e te r r a t i o was. fo u n d t o be t h e minimum v a lu e u s e d f o r t h e b e s t f i t i n a l l .t h e s e r i e s , o r r u n s e x c e p t i n t h e c a s e o f S e r i e s 7 a n d . 8 ^ , w h e re t h e m a x i­ mum v a lu e u s e d . f o r t h e d i a m e te r r a t i o y i e l d e d t h e b e s t f i t . ,V ery low v a lu e s f o r th e . d i f f u s i o n c o e f f i c i e n t w e re a l s o u s e d i n a l l t h e s e r i e s o f ru n s f o r th e b e s t f i t e x c ep t in th e c a se o f S e rie s 11. In S e rie s 1 1 , t h e p a r t i c l e s i z e u s e d was l a r g e r t h a n t h a t i n t h e o t h e r s e r i e s -of r u n s . The b e d h e i g h t a l s o was l a r g e i n t h i s c a s e . S in c e l a r g e r p a r t i c l e s r e ­ q u i r e a h i g h e r minimum f l u i d i z i n g v e l o c i t y , , a l a r g e r q u a n t i t y o f g a s i s p a s s i n g th r o u g h t h e e m u ls io n p h a s e . A ls o ,.th e s u p e r f ic i a l gas .v e lo c itie s u s e d i n t h i s ,c a s e w e re h i g h e r , a n d a s a r e s u l t , . t h e b u b b le f r e q u e n c y was -3 3 hIg h er0 S in c e m pre b u b b le s w e re f o rm e d , m ore m ix in g was t a k i n g p l a c e and a h i g h e r v a lu e f o r t h e d i f f u s i o n c o e f f i c i e n t was n e e d e d t o a c c o u n t f o r t h i s , m ix in g . Thb r e s u l t s show t h a t S e r i e s No . ,8 show ed .maximum d i f f e r e n c e , b e tw e e n t h e o b s e rv e d a n d t h e c a l c u l a t e d r e s u l t s u s in g a l l t h e m odels- c o n t a i n i n g n o n e , . o n e , a n d two u n d e te r m in e d p a r a m e t e r s . A l l t h e o t h e r s e r i e s show v a r y i n g d e g r e e s o f d e v i a t i o n fro m v e r y s m a ll t o m o d e ra te ., .a s shown i n T a b le V I I I . I n t h e c a s e o f S e r i e s 8 ,> t h e f l u i d i z e d b e d was o p e r a t e d a t a h ig h e r te m p e ra tu re th a n f o r th e o th e r s e r i e s o f r u n s . In. a l l t h e o t h e r s e r i e s o f .r u n s , . t h e f l u i d i z e d b e d was o p e r a t e d a t a .te m p e r a tu r e a t w h ic h 80 p e r c e n t t o 90. p e r c e n t c o n v e r s i o n o f .c a rb o n m onoxide was ,o b t a i n e d a t a g a s f e e d r a t e o f j u s t ab o v e t h e m inim um f l u i d i z i n g v e l o c i t y . In S e r ie s .8 , . t h e o p e r a t i n g te m p e r a tu r e , was i n c r e a s e d by 30 °B' k e e p in g a l l . t h e o t h e r c o n d i t i o n s t h e sa m e . .T h is i n c r e a s e i n te m p e r a t u r e s u b s e q u e n t ly i n c r e a s e d t.he r a t e o f r e a c t i o n and a lm o s t c o m p le te .c o n v e rs io n was o b t a i n e d i n th e . e m u ls io n , p h a s e ., . S in c e t h e r e i s o n ly a s m a l l q u a n t i f y o f s o l i d s i n c o n t a c t w i t h .th e g a s in . t h e b u b b le p h a s e > th e , i n c r e a s e i n r e a c t i o n r a t e , d i d .n o t a p p re c ia b ly a f f e c t th e c o n v e rs io n in th e c lo u d . . C om bining t h e two stre a m s.,, th e . o v e r a l l c o n v e r s i o n s w ere, f o u n d t o be. s m a lle r , th a n , .th e o b s e r v e d v a l u e s , Some of. t h e l a c k o f a g re e m e n t b e tw e e n t h e c a l c u l a t e d and o b s e r v e d c o n v e r s i o n s i n t h e c a s e o f S e r i e s ,8 a n d .o t h e r s may be e x p l a i n e d a s . f o l l o w s : : I n t h e s e m o d els o f Eowe,. no c o n s i d e r a t i o n was g i v e n f o r t h e e x c h a n g e o f g a s b e tw e e n t h e .c lo u d and th e .e m u ls io n p h a s e . . From t r a c e r s t u d i e s i n f l u i d i z e d .beds.,. Rowe. (22) fo u n d t h a t t h e r e , e x i s t s a phenom enon c a l l e d -3 4 " c lo u d S h e d d in g ." Gas i s s h e d .fro m t h e c lo u d i n d i s c r e t e am ounts i n t o th e p a r t i c u l a te p h a se . A ls o , t h e r e e x i s t s th e . e x c h a n g e o f g a s b e tw e e n t h e two p h a s e s by m eans o f b u lk f lo w . Row;e fo u n d t h a t t h e g a s e n t e r s t h e b u b b le a t t h e b o tto m and l e a v e s a t t h e t o p . T h is g a s l e a v i n g t h e to p is. d r a g g e d down by t h e downward .m o tio n o f t h e p a r t i c l e s a n d r e - e n t e r s t h e b o tto m o f t h e b u b b le a g a i n . D u rin g t h i s p r o c e s s , some o f t h e g a s i s l o s t t o t h e s u r r o u n d i n g ,e m u ls io n p h a s e . D i f f u s i o n i s a n o t h e r m echanism by w h ic h th e e x c h a n g e o f g a s ta k e s p l a c e b e tw e e n t h e two p h a s e s * s i n c e t h e r e i s a c o n c e n t r a t i o n g r a d i e n t b e tw e e n t h e two p h a s e s . As A lre a d y m e n tio n e d , some o f t h e l a c k o f a g re e m e n t b e tw e e n t h e c a l ­ c u l a t e d and o b s e r v e d v a lu e s c a n be a t t r i b u t e d t o t h e s o l i d s m ix in g c a u s e d -by t h e m o tio n o f b u b b l e s „ T h is s o l i d s m ix in g c a n be a c c o u n te d f o r by in tr o d u c in g a d if f u s io n c o e f f i c i e n t i n th e lo n g itu d in a l d i r e c t i o n . In t h i s i n v e s t i g a t i o n , an a v e r a g e v a lu e f o r t h e d i f f u s i o n c o e f f i c i e n t was u s e d f o r a l l t h e d i f f e r e n t flo w r a t e s in. one s e r i e s . t h e d e g re e , o f m ix in g i s a f u n c t i o n o f flo w , r a t e . As c a n be e x p e c t e d , At g a s f lo w ..r a te s v e ry n e a r t o t h e minimum, f l u i d i z i n g v e l o c i t y , t h e g a s f lo w i n th e . .e m u ls io n p h a s e i s v e r y n e a r l y p l u g f lo w . A t h i g h e r g a s f lo w r a t e s , a h i g h e r v a lu e f o r th e d i f f u s i o n c o e f f i c i e n t m u st be u s e d t o d e s c r i b e t h e h i g h e r d e g r e e s o f s o l i d s m ix in g . The r e s u l t s o f T a b le ! 'V a n d F i g u r e s 5 , 6 , I ,..9 , .1 0 , .1 1 , a n d 13 show t h a t c o n s i d e r i n g no d i f f u s i o n , b e t t e r a g re e m e n t was o b t a i n e d a t low flo w r a t e s t h a n a t h i g h f lo w r a t e s . I n m o st o f t h e c a s e s , ,th e p r e d i c t e d v a lu e s o f T co n y ersld m w e r e o h ig h e r th a n t h e o b s e r v e d v a lu e s a t h i g h e r flo w r a t e s . U s in g ,a p p r o p r i a t e v a lu e s f o r t h e d i f f u s i o n c o e f f i c i e n t -3 5 ' f o r t h e s e h i g h e r .flo w r a t e s , t h e o v e r a l l f i t .c a n be im p r o v e d .f o r t h e s e s e rie s of ru n s, .The o b s e r v e d c o n v e r s io n v a lu e s w ere com pared w i t h th e . c o n v e r s io n s c a l c u l a t e d c o n s i d e r i n g t h e w h o le r e a c t o r a s b ack m ix a n d p l u g f lo w and t h e r e s u l t s a r e g iv e n i n T a b le V a n d F i g u r e s 5 a n d 6 . The f i g u r e s show t h a t t h e p r e d i c t e d v a lu e s a r e much l a r g e r t h a n t h e o b s e r v e d o n e s . It i s w rong t o . c o n s i d e r t h e w h o le r e a c t o r a s e i t h e r a p l u g f lo w on a b a c k m ix r e a c t o r s i n c e t h e b y p a s s due t o t h e b u b b le s w h ic h i s t h e t r u e c h a r a c t e r i s t i c o f a f l u i d i z e d b ed i s n o t ta k e n in to c o n s id e r a tio n . .EVen though, c o n v e r s i o n s c a l c u l a t e d a s su m in g th e. .whole r e a c t o r a s backm ix show some, d e g r e e o f a g reem en t, w i t h th e . o b s e r v e d v a lu e s * i t s t i l l ,does n o t d e s c r i b e t h e b e h a v io r o f f l u i d i z e d b e d s a t i s f a c t o r i l y . -3 6 M qdels o f D a v id s o n a n d H a r r i s o n The t h e o r y l e a d i n g t o t h e s e m o d els i s g i v e n on p a g e 1 3 . C o n s id e r in g p e r f e c t m ix in g i n th e . p a r t i c u l a t e phase,,, t h e o v e r a l l c o n v e r s i o n o f c a rb o n m onoxide i n t h e ,f l u i d i z e d , b ed .,was c a l c u l a t e d . u s i n g e q u a t i o n (2 1 ).. The num ber o f t r a n s f e r u n i t s , .x , ,u s e d i n t h e . c a l c u l a t i o n s was o b t a i n e d b y . p l o t t i n g t h e f r a c t i o n o f r e a c t a n t s u n c o n v e r te d v e r s u s t h e d i m e n s io n l e s s r e a c tio n v e lo c ity c o n s ta n t, k ‘ . The num ber o f t r a n s f e r u n i t s was c a l r . c u l a t e d fro m t h e a s y m p to te o f t h e r e s u l t i n g c u rv e a t l a r g e v a l u e s . o f t h e v e lo c ity c o n s ta n t. .The same v a lu e f o r t h e num ber o f t r a n s f e r u n i t s was u s e d .f o r a l l th e ru n s in th e s e r i e s . . The r e s u l t s a r e t a b u l a t e d i n T a b le IV , . Now,',. c o n s i d e r i n g p l u g flo w in , t h e ,e m u ls io n p h a s e , th e . f r a c t i o n o f c a rb o n , m onoxide u n c o n v e r te d i n t h e f l u i d i z e d b e d was c a l c u l a t e d u sin g e q u a ti o n s (27) a n d ( 2 8 ) . ,The v a lu e o f t h e num ber o f t r a n s f e r u n i t s , ,x., . u s e d i n t h i s .mofLel was a l s o t h e same, a s t h a t u s e d ,- in th e , baCkmix c a s e 'f o r t h e Same s e r i e s . o f r u n s . H e r e , a l s o , . t h e same v a lu e o f th e. num ber o f t r a n s f e r ,u n i ts was .u se d f o r a l l .t h e .,runs I n one s e r i e s . . The r e s u l t s a r e t a b u l a t e d i n T a b le V. C arbqn m o n o x id e c o n v e r s i o n s c a l c u l a t e d u s i n g t h e two m o d els ,m e n tio n e d above, w e r e co m p ared w i t h t h e o b s e r v e d v a l u e s a n d a r e shown i n F i g u r e s 9 a n d .1 0 , . I n m o st o f t h e s e r i e s o f r u n s o n ly f a i r a g re e m e n t b e tw e e n t h e p r e d ic te d an d .o b s e rv e d v a lu e s o f .c o n v e rsio n ., was ,o b t a i n e d w h i l e i n some •c a s e s - g o o d a g re e m e n t was show n, ,as i n t h e c a s e o f S e r i e s 10 shown i n F ig u re 9 . F i g u r e . 10 shows S e r i e s 6 i n t h e c a s e o f w h ic h o n ly f a i r a g r e e ­ -3 7 m ent was o b t a i n e d . A ssu m p tio n ' o f U ackm ixing i n t h e e m u ls io n p h a s e was f o u n d t o p r e d i c t -c o n v e rs io n s c l o s e r t o th e o b s e rv e d . v a l u e s . In th e c a se o f b o th o f t h e s e m o d e l s , .a g re e m e n t b e tw e e n th e o b s e r v e d and c a l c u l a t e d c o n v e r s io n s was f o u n d t o be b e t t e r a t lo w e r flo w r a t e s t h a n a t h i g h e r f lo w r a t e s . . A p a rt fro m ,th e a s s u m p tiq n o f p l u g f lo w .and b a c k m ix in g i n t h e e m u l­ s i o n p h a s e , t h e v a l u e o f t h e number- o f t r a n s f e r u n i t s e s t i m a t e d a l s o n e e d s ■e x p e r i m e n t a l v e r i f i c a t i o n . I t r e p r e s e n t s t h e am ount o f r e a c t a n t t r a n s f e r r e d b e tw e e n t h e two p h a s e s . O t c u t t (8 ) f o u n d t h a t t h e v a lu e o f t h e ..number o f t r a n s f e r u n i t s d i d n o t c h a n g e to o much w i t h flo w r a t e s and t h a t an a v e r a g e v a lu e y i e l d e d s a t i s f a c t o r y r e s u l t s th r o u g h a w id e r a n g e o f flo w r a t e s . In th is i n v e s t i g a t i o n a l s o , . one v a lu e f o r t h e num ber o f t r a n s f e r u n i t s was u s e d f o r a l l t h e r u n s i n one s e r i e s . S in c e t h e m e th o d .o f e s t i m a t i n g t h e num ber o f t r a n s f e r u n i t s s t i l l n e e d s e x p e r i m e n t a l . v e r i f i c a t i o n . , , i t was .ta k e n a s an u n d e te r m in e d p a r a .m e t e r a n d .c o n v e r s io n s w ere c a l c u l a t e d .u s in g b o th t h e m o d e ls . c u l a t i o n s w ere done u s in g an IBM 1,620 d i g i t a l c o m p u te r. P ro g ram s u s e d a r e g i v e n i n T a b le s XVII. a n d X V I lI . The c a l ­ The F o r t r a n The b e s t f i t was d e te r m in e d by c a l c u l a t i n g t h e sum o f t h e s q u a r e s o f t h e . d i f f e r e n c e b e ­ tw e e n t h e c a l c u l a t e d and .o b s e r v e d .c o n v e r s io n s . f o r e a c h s e r i e s o f .r u n s . The b e s t f i t d a t a y i e l d e d th e minimum .v a lu e f o r t h e sum o f t h e s q u a r e s of e rro rs. . The r e s u l t s a r e show n i n T a b le s X an d XI? -JS -O b se rv e d c o n v e r s i o n s w ere co m p ared w i t h t h e b e s t f i t v a lu e s o f t h e c o n v e r s i o n c a l c u l a t e d u s in g t h e tw o m o d els w h ere p l u g f lo w .a n d b a c k m ix in g w e re .a s s u m e d i n t h e e m u ls io n p h a s e a n d u s i n g t h e ,num ber o f t r a n s ­ fe r u n its ,.x a s u n d e te r m in e d p a r a m e t e r , a s shown i n F i g u r e s 13 and 1 4 . . The f i g u r e s show t h a t i n th e . c a s e o f S e r i e s 1 0 , a v e ry good a g re e m e n t was o b t a i n e d . f o r ' t h e c a s e . o f p l u g . f l o w i n . t h e e m u ls io n p h a s e w h ile f a i r a g r e e ­ m ent was o b t a i n e d . f o r t h e c a s e o f b a c k m ix in g , in th e c a se o f S e r ie s 8 , . b o t h t h e a s s u m p tio n o f p l u g f lo w a n d b a c k m ix in g r e s u l t e d i n f a i r a g r e e ­ m ent , i n d l l .th e s e r i e s o f r u n s , .t h e a g re e m e n t b e tw e e n t h e c a l c u l a t e d .a n d o b s e r v e d .c o n v e r s io n s was f o u n d t o be b e t t e r u n d e r t h e a s s u m p tio n o f p l u g f l o w . i n t h e e m u ls io n p h a s e t h a n b a c k m ix in g , -The v a lu e s o f t h e num ber o f t r a n s f e r u n i t s f o r t h e b e s t f i t a r e g iv e n i n T a b le X I I I a n d t h e sums o f s q u a r e s f o r th e ' b e s t f i t a r e g iv e n i n T a b le X I I , ■The . r e s u l t s show t h a t a ..s m a l le r num ber o f t r a n s f e r u n i t s w ere o b ta in e d - f o r t h e a s s u m p tio n o f p l u g flo w t h a n b a c k m ix in g i n t h e .e m u l s i o n p h a s e , F o r t h e p l u g ,f l o w c a s e , t h e num ber o f t r a n s f e r u n i t s r a n g e d fro m 0 . OQ.t o -Q, 59 > -w h ile i t r a n g e d fro m Q.,JL5 t o I .Ip f o r t h e c a s e o f b a c k m ix in g , . These, v a lu e s - f o r th e .n u m b e r o f t r a n s f e r u n i t s w e re f o u n d t o be s m a l l e r t h a n v a lu e s . e s t i ­ m a te d f o r th e . m odel, c a l c u l a t i o n s .w ith o u t, -SJfy ,u n d e te r m in e d p a r a m e t e r s . When b a c k m ix in g was assu m ed in t h e e m u ls io n p h a s e A lo w e r c o n v e r s i o n s w e re o b t a i n e d ,i n s i d e t h e .e m u ls io n p h a se , a n d t h e r e f o r e m ore g a s was n e e d e d to- be .t r a n s f e r r e d b e tw e e n th e tw o p h a s e s t o i n c r e a s e t h e o v e r a l l c o n v e r ­ s io n . . T h a t i s why th e. num ber o f t r a n s f e r u n i t s was fo u n d t o be. h i g h e r i n t h e c a s e . o f b a c k m ix in g i n t h e .e m u l s i o n p h a s e t h a n p l u g f l o w i n th e . same phase„ S in c e t h e E e s n l t s i n d i c a t e t h a t th e. a s s u m p tio n o f p l u g flo w i n t h e e m u ls io n p h as.e g i v e s a b e t t e r f i t th an , i n t h e c a s e o f b a c k m ix in g a n d s i n c e a . c e r t a i n am ount o f p a r t i c l e m ix in g w a s . fo u n d t o e x i s t i n t h e . f l u i d i z e d b e d , ..th is m ix in g c a n be a c c o u n te d f o r by i n t r o d u c i n g a l o n g i t u d i n a l d i f f u s i o n c o e f f i c i e n t a lo n g w i t h t h e .a s s u m p t i o n o f p l u g f lo w i n t h e e m u ls io n p h a s e . T h is .h as b e e n c o n s i d e r e d an d t h e a p p r o p r i a t e e q u a ti o n s w e re d e r i v e d by May ( 5 ) , .I n t h i s i n v e s t i g a t i o n b o th t h e num­ b e r o f . t r a n s f e r u n i t s a n d ..the d i f f u s i o n , c o e f f i c i e n t w ere t a k e n a s un-. d e te rm in e d , p a r a m e t e r s a n d c o n v e r s i o n s w e re c a l c u l a t e d f o r v a r i o u s v a lu e s o f t h e two p a r a m e t e r s . H ere,, a l s o , t h e sums o f t h e s q u a re s , o f e r r o r s w e re c a l c u l a t e d t o d e te r m in e t h e b e s t. f i t . The c a l c u l a t i o n s w e re .done on a n IBM 1620. d i g i t a l c o m p u te r a n d t h e F o r t r a n P r o g ra m .u s e d i s g iv e n i n T a b le XIX. Sum o f t h e s q u a r e s o f t h e b e s t f i t v a lu e s o f .c o n v e r s io n u s i n g n o n e ,.o n e y a n d tw o u n d e te r m in e d p a r a m e t e r s i n t h e m o d els o f D a v id s on a n d .H a rriso n , w ere c o m p a red a n d t h e r e s u l t s a r e ,shown i n T a b le X I I . , The ..,values o f th e. num ber o f t r a n s f e r , u n i t s a n d t h e d i f -■ f u s io n c o e f f i c i e n t f o r th e b e s t f i t . v a l u e s a lo n g w i t h t h e . v a l u e s o f t h e num ber o f t r a n s f e r u n i t s f o r t h e c a s e o f n o n e , .o n e , ,a n d .two u n d e t e r ­ m in e d p a r a m e t e r s a r e g iv e n i n T a b le X I I l . The r e s u l t s show t h a t i n S e r i e s 9 % ,1 0 ,.a n d 1 1 ,.,a b e t t e r f i t was .o b t a i n e d .w ith t h e i n t r o d u c t i o n o f t h e d i f f u s i o n c o e f f i c i e n t a s a s e c o n d u n d e te r m in e d p a r a m e t e r , ,I n S e r i e s 6 , 7 , , a n d .8 , . a v a l u e . o f z e r o f o r th e d i f f u s i o n c o e f f i c i e n t y ie ld e d , -th e b e s t f i t , E x cep t f o r th e c a se o f S e r i e s 1 1 , ,th e im p ro v e m e n t i n t h e f i t w i t h t h e i n t r o d u c t i o n , o f a d i f f u s i o n c o e f f i c i e n t a s a s e c o n d u n d e te r m in e d p a r a m e t e r was n o t v e r y s i g n i f i c a n t . A c o m p a ris o n o f t h e b e s t f i t v a lu e s o f t h e m o d if ie d m o d els o f Rowe a n d t h a t o f D a v id s o n a n d H a r r i s o n a s su m in g p l u g f lo w i n t h e e m u ls io n p h a s e a n d c o n t a i n i n g tw o u n d e te r m in e d p a r a m e t e r s a r e show n i n R ig u r e s 15 a n d 1 6 . T h e se f i g u r e s show t h a t b o th o f t h e two p a r a m e t e r m o d els y i e l d e q u a l l y good f i t in th e c a s e o f S e r ie s 6 and 1 0 . I n a l l t h e r e m a in in g s e r i e s of, r u n s e x c e p t i n t h e . e a s e o f S e r i e s 8 ,. .v e ry g o o d f i t was ,o b t a i n e d u s i n g t h e two p a r a m e t e r m o d e ls s i m i l a r , shown i n F i g u r e s 15 a n d 1 6 . t o t h o s e o f S e r i e s 6 a n d 10 w h ic h a r e J n t h e r a s e o f S e r i e s 8 , . o n ly a f a i r a g r e e ­ m ent was o b t a i n e d u s i n g ,th e two p a r a m e t e r m o d e ls . I n t h e c a s e o f S e r i e s 8 , a .g o o d a g re e m e n t b e tw e e n t h e c a l c u l a t e d and t h e o b s e r v e d r e s u l t s a r e s e n n a t low: f lo w r a t e s , , w h ile t h e a g re e m e n t was f o u n d t o be. p o o r a t. h i g h flo w r a t e s . f o u n d .to l i e ab o v e t h e o b s e r v e d .o n e s . A l l t h e c a l c u l a t e d v a lu e s w ere ,K eep in g t h e n u m b er o f t r a n s f e r u n i t s a s a n u n d e te r m in e d p a r a m e t e r , t h e p r e d i c t e d c u rv e was lo w e r e d f o r t h e b e s t f i t so t h a t h a l f o f t h e o b s e r v e d p o i n t s w ere h i g h e r a n d .th e r e s t lo w e r th a n th e p r e d ic te d v a lu e s , W ith t h e i n t r o d u c t i o n o f d i f f u s i o n c o e f f i c i e n t a s a s e c o n d u n d e te r m in e d p a r a m e t e r ,, n o s i g n i f i c a n t im p ro v em en t was o b ­ ta in e d f o r th is s e r ie s . T h is may b e due t o t h e u s e o f a n a v e r a g e v a lu e f o r t h e d i f f u s i o n c o e f f i c i e n t f o r a l l th e. d i f f e r e n t f l o w . r a t e s u s e d i n S e rie s 8 . U s in g v a r y i n g v a lu e s o f d i f f u s i o n c o e f f i c i e n t w i t h f l o w . r a t e s , t h e p r e d i c t i o n , c u r v e c a n be l i f t e d a t low f lo w r a t e s f lo w r a t e s t o c o r r e s p o n d w i t h t h e o b s e r v e d . v a l u e s . a n d lo w e r e d a t h i g h -4 1 M odel Mamuro an d — Much! -----— (,o j ^f. —; — -— ^—— I------U sin g .e q u a ti o n ( 4 1 ) , th e v a lu e s o f k /^> w e re c a l c u l a t e d f o r t h e th r e e d i f f e r e n t l e d h e ig h ts u se d i n t h i s i n v e s t i g a t i o n . te m p e r a tu r e ., an d p a r t i c l e s i z e w e re k e p t c o n s t a n t . .The f lo w h a t e , The v a lu e s o f k / ft were, f o u n d .to b e f a i r l y c o n s t a n t f o r a l l t h e t h r e e b e d h e i g h t s . S in c e t h e b u b b le d i a m e t e r i s a f u n c t i o n o f b e d h e i g h t , .t h r e e , d i f f e r e n t b u b b le d i a m e te r s w ere u s e d f o r t h e t h r e e b e d h e i g h t s , e q u a tio n s (42) a n d . ( 4 3 ) . S in c e t h e .c o n d i t i o n s e x i s t i n g fh , t h i s i n v e s ­ t i g a t i o n C o rre s p o n d e d w i t h e q u a t i o n was t a k e n a s Fm. was c a l c u l a t e d . u s i n g (35) ,minimum f l u i d i z i n g v e l o c i t y The r e s u l t s a r e show n i n F ig u re . I rJ. The r e s u l t s , show t h a t t h i s m o d el i s p a r t i c u l a r l y u s e f u l i n s c a l e - u p .o f f lu i d iz e d bed r e a c t o r s . ,S in c e k / ^ i s , f a i r l y c o n s t a n t f o r w id e r a n g e s o f b e d .h e i g h t s & b u b b le s i z e s i n r e a c t o r s o f d i f f e r e n t h e i g h t s c a n b e c a l c u l a t e d u s i n g , e q u a t i o n ( 4 l ) ^ fro m w h ic h a l l o t h e r unknown p a r a m e t e r s may b e c a l c u l a t e d a s d e s c r i b e d by D a y id s o n a n d H a r r i s o n (1 1 ), F f f e c t o f T e m p e ra tu re I n t h i s , i n v e s t i g a t i o n ^ t h e f l u i d i z e d b e d was o p e r a t e d a t t h r e e d i f f e r e n t te m p e ra tu re s , The t h r e e d i f f e r e n t t e m p e r a t u r e s u s e d w ere 4 l6 ° F ., ,4 5 0 0F., .a n d - 4 8 o ° F , ,c o r r e s p o n d in g t o S e r i e s 9,.. 7 , a n d 8 , , r e s p e c t i v e l y . S in c e t h e r a t e o f r e a c t i o n i n c r e a s e s i n t e m p e r a t u r e , , t h e a c t i v a t i o n e n ­ e r g y o f t h e r e a c t i o n was c a l c u l a t e d f r o m th e . f i x e d b e d . r e s u l t s a n d i t was fo u n d t o b e 1 , 6 x IO ^ c a l o r i e s . In a l l th e th r e e s e r i e s o f r u n s ,,t h e sam e p a r t i c l e s i z e a n d b e d h e i g h t w e re u s e d . A c o m p a r is o n o f t h e o b ­ s e r v e d .c o n v e r s io n s a t t h e t h r e e te m p e r a t u r e s i s show n i n F i g u r e 1 8 . / -4 .2 F ig u r e 18 shows t h a t t h e l i n e s f i t t e d th r o u g h t h e t h h e e s e t s o f p o i n t s o f o b s e r v e d .c o n v e r s io n s l i e p a r a l l e l t o e a c h o t h e r . F o r t h e same f e e d . r a t e , a p p r o x im a te ly t h e same, i n c r e a s e i n c o n v e r s i o n ^ras n o t e d f o r t h e two in c r e m e n ts i n t e m p e r a t u r e . Model c a l c u l a t i o n s show t h a t a n i n c r e a s e i n t h e q u a l i t y o f f i t was o b t a i n e d w ith a d e c r e a s e i n t e m p e r a t u r e u s i n g a l l t h e m o d e ls . The t h r e e s e r i e s o f r u n s i n v o lv e d t h r e e r a n g e s o f f e e d r a t e s a s shown i n F i g u r e 1 8 . F o r t h e ra n g e o f c o n v e r s io n s d e s i r e d > h i g h e r f e e d r a t e s w e re n e e d e d f o r t h e h i g h e r t e m p e r a t u r e s w h i l e r e l a t i v e l y low flo w .r a t e s , w e re u s e d f o r t h e lo w te m p e r a tu r e s e r i e s . . S in c e h i g h e r f e e d . r a t e s c a u s e .m o re .s o l i d s m ix in g , t h e e f f e c t o f t h e l o n g i t u d i n a l d i f f u s i o n c o e f f i c i e n t i s m ore i m p o r ta n t f o r th e h ig h e r te m p e ra tu re s e r i e s . An a v e r a g e d i f f u s i o n c o e f f i c i e n t f o r t h e w h o le s e r i e s .o f r u n s o n ly lo w e r s t h e w h o le c o n v e r s i o n c u r v e , A b e tte r f i t may be o b t a i n e d .f o r S e r i e s 8 , by u s i n g a . v a r i a b l e d i f f u s i o n c o e f f i c i e n t . I n t h e c a s e o f S e r i e s g , . r e l a t i v e l y lo w f lo w r a t e s w e re u s e d a n d h e n c e a b e t t e r f i t was o b t a i n e d u s in g a l l t h e m o d e l s . An i n t e r m e d i a t e . f i t was o b t a i n e d f o r S e r i e s Y , . a s c a n be s e e n fro m T a b le s V I I I a n d Z I I . T a b le s IX a n d X I I I show t h a t t h e num ber o f t r a n s f e r u n i t s f o r t h e b e s t f i t was h i g h e r f o r h ig h e r ' t e m p e r a t u r e s u s i n g one. u n d e te r m in e d p a r a m e t e r w h i l e no d e f i n i t e t r e n d was s e e n u s in g t h e t w o - p a r a m e te r m o d e l. The v a lu e s o f d i f f u s i o n c o e f f i c i e n t s a n d .c lo u d S i s e a l s o d i d n o t show a n y d e f i n i t e tre n d . -4 3 E f f e c t o f B ed .E e l g h t T h re e d i f f e r e n t b e d h e i g h t s w e re a l s o u s e d i n t h i s i n v e s t i g a t i o n . The l e n g t h t o d i a m e te r r a t i o s u s e d w e re 4 . 0 0 , 3 .3 3 , a n d 2 . 6 7 , c o r r e s ­ p o n d in g t o S e r i e s 6 , .7 , and 1 0 , r e s p e c t i v e l y . I n a l l t h r e e . c a s e s , .th e p a r t i c l e s i z e a n d t e m p e r a t u r e w ere k e p t t h e sam e. c o n v e r s i o n s i s shown i n F ig u r e 1 9 . A c o m p a ris o n o f t h e S in c e t h e r a t e o f r e a c t i o n i s d e p e n d e n t on t h e am ount o f c a t a l y s t p r e s e n t,,, a n i n c r e a s e i n c o n v e r s i o n was o b t a i n e d w i t h a n i n c r e a s e i n b e d h e i g h t f o r t h e same g a s f e e d r a t e . H e r e , a ls o ,- t h e r a n g e o f g a s flo w r a t e s u s e d was w i d e r f o r t h e h i g h e r b e d h e i g h t s . M odel c a l c u l a t i o n s show t h a t a g o o d f i t was o b t a i n e d f o r S e r i e s 6 (L/D = 4 . 0 ) w h ile a b e t t e r f i t was .o b t a i n e d f o r S e r i e s 7 (L/D = 3 .3 3 ) a n d a n e v e n b e t t e r f i t was o b t a i n e d f o r S e r i e s 10 (L/D = 2 . 6 7 ) f o r a l l t h e m odel c a l c u l a t i o n s . T h is c a n be s e e n fro m T a b le s V I I I a n d X I I . . The r e s u l t s show t h a t t h e num ber o f t r a n s f e r u n i t s c a l c u l a t e d u s i n g t h e m eth o d o f .Q r c u tt (8) shows a n i n c r e a s e w i t h t h e b e d h e i g h t w h i l e no d e f i n i t e t r e n d was n o t i c e d i n t h e .c a s e o f b e s t f i t v a l u e s . The v a lu e s f o r t h e d i f f u s i o n c o e f f i c i e n t a l s o show ed .no d e f i n i t e t r e n d w i t h t h e bed h e ig h ts . E f f e c t o f P a r t i c l e S jz e The f l u i d i z e d b e d w as o p e r a t e d u s i n g two d i f f e r e n t s i z e s o f c a t a l y s t p a r t i c l e > a ls o . The a v e r a g e s i z e , o f t h e c a t a l y s t p a r t i c l e s w e re Q . l 6l mm a n d .0 .1 8 1 mm, c o r r e s p o n d in g t o S e r i e s 6 a n d 1 1 , r e s p e c t i v e l y . tw o s e r i e s o f r u n s A .th e same b e d h e i g h t (L/D = 4 . 0 ) F or th e s e an d te m p e r a t u r e -44-' ( 4 5 0 °F) w ere u s e d . The minimum, f l u i d i z i n g v e l o c i t y i s a f u n c t i o n o f p a r t i c l e s i z e a n d t h e q u a n t i t i e s o f g a s f lo w in g th r o u g h t h e e m u ls io n p h a se .-.o f t h e two s e r i e s w ere .fo u n d t o b e YQO c c /m in a n d 1950 c c /m in u s i n g t h e s m a ll a n d t h e l a r g e s i z e p a r t i c l e s , , . r e s p e c t i v e l y . .A c o m p a ris o n o f t h e o b s e r v e d .c a r b o n m onoxide .c o n v e r s io n s f o r t h e two s e t s o f p a r t i c l e s i s show n i n F ig u r e 2 0 . Mod.e'1 c a l c u l a t i o n s .show t h a t a b e t t e r f i t was o b t a i n e d f o r t h e c a s e o f s m a l l e r p a r t i c l e s t h a n t h e o t h e r * a s shown ,in T a b le s V I I I a n d X I I . . The g a s flow, , r a t e s u s e d i n S e r i e s 11. .w ere v e r y much h i g h e r t h a n t h o s e in S e rie s 6 . As a , r e s u l t , a h i g h e r d e g r e e o f p a r t i c l e m ix in g was p r e s e n t in S e rie s 1 1 . T a b le s IX a n d X I t I show a l a r g e v a lu e f o r t h e d i f f u s i o n c o e f f i c i e n t was u s e d f o r t h e b e s t f i t i n t h e c a s e o f S e r i e s I l j 1 w h ile , a minimum v a lu e was u s e d .in S e r i e s 6 . . The v a lu e s o f c lo u d t o b u b b le d ia m e te r r a t i o a n d t h e .num ber o f t r a n s . f e r u n i t s u s e d f o r t h e b e s t f i t c a l c u l a t i o n s .were f o u n d t o be t h e same i n b o th . S e r ie s . 6 a n d 1 1 . CONCLUSIONS The p r im a r y o b je c t o f t h i s r e s e a r c h was t o g a i n b e t t e r u n d e r ­ s ta n d in g o f f i r s t o rd e r r e a c tio n s ta k in g p la c e in a f lu id iz e d bed .c a ta ly t i c re a c to r. S e v e r a l p h y s i c a l .m odels a r e a v a i l a b l e i n t h e l i t e r a t u r e , .many o f them w ith l i t t l e o r no e x p e r i m e n t a l v e r i f i c a t i o n , c o n v e r s io n s c a l c u l a t e d u s i n g .th e s e .m odels w e re t o be .co m p ared w i t h t h e o b s e r v e d v a l u e s t o d e t e r ­ m in e how. w e l l t h e y d e s c r i b e t h e b e h a v io r o f f l u i d i z e d b e d s . S in c e t h e r e l a t i o n s h i p s u s e d t o c a l c u l a t e Some o f t h e c r i t i c a l p a r a m e t e r s i n t h e s e m o d e ls s t i l l ..need e x p e r i m e n t a l b a c k i n g , t h e s e p a r a m e t e r s w e re k e p t a s u n d e te r m in e d i n t h e s e m o d els a n d b e s t f i t v a lu e s o f c o n v e r s i o n w e re c a lc u la te d . . C om paring t h e e x p e r i m e n t a l a n d c a l c u l a t e d r e s u l t s ,■ i t was f o u n d t h a t c o n v e r s i o n s C a l c u l a t e d u s i n g t h e u n m o d if ie d m o d e l.o f Rowe show ed . b e t t e r a g re e m e n t w i t h t h e o b s e rv e d r e s u l t s t h a n t h o s e c a l c u l a t e d . u s i n g t h e m o d els, .of D a v id s o n a n d H a r r i s o n . , B a c k m ix in g .was a l s o assum ed i n t h e ' e m u ls io n p h a s e f o r R ow ejs m odel c a l c u l a t i o n s , a n d t h e f i t was fo u n d t o be w o rse t h a n t h e p l u g f l o w . c a s e . R o w e 's m odel was f u r t h e r m o d if ie d by c o n s i d e r i n g t h e c lo u d s i z e a s a n u n d e te r m in e d p a r a m e t e r a n d t h e b e s t f i t c o n v e r s i o n s w e re c a l c u l a t e d , f o r b o t h p l u g f lo w a n d b a c k m ix in g , i n th e e m u ls io n p h a s e . No a p p r e c i a b l e im p ro v e m e n t i n f i t was o b t a i n e d fro m th e c a s e w here n o u n d e te r m in e d p a r a m e t e r s w e re u s e d . The m odels o f D a v id s o n a n d H a r r i s o n W ere a l s o m o d if ie d by c o n s i d e r i n g t h e num ber o f t r a n s f e r u n i t s a s a n u n d e te r m in e d p a r a m e t e r . The r e s u l t s -4 6 show t h a t a s s u m p tio n s o f p l u g f lo w i n t h e e m u ls io n p h a s e s t i l l y i e l d e d b e t t e r a g re e m e n t w i t h t h e o b s e r v e d . r e s u l t s . S i g n i f i c a n t im p ro v e m e n t i n f i t was a l s o o b t a i n e d by c o n s i d e r i n g t h e num ber o f t r a n s f e r u n i t s a s an u n d e te r m in e d p a r a m e t e r . B u b b le s p l a y a v e ry im p o r ta n t p a r t i n t h e m ix in g t a k i n g p l a c e i n th e f lu id iz e d b ed . B u b b le s a r e r e s p o n s i b l e f o r p a r t i c l e m ovem ent due t o t h e wake t h a t i s p r e s e n t b e h in d .-each b u b b l e . I t i s w rong t o assum e p l u g flo w .o r b a c k m ix in g o f g a s I n t h e e m u ls io n p h a s e ,ev en th o u g h t h e a c t u a l c o n d i t i o n e x i s t i n g i s C l o s e r t o p l u g . f l o w , . The m ix in g t h a t i s p r e s e n t i n t h e e m u ls io n p h a s e may b e a c c o u n te d . f o r by i n t r o d u c i n g a lo n g itu d in a l d iffu s io n c o e ff ic ie n t in th a t p h ase. The l o n g i t u d i n a l d i f f u s i o n c o e f f i c i e n t was i n t r o d u c e d a s a s e c o n d u n d e te r m in e d p a r a m e t e r i n t o t h e m o d e l o f Rowe a n d t h a t o f D a v id s o n a n d H a r r i s o n a s su m in g p l u g flo w i n t h e e m u ls io n p h a s e o f b o th t h e m o d e ls . S l i g h t im p ro v em en t i n t h e f i t was n o t ic e d , f o r m o st o f t h e s e r i e s o f ru n s. .C om paring t h e two tw o - p a r a m e te r models,-, no s i g n i f i c a n t d i f f e r e n c e i n f i t was s e e n b e tw e e n th em . Gas i s t r a n s f e r r e d b e tw e e n t h e e m u ls io n p h a s e a n d t h e b u b b le p h a s e by m eans o f b u lk f lo w an d d i f f u s i o n . T h is q u a n t i t y was e x p r e s s e d i n t h e m o d els o f D a v id s o n a n d H a r r i s o n a s t h e n u m b er o f t r a n s f e r u n i t s an d was f o u n d t o be im p o r ta n t f o r t h e p r e d i c t i o n o f t h e b e h a v io r o f f l u i d i z e d b e d s . The num ber o f t r a n s f e r u n i t s f o r t h e b e s t f i t r e s u l t s Vwas fo u n d t o be . d i f f e r e n t , fro m t h e ,c a l c u l a t e d ..values, d u e t o I n a c c u r a c i e s I n t h e i r m eth o d o f e s tim a tio n . I n R o n e i $ m o d e l, t h e ex ch an g e, o f g a s b e tw e e n th e . tw o p h a s e s was n o t t a k e n .in to c o n s i d e r a t i o n . c a n t and i s At lo w f lo w r a t e s , t h i s e x c h a n g e i s n o t. s i g n i f i ­ c o m p e n s a te d f o r by t h e e f f e c t o f t h e b u b b le c l o u d . At h i g h f lo w r a t e s ,..t h e g a s in te r c h a n g e , s h o u ld be i n c l u d e d i n Row e1s m odel f o r b e tt e r p re d ic tio n . The. d e g re e , .of s o l i d s m ix in g i s a . f u n c t i o n o f flo w r a t e S in c e .more a n d m ore b u b b le s a r e fo rm e d w i t h i n c r e a s e i n g a s flo w r a t e . A d iffe re n t v a l u e f o r t h e . d i f f u s i o n c o e f f i c i e n t m u s t b e u s e d f o r b a c h f lo w r a t e t o d e s c r i b e t h e b e h a v io r o f t h e f l u i d i z e d bed w e l l . . R or t h e r a n g e o f flo w . r a t e s .u s e d i n t h i s i n v e s t i g a t i o n . , . .l o n g i t u d i n a l d i f f u s i o n was. n o t a b i g ,f a c to r. F or. a s i m p l i f i e d m odel w i t h no undeterm ined p a r a m e t e r s , . R o w e 's m o d el .was f o u n d t o d e s c r i b e th e b e h a v io r , o f .the. f l u i d i z e d b b d r a t h e r w e l l a n d was ,found, t o b e much b e t t e r th a n . th e . m odels, o f D a v id s o n a n d H a r r i s o n f o r th e . c o n d i t i o n s u s e d in. t h i s , i n v e s t i g a t i o n . SUGGESTIONS FOR FUTURE ,WORK T h e re a r e s e v e r a l p o s s i b l e a r e a s f o r , e x t e n s i o n o f t h e p r e s e n t w o rk . The. f i r s t a r e a I n v o lv e s o p e r a t i n g t h e , f l u i d i z e d b e d a t h i g h e r g a s v e l o c i ­ tie s . I n t h is ; i n v e s t i g a t i o n t h e .maximum f lo w , r a t e u s e d w as..4 .5 tim e s t h e minimum f l u i d i z i n g V e l o c i t y . i1 I n o r d e r t o o p e r a t e - a t .h ig h e r g a s flow ; . r a t e s > h i g h e r b e d h e ig h ts , a r e n e e d e d . . One, o f t h e d i f f i c u l t i e s enr- .c o u n te r e d in . h i g h f lo w r a t e s i s . t h e . , . c a t a l y s t c a r r y o v e r w hich, may be c o r r e c t e d by a c o n s t a n t c a t a ly s t f e e d i n t o t h e r e a c t o r . t V , I „ ' ' ' • • M • ' A n o th e r p o s s i b i l i t y i s ,to d o t r a c e r s t u d i e s i n th e , p r e s e n t f l u i d i z e d b e d t o f in d , a c t u a l . d i f f u s i o n c o e f f i c i e n t s f o r t h e s y s te m . .T h is i s e s p e c i a l l y n e e d e d f o r f l u i d i z e d ,beds o p e r a t e d a t l a r g e , f e e d . r a t e s , A t h i r d a r e a i n v o lv e s t h e s c d l e - u p o f r e a c t o r s . So f a r , s c a l e - u p h a s b e e n f o u n d t o be t h e h a r d e s t p ro b lem , f a c i n g t h e d e s ig n o f f l u i d i z e d | bed r e a c to r s . The same r e a c t i o n s y s te m a s t h a t u s e d i n t h i s , ih v .e s t i - . I g a tio n may be used in la r g er f lu id iz e d beds to ob tain th e ,c o r r e la tio n s I n ecessa ry fo r s c a le -u p . A n o th e r a r e a . I i e s i n d e v e l o p i n g . p h y s i c a l . . m o d e l s . f o r , f i r s t o r d e r r e v e r s i b l e r e a c t i o n s o r s e c o n d o rd er r e a c t i o n s . . T h is w i l l c e r t a i n l y be m ore d i f f i c u l t t h a n f o r t h e f i r s t o r d e r , r e a c t i o n s . ■ i; .T here, a r e s o m e .f ix e d b e d d a t a . a v a i l a b l e .f o r t h i s ty p e o f r e a c t i o n s y s te m i n t h e l i t e r a t u r e . . The same system s may b e ,u s e d i n t h e f l u i d i z e d b e d s t o d e v e lo p a p p r o p r i a t e p h y s i c a l m o d e ls . . 49 - ■APPENDICES NOMENCLATURE = C ro ss s e c t i o n a l a r e a o f t h e r e a c t o r , , f t 2 = I n t e r f a c i a l a r e a o f p h a s e s p e r u n it volume, o f b e d , . f t 2/ f t 3 = C o n c e n t r a ti o n o f CO i n th e . .f e e d , lb - m o le s / f t 3 =■ C o n c e n t r a ti o n o f CO I n t h e b u b b le ^ i b - m o l e s / f t 3 = C o n c e n t r a ti o n o f CO i n . t h e e m u ls io n p h a s e , . I b - m o l e s / f t 3 “ Ce = C o n c e n t r a ti o n o f CO i n t h e s t r e a m l e a v i n g t h e bed,-. I b - m o l e s / f t 3 = D ia m e te r o f t h e p a r t i c l e s , , f t = D ia m e fe r o f t h e b u b b l e , ,,ft. = D ia m e te r o f t h e b u b b le, c l o u d , ,.f t — Gas p h a s e d i f f u s i o n c p e f f .i c l e n f > . f .t 2/ s e c .= F r a c t i o n , o f g a s i n t h e e m u ls io n p h a s e = F r a c t i o n o f g a s i n t h e b u b b le p h ase. = Feed r a t e , f t 3/se,c = Flow r a t e i n th e , b u b b le, p h a s e p e r u n i t c r o s s - s e c t i o n a l a r e a , ft/s e c = F lo p , r a t e i n .th e e m u ls io n p h a s e p e r u n i t , c r o p s - s e c t I o n a l a r e a , f t/s e .c = B a c k m ix in g f lo w r a t e p e r u n it - c r o s s - s e c t i o n a l , a r e a , f t / s e c = Gas i n t e r c h a n g e r a t e c o e f f i c i e n t p e r u n i t b e d volum e I f t 3/ ( S e p ) ( f t 3 ) .= A c c e l e r a t i o n due t o g r a v i t y , ,.f t/ s e .c 2 -= H eight, .o f t h e c a t a l y s t , b e d , . f t = Bed h e i g h t a t i n c i p i e n t f l u i d i z a t i o n , f t = R e a c tio n , r a t e c o n s t a n t , . I b v m o l e s / ( l b - c a t ) ( s e c ) 51k' D im e n s io n le s s r e a c t i o n v e l o c i t y c o n s ta n t ,k w / 'U A k Mass t r a n s f e r c o e f f i c i e n t b e tw e e n b u b b le and, e m u ls io n p h a s e s , S . £ t 2/ s e c —£ t 2 K Gas i n t e r c h a n g e r a t e c o e f f i c i e n t p e r u n i t ' v o lu m e , ..f t 3/ s e c - f t 2 L F lu id ig e d bed h e ig h t ,..f t I H eight, o f a c e l l , f t M M o le c u la r w t , l b s R o o ts o f th e q u a d r a t i c e q u a t i o n Kil j In2 = H ■=! Humber o f b u b b le s p e r u n f t -volume A b s o lu te ; p r e s s u r e , atm P q. .= V o lu m e tr ic f l o w , r a t e i n a n d .o u t o f b u b b l e , , f t 3/ s e e Q =. (q..+ k g S )j, f t 3/ s e c r =i R e a c t i o n r a t e , . l b - m o l e s / ( l b - c a t ) ( s e c ) f .= T e m p e ra tu re o f th e b e d , , °F t T im e ,s e c u. S u p e r fic ia l v e lo c ity of g a s ,,f t / s e c Uo = Minimum f l u i d i z i n g . v e l o c i t y , . f t / s e c uA i= A b s o lu te , r i s i n g v e l o c i t y o f b u b b l e , . f e e t / s e c V = W = W e ig h t o f t h e C a t a l y s t , . l b s WSC = W eight, o f g a s i n t h e b u b b le , c l o u d , l b s = W e ig h t o f s o l i d s i n t h e b u b b le c l o u d , , l b s QH./U^V .X y Volume o f a b u b b l e , . . f t 3 = = num ber o f t r a n s f e r u n its F r a c t i o n o f CO r e a c t e d 52 T' V e r ti c a l c o o rd in a te R a t io o f b a b b le t o i n t e r s t i t i a l g a s v e l o c i t y ,, .UB.C/U0 I - H0/II Mean y o id a g e f r a c t i o n o f t h e . c a t a l y s t b e d I n c l i n a t i o n o f passage,*, d e g re e s . V is c o s ity o f th e f l u i d •Bulk D e n s i ty o f t h e , c a t a l y s t .F o m f a c t o r o f g a s b u b b le s SAMPLE CALCULATIONS M odel C a l c u l a t i o n s : I n t h e s e c t i o n o f t h e o r e t i c a l d i s c u s s i o n ,, a num ber o f e q u a ti o n s w ere p r e s e n t e d w h ic h p e r m i t t e d th e c a l c u l a t i o n o f t h e c o n v e r s i o n o f c a r b o n mon­ o x id e f o r t h e v a r i o u s m odels c o n s i d e r e d i n t h i s i n v e s t i g a t i o n . Sam ple C a l c u l a t i o n s a r e p r e s e n t e d f o r r u n n o . I o f t h e S e r i e s 7T e m p e r a t u r e ,. p a r t i c l e s i z e , an d b e d h e i g h t w e re k e p t t h e sam e f o r a l l t h e ru n s in th e s e r i e s . ROWE1S MODEL A. .P lu g Flow i n b o th E m u ls io n a n d B u b b le P h a s e : V e l o c i t y o f t h e b u b b l e , ,Ub - 0 .78 (g r B) 1//2 g .= 3,2 .2 f t p e r r ,s q u a r e :;s e e r B ,= 0 .0 1170 f t Ug = O.905 f t p e r s e c <* - dB € A n f = O.776 Ufflf = 0 . 008 l f t p e r s e c =as.7 D ia m e te r o f t h e c l o u d , dg = dB ( o C + 2 ) / ( c C - I ) j 1 /3 = .0 .0 8 4 4 f t W eight o f s o l i d s i n t h e c l o u d , Ws c = (Vc - . 0 . 6 6 7 Vb-)/^ Vc = 0 . 000318,2 c u b ic f t Vb = 0 .0 0 0 3 0 3 c u b ic f t ■== 4 5 .0 l b p e r c u b ic f t Ws c = 0 .0 5 2 3 l b s -5 4 W eig h t o f g a s i n t h e p lo u d , Wqq = 0 . 67VB + £ (Ve - -0,67 Vb ) := 0 .0 4 2 2 l b p e r c u b ic f t 1 GO 9 .5 x IO "^ gms F re q u e n c y o f B u b b le s , f B ,= Q, Bc/V e Q .= Q,0 00494 c u b ic f t p e r s e c 0.166 -C Vc = 0 . 0005.182 fg & 0.55 C o n v e r s io n i n t h e E m u ls io n P h a se ^i ..:k I - EXP k O0 (W - f B Ws c. /) / B E 1 .] = 0 .0005555 c u b ic f t p e r l b o f c a t a l y s t p e r s e c C0 = 0 ,.0001515 l b m o le s o f c a rb o n m onoxide p e r sec. W = 2 . 5 0 lb s F = 7 ,5 0 x IO "^ l b m o le s o f . c a r b o n m onoxide p e r s e c E 1 = 0 .8 5 4 Y1 = 0 , 9 7 0 5 C o n v e r s io n i n t h e B u b b le Phase. y c = I - EXP ( k C0 M Ws c H/WGc Ub ] M = 2 8 l b s p e r pound,.m ol,e H. = 1 .0 f t y c = 0 .0 1 6 O v e r a ll C o n v e r s io n I n s i d e t h e F l u i d i z e d Bed y .= E1 y i + E0 y 0 = 0 , 8.167 jPg -55Bo B a c k m ix in g i n t h e E m u ls io n P h a s e an d P lu g Plow i n t h e B u b b le P h a se Y jA k - Y i = k(W - -fg Wg e ) /P ',O rO O 5355 c u b ic P t p e r l b o f c a t a l y s t p e r s e e W = 2 . 5 0 lb s fg ^ P.35 Wgg = Po05,23 l b s F = Q .0 0 0 4 l2 .c u b ic f t p e r s e c Y i / ( ,I •“ Yj[) = 3,.22 C o n v e rs io n i n t h e E m u ls io n P h a se Y1 = 3.22/3.22 + I =T O„767 C o n v e rs io n i n t h e B u b b le P h a s e J c = ■O.OI6 O v e r a l l C o n v e r s io n i n t h e F l u i d i z e d .Bed Y = E i YjL + Ec Yc - 0.6394 Co M o d ifie d -Rowe's Model, w i t h P lu g Flow an d L o n g i t u d i n a l D iffu s io n C o e f f ic ie n t: The m eth o d o f . c a l c u l a t i o n i s shown i n T a b le XV w h ere t h e F o r t r a n P ro g ra m u s e d f o r t h e c a l c u l a t i o n s i s g i v e n . -56MODELS OF DAVIDSON AND HARRISON A. B ackm ixj,ng i n th e E m u ls io n P h a s e : /S = (U - -U0 )/U U •= .0 .0 0 9 6 3 f t p e r s e c U0 = O.OOSlO f t p e r s e c P - O .I 66 Q o n y e rsio n . I n s i d e t h e F l u i d i z e d Bed y = 1 - . - I I + /^ k t e - /.e ^ +k' 0 ,1 6 6 .k ' = 2 ,7 0 B, x = 1 .9 3 5 y - 0.7 1 6 8 P lu g Flow i n t h e E m u ls io n P h a s e ,1 /2 M = - ( x + k fH) ± [ (x + k 'H ) 2 - 4 ( 1 - p ).H kA xl 2H (1 - / 3 ) H = ,1 .0 f t m. . = —4 .0 4 m2 = - I ..578 C o n v e rs io n I n s i d e th e. F l u i d i z e d Bed y = .1 V m 1 m2 Ui1 ( I - m2 H U0/ x U) ■- m2 ( I —JH1H U0 ) x U j J - -,57? U = 0.00.963 f t per sec U -= 0,00810 -ft p er sec y C. = 0 .9 5 2 5 M o d ifie d M odel o f D a v id s o n arid .H a r ris o n a s su m in g P lu g Plow i n t h e E m ulsion. P h a s e C o n ta in in g a L o n g i t u d i n a l D i f f u s i o n C o e f f i c i e n t :■ The e q u a t i o n s u s e d . f o r th e s e , c a l c u l a t i o n s a r e g i v e n by May (5) a n d a r e g i v e n i n t h e fo rm o f a F o r t r a n P ro g ra m in. T ab le. X V J II. . The, Whole. R e a c t o r a s P lu g plow - I n . ( I - y) = k Cao (W/P) k •= 0 .0005335 c u b ic f t p e r l b o f c a t a l y s t p e r 1 s e c c Ao = 0 .0 0 0 1 5 1 5 l b m o le s p e r c u b ic f t ¥ = 2 .5 l b s F =; 7 .4 2 0 -x 1 0.-G l b m o le s p e r s e c - I n (I y) = 2 .7 .2 C o n v e rs io n I n s i d e t h e F l u i d i s e d .Bed R e a c to r y = Q.9339 The W hole R e a c to r a s B ackm ix y / ( I - -y) ■=- k ¥ /P k. = .0.0005335 cubfc f t p er lb. of c a t a ly s t per see ¥ .= -2 .5 lb s F .= -0.000494 c u b ic f t p e r sec. y / (1..- y) .= .2 ,7 1 C o n v e r s io n I n s f d e th e . F l u i d i z e d Bed R e a c t o r y = .0 .7 3 0 ' -58model OF MAMDRO M D MDCHI icAB 'I. 6. C0J o ,? 7 5 . DS1 / 2 . :gV 4 / aB + 3 / 1*. Ho, 1 /2 r aB i .+ 0 .7 1 1 (g dB) /(u - u0) C0 = -.0001515 l.U m o le s p e r c u b ic f t Dq = O.OOO747 s q u a r e . f t p e r s e c dp = 0 .0 8 5 3 f t g ,= 3 2 .2 f t p e r s e c 2 U = .O.QO963 ft per sec U0 = O.OO752 f t pier s e c KAB = ^ c u b ic f t p e r h r p e r s q u a r e f t F=, = Kffi R T/P R' = 0 .7 3 0 2 T = 910°R P = 1 atm F e v - 2650 .c u b ic f t p e r h r p e r s q u a r e f t V f = dp f c / 12 9% = 0.78 F m = 0 .0 0 8 1 0 f t p e r s e c k /p > = 0 .0 0 1 9 2 ' table SERIES 6 ' I: -5 9 - EXPERIMENTAL CONDITIONS TEMP ( 0F) ■ CATALYST WT ( lb ) ' HEIGHT OF ■BED ( f t ) PARTICLE SIZE 450 5 .0 0 1 .0 0 0 A 7 . 450 2 .5 0 0 .8 3 3 A • 8 48 O .9 416 IQ 450 ' 11. ■ 450 2 .5 0 , . . Omf (c c /m ln ) . 675 . 690 710 . 0 .8 3 3 0 .8 3 ^ . A 675 2 .0 0 • ■ ■ 0 .6 6 7 A ; ■ 700 3 ,0 0 1 .0 0 0 B 1950 2 .5 0 . -6o~ TABLE J I ; TYLER. MESH SIZE CATALYST SIZE DISTRIBUTION . BATCH A , W e ig h t (.gms) • % Wt . BATCH B W e ig h t (gms) fo Wt 6 0 -6 5 3 9 8 .6 4 2 .0 0 5 2 5 .6 ' 5 7 .6 2 65-80 1 7 6 .1 1 8 .5 0 262.I 2 8 ,7 6 8 0-100 2 1 .8 2 .2 9 ■ 1 5 .8 1 .7 4 1 0 0 -1 4 0 1 3 .6 1 .4 3 1 7 ,2 1 .8 8 1 4 0 -1 7 0 ' 4 1 .7 4.3,6 1 1 ,8 1 ,2 9 I 7 O - 2 OO 200 + 2 5 .8 2 .7 0 ' 5 .3 0 ,5 9 2 7 4 .2 2 8 .8 0 . 7 4 .0 8 .1 1 -6.1- TABLE III: FIXED BED DATA SERIES ' NO. 6 7 8 GAS FLON Rate (cc/rnln) I 2195 0.908 1,965 .0 .6 4 5 ' 2 2620 0.84.5 1 .4 9 0 ,6 .5 4 0 . 3 2&55 Q..8l8 .1,335 o ,4 9 6 4 3% . (U745 1 .1 1 0 0.44,2 5 3822 .0.710 0.937 0 .3 7 1 I 1023 0 ,8 4 2 1 . 8,35 1 .1 5 5 2 1480 1 .4 9 0 ■0.795 -3 18-55 0 .6 8 0 1 .1 4 6 0.63.6 4 2195 0.655 1 . 06.3 0 .5 3 7 5. 2625 ‘ 0 ,6 3 0 0 .9 9 2 0 .4 5 1 ■6 2860 0 .6 1 0 . 0 ,9 4 0 I .33.10 0,935 2.73 3920. 0.815 1 .6 8 7 0 . 30 I 5 4490 0,773 1 ,4 8 2 0 .2 6 2 5 5050 ■ 0 .7 2 0 1 ,2 7 3 0.2340 ,.'5*3 O.737 1.335. ^ ,1 1 7 # 5 Q ,6o4 Q<927 I . .2,4 6 3 11.72 O . 36 Q 0 .4 4 7 .1,007 4 ^368. 0 .3 1 0 - 6 .3 7 1 .Q&863. 2 . 3 ,4. 1 ? -In (I -r. y) RUN . NO. 2 . . CONVERSION ■ 0.775 . ' v (W/P) .0 .4 1 4 .0.3565 v 62 x . ( c o n tin u e d ) TABLE I I I : RUN. NO. GAS FLOW R ate, (c c /m ln ) CONVERSION - I n ( I - y) (W/F) .1 .840. 0 .8 4 0 ’ 1 . 8.3. 1 .1 2 2 2 126$ 0.680 ' 1 .1 4 O.744 3 ' 1680 O .545 0,878 0,561, ^060 ,0.44.5 P,52.0. 0.459 I 2488, 0 .8 8 8 2,19 .O . 57 I ■ 2 .2771 ■0 .8 4 2 1 ,8 4 7 0.5.13 3 3370 . 0,774 1.4856 " 0.431 4 3875 -0 .6 7 3 1 .1 1 6 0.366 . 5 4380 . 0 .6 0 5 0.929 0 ,3 2 4 SERIES NO. .10 4. 11 S e rie s #6 k = 7 .7 .1 x IO"4 % t' = 5 .3 3 5 x I O ^ 1 #7 . - 1 .5 5 0 x IO " 3 #9 = 1 ,6 6 8 x l.O"4 #10 - = 4 .3 5 7 x IO "4 #11 ^ = .9 ,7 6 x IO "4 lb -s e c TABLE IV : EFFECT OF. BUBBLE SIZE .ON CONVERSION USING ROWE'S MODEL Flow. R a te (F.t'3/ s e c ) O„0416 0.000'1-92 B u b b le D ia m e te r ( f t ) ' 0.1041 0.1667 0.8039 '0.8031 0,8027 -O„00074.5 0 .5 ) 6 9 0,5)45 0,5 ))7 ,0.000990 0 .4 0 9 7 • .0.4060 0.4048 0 „001290 0.3163 0.3127 0.3113 TABLE .V: WU-o OBSERVED AND CALCULATED. CARBON MONOXIDE .CONVERSIONS O b serv ed - R ow els Babkm ix in i E m u lsio n P h a se M odels D a v id s o n 's M odels P lu g Flow i n B ackm ix I r L P lu g .Flow 'In The E n t i r e . The E n t i r e ' R e a c to r as R e a c t o r a s E m u lsio n E m u lsio n E m u ls io n B ackm ix P lu g Flow P h a se P h a se P h ase. . .S E R I E S N O ., 6, ‘ 1 .2 0 , 0,8 5 0 0.7110 0.8559 0 .8 0 8 4 6.9525 0,828 - 0.991 1 .4 6 2 0.750 0.5864 0.6880 0.7659 0.9058 0,796 0.979 .2 .1 1 5 0.555 0.4105 0 .4 8 1 4 0.6869 0 .8 1 5 4 0.733 0.939 2 .6 5 0 0.420 0.5510 0 .5 8 7 4 0.6585 0.7 5 7 8 0 .6 8 0 .0 ,8 8 1 5 .1 4 0 0*250 0,2820 0.5296 0.6018 0 .7 1 5 6 0 .6 4 2 0.852 5.740 0.205 0.2584 0*2787 0.5625 0.6702 0 ,6 0 0 0.771 SER IE S N O ,, 7 . 1 .2 0 0 • , 0.8 0 0 0.6594 0,8052 0 .7 1 6 8 0,-8806 0.730 0.934 1.462 -O.. 710 . 0.5 2 6 5 0 ,6 6 1 5 . 0 .6 6 7 5 0 ,8 0 1 0 0.690 6.892 1 .8 1 0 0.6 2 7 0.4262 0,5350 0.6145 ' 0 .7 2 0 4 0.642 0,855 2 .1 1 5 0.530 0.5670 0,4.607 0.5763 .0 .6 6 5 6 0 .6 1 2 0.787 2 .4 0 0 . 0.455 0,5241 0.4065 0.5455 0,6222 0 :5 7 7 0 .7 4 4 2 .6 5 0 0.547 0.2950 0.5694 0.5 2 1 2 O.5896 0 .5 5 1 OVflO ■5.140 0 .5 0 0 0.2504 0.5132 .0 .4 8 1 4 0 ,5 5 7 0 0.499 0.648 TABLE V: n/Uo (continued.) O b serv ed Rowe1s Backm ix I n E m u lsio n P h a se M odels P lu g Flow, i n E m u lsio n P h a se D a v id s o n 's M o d e ls . B ack m ix "i n P lu g F lo w i n E m u lsio n E m u lsio n P h a se P hase. .8 E R I . E 3 The E n t i r e R e a c to r as Backm ix The E n t i r e R e a c to r a s P lu g Flow N 0. 8 2 .1 8 5 0,800 0 .4 2 9 7 0.4737 0.7376 0.8062 0.812 0.986 2 .4 5 0 0 .6 6 4 0.3860 0 .4 2 5 2 0.7162 O.78II 0.793 0.978 2.730 0.604 0.3492 0 .3 8 4 4 0.6952 .0.7568 0 .7 7 4 0.967 3.000 0,535 0.3189 0.3533 0.6750 0.7302 0 .7 5 7 0.955 3.230 0.497 0,3019 0.3296 0 .6 6 6 8 0.7269 0 .7 4 3 0 .9 4 4 3.785 0.450 0.2605 0,2859 0.6338 0.6855 O . 7 I .2 0.915 4 .2 5 0 0 .4 0 0 0.2350 0.2578 0,5986 0 .6 4 7 1 " .0.689 0.889 . S E R I ES N 0; -9 . . . 0.875 0.721 1.095 0.555 0.4596 0.6068 0.4678 0,5846 0 .4 8 1 0.602 1.350 0.450 0.3731 0.4917 0.3986 0 ,4 8 4 1 0 .4 2 8 0.528 1,675 0 .3 4 7 0 .3 0 1 1 0.3965 0.3385 0.3991 0.377 . 0.4 5 6 1 .9 5 0 0,280 0 .2 5 8 7 0.3409 0.3015 0,3483 0 .3 4 1 0.408 0 .7 2 7 ■TABLE V-: n/Ho (con tin u ed ) O b serv ed Rowe1s . M odels, Ba'ckmix I n P lu g Flow i n E m u lsio n E m u lsio n P h a se . P h a se D a v id s o n 's M odels B ackm ix I n P lu g Flow i n E m u isio n E m u lsio n P h a se P h a se ' . . SERI ES NO. The E n t i r e R e a c to r as Backm ix The E n t i r e R e a c to r as P lu g Flow 10 1,200 O . 72 O 0,5681 0.7352 0 ,6 1 2 4 0.7071 0.638 0.830 1 .4 6 2 0.574 0.4690 0,69$Q 0 .5 4 8 6 0,6068 0.592 .0.766 1 .8 1 0 0 .4 9 0 0.3780 0.4888 0.4863 0,5158 0.539 0 .6 7 7 2 .1 1 5 0*415 0.3250 0 .4 2 0 6 0 .4 4 5 4 0.4590 0 .4 9 9 -0 .6 3 1 .2 ,4 0 0 0,365 0.2869 0.3709 0 .4 1 4 0 0 .4 1 7 1 ' 0*468 O.582 2*650 0 ,3 2 4 0*2607 0.3368 0.39P9 0.3875 0.443 0 .5 4 8 .S E R I E S N ... .Q. .11 1 .0 6 6 O.88O 0.6734 0.8639 0.6972 0 .9 2 4 0 0.699 0,905 1 .2 7 5 0.7 4 5 0.5672 0.7268 0.6510 ,0 ,8 448 0 .6 6 0 0.860 1.4.20 ■0.631 0^5123 0,6565 0 .6158 0,7943 0 ,6 3 6 0.8 2 9 1 ,5 7 2 0.5 1 0 .0 ,4 6 4 7 0;5943 O.5885 4.7^26 0 .6 1 2 -0,793 . 1 .8 4 5 0.373 .0.3988 0;5095 0.5473 0*6918 0.572 0*742 2 ,1 1 5 0.300 0^3513 0 ,4 4 8 2 0.5122 0.6426 0 ,5 4 0 0.694 2 .3 7 0 0.270 0 .3 1 5 1 0.4013 0 .4 8 3 4 0.6 0 3 0 0 .5 1 1 0.659 TABLE .VI ; S e rie s No. EPEECT OP CLOUD SIZE ON -CONVERSION USING- ROWE ’ S" MODEL "WITH PLUG PLOW IN .THE EMULSION PHASE # 0 D ia m e te r ■o f 'C lo u d /p la m e te f r o f B u b b le ( d c/ 1 .0 0 1 ' ' ■ IV l " ‘ 1 ,2 ' ' 1 .3 1 .4 ' ) 1 .5 i.200 0,8335 0,834$ 0.8360 0,8368 9.8374 0.8378 1.462 . 0 , 6874 : 0.6$00 0.6$20 0.6535 0,6$46 0.6555 2.115 ,0 ,4 8 0 4 ' .0.4848. 0.4881 ■ ..0 .4 9 0 6 0.4925 0.4939 .2,650 O.3862 0,3$15 . 0\3$53 0,3583 O.40O5 0 .4022 3 .1 4 0 0,3283 0.3341 0.3383 . 0.3415 0,3435 0,3458 J.TitO 0 ,2 7 7 4 0.28-35 : 0.2881 0.02536 0.2915 0,02605 0.2941 0.02663 0.2962 0.8046 O.8051 0.8055 . 0.8057 6 -.9.0236$. 1 .2 0 0 .0.8031 . 0 ,0 2455 i 1 > T' 'L' .0 ,8 0 4 0 1,462 0.6613 0.662$ 0.6641 0,6651 .0.6657 0.6662 1 ,8 1 0 ■ 0.5347 0.5370 Q .!# 6 7 0 ,5 4 0 1 0,-5409 0.5417 2 .1 1 5 0.4604 0.4631 .0.4,652 .0,4-668 0.4678 0.4687 2,4.00 0 .40,02 .0.4092 . 0 .4 1 1 4 ■0.4132 .0 ,4 1 4 4 0.4153 2,65.0 O.369.O 0.3722 0,3746 0.3765 0.3778 0.3788 3.140 0.3.12$ 0.0187 ' P-.3164- . . 0.3150 . -»*-• • ■ 0,3211. • 0 .3 2 2 4 0.3236 0 ,1 7 1 5 0.01668 8 ,8 . ' 0 .0 2 7 1 1 7 s.s 0.1780 ... . . 0.01635 -0.01611 TABLE .VI: S e rie s No. (continued) VDo 1 .5 0.4730 0.4809 0.4869 .0 .4 914 0.4948 0 ,4 9 7 4 2 .4 5 0 0.4243 ,0.4331 0.4396 0 ,4 4 4 5 0.4482 0.4511 2.730 0.3834 0,3929 0,3999 0 .4 0 5 1 0.4091 0 .4 1 2 1 5.000 0,3523 0.3622 0.3696 0,3751 0.3793 0.3825 3.230 0.3285 0.3388 0 .3 4 6 4 0,3521 0.3564 0.3598 3.7Q5 0 ,2 8 4 8 0.2957 0.3039 0.3099 0.3145 0.3180 4 .2 5 0 0.2566 O.268O'. 0,2764 0 .2 8 2 7 0.2875 0.2912 0.3227 0.29577 0.2766 0.2628 0.2527 0 .2 4 5 1 1,095 .0.606P 0.60(69 0,6070 0.6070 0.6071 0.6071 1,350 0,4917 0.4920 0 .4 9 2 2 .0 ,4 9 2 4 , 0 .4 9 2 5 0 ,4 9 2 7 1 .6 7 5 0 .3 9 6 4 0.3969 0.3973 .0.3975 0.3978 0.3979 1,950 0.3408 0 .3 4 1 4 0 .3 4 1 9 0 .4 3 2 2 0.3425 0.3427 0.01084 0.01093 0.01101 0.01107 S 9S 0 s .s . 1.001 2 ;1 8 5 8 9 D ia m e te r o f C lo u d /D ian re t.e r o f B u b b le ( d c /d ^ ) 1 .4 ' 1 .1 1,2 1 .3 O.OIO 56 ■ W f — i p . — . . . . . . . . . . . . . . . . . . . .. . 0.01072 ............ . r . -I r r , > , - . r T M- (con tin u ed ) S e rie s No. n/n<) 1.001 0.7351 0.7357 0.7361 0.7365 0.7367 0.7369 1 .4 6 2 0.60 4 9 0.6060 0,6068 O.6O74 0.6079 0,6083 1 ,8 1 0 0.4887 0.4902 0 .4 9 1 4 .0.4923 0.4929 0 .4 9 3 4 2 .1 1 5 0 .4 2 0 5 0.4223 0.4237 0.4247 0.4255 0.4261 2 .4 0 0 0,3707 0,3727 0 .3 7 4 2 0,3754 0.3762 0.3769 2,650 0.3366 0.3387 0 .3 4 0 4 0 .3 4 1 6 0 .3 4 2 5 0.3432 0 .0 0 1 4 0.001603 O.OOI77 0.001908 0.002021 .0.002112 1 ,0 6 6 0,8638 0 .8 6 4 4 0.8649 0.8653 0.8655 O.8658 1 .2 7 5 0.7263 Q.7285 0.7302 0 .7 3 1 4 0.7323 O.733I 1 .4 2 0 0.6558 0.6588 0 .6 6 1 0 0.6627 0.6640 0 .6650 1 .5 7 2 0.5935 0,5971 0.5998 0 .6 0 1 9 0 .6 0 3 5 0 .6 0 4 7 . 1 ,8 4 5 0.5085 0 .5 1 3 1 0 .5 1 6 5 0.5191 0 .5211 0.5226 ■ 2 .1 1 5 0 .4 4 7 0 .0 ,4 5 2 3 Q.4563 0.4592 0 .4 6 1 5 0.4632 2 .3 7 0 0 .4 0 0 0 0.4058 0 .4 1 0 2 0 .4 1 3 4 0 ,4 1 5 9 0 ,4 1 7 8 0.06507 0.07165 0 .0 7 4 1 2 O.07717 0.07953. 0.08138 S.S. 11 S .S . 1 .5 1 ,2 0 0 10 ' D ia m e te r o f C lp u d /D ia m e te r o f B u b b le (d ^ /d ^ ) 1 .4 1 . 1' 1 .3 1.2 - 6 9 ’“ TABLE .VI: TABLE V I I : S e rie s No. 6 EFFECT OF CLOUD SIZE .ON CONVERSION USING ROWE'S MODEL WITH BACKMIZING IN .THE EMULSION PHASE 1 .0 1 1 .1 1 .2 ' 1 .3 1 .4 <<Vdt,L 1 .5 0.7 1 1 0 0 .7 1 2 2 0.7133 0 .7 1 4 0 .0 .7 1 4 6 O.7151 1 .4 6 2 .0 ,5 8 6 4 O.5887 0,5907 0 .5 9 2 2 0.5932 0 .5 9 4 1 2 .1 1 5 0 .4 1 0 6 0 .4 1 4 5 0.4 1 7 7 0 .4 2 0 4 0 .4 2 2 0 0 .4 2 3 5 2.650 0.3307 0.3354 0 .3 3 9 2 0 .3 4 2 3 0 .3 4 4 3 0.3460 5 .140 0.2817 0.2868 0.2910 •0.2944 0.2966 0.2983 3.740 0.2385 0 .2 4 3 9 0 .2 4 8 5 0 .2 5 2 1 .0 .2 5 4 4 0 ,2 5 6 4 0 .0 7 2 5 5 0.07058 0.06907 0.06796 0.06731 0.06677 1 .2 0 0 0.6394 0 .6 4 0 1 .0 .6 4 0 8 0,-6412 0.6416 0 .6 4 1 9 1 ,4 6 2 0.5263 0 .5 2 7 7 0,5289 0.5298 0.5305 0 .5 3 1 0 1.810 0.4262 0.4284 0 .4 2 9 9 •0.4312 0 .4 3 2 2 0.4329 2 .1 1 5 0.3669 0.3695 0.3713 0.3728 0.3739 0 .3 7 4 8 2 .4 0 0 0 .3 2 4 1 0.3269 0.3289 0.3306 0 .3 3 1 8 0.332B 2.650 0 .2 9 4 7 0 .2 9 7 7 0.2998 0.3016 ' 0 .3 0 2 9 0 ,3 0 4 0 3 .1 4 0 0 ,2 5 0 4 0.2537 0.2 5 6 0 0 .2 5 7 9 0 .2 5 9 4 0 .2605 0 .1 4 8 8 0 .1 4 5 2 0 .1 4 2 2 0 .1 4 0 0 0 .1 3 8 4 ' 0.1371 -7 0 - S .S . ' 1 .2 0 0 S .S . 7I D ia m e te r o f t h e C lo u d /D ia m e te r o f t h e B u b b le u /u 0 TABLE V I I : S e rie s No. 8 ( c o n tin u e d ) S .S . 1 .1 1 . 0 1 '' 1 .2 1 .3 1 .4 ' 1 .5 2 .1 8 5 0.4297 0.4368 0 ,4 4 2 8 0,4472 0.4506 0.4532 2 .4 5 0 0.3860 0.3938 0 .4 0 0 3 0 .4 0 5 2 0.4089 0 .4 1 1 8 2.730 0.3492 0,3576 0.3646 0.3698 0.3737 0.3767 3.000 0.3212 0.3300 0.3373 ' 0 ,'3428 .0.3469 0.3501 .3.230 0,2998 0.3089 . 0,5165 0 .3 2 2 2 0.3264 0.3297 3,785 0 ,2 6 0 4 0.2 7 0 1 0.2 7 8 2 0 .2 8 4 2 0.2888 0.2923 4 .2 5 0 0.235P 0 ,2 4 5 1 0.2535 .0.2598 0 .2 6 4 5 0.2682 . 0,427.12 0,3993 0 .3 7 7 0 0:3609 0:3490 0 .'3400 1,095 0.4596 0.4597 ■0.4598 p;4599 0.4599 0.4599 1 . 3.50 0 .3 7 3 1 0,3737 0:3739 0 .3 7 4 1 0 .3 7 4 2 1 ,6 7 5 0.3011 0.5016 0,3020 0.3023 .0.3026 0.3027 1.950 .0.2587 0.2594 - 0.2598 0 .2 6 0 2 0.2605 0.2607 0.01742 0.01731 .0.01723 0.01716 0.01711 S .S . yQ D ia m e te r o f t h e C lo u d /D ia m e te r o f t h e B u b b le (d c / d b ) n/n<) 0 .0 1 7 5 7 • 0 .3 7 3 4 ;■ ■TABLE .V II: Series No, (continued) Diameter of the Cloud/Diameter of Bubble (dcdb) U/Uo 1 .4 1 .0 1 1 .1 1 .2 0 0 0,5681 0 ,5 6 8 6 0,-5691 0,5694 0.5697 0.5699 1 .4 6 2 0 ,4 6 7 1 0,4681 0.4689 0.4695 0 .4 7 0 0 0.4705 1,8 1 0 0.5780 0.5794 0/5806 0.5815 0.5822 0.5827 2 .1 1 5 0,5250 0,5267 0.5281 0.3291 0.5299 0.5505 2 .4 0 0 0.2869 0.2 8 8 7 0.2902 0 ,2 9 1 4 0.2925 0.2930 2,650 0,2607 0.2626 0.2645 0,2655 0.2665 0,2672 .0.06525 0.06574 '0'.'06249 0.06157 0.06086 0,0605 1.066 0 .6 7 5 4 0.6759 0 .6 7 4 4 0.6748 0.6751 0.6753 1 .2 7 5 0,5670 0,5690 " 0.5706- 0.5719 0 .5728 0.5735 1 ,4 2 0 0 .5 1 2 1 0.5 1 4 7 "0.5169 0.5186 0.5199 0.5209 1 .5 7 2 0,4645 0.4676 0 .4 7 0 4 0 .4 7 2 4 0.4740 0.4752 1 .8 4 5 0.5985 0 .4 0 2 4 0.4059 0 .4 0 8 4 ■0.4104 ■0.4119 2 .1 1 5 0.5507 0 .5 5 5 4 '0,5594 0,5624 0.5647 0 .3 6 6 4 2 .5 7 0 0,5144 0.5197 0.09515 0.5240 0 .3 2 7 2 0.5298 0.3317 0.09476 0 .0 9 4 5 5 0 .0 9 4 4 4 0.09438 1 .2 ' 1 .5 10 SeSe 11 S.S. 0.09578 ' 1 .5 ■TABLE .V III:, S e rie s No, SUM .OF THE SQUARES OF ERRORS FOR THE BEST F IT DATA USING'THE .MODELS OF ROWE HAVING NONE, ONE AND TWO UNDETERMINED -PARAMETERS Best' F i t Data .Using as V a ria b le P lu g Flow i n t h e E m u lsio n P h ase ■ B ackm ixi n g ­ i n t h e Em ul­ s i o n P h a se 6 0 .Q23770 0.07255 0.023690 0.072550 0.02369 7 0.018659 0 .1 4 8 7 7 0 .0 1 6 1 1 4 0.013710 0 .01611 8 0 .3 2 1 6 4 0 0.42862 0.245070 0.340000 0.24507 9 0,015810 0.01755 O.OIO 56 O ■ O .O I 7570 0 .0 0 3 4 2 .. 10 0 .0 0 1 4 2 8 0.06525 0 .0 0 1 4 0 9 0.065250 0 ,0 0 0 7 4 ^ 11 0,065590 0.09578 0 .0 6 5 0 7 0 0.095780 0.04673 ' P lu g Flow i n E m u lsio n P h a se B ack m ix in g i n E m u lsio n P h a se B e s t F i t D a ta U s in g G0Zd l3 and D i f f u s i o n C o e f f i c i e n t a s V a r ia b l e TABLE IX-: S e rie s Io „ CLOUD TO BUBBLE DIAMETER RATIO AND DIFFUSION COEFFICIENT -VALUES FOR THE BEST FIT DATA USING THE .MODELS OF ROWE No U n d e te rm in a te P a r a m e te r s P lu g Flow B ackm ixlng i n E- p h a s e i n E- p h a s e dc/ d and D a s U n d e te r ­ m in a te P a r a m e te r s P lu g Flow I n E- p h a s e D dc/db dc/ d ’ a s ' U n d e te rm in a te P a r a m e te r s P lu g Flow B ack m ix in g I n E- p h a s e i n E- p h a s e ^oAb Vdb 4c/db 6 1.010 1.010 1.001 I ".500 1.001 0 .0 0 0 0 7 1 .0 1 2 1 .0 1 2 1.500 1 .500 1.500 0 .0 0 0 0 8 1 .0 1 2 1.012 1 .5 0 0 1 . 5GQ 1 .5 0 0 0.0000 9 1 .0 1 2 1 .0 1 2 1 .0 0 1 1 .5 0 0 1 .0 0 1 0.0,001 10 1 .0 1 5 1 .0 1 5 1 .0 0 1 1 .5 0 0 1.001 O.OO'Ol . 11 1 .0 1 0 1 ,0 1 0 1 .0 0 1 1.500 1 .0 0 1 .0.0050 ■ —C -F I TABLE Xi EFFECT OF NUMBER OF TRANSFER .UNITS ON CONVERSION USING THE .MODEL .OF DAVIDSON AND HARRISON WITH BACEMIX IN THE EMULSION PHASE Number .o f T r a n s f e r U n i t s , X S e rie s No, 5 B est F it x x ■= 0 .1 5 0 ,1 1 ,2 0 0 0 ,7 2 4 4 0.7 1 9 2 0.7469 0 .7 6 7 1 O . 782 O 0.7929 1 .4 6 2 0.6 1 2 6 0.6027 0 .6 5 4 4 0.6916 0.7186 0.7385 2 „115 0 ,4 5 3 4 0.4 3 7 4 0 .5 2 0 1 0,5775 0 . 6l 80 0 .6 4 7 1 2,650 0.3809 0.3623 O.4571 , .0.5209 0.5651 0.5963 3 ,1 4 0 0.3361 0.3160 0,4169 0.4832 0.5283 0.5597 3 .7 4 0 0.2962 0.2750 0.3798 0,44.66 0.4912 0 .5 2 1 8 0.06097 0.06276 0 .0 8 4 4 4 0 .1 4 1 5 0.2006 0.2520 0.6848 0.6464 0.6686 0 ,6 8 4 8 0.6967 0.7053 1 .4 6 2 0.6113 0 .5 4 0 8 0,5820 0 .6 1 1 3 0.6323 .0 .6 4 7 5 1 .8 1 0 0 ,5 4 2 2 0.4465 0,5032 ,0 .5 4 2 2 0,5697 0^5892 2 .1 1 5 0.4984 0.3905 0 .4 5 5 1 0 .4 9 8 4 0.5283 0 .5 4 9 4 2 .4 0 0 0 .4 6 5 2 0 .3 4 9 8 0.4196 0.4652 0.4963 0 .5 1 7 9 2,650 0 .4 4 1 2 0 .3 2 1 8 0,3945 0 .4 4 1 2 0.4725 0 .4 9 4 1 3 .1 4 0 0 ,4 0 3 4 0 .2 7 9 8 0.3 5 6 1 0 ,4 0 3 4 0.4543 0 .4 5 5 4 0.0508 0 .1 1 6 4 0.0612 0.0508 O.O 5551 0 .0 6 4 4 2 u /o 0 S »S 6 0 ,4 0.7 1.0 1 .3 x .= 0 .7 1 .2 0 0 7 SeSe . TABIiE X: (contInued) Number o f T ran sfer U n it s y.x Series -No.. 8 n/Uo Best Fit x x. -0 .7 4 _ 0 .1 . .0 .4 0 ,7 1 .0 1 .3 - 2 .1 8 5 0 .6 3 2 2 0 .4 5 5 5 0 .5 5 4 5 0 .6 2 4 5 0 .6 7 4 8 0.7112 2 .4 5 0 0 .6 0 4 6 0 .4 1 4 2 . Q ,5213 0 ,5 9 6 4 0 .6 4 9 8 0 .6 8 8 3 2 ,7 3 0 0 .5 7 9 6 0 .3 7 9 2 0 ,4 9 2 4 0 .5 7 1 1 0 .6 2 6 7 0 .6 6 6 4 3 ,0 0 0 0 .5 6 0 1 0 .3 4 9 5 0 .4 6 5 0 0.5518 0 .6 0 8 3 0 .6 4 4 6 3 ,2 3 0 0 .5 4 4 8 0 .3 3 5 0 0 ,4 5 8 4 0 .5 3 5 9 0 .5 9 3 5 0 .6 3 8 5 3 .7 8 5 0 .5 1 4 4 0 .2 9 4 7 0 ,4209 0.5Q 54 0 .5 6 3 6 0 .6 0 4 6 4 ,2 5 0 0 ,4 8 5 0 0 .2 6 7 9 0 .3 9 3 8 0 .4 7 6 2 0 .5 5 2 2 0 .5 7 1 1 0 .0 4 6 5 5 0 .3 3 2 1 0 ,0 9 9 6 7 0 .0 6 1 4 6 0 ,0 9 7 6 3 . B s .s . ' b .0 4 7 0 9 On I x = .1 ,1 5 .q y s.s. 1 .0 9 5 0 .4 7 3 1 0 .4 6 0 8 0 .4 6 5 8 0 ,4 6 9 4 0 .4 7 2 0 0 .4 7 4 0 1 .3 5 0 0 .4 1 2 7 0 .3 7 8 6 0 .3 9 3 0 0 .4 0 3 0 0 .4 1 0 0 0 .4 1 5 0 1 .6 7 5 0 .3 5 7 2 0 .3 0 9 7 0 .3 3 0 6 0 .3 4 4 4 0 .3 5 3 7 0 ,3 6 0 1 1 .9 5 0 0 ,3 2 1 4 0 .2 6 8 8 0 .2 9 2 8 0 .3 0 7 8 0 .3 1 7 7 0 .3 2 4 5 O.OO9918 0 .0 1 5 4 8 0 .0 1 2 0 0 ,0 1032 0 .0 0 9 9 5 0 .0 0 9 9 3 8 -TABLE X: (continued) Number o f T ra n sfer U n its i x S e rie s Wo, ■ n/Uo B est F i t x .*.= -0.75.. . 0.1 0 .4 0.7 1 .0 1 .3 1 .2 0 0 0,6 0 5 4 0.5736 0 ,5 9 1 1 .0 .6 0 3 7 0.6129 0.6196 1 ,4 6 2 0.5359 0 .4 7 8 5 0 .5 1 0 5 0.5329 0.5488 -4.5602 1 .8 1 0 0 .4 7 1 0 0.3942 0 .4 3 7 8 0 .4 6 7 1 0.4873 0,5016 2 .1 1 5 0 ,4 2 9 1 . 0.3458 0 .3 9 3 0 0.4249 0 .4 4 6 4 2 .4 0 0 0.3974 0.3074 073600. 0.3931 .0 .4 1 5 0 0.4300 2,650 O.3744 0.2823 0,3367 0 ,3 7 0 1 .0.3919 0.4067 . 0 ,0 1872 .0.04982 0 ,0 2 4 0 4 ’ 0 ,0 1 8 7 5 0 .0 2 0 2 2 0 .0 2 4 2 4 10 4 s.s. ' 0 .4 6 1 4 .:x = 0 ,1 5 11 s.s. ’ 1 .0 6 6 0,6759 0.6 7 4 4 0.6 8 2 2 0.6879 0.6922 0.6953 1 .2 7 5 0.5822 0.5733 0 .6 0 3 1 0 .6 2 1 6 0,6351 0.6449 1 .4 2 0 .0.5270 0 .5 2 0 5 0 ,5 5 4 4 0 ,5 7 8 4 0.5956 0.6081 1 .5 7 2 0 .4 8 2 7 0.4747 0:5159 0.5446 0.5649 0.5795 1 .8 4 5 0 ,4 2 1 9 0 .4 1 2 0 .0.4624 D.4966 0,5203 0,5370 2 .1 1 5 0,3768 0.3657 0 ,4 2 1 7 0 ,4 5 8 7 0 .4 8 3 9 0 ,5 0 1 5 2.370 0.3426 0.3306 0,3905 0.4289 0,4548 0.4-727 0.09269 0.09285 O .I O I 51 0.12052 0.13984 0.15651 TABLE X I j EFFECT OF EUHBER .OF TRANSFER .UNITS ON CONVERSION USING THE MODEL OF DAVIDSON AND HARRISON WITH'PLUG FLOW IN THE EMULSION PHASE ' ______ , . Series No., _______ Number o f T r a n s f e r U n i t s , x Best F it x - x = 0.0 .. ';. o . i Vu-O ■■■??"■■■ ■■: ' - 0;3. .I-. -0,5 . 0 , 7. ■ 0 .9 . - i I ..200 0.,83Q 0 ,8 4 4 2 .0.8649 0.8821 0.8968 !.,462 .0.681 O.7054 0,7439 0,7759 0,8030 0,8260 0.472 .O.5O85 0 „ 570.8 ,0.6215 -0 ,6 6 3 4 0 .69.84 0.376 0.4.189 0 . 490.9 ■ 0 .5 4 8 4 0.5953 0.6539 0.5 1 8 0,3637 o ,4 4 il -0,50.18 0 .5 5 0 6 0,5903 .0.266 0,3149 0.3962 0.4586 0.02306 0,03275 0.086&2 •- - - 0 .1 6 2 2 " 2 .1 1 5 6 2,650 3.740 . •- - -•- - •; S.S . S.S. o;5o80 ' -" 0.2446 - 0 . 54-77 ■ 0.3263 x .= Of 164 - 7 • 0,9094 ■ I.200 0.8127 0,8 0 8 3 0.8212 0.8324 0 .8 4 2 1 .0.8506 1.462 .0.6798 0.6 7 1 7 0.6957 0.7162 0.7338 '0 .7 4 8 9 1 ,8 1 0 ,0,5610 ,0,5496 0,5830 0,6109 0,6345 -0.6544 2.115 0 .4 9 0 6 0.4775 0.5158 0,5473 ■0,5734 0,5952 2 .4 0 0 0,43-94 0,4251 0 . 4-667 0,5004 0.5279 Oi55Q7 2,650 0.4041 0,3890 0 .4 3 2 7 0.4676 0#4957 Q.5187 3,140 ,0.3510 0.01310 0.3348 0.3813 0 ,4 1 7 4 0,4459, 0,4688 0. OlUIT 0 .0 1 6 8 9 0 .0 3 2 0 4 0.05301 --- - . 0 .07621 ' TABLE XI; : (con tin u ed ) Number o f , T ran sfer U n it s , ,x S e rie s NO' : n/Uo 8 ... •B e s t P i t x . x .= O . 59 O 0 .1 0 .3 0 .5 . 0 .7 . 0 .9 2 .1 8 5 0 .6 4 7 8 0 .4 9 8 5 0 .5 6 8 2 0 .6 2 5 4 Q.6727 0 .7120 2 .4 5 0 0 .6 1 5 2 0 .4 5 2 2 0 ,5 2 7 7 0 ,5 8 9 3 0 .6 3 9 8 0 „ 6816 2 .7 )0 0 ,5 8 2 9 0 .4 1 3 1 0 .4 9 3 2 0 ,5 5 7 9 0.6107 0.6540 3.000 0 .5 5 4 2 0 .3 8 2 3 0 .4 6 3 8 0 ,5 2 9 1 0 .5 8 1 9 0.6252 3 .2 5 0 .0 .5 4 6 3 0 .3 6 1 7 0 .4 4 9 4 0 .5 1 9 4 0 .5 7 5 9 0 .6221 ).7 8 5 0 ,5 0 5 7 0 .3 1 8 7 0 .4 0 8 5 0 ,4 7 8 9 0 .5 3 5 1 0 .5 8 0 5 4 .2 5 0 0 .4 7 5 3 0 .2 9 0 4 0 .3 8 0 0 0 ,4 4 9 2 0 .5 0 3 7 0 .5 4 7 3 0 .0 3 7 5 0 0 .2 4 1 9 6 0 .0 9 3 4 5 0 .0 4 1 6 6 0 .0 4 3 0 6 0 .0 7 3 3 2 0 ,5 8 4 2 0 .5 8 5 5 0 ,5 8 6 6 S ,S . x . = 0 .0 1 .0 9 5 O .58I 0.5812 0 .5 8 2 8 . 1 .3 5 0 0 .4 7 0 0 .4 7 4 1 . 0 .4 7 8 9 0 i.4830 0 .4 8 6 7 0 .4 8 9 9 1 ,6 7 5 -0 .3 7 9 0 .3 8 4 1 0 .3 9 1 4 0 .3 9 7 5 0.4028 0 .4 0 7 3 1 .9 5 0 0 .3 2 5 0 .3 3 0 9 0 .3 3 9 5 0 .3 4 6 5 0 .3 5 2 5 0 .3 5 7 5 . 0 .0 0 4 1 7 0 .0 0 5 2 4 0 .0 0 7 1 1 0 .0 0 8 9 3 0 .0 1 6 5 0 .0 1 2 2 4 Q s . s . •TABLE X I: ( c bnt lim ed ) Number.of T ran sfer U n it s , x S e rie s No, %/0o B est F i t x x .= 0 .277 1 .2 0 0 O.6898 0 .6 8 4 1 0 .6 9 0 5 6961 1 .4 6 2 0 .5 7 5 8 0 .5 6 5 2 0 .5 7 7 1 .O..5874 1 .8 1 0 0 .4 7 4 9 0 .4 6 0 1 0 .4 7 6 6 2 .1 1 5 0 .4 1 4 1 0 .3 9 7 3 2 .4 0 0 0 .3 7 0 2 2 .6 5 0 0 .3 3 9 9 0 .1 0 .3 01,7 •0.5 . 0 .9 0 ,7011 0 .7 0 5 5 0.5,962 0 .6 0 3 9 0 .4 9 0 5 0.5022 0.5122 ■0.41.61 0 .4 3 1 6 0*4444 0.35<20 0 .3 5 2 0 .0 ,3 7 2 3 0 ;3 8 8 8 0 .4 0 2 1 0 .3 2 0 8 0 ,3 4 2 1 0 .3 5 9 0 0 .3 7 2 5 0 .3 8 3 6 0 .0 0 2 7 4 8 0 ,0 0 1 4 4 2 0,002817 0.005607 0 .0 0 9 0 7 8 . 10 S .S . ,0 .0 0 1 4 2 4 . x ■= 0 .0 11 SeSe • 0 .4 5 5 0 oo 0 1 - 1 .0 6 6 . 0 .8 9 1 O.8989 0 .9 0 3 9 0 ,9 0 8 3 0 .9 1 2 1 .0 .9 1 5 5 1 .2 7 5 0 ,7 4 7 O.7627 0 .7 7 9 6 0 .7 9 4 1 0 .8 0 6 8 O.8178 1 .4 2 0 0 .6 7 2 0 .6 8 8 2 0 .7 1 0 4 0 .7 2 9 4 O.7457 ,0 .7 5 9 9 1 .5 7 2 0 .6 0 5 0 .6 2 5 3 0 ,6 5 2 4 0 ,6 7 5 5 0 .6 9 5 2 0 .7121 1 .8 4 5 •0 ,5 1 6 0 .5 3 9 3 0 ,5 7 3 0 0 .6 0 1 1 0 .6 2 4 8 0 .6 4 4 8 2 .1 1 5 0 ,4 5 2 0 .4 7 6 5 0,5.143 0 .5 4 5 4 0 .5 7 1 3 0 .5 9 2 9 2 .2 7 0 0 .4 0 2 0.42&7 0 .4 6 9 5 0 .5 0 2 7 0 .5 2 9 8 0 .5 5 2 2 0 .0 7 1 9 5 0 .0 9 9 9 9 0 .1 5 2 5 0 .2 0 4 9 0 .2 5 4 7 0 .3 0 1 0 6 - -TABLE XU-: S e rie s No. SUM OF THE SQUARES OF ERRORS FOR THE BEST F IT DATA USING THE-MODELS OF DAEIDSON AND HARRISON WITH NONE, ONE, AND TWO UNDETERMINED PARAMETERS P lu g Flow i n t h e E m u lsio n P h a se B ack m ixing i n th e E m u lsio n P hase B e s t F i t D a ta U s in g x a s V a r ia b l e , P lu g Flow- i n B a c k m ix in g i n t h e E m u lsio n t h e E m u lsio n -P h a s e . P h a se B e s t F i t D a ta f o r U s in g x and D i f f u s i o n C o e ffie c ie n ts as V a ria b le s 6 0 .6 7 3 9 9 0 .3 3 4 1 9 0 .0 2 2 5 4 0 0 .0 6 0 9 7 0 0 .0 2 2 5 4 0 7 0.18502 0 .0 8 2 4 7 0.0131Q 0 0 . 050850 ' 0 .0 1 3 1 0 0 8 ■0..,24471 0 .1 3 6 6 8 0 ,0 3 7 5 1 0 0 .0 4 6 5 5 0 0 .0 3 7 5 1 0 9 0.00943 0.Q1077 0 „004.170 ■ 0 .0 0 9 9 1 8 O.OOO785 10 0 ,0 2 0 6 2 .0 .0 2 0 0 6 0 .0 0 2 4 2 5 0,018720 0 ,0 0 1 3 4 1 11 0 .4 2 4 8 0 .1 6 7 9 5 0.071950 0 .0 9 2 6 9 0 0 ,0 4 6 3 4 0 H I 'T able CO % . No x iii; . number of tra n sfer u n it s and d i f f u s i o n - c o e f f i c i e n t s ■values DATA USING THE MODELS OF DAVIDSON AND HARRISON Np U n d e te rm in a te . P a ra m e te rs P lu g Flow B a ck m ix irig . i n E -p h a s e iri E -p h a s e •X X x a s U n d e te rm in a te P a r a m e te r B ack m ix in g P lu g Flow i n E -p h a s e i n E -p h a s e X X for the b e s t f i t x arid D a s . U ndetersm in a te P a r a m e te r s P lu g Flow i n E -P h a s e X D 6 1(988 1.9 8 8 0 .0 0 0 0 .1 5 0 0 .0 0 0 0 .0 0 0 0 7 1 .9 ) 5 1 .9 ) 5 ■0.164 0 .7 0 0 0 ,1 9 0 0 .0 0 0 0 8 i.6 o o 1 .6 0 0 0 .5 9 0 0 .7 5 0 0 .5 7 0 0 .0 0 0 0 9 Q .557 0 .5 5 7 0 .0 0 0 1 .2 5 0 0 .0 0 2 . 0 ,0 0 1 5 10 0 .9 8 ) 0 .9 8 3 0 .2 7 7 0 .7 5 0 0 .0 0 2 0 .0 0 1 5 Ii 1 .5 5 0 1 .5 5 0 0 .0 0 0 0 .1 5 0 0 .0 0 1 0 .0 0 2 5 .CO PO -.83- TABLE XIV: FORTRAN PROGRAM FOR ROWE'S MODEL CALCULATION WITH PLUG FLOW IN THE EMULSION PHASE DIMENSION B(7) ,QQ(T)-.YYA(T) 3 RE AD SljiXMA X,XM INiDX 31 FORMAT(SFlOoO) ; X= XM IN READ32,H,RHQG,GAO,B ILLSN,VELK,FE,W,DB 32 FORMAT(SFlOoO) ; RE AD 3-3 s N 33 FORMAT(12) REAb 3A, (B(K) ,QQ(K) »YYA(|<) ,K = I s N) 6T3 SUM=OoO ' 004831=1,N " BETA=B(I) Q=QQ( I I YAGT = YYAf I ) 34 FORMAT(3F10o0 ) DC=X-K-DB ' Up = O oT8 -KSQRT F ( 16ol*DB) ' VB-3ol415926*DB**3/6o0 Ve=3ol415926*DC**3/6d0 WSC^AS o0* (VC- (2 ok-VB/3 o ) ) W G C = ((2o*VB/3,1+o776*(VC-(2.*VB/3. I)))*RHOG*BILLSN FB=Q-KBETAZVC - " Y Ii I'dO-^EXPF (-VELKXCAO-K- (W-FB-K-WSC )/ FE ) Y€=l*-EXPF(-28b*VELK*CA0*WSC#H/(WGC*UB)) • Y = (Io-BETA)*YI+BETA^YC" DIF=Y-YACT ■' 1 SUM= SUM+DI F-K-^-2 483 PR INT 3 82'» Y »YACTi5BET A,Q, Dl F 382 FORMAT!5H Y-= ,E 14.T »8H 'YACT = »E14oT, • 18H: BETA ' -= ' iF10o6 »5H Q = »E14oT»TH DIF=»E14oT) PR INT43'» X ,SUM ’ X=XfDX IF (X-XMAX)673,673,313 43 FORNiATt 5H X = ,Fi0o6,7 H S S = ,E14.7,//) 313 PR LNT74»H»RHOG»CAO,BILLSN»VELK»FE,WtDB G O 'TO 3 ' 74 FORMAT(16H .PARAMETERS ARE ,8(2 X »E14o7) ) END -,8 4 ) FORTRAN PROGRAM FOR ROWE1S MODEL CALCULATIONS WITH BACKMIXlNG IN THE EMULSION PHASE . rPflBJlFi XV: DIMENSION BI 7) ?QQ(7) SYYA(7) 3 READ31»XMAX»XMIN»DX 31 FORMAT(3Fl0o0) • 32 33 673 ' 34 X=XMIN ■ RE AD32 >H , RHOG»CAO? B I L L SN ^ VELK» F E »W» DB FORMAT(SFlOoO) REAi)33*N FORMAT(12) . READ 3 4 » (B(K),QQ(K)»YYA(K)>K=1»N) SUM=O0O D0483 1= 1'»N ' BETA=B(I) ' Q=PQ ( I.) YACT=YYA(I) FORMAT ( 3 F 1 0 . 0 ) DC=X*DB• UB=0*78*SQRTF(16,1*DB) VBe3kl415926*DB**3/6.Q VC=3.1415926*DC**3/6oQ WSC=45.0&(VC-(2.*VB/3.)) WGC= ((2o*VB/3.)+.776*(VC-(2.*VB/3. 11))*RH0G*BILLSN Fb =Q^betazvc YX= V E L K * ( W - F B * W S C ) / ( Q * ( 1 , 0 - B E T A ) ) YI= YX/( YX+loO) YG= 1 . - EXRF ( - 2 8 . * VELK* CA0 * WS C* H/ ( WGC* UB) ) Y=(lo-BETA)*Yi+BETA*YC D I F = Y - Y A C T ‘ 1 ! SUM=SU m ^DIF**Z . 483 PRINT382,Y,YACT,BETA,Q,DIF 382 FORMAT (‘5 H Y' =" ,E 14 »7,8H:':YACT = »E14o7» IBM BETA = '»FlOo 6 »5H Q'= ,E14.7,7M DlF=,E14»7) " PR INT43 »X »SUM XrXH-DXi ■ IFfX4xNAX)673,673»313 43 FORMAT!5H X = , F I O . 6 , 7 H S S = , E 1 4 . 7 , / / ) 313 PRINT74 ,H »R'HOG,CAO ,BI LLSN »VELK ,FE ,W5DB GO TO 3 74 FORMAT Il6H PARAMETERS ARE »8(2X ,E14.7) ) • end' -8 5 - TABLE %VI: FORTRAN PROGRAM FOR ROWE-1S MODEL CALCULATIONS WITH PLUG FLOW AND LONGITUDINAL DIFFUSION IN THE EMULSION PHASE '' ** WM aT oALUMKAL CH o E 0 RESEARCH *LI5T PRINTER"' ■ '" - ' r: ’ • pIMENS IQN B ( 7) vQQ f 7) * YYA ( 7 ) M=I ' • • " / 7 . 1 I= I • READ 2 V X sXMINsXMAX?D E L X : READ' 2 ?XD ?XDMAX 9 DELXD R E A D .6 ?H vRHOG 9C A d ,B I LLSN?V E L R ,W?DB RE&p W ^ REAp 4?TB(K) ,QQ{K) 9 YYA(K) 9 K.-I9 N) ; 2 Ep#AT.(7Pl0.'6)': > - ' 3 FQRNiAT s' 12 ) ' / 4 FORMAT.(BFlQoO)" ' 6 FQRMAT(7F1O*0) 5 - ' F' DdTI = IVN ' " BETA=B(T) ' Q^ Q Q (I)' YACT=YYA!I) ■ GC=X*DB " WB = Q . 7 8 * 5 QR T F ( 1 6 . 1 * D B ) VB5;S V'141 592 6*DE**3 / 6:0 O V,6 i-3 i 14 l $ 9 & 6 f D C * * 3 / 6 . 0 .W-SC'iAS'oOf IVC^r ,(:2o*VB/3o ) ) ^GC=('{ Z i * V 6 / 3 + ( VC*- ( 2 . * V B / 3 . ) 1 TV x r h o g k-b iLLSN "v '? ' ■ :■ ' FB=Q*BETA/VC - ' ' W i : . 0 .. ' I" . '^B=QfHX ( I sO-BETA ) / ( . Q3 9 8 1 * X D ) C=VELKXHX{W-FBK-WSC) / ( . 0 3 9 8 1 * X D ) Xp=(XixSQRTFT:XBKK'2 + 4oKA*C) )/(2t*A) -86- TABLE XVI: ( c o n tin u e d ) Y I = I . 0 - ( ({XMI-XM2 )*EXRF(XMl +XM2) )/ ' ■ i rxMl *EXPF(XMi)-XM' 2#EXPF»XM2) )") Y C= I . 0 - ( EXPF( ( - 28. *VELK*CA0*W$C*H) / ( . WGC*UB) ) ) Y= I I o - B E T A Y I + BETA*YC ■ DIF=Y-YACT ......... SUM=SUM+D IF*#2 •' 7 PRINT 8,Y,YA€T,BETA,Q*DIF 8 FORMAT! BHOY= ,ElAaTsSH YACT= ,E14<,7,8H !BETA= Y FIO . 6 ■,§H Q= ','ElAaTWH DIF= ,E1A.7) PRINT 9,X,SUM,XD ...... 9 FORMAT(SHOX= ,F10.6,18H SUM QF SQUARES I= 1:'-sElAoT,SH- XD= • ,F10o6,/lH0) ' " ' X=X+DELX 10 ' 11 12 ' IF(X-XMAX)5,5,10 X=XMIN XD = XD+DELXD IF (XD-^DMAX)5,5,11 M=M+I ' ■\ ' IF(M-S)1,1,12 CALL EXIT END' s . . \* ■ '' ' "8 7 - FORTRAN PROGRAM FOR THE CALCULATIONS OF THE MODEL OF DAVIDSON AND HARRISON WITH PLUG FLOW IN THE EMULSION PHASE TABLE XVII: 11 49 50 ■ 51 48 DIMENSION XKT(V),BETAT(V),CQNV(V) FORMAT(12,AplOeO) / ': READ 11,' NN»'H»XMAX»XMIN sDELX FORMAT (3FIO eO) READ 50,(XKT(J),BETAT(J),CONV(J)»J=1,NN) X=XMIN SUM=O,O • ' Pb-18 I=I,NN • 1 XK=XKT (Ij Bf ETA=BETATI II XMI- ’((X+XK*H )+ ((X+XK*H) **2-4 =-$<-(le-BETA) i*Ni4XK*X)**0.5)/(2,*H*(l.-@ETA)j ■ ■. ■ XM2=' ((X+XK#M)-SQRTF((X+XK*H)**2-4.*(1.lBETA)*H*XK*Xb)/(2i*H*(i.-BETA) ' (IH= '(I./(XM1--XM2 ))f TXM 1*(1.-(XM2*H* ■ l(:l-,-BETA)/"X))*EXPF(:-XM2*H')rXM2* ' ' l(lc-(XMi*H*( 1 6 - B E T A ) Z X )),TEXRF(-XMT-^H)5 Y=Ie-CH : i '- ' DIF=CONV (I)-Y ■ V' -■ '' 1 SUM=SUM+DIF**2 IV Fp-MAtV 5H-Y ■= ,FlO 0 6 ,8 H CONV =? »F10«,6»YH DIF I="-9 EIJ6 V',6 H' K =- ,F10.5,8H BETA= ',FlO«,6 ,V ) 18 PRINT IV,Y-,CONV (I),DIF,XKT( I),BETAT(I) ' - PRINT 19,XiSUM '" ' I' FORMAT {4H X= -,F10<,5,18VH S S = ,214.Ti/) . X=X+DEIiXi v, • IF(X-XMAX)51,51,52 52 pBiWtiab'HiNN, ' ' : . - - FORMAT (5H H = ,F1Q.5,13H NBR OF PT = ,E14.V,/) - GO "Tb''49 : '' end : • ' 20 - 88- TABLE X V III-.' .EGRTRAN PROGRAM FOR.THE CALCULATIONS OF THE. MODEL OF DAVIDSON AND HARRISON WITH THE BACKMIXING IN THE EMULSION PHASE DIMENSION XKT(V),BETAT(V),CONV(V) FORMAT( 12,4FIO oO ) READ 11,' NN:,H,XMAX,XMIN ,DELX FORMAT (3F: lti0d) 6' READ 50,(XKT(J),BETAT(J ),CONV(J) , J = I ,NN) ' X=XMIN ' 51 SUM=OoO DO :I 8 I= I,NN . XK=XKT(I) BETA=BETAT(I) 48 C H = ’ (1.0-BETA*EXPF(-X)+BETA*XK* • IEXPF (-1X ) )/(1.0-BETA*EXPF(-X)+XK) 11 49 50 ' ■Y=I o-Chi " ' - DlF=CQNV(I)-Y SWM=SUM+DIF**2 IV FORMAT (.5H:Y = ,FlOo 6,8H CONV= ,FlO e 6 , VH DIF l= :>:,EiJoV:,.6H: K. =' ^Fio. 5,.BH BETA= ,FlQeS,/) 11 P RI NT' IV' i Y: , CONV( I ) , D I F , XKT ('% ! , B E T A T ( I ) ' ' 'k PRINT 19 ^X,SUM: . " " V ': ' " ' ' ' I FORMAT (4H X= -,F10.5,18 H S S. =,E14oY,0o X=X+DELX ' IF(X-XMAX)51,51,52 52 PRINT 2 0 ,H,NN 20 FORMAT ( 5 H H = ,F10o5,13H 'NB R OF PT = ,E14.V,/) ; GO.iT O 49 : ' : : ' ' • END ■ .8 9 TABLE XIX: FORTRAN PROGRAM FOR CALCULATIONS OF THE MODEL OF DAVIDSON AND HARRISON WITH PLUG FLOW,. LONGITUDINAL D IF F . .IN EMULSION PHASE DIMENSION U (7),0(7) DIMENSION Y A C K 7) COMMON Al' ,A2,A3 ,A4,R1,R2,R3 M=I/ ' 1 I= I READ RE-iD REAb READ READ 2 ,-X-*XMINsXMAXs DELX 2 X D ,XDMAXYDELXD 2,X|(.,UQ,'XL,G,AR,E 3,%! ' H K U ( J K J = I 9N) READ 2 »(YACK J ) »J = 1»N) 2 FPRM1AT (7F1Q66) " '' 3 FORMAT!12) 4 F O R M A T ( 4 H R 1 = 9E16«892 % 93HR2=,ElSeS9 ■ -12XY3MR3=: ?E IS o8)1 ' r '; ' :v 5 8 = f UQ * XL ) 7 ( X D* E ) ■■ D = K Ut I)4 UO)* X L )/( XD*E) , • ■ GS= ( XK*G) / I A R ^ ( U ( I ) - U O ) ) P R I N T •20,X9XD9A 9B 9D 9GS 20 FORM-ATOM 'X^VElS'* 8'»2 X'» 3HXD = 9ElSe • I8»2XO H A - 9E16.8,2X,2HD=9E16.8,2X,2 2HD=YElSo:8 92-X:93HGS=9El<6e8) A l = I >0- \ '' 'A Z fA z-B ' : , ;• - A3=-(A*B+A*D+GS*D) A4f - =A*D*GS. CALL C U B R T ...... PRINT 4,R19R2,R3 XMi=(R2-B)*R3*EXRF(R3)-(R3-B)*R2* 1EXPF(R2)^(A*B*R34EXPF(R3))/(A+R2 2)'- (A*E3*R2*EXPF(R2) )/(A+R3 5 ' .' XM 2 = (R 3 B ')* R I* E X P F (RI )- 1R I- 8 )* R 3«" IEXPF(R 3 )+ (A*B*R1*EXPF(R1))/!A+R3 2)T(A*B*R3#EXPF(R3))/(A+R1) -v: -9 0 - TABLE XIX: ( c o n tin u e d ) XM3=(Rl-g)*R2*EXPF(R2)-(R2-B)*Rl* 1EXPF(R1)+(A*B*R2?EXPF(R2))/(A+R2 2 ) “ ( A*B*Rl*E'x'PF'( R'i ) )■/( A+R2 ) ;i P=RI*EXPF( Rl)*( A*( R3--B) / (A+R2 )-A* 1 (R'2TBd /1 A+ R3 ):)+ R2-x-EkPF (R2)*(A*(R1 2-B )V {A+R3)- A * ( R 3 - B ) / ( A+RX) )+R3*EXPF(R 3 ) * 3(A*(R2-B)/(A+Rl)-A*(Rl-B)/(AtR2i) ' • 'Y=1.6^CX#l*E*RFi Rl)* ((A+D)'/ CA+RI')+B) + lXM2*EXRF'(R2')i:((A*P)/'(A+R2)+B)'\' v 2 + XM3*EXPF(R3)*I IA*D?)'/(AiRB)+ B )) /!P*(B+D) ) Q( I ) = (Y^YACTTi))**2' :• V ' ' '• ' ‘ ' P Rr N T _ ' 2 1 , y , Y A C T ( I ) ' , Q ( I ) , U ( I ) 21 FORMAT (3H''Y=,'E16?8,2X,5HYACT=,E16«8,2X: • I ,2HQ=»E16e8,2X,2HU=,E16o8) 1 = 1+1 IF' (I-N)5,5,6 6 SUM=Q.Q ■ ' DO 7J = l ,fs! SUM=SUMfQ(J) 7 CONTINUE ■ PRINT 31 ,SUM,XoXD 31 FORMAT (6H SUM= ,E14e 8/4H X=,E'14.8» ' 14 H■"XD ■= ’ E14 ®8 , / / ) I = I 8 ' 9 10 ' . X=XfDELX IF (X-XMAX)5,5,8 ■ X=XMIN : • XD=XDfDELXD : IF (XD--XDMAX) 5,5 ,9 M=Mfl IF (KI-6) 1 , 1 , 1 0 CALL EXIT . END Log -9 1 - Log P ig . I (U) P r e s s u r e D rop I n F l u i d i z e d B ed. V ent W ater W a te r To F ix e d RV RM CM H R TC CN CY TC_ TC V ent To F l u i d i z e d Bed W a te r F ig u re 2 . D iag ram o f A p p a ra tu s R e g u l a ti n g V a lv e R o ta m e te r O r i f i c e M e te r H e a te r R e a c to r T h erm o co u p le C ondenser C y c lo n e i VD no i -9 3 - S e r i e s No. 10 S lo p e CA o(W/P) F igu re 3. ( lb - h r/f t3) F it t e d Line f o r R ea ctio n V e lo c it y C o n stan t. -In -9 4 - i F igu re 4 . / t °k x io 3 A c tiv a tio n Energy C o n v e rs io n -9 5 - ----- = P lu g Flow — = B ackm ix A - O b s e rv e d U/Uo F ig u re 5 . E n tir e R ea cto r as Plug Flow and Backmix C o n v e rs io n -9 6 - P lu g Plow B ackm ix O b se rv e d u /u 0 F ig u re 6 W hole R e a c to r a s B ackm ix an d P lu g Flow C o n v e rs io n -9 7 - P lu g Plow Backm lx O b se rv e d 0 .0 1 .0 2 .0 3 .0 4 .0 O/Uo F ig u r e 7 - R o w e's M odel C a l c u l a t i o n C o n s id e r in g t h e E m u ls io n P h a se a s P lu g Flow a n d B ack m ix . 5 .0 C o n v e rs io n 98 - P lu g Plow Backmix O b se rv e d UA0 F ig u r e 8 . R o w e's Model w i t h P lu g Plow and B a c k m ix in g i n th e E m u lsio n P h a s e . CONVERSION -9 9 - S e rie s P lu g Plow B ackm ix O b se rv e d n /U o F ig u r e 9 . C a l c u l a t i o n s u s i n g M odel o f D a v id s o n an d H a r r i s o n C o n s id e r in g P lu g Plow a n d B a c k m ix in g i n t h e Em ul­ s io n p h a se. C o n v e rs io n -IO O - S e rle s P lu g Flow Backm lx O b se rv e d %/Uo F ig u re 1 0 . M odel o f D a v id s o n a n d H a r r i s o n w i t h P lu g Flow an d B a c k m ix in g I n t h e E m u ls io n P h a s e . C o n v e rs io n —101.— P lu g Plow Backmljc O b se rv e d U/Uo F ig u re 1 1 . B e s t P i t D a ta fro m R ow e's M odel C a l c u l a t i o n u s i n g d c/ d ^ a s U n d e te rm in e d P a r a m e te r . C o n v e rs io n -1 0 2 - P lu g Flow B ackm ix O b se rv e d U/Uo F ig u re 1 2 . R o w e's M odels w i t h One U n d e te rm in e d P a r a m e te r C onversion -1 0 3 - S e r i e s No. 10 ------- = Plug Plow ------ = B ackm ix A = O b se rv ed 0 .2 7 7 " /U 0 F ig u re 1 3 . B e s t P i t D a ta fro m D a v id s o n an d H a r r i s o n 's M odel C a l c u l a t i o n s U s in g x a s an U n d e te rm in e d P a r a m e te r . C o n v e rs io n -1 0 4 - S e r i e s No. 6 -------- = P lu g Plow - x = 0 ------- = B a c k m ix in g - x = 0 .1 5 A = O b se rv e d U/Uo F ig u re 1 4 . M odels o f D a v id s o n an d H a r r i s o n W ith One U n d e te r ­ m ined P a r a m e te r . C o n v e rs io n -1 0 5 - S e r i e s No. 10 --------= D a v id s o n , x = 0 .2 0 0 .0 0 0 0 1 %/Uo F igu re 15. B e s t F i t D a ta fro m R o w e's M odel and D a v id s o n and H a r r i s o n 's M odel C a l c u l a t i o n s U s in g Two U n d e te r ­ m in ed P a r a m e t e r s . C o n v e rs io n - 106- Rowe (Ic Zdtl = 1 .0 0 1 , D = 1 D a v id so n & H a r r i s o n x — 0 ,0 « D = 0 .0 F ig u re 1 6 . Two P a r a m e te r M odels o f Rowe an d D a v id s o n and H a rris o n . -1 0 7 - 2 .5 2. 0 A A A 1 .5 1.0 0 .5 0.0 1.0 0 .5 1 .5 Bed H e ig h t ( f t ) F igu re 1 7 . Model o f Mamuro and Muchl. - 108- - C o n v e rs io n 0.8 0 .0 1 .0 2 .0 3 .0 4 .0 u /u 0 F igu re 1 8 . E f f e c t o f Temperature on C onversion . 5 .0 C onversion - 109- □ - L/D = 4 . 0 - S e r ie s No. 6 A - L/D = 5 .5 3 - S e r ie s No. 7 0 - L/D = 2 .6 7 - S e r ie s No. 10 U/Uo F ig u re 1 9 . 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