Performance study of the MSU Mach 3 wind tunnel by Bradley Barney Rogers A thesis submitted in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE in Mechanical Engineering Montana State University © Copyright by Bradley Barney Rogers (1981) Abstract: The aerodynamic parameters governing the operation of a supersonic wind tunnel are considered. These parameters are determined from measurements of the supersonic flow stream. The Mach Number is found to be near 3 while the Reynolds Number can be varied between 30,000 and 60,000 per centimeter. The capabilities of the facility as a research tool are presented in a form that will be useful to future users of the facility. STATEMENT OF PERMISSION TO COPY In p r e s e n t i n g t h i s t h e s i s in p a r t i a l f u l f i l l m e n t o f t h e r e q u i r e m e n t s f o r an advanced d e g r e e a t Montana S t a t e U n i v e r s i t y , I a g r e e t h a t th e L i b r a r y s h a l l make i t f r e e l y a v a i l a b l e f o r i n s p e c t i o n . I f u r t h e r agree t h a t p e r m i s s i o n f o r e x t e n s i v e co py in g o f t h i s t h e s i s f o r s c h o l a r l y p u r ­ po s e s may be g r a n t e d by my m a jo r p r o f e s s o r , o r , in h i s a b s e n c e , by t h e D irector of L ib ra rie s. I t i s u n d e r s t o o d t h a t any co py in g o r p u b l i c a t i o n o f t h i s t h e s i s f o r f i n a n c i a l g a i n s h a l l n o t be a l lo w ed w i t h o u t my w r i t ­ ten, permission. Signature ■ PERFORMANCE STUDY OF THE MSU i ■ MACH 3 WIND TUNNEL . . by BRADLEY BARNEY ROGERS . A t h e s i s submitted in p a r t i a l f u l f i l l m e n t o f the requirem ents f o r .the degree of MASTER OF SCIENCE in Mechanical E n g i n e e r i n g Approved C h a i r p e r s o n , G rad ua te Committee Head, Major Department MONTANA STATE UNIVERSITY Bozeman, Montana F e b r u a r y , 1981 ACKNOWLEDGMENTS The a u t h o r w ish es t o t h a n k Dr. A. Deme triad es and Mr. D. H.. Drum­ mond f o r t h e i r h e l p and g u id a n c e i n t h e perf or ma nce o f t h i s s t u d y . S i n c e r e t h a n k s a r e a l s o due t o S c o t t Woodhead f o r p h o t o g r a p h i n g t h e wind t u n n e l com ponents, and t o my w i f e , Mary, and C h a r l e n e Townes f o r t h e i r h e l p i n p r e p a r i n g t h e f i n a l copy o f t h i s t h e s i s . TABLE OF CONTENTS Page V I T A ............................................................ Ii ACKNOWLEDGMENTS....................... ' . . . . . .............................................................i i i LIST OF TABLES . ....................... ........................... ....................................................... r vi LIST OF F I G U R E S .......................................................................... ..................................... vi i NOMENCLATURE .. ............................................................ .................................................. .... ix ABSTRACT . . . . . . . . . . . . . . . . xi ....................... CHAPTER I . INTRODUCTION....................... .... CHAPTER 2. DESCRIPTION OF COMPONENTS . ............................................... 2.1 HISTORY . 2.2 ........................• . ............................... 4 6 INLET SYSTEM........................................ 2 . 3 THROTTLING.VALVE . . . . . . . . . .......................................... 9 ........................................................................................ 12 . 2 . 5 UPSTREAM TRANSITION SECTION 2.6 4 .................................................................................. 2 . 4 STILLING TANK I . . . 16 NOZZLE ......................................................................................................... 17 . 2 . 7 SUPERSONIC DIFFUSER . ................................ ................................................... .... 2 . 8 DOWNSTREAM TRANSITION . . . ............................................................ 19 20 2 . 9 SUBSONIC DIFFUSER .................. 20 2 . 1 0 VACUUM SYSTEM . . . '...................................................... 21 2.11 WIND TUNNEL X-Y-Z PROBE ACTUATORS ....................... 2 .1 2 SCHLI EREN SYSTEM . . . . ................................ .................................... .... .2 .1 3 WIND TUNNEL PRESSURESTATION ......................... CHAPTER 3. ' WIND TUNNEL PERFORMANCE..................... 3.1 INTRODUCTION........................... 25 . 25 27 33 33 V Page 3.2 WIND TUNNEL PRESSURE RATIO...................... ..................................... 34 . 3 . 3 . PRESSURE RATIO OBSERVATIONS ...................................................... 47 3 . 4 STATIC PRESSURE MEASUREMENTS ............................................... 50 3 . 5 STATIC PRESSURE MEASUREMENT RESULTS . . . . . . . . . . . 51 3 . 6 STAGNATION PRESSURE MEASUREMENTS ............................................... 58 3 . 7 STAGNATION PRESSURE MEASUREMENT RESULTS 73 3 . 8 BOUNDARY LAYER PROFILES ........................ .... . . . . . . . . .............................84 3 . 9 RESULTS OF BOUNDARY LAYER PROFILES . . . . . . . 89 3 . 1 0 TEMPERATURE OBSERVATIONS........................................................ . 95 3.11 MEASUREMENT ERROR . . . .................................................................. 95 CHAPTER 4. CONCLUSIONS . ......................................................................................... 97 APPENDIX . OPERATING PROCEDURES . ♦ ...................................................................... 100 REFERENCES . . . ,■ . . . . . . ..................................................................; . . 107 vi LIST OF TABLES Tabl e Page 2.1 Nozzle C o o r d i n a t e s ................... .............................................................................18 2.2 A c t u a t o r Speeds and L i m it s o f Tra v e l 3.1 S t a t i c P r e s s u r e Nozzle C a l i b r a t i o n ............................................................ 3.2 Comparison o f R e s u l t s ........................................................................................... 82 3.3 Boundary Layer T h i c k n e s s e s .................................................. .......................................................... 26 52 94 vi i LIST OF FIGURES Figure Page 2.1 Wind Tunnel C i r c u i t .................................................. 5 2.2 I n l e t System 7 2.3 T h r o t t l i n g V a l v e ........................................................... 10 2.4 S t i l l i n g T a n k .................................................................................. 13 2.5 S u p e r s o n i c S e c t i o n s .................................. 15 2.6 SWT Pump 2.7 S c h l i e r e n System 28 2.8 Wind Tunnel P r e s s u r e S t a t i o n ........................... 29 2.9 S che m atic o f P r e s s u r e S t a t i o n ................................ 30 . . . . . . . . . ............................................................................................................................22 2 . 1 0 Example T r a n s d u c e r C a l i b r a t i o n 3.1 C u r v e f i t o f Pump O p e r a t i n g Curve 3.2-3.5 ....................... . ......................................... 31 .......................................... . . . . . 38 Flovy Breakdown P r e d i c t i o n s ..................................................................... 39 3.6 O p e r a t i n g L i m i t s According t o Temp era tu re .............................................. 43 3.7 Flow Breakdown O b s e r v a t i o n s ...................... 48 3.8 Results of S t a t i c Pressure Tests 53 3.9 E f f e c t o f S t a g n a t i o n P r e s s u r e on Mach Number ....................................................... ..................................... 54 3 . 1 0 Change o f t h e D is pl ac e m en t T h i c k n e s s due t o P r e s s u r e ................... 56 3.11 C o o r d i n a t e S y s t e m ....................................................................................... 59 3 . 1 2 S t a g n a t i o n Tube R a k e .................................................................. 61 3 . 1 3 S t a g n a t i o n P r e s s u r e Measuring System .............................................. 3 . 1 4 S t a g n a t i o n Probe Behind Shock ................................ 3 . 1 5 S i n g l e S t a g n a t i o n Probe f o r X-Y P lan e T r a v e r s e . . 62 . . . . . . . . . ................................ 64 65 viii Figure 3.16 Page P o s i t i o n i n g o f Rake i n T e s t S e c t i o n ........................................................ 6 7 3.17-3.20 Y-Z P lan e P l o t s ......................................... ...................... ...................... - 6 8 3.21 P o s i t i o n i n g , o f Rake i n T e s t S e c t i o n ..................................... 3.22-3.26 72 Y-Z P la n e P l o t s .............................................................................................. 74 3 .2 7 X-Y Pla ne P l o t ..................................... .... ............................................. .... 79 3 . 2 8 V a r i a t i o n o f Mach Number Along T e s t S e c t i o n .......................................... 85 3 .2 9 F l a t t e n e d P i t o t P r o b e ..................................... .................................................. . 8 6 3.30-3.31 Boundary Layer P l o t s . . . . . . ................................................... 87 3 . 3 2 Boundary Layer P r o f i l e s ............................................................... 3 .3 3 P r oc ed ur e f o r C a l c u l a t i n g D is p la ce m en t T h ic kn es s . . . . . . . 91 93 4.1 O p e r a t i n g Range o f SWT . . ...............................................................................98 A.I Cont ro l Console . ................................. .... ................................................................102 IX NOMENCLATURE Symbol Description A Area A* Area o f n o z z l e t h r o a t a . Speed o f sound a* Speed o f sound a t n o z z l e t h r o a t ao . Speed o f sound a t s t a g n a t i o n c o n d i t i o n s M Mach Number M1 m Mach Number ahead o f shock Mass f lo w r a t e P ■ Pressure pi Pump i n l e t p r e s s u r e V Stagnation pressure S t a g n a t i o n p r e s s u r e ahead o f shock pOl O CM CL S t a g n a t i o n p r e s s u r e beh in d shock R U n iv e r s a l gas c o n s t a n t Re ; ‘ Reynolds Number T Tem perature Ti ' Pump i n l e t t e m p e r a t u r e T0 Stagnation temperature , V, Volume flo w r a t e Y Ratio o f s p e c i f i c h eats (1.4 f o r a i r ) 6. Boundary l a y e r t h i c k n e s s X Symbol D escription 6* D is pl ac e m en t t h i c k n e s s P Density P* Density a t th e nozzle t h r o a t pO pT ■ ■ ; ' Stagnation d ensity Pump i n l e t d e n s i t y xi ABSTRACT • The a e r o dy n a m ic p a r a m e t e r s g o v e r n i n g t h e o p e r a t i o n o f a wind t u n n e l a r e c o n s i d e r e d . These p a r a m e t e r s a r e d e t e r m i n e d m e asu re me nt s o f t h e s u p e r s o n i c f lo w s t r e a m . The Mach Number t o be n e a r 3 w h i l e t h e Reynolds Number can be v a r i e d between and 6 0 , 0 0 0 p e r c e n t i m e t e r . The c a p a b i l i t i e s o f t h e f a c i l i t y r e s e a r c h t o o l a r e p r e s e n t e d -in. a form t h a t w i l l be u s e f u l t o users of the f a c i l i t y . -supersonic from v ' i s found 30,000 . as a future CHAPTER I INTRODUCTION' ■ In t h e summer o f 1979, the" Ford A er o sp ace and Communications Corp­ o r a t i o n , l o c a t e d i n Newport Beach, C a l i f o r n i a , d o n a t e d t h e s u p e r s o n i c wind t u n n e l f a c i l i t y t h a t was l o c a t e d on company g r oun ds t o t h e Mechani­ c a l E n g i n e e r i n g Dep art me nt o f Montana S t a t e U n i v e r s i t y . . The f a c i l i t y was d i s m a n t l e d i n C a l i f o r n i a and moved t o Bozeman, Montana i n June o f 1979. The wind t u n n e l was r e a s s e m b l e d , with’ e x t e n s i v e m o d i f i c a t i o n , in Room 5-D o f . t h e Ryon L a b o r a t o r y b u i l d i n g on t h e campus o f MSU. The f a c i l i t y was s u c c e s s f u l l y o p e r a t e d i n i t s new l o c a t i o n i n June o f 1980. When t h e t u n n e l was f i r s t o p e r a t e d i n C a l i f o r n i a , i n 1965, a b r i e f r e p o r t c o n c e r n i n g i t s o p e r a t i o n was p u b l i s h e d . 2 Th is r e p o r t had n o t been based on mea sur em ent s e x t e n s i v e and a c c u r a t e enough t o p r o v i d e a good u n d e r s t a n d i n g o f t h e c a p a b i l i t i e s o f t h e wind t u n n e l . Also, sin c e t h e f a c i l i t y u nd erw en t e x t e n s i v e m o d i f i c a t i o n when i t was r e a s s e m b l e d in Montana, t h e a p p l i c a b i l i t y o f t h e o r i g i n a l r e p o r t was q u e s t i o n a b l e . The p u r p o s e o f t h i s t h e s i s i s t o p r o v i d e , by m e as u re m en t, t h e a e r o ­ dynamic c h a r a c t e r i s t i c s o f t h e S u p e r s o n i c Wind Tunnel (SWT), and t o detail i t s c a p a b i l i t i e s as a r e s e a r c h t o o l . Q u e s t i o n s t o be answered include the follow ing: I) What m o d i f i c a t i o n s have t h e components o f t h e SWT u n d e r g o n e , s i n c e b e i n g moved t o MSU? performance o f th e tunnel? How have t h e s e ch an g e s a f f e c t e d t h e 2 2) Have t h e pump c h a r a c t e r i s t i c s changed beca use o f f a t i g u e o r o t h e r me cha nic al d e t e r i o r a t i o n ? I f s o , what i s t h e c h a r a c t e r ­ i s t i c now? . At what s t a g n a t i o n p r e s s u r e can flo w breakdown ( " c h o k i n g " ) be e x p e c t e d ? 3) What i s t h e Mach Number a l o n g t h e n o z z l e ? from t h e o r y ? 4) How does i t d i f f e r How i s i t a f f e c t e d by s t a g n a t i o n p r e s s u r e change s? Are t h e r e any waves p r e s e n t i n t h e t e s t s e c t i o n ? I s t h e flow in t h e t e s t s e c t i o n uniform? 5) How t h i c k a r e t h e boundary l a y e r s in t h e t e s t s e c t i o n ? Are they laminar or tu rb u le n t? 6) What ran ge o f s t a g n a t i o n t e m p e r a t u r e s a r e a t t a i n a b l e in t h e tunnel? These and o t h e r q u e s t i o n s a r e a d d r e s s e d in t h i s document. The second c h a p t e r o f t h i s t h e s i s . d e a l s with t h e components o f t h e SWT. A d e s c r i p t i o n o f each component and ma jor a c c e s s o r y i s p r o v i d e d . A b r i e f d i s c u s s i o n o f t h e h i s t o r y and o r i g i n a l pu rp o se o f t h e SWT i s a ls o provided. The t h i r d c h a p t e r d e a l s w ith t h e aerodynamic p a r a m e t e r s gover ning t h e o p e r a t i o n o f t h e wind t u n n e l . Q u e s ti o n s 2 - 6 above a r e , f o r t h e most p a r t , answered by t h e r e s u l t s and d i s c u s s i o n s which a r e p r e s e n t e d in t h i s c h a p t e r . The f o u r t h c h a p t e r i s a s h o r t s e c t i o n o u t l i n i n g t h e c o n c l u s i o n s drawn from t h e r e s u l t s o f C h a p t e r 3. A s h o r t ap pe nd ix g i v i n g a condensed s e t o f o p e r a t i n g i n s t r u c t i o n s f o r t h e SWT i s a l s o i n c l u d e d . CHAPTER 2 DESCRIPTION OF COMPONENTS 2.1 HISTORY The s u p e r s o n i c wind t u n n e l a t MSU i s an open c i r c u i t , c o n t in u o u s 4 wind t u n n e l . . The t u n n e l was f i r s t o p e r a t e d i n Newport Beach, C a l i f o r ­ n i a in F e b r u a r y o f 1965. I t was o r i g i n a l l y d e s ig n e d t o s t u d y s u p e r s o n i c wakes; s p e c i f i c a l l y , t o g e n e r a t e i n f o r m a t i o n l e a d i n g t o an a d e q u a te d e s c r i p t i o n o f t h e flo w f i e l d behi nd r e - e n t r y v e h i c l e s . The o r i g i n a l d e s i g n p a r a m e t e r s o f t h e SWT a r e c o n t a i n e d in r e f e r e n c e 2. When t h e t u n n e l was r e a s s e m b l e d a t MSU some r e p a i r s and r o u t i n e m a in te n a n c e were done on s e v e r a l o f t h e m a jo r components. Some o f t h e work t h a t was done i s l i s t e d below: 1) The d r y e r was t a k e n a p a r t and c l e a n e d , and th e n r e f i l l e d with desiccant. 2) S e v e r a l components o f t h e a i r d r y i n g mechanism, were r e p a i r e d . 3) The t h r o t t l i n g v a l v e was c l e a n e d and r e p a i r e d . •4) The p i p i n g was c l e a n e d o f r u s t and s c a l e . 5) The i n t e r i o r s o f t h e pumps were c l e a n e d . 6 ) . The c o n t r o l s . a n d c o n t r o l c o n s o l e were m o d i f i e d . O th er r e p a i r s were a l s o done on any p a r t t h a t was n o t o b v i o u s l y in good condition. There has been no change in t h e broad d e s i g n g o a l s o f t h e SWT s i n c e i t has. been moved t o MSU. S e v e r a l changes have been made t o t h e i n d i v i ­ dual p a r t s o f t h e t u n n e l , however, m o s t l y in t h e form o f new s a f e t y 5 6 KEY D *—8 1 2 3 4 5 6 7 8 ^ll 9 10 11 12 13 14 15 16 17 A ir I n l e t C hiller Dryer R e l i e f Valve T h r o t t l i n g Valve S t i l l i n g Tank Upstream T r a n s i t i o n Nozzle and T e s t S e c t i o n Downstream T r a n s i t i o n Subsonic D i f f u s e r Bellows Expansion J o i n t Pump Motor Pump F i r s t S ta ge Pump Second S ta g e Bypass Valve Silencer Exhaust D I F i g u r e 2-1 Wind Tunnel C i r c u i t i n t e r l o c k systems. The r e s t o f t h i s c h a p t e r d e s c r i b e s t h e components o f t h e SWT a s t h e y e x i s t t o d a y . ' 2.2 INLET SYSTEM . The MSU SWT draws i t s a i r s u p p l y from t h e a t m o s p h e r e . Because o f t h i s , an a i r d r y i n g s y st em i s n e c e s s a r y t o p r e v e n t c o n d e n s a t i o n o f m o i s ­ t u r e a t t h e low s t a t i c t e m p e r a t u r e s t h a t o c c u r i n t h e t e s t s e c t i o n . The s ys te m o n ; t h e MSU t u n n e l i s made by De somatic P r o d u c t s o f A l e x a n d r i a , V irginia. The d r y e r i s d e s i g n e d t o p r o v i d e a de w p o in t o f -30°F a t d r y e r i n l e t flo w s r a n g i n g as l a r g e a s 700 SCFM ( S t a n d a r d Cubic F e e t per M inute). The a m b ie n t a i r e n t e r s t h r o u g h a s c r e e n l o c a t e d on t h e s i d e o f t h e dryer. The a i r th e n p a s s e s , t h r o u g h a c h i l l e r u n i t t h a t lo w er s t h e a i r t e m p e r a t u r e t o ar ou nd 40°F. Some w a t e r i s condensed o f f a t t h i s p o i n t . The a i r t h e n p a s s e s t h r o u g h a p p r o x i m a t e l y 550 pounds o f s i l i c a gel which d r i e s t h e a i r f u r t h e r t o a d ew p o in t o f a r o u n d -SO0F. Above t h e d e s i c c a n t bed ( s i l i c a gel bed) i s a t h r e e - p h a s e , 480 v o l t , 30 KW h e a t e r which i s used t o c o n t r o l t h e s t a g n a t i o n t e m p e r a t u r e o f t h e a i r d u r i n g an e x p e r i m e n t . tro l panel. Th is h e a t e r i s c o n t r o l l e d from t h e main co n ­ • Above t h e h e a t e r i s a plenum f i l t e r s e c t i o n which removes any p a r ­ t i c l e s o f s i l i c a gel which may be c a r r i e d al o n g w i t h t h e s t r e a m . F i g u r e 2-2 I n l e t System 3 The d r y e r i s d e s i g n e d t o p e r m i t up t o f o u r hours o f c o n t i n u o u s o p e r a t i o n a t maximum flow . The d r y e r can o p e r a t e l o n g e r a t lower, flow r a t e s an d, s i n c e t h e t u n n e l i s n o t n o r m a l l y o p e r a t e d a t maximum flow f o r such a long p e r i o d o f t i m e , an e x p e r i m e n t can be t a i l o r e d t o p r o v i d e a fu ll day's operation. A f t e r t h e d e s i c c a n t has become s a t u r a t e d i t i s n e c e s s a r y t o r e g e n ­ e r a t e t h e d e s i c c a n t bed. Thi s i s acc om p li sh e d by f lo w in g a i r o v e r t h e h e a t e r c o i l s and down t h r o u g h t h e s i l i c a g e l . c a r r i e d o u t o f t h e d e s i c c a n t bed. Absorbed w a t e r i s th en The r e g e n e r a t i o n c y c l e l a s t s f o u r hour s and i s n o r m a l ly done o v e r n i g h t . The d e s i c c a n t bed can t a k e as long as 72 ho ur s t o cool o f f a f t e r a r e g e n e r a t i o n c y c l e i f i t i s l e f t alone. 3 Once t h e t u n n e l i s s t a r t e d , however, i t c o o l s o f f in l e s s th a n 20 m i n u t e s . The o n l y m a jo r m o d i f i c a t i o n s on t h i s s e c t i o n a r e t h a t t h e o n - o f f s w i t c h f o r t h e r e g e n e r a t i o n c y c l e has been removed and an o n - o f f s w i tc h has been i n s t a l l e d f o r t h e c h i l l e r . The r e a s o n f o r t h e removal o f t h e o n - o f f s w i t c h f o r t h e r e g e n e r a t i o n c y c l e i s t h a t when t h e d e s i c c a n t ta n k was i n s p e c t e d i t s bottom was found r u s t e d from i n s u f f i c i e n t r e g e n e r a t i o n of the s i l i c a g e l . To make s u r e t h a t t h e bed i s always f u l l y r e g e n e r a ­ t e d t h e o n - o f f s w i t c h f o r t h e r e g e n e r a t i o n c y c l e was removed so t h a t , once s t a r t e d , t h e c y c l e must run i t s f u l l c o u r s e . The f o u r - h o u r r e g e n e r a t i o n time was a r r i v e d a t e x p e r i m e n t a l l y . was fo u n d , by p l a c i n g a t e m p e r a t u r e probe i n t h e d e s i c c a n t bed and It 9 s t a r t i n g t h e r e g e n e r a t i o n c y c l e , t h a t t h e bed t e m p e r a t u r e s t a b i l i z e d a f t e r s l i g h t l y l e s s th a n f o u r hou rs a t a t e m p e r a t u r e o f 350°F, i n d i c a ­ t i n g t h e bed was d r y . * In i t s p r e v i o u s i n s t a l l a t i o n , t h e c h i l l e r u n i t d i d n o t have an ono f f switch. The o n l y way i t co u l d be t u r n e d o f f a f t e r t h e main power was a c t i v a t e d was by u n d er g oi ng a s a f e t y shutdown, such as o v e r h e a t i n g . The c h i l l e r a u t o m a t i c a l l y "came on" when t h e main power was t u r n e d on. An o n - o f f s w i t c h has been i n s t a l l e d on t h e main c o n t r o l panel so t h e o p e r a t o r can s h u t t h e c h i l l e r o f f and c o n t i n u e o p e r a t i n g t h e tu n n e l i f t h e need s h o u ld a r i s e . 2.3 THROTTLING VALVE A f t e r p a s s i n g t h r o u g h t h e plenum f i l t e r , t h e a i r moves on th ro ugh f o u r f e e t o f 1 2 - in c h p i p e . The flow channel th e n co n v e r g e s t o a 6- i n c h f l a n g e , t o which i s c o n n e c te d a Mason-Neilan Model 37-3312 s o f t - s e a t b u tte r f ly valve. A f t e r p a s s i n g th r o u g h t h i s v a l v e , h e r e a f t e r r e f e r r e d t o as t h e t h r o t t l i n g v a l v e , t h e flow d i v e r g e s back t o a 12- inc h d i a m e t e r p i p e and c o n t i n u e s on t o t h e s t i l l i n g t a n k , which i s d e s c r i b e d in t h e next s e c tio n . (See F ig u r e 2 . 3 ) . The t h r o t t l i n g v a l v e i s used t o r e g u l a t e t h e a i r flo w r a t e and, as a consequence, the s ta g n a t io n p re s s u re . Thi s v a l v e i s p n e u m a t i c a l l y c o n t r o l l e d by t h e o p e r a t o r from t h e main c o n t r o l p a n e l . *This measurement was performed by Mr. D. H. Drummond. A Mason-Neilan 10 F i g u r e 2-3 T h r o t t l i n g Valve 11 7000 s e r i e s s p r i n g - d i a p h r a g m c o n t r o l v a l v e p o s i t i o n e r o p e r a t e s t h e v a l v e and p o s i t i o n s t h e . b u t t e r f l y f o r a i r flo w c o n t r o l d u r i n g o p e r a t i o n . A Mas on -Ne ilan Model 141-2 Manual Loading S t a t i o n i s l o c a t e d on t h e main c o n t r o l p a n e l so t h e o p e r a t o r can p o s i t i o n t h e v a l v e i n o r d e r t o obtain the d e sire d sta g n a tio n pressure. ti o n f o r t h i s system. There a r e two modes o f o p e r a ­ These a r e a manual mode and an a u t o m a t i c mode. The manual mode i s n o r m a l l y used when s t a r t i n g and s t o p p i n g t h e t u n n e l , b u t w i l l n o t p r o v i d e s t a b l e o p e r a t i o n d u r i n g an e x p e r i m e n t . In t h e ' : manual mode, t h e p o s i t i o n o f t h e v a l v e i s f i x e d a n d , i f l e f t a l o n e , no . c o r r e c t i o n w i l l be made f o r v a r y i n g i n l e t o r a t m o s p h e r i c c o n d i t i o n s , thereby causing the s ta g n a tio n pressure to f l u c t u a t e several m illim e te rs o f Mercury. For t h i s r e a s o n , d u r i n g a t u n n e l r u n , t h e a u t o m a t i c mode i s n o r m a l l y us ed once t h e t u n n e l has been s t a r t e d and a l l o w e d t o come i n t o equilibrium . In t h i s mode t h e d e s i r e d s t a g n a t i o n p r e s s u r e i s s e t once by t h e o p e r a t o r and t h e sy ste m a u t o m a t i c a l l y m a i n t a i n s t h a t c o n d i t i o n by v a r y i n g t h e p o s i t i o n o f t h e b u t t e r f l y as i n l e t c o n d i t i o n s c h a n g e . The t h r o t t l i n g v a l v e i s opened by i n c r e a s i n g t h e pneumatic" p r e s s u r e . I f , f o r any r e a s o n , t h e c o n t r o l system l o s e s i t s a i r p r e s s u r e , t h e t h r o t t l i n g valve w ill s h u t. When t h i s happens t h e vacuum pump w i l l p u l l a l a r g e vacuum t h r o u g h o u t t h e sy stem. Th is w i l l c a u s e t h e s a f e t y r e l i e f v a l v e (c he c k v a l v e ) t h a t i s l o c a t e d n e a r t h e pumps t o o p e n , a s i s d e s ­ c rib e d l a t e r in t h i s c h a p t e r . This v a l v e does n o t o p e n , however, u n t i l t h e r e i s a l r e a d y a l a r g e vacuum t h r o u g h o u t the- w i n d - t u n n e l c i r c u i t . - 12 Because o f t h i s vacuum, t h e pumps w i l l s t a r t f r e e w h e e l i n g backwards a f t e r t h e mot or s h u t s o f f , b l o w i n g . w h a t e v e r might be i n t h e pumps, most­ l y r u s t and w a t e r , back th r o u g h t h e t e s t s e c t i o n . Th is can be very damaging t o t h e t e s t s e c t i o n a n d . w h a t e v e r m ig ht be in i t a t t h e t i m e . For t h i s r e a s o n , ex tre me c a r e i s always ta k e n t o n e v e r a l l o w t h e t h r o t t ­ l i n g v a l v e c o n t r o l p r e s s u r e t o g e t t o o low. As a n o t h e r s a f e g u a r d a g a i n s t t h i s p o s s i b i l i t y , a s a f e t y i n t e r l o c k system has been i n s t a l l e d t o p r e v e n t t h e vacuum pump motor from s t a r t i n g i f t h e t h r o t t l i n g v al v e is closed. A l o w - a i r - p r e s s u r e shutdown se quence has a l s o been i n s t a l l e d t o s t o p t h e motor i f t h e b u i l d i n g a i r s u p p l y p r e s s u r e s h o u ld f a l l too low t o o p e r a t e t h e pneum atic d e v i c e s on t h e wind t u n n e l , such as t h e th r o t tli n g valve. Thi s seq uen ce i s s e t t o s t a r t i f t h e s u p p l y p r e s s u r e f a l l s below 70 p s i . 3 2.4 STILLING TANK D i r e c t l y downstream from t h e t h r o t t l i n g v a l v e i s t h e s t i l l i n g t a n k . The pur pos e o f t h i s t a n k i s t o a l l o w chanc e d i s t u r b a n c e s , such as l a r g e s c a l e t u r b u l e n c e , t o damp o u t b e f o r e t h e a i r e n t e r s t h e t e s t s e c t i o n . I t c o n s i s t s o f a 7 . 5 f e e t long by 3 . f e e t wide c y l i n d r i c a l v e s s e l F ig u r e 2 . 4 ) . (see The h u m i d it y o f t h e wind t u n n e l a i r i s measured from an a i r sample t a k e n from t h i s t a n k d u r i n g an e x p e r i m e n t . A i r e n t e r s t h e s t i l l i n g t a n k from t h e 1 2 - i n c h l i n e t h r o u g h a pip e f l a n g e t h a t i s welded t o t h e t o p o f t h e v e s s e l . The a i r e x i t s t h e ta n k Figure 2-4 S t i l l i n g Tank 14 t h r o u g h t h e end as i s shown in F ig u r e 2 . 4 . At t h e downstream end o f t h e s t i l l i n g ta n k , d i r e c t l y before the a i r e n t e r s the t e s t s e c ti o n , is a honeycomb' f l o w s t r a i g h t e n e r . Each p a s s a g e i n t h i s f lo w s t r a i g h t e n e r measured o n e - h a l f , i n c h s q u a r e in c r o s s - s e c t i o n and i s t h r e e in c h e s l o n g . The p us p os e o f t h e fl o w s t r a i g h t e n e r i s t o b r e a k up Targe e d d i e s t h a t may be coming from t h e s t i l l i n g t a n k . . I t does l i t t l e t o damp o u t . s m a l l .scale turbulence. These small s c a l e f l u c t u a t i o n s a r e damped o u t t o some d e g r e e by t u r b u l e n c e f i l t e r s c r e e n s t h a t a r e l o c a t e d a t ea ch end o f t h e flow s t r a i g h t e n e r . The u p s tr e a m s c r e e n i s 32 mesh, .006 in c h d i a m e t e r w i r e s w h i l e t h e downstream s c r e e n i s 40 mesh, .006 in c h d i a m e t e r w i r e s (see Figure 2.5) Hot w i r e measurements o f t h e t u r b u l e n c e c o n t e n t o f t h e f r e e s t r e a m were made when t h e f a c i l i t y was a t i t s p r e v i o u s l o c a t i o n . The t u r b u ­ l e n c e l e v e l was measured a t both Tow (420 mm Hg) and h ig h (735 mm Hg) stagnation pressures. The e n e r g y s p e c tr u m o f t h e t u r b u l e n c e l e v e l was taken a t th e se p re s s u re s p rim a rily to ensure t h a t the frequency le v el of t h e e l e c t r o n i c s was a d e q u a t e and i n f e r t h e s c a l e o f t h e d i s t u r b a n c e s . The mass f l o w f l u c t u a t i o n s were 1 .4 7 p e r c e n t f o r t h e low p r e s s u r e and .82 p e r c e n t f o r t h e h ig h p r e s s u r e . The a b s o l u t e t e m p e r a t u r e f l u c t u a t i o n s were .42 p e r c e n t f o r t h e low p r e s s u r e and .23 p e r c e n t f o r t h e high pressure. The c o r r e l a t i o n c o e f f i c i e n t between t h e s e two f l u c t u a t i o n s was found t o be + . 8 7 f o r t h e low p r e s s u r e and + . 5 0 f o r t h e h ig h ! p r e s s u r e . T h e s e : f i g u r e s a r e a f a c t o r o f two o r t h r e e h i g h e r t h a n was o r i g i n a l l y 2 Subsonic D iffuser Downstream T ransition Extension Block • Supersonic D iffuser N o zz le Bloc k Upst rea m T ransition S traighte n e r and turbulence F ilters S tilling Tank Figure 2-5 Supersonic S e ctio n s 16 d e s i r e d , b u t t h e y s t i l l r e p r e s e n t an a c c e p t a b l e s tr e a m t u r b u l e n c e l e v e l . ( Th at i s , t h e y r e p r e s e n t a l e v e l c o n s i d e r a b l y lower th a n t h a t which i s found in a t u r b u l e n t wake, which i s what t h i s t u n n e l was d e s i g n e d t o study. section. The lev el, has a l s o been found t o be u nif or m t h r o u g h o u t t h e t e s t Hot w i r e t e s t s have s u g g e s t e d t h a t t h e s e . m e a s u r e m e n t s have n o t 1 changed t o any g r e a t d e g r e e . 2.5 UPSTREAM TRANSITION SECTION The g e o m e t r i c a l t r a n s i t i o n between t h e 6 - i n c h c i r c u l a r c r o s s - s e c t i o n a t t h e e x i t o f t h e s t i l l i n g t a n k and t h e 3.1 x 6 inc h r e c t a n g u l a r s e c t i o n t h a t forms t h e t e s t s e c t i o n i n l e t ch a n n e l i s hand le d by t h e u p s tr e a m A 3 x 6 in c h c h a n n e l was f i r s t m i l l e d a l o n g t h e tra n s itio n section. a x i s o f t h i s s e c t i o n , f o l l o w e d by a 6 - i n c h bas e d i a m e t e r r i g h t a n g l e v * cone be in g m i l l e d a l o n g t h e same a x i s . The f l u i d e n t e r s t h r o u g h t h e p l a n e o f t h e c o n e , c o n v e r g e s g e n t l y to w a r d i t s ap ex , th e n g r a d u a l l y t r a n s i t s in to the re c ta n g u la r ch a n n e l. The i n t e r s e c t i o n o f t h e cone and t h e t r i a n g l e forms a s h a r p edge and i t was o r i g i n a l l y f e a r e d t h a t t h i s would g e n e r a t e v o r t i c e s . t u n a t e l y , t h e edge i s n e a r l y p a r a l l e l Fo r­ t o t h e flow and t h e flo w component normal t o i t i s p r a c t i c a l l y n o n e x i s t e n t . T o t a l t e m p e r a t u r e and t o t a l p r e s s u r e measurements o f t h e t u n n e l a i r fl o w a r e p er fo rm e d by p r e s s u r e and t e m p e r a t u r e probe c o n n e c t i o n s i n t h i s s e c t i o n . . A l s o , t h e s u p p o r t s t r u t f o r a x i s y m m e t r i c t e s t models i s - 17 lo c a te d in t h i s s e c ti o n . 2.6 NOZZLE The wind t u n n e l t e s t s e c t i o n c o n s i s t s o f a r e c t a n g u l a r p a r a l l e l pi p e d made o f b r a s s and c o n t a i n s a tw o - d im en s io n al DeLaval. n o z z l e , a s h o r t s t r a i g h t s e c t i o n , and a s u p e r s o n i c d i f f u s e r , a l l made o f aluminum. The n o z z l e c o o r d i n a t e s were computed by a p p r o p r i a t e s c a l i n g from a Mach 3 n o z z l e c a l c u l a t i o n s u p p l i e d by t h e J e t P r o p u l s i o n L a b o r a t o r y (JPL). The JPL d e s i g n was f o r a 20 x 20 in c h s q u a r e n o z z l e e x i t w it h a t u r b u l e n t boundary l a y e r growing a l o n g t h e n o z z l e w a l l . For r e a s o n s o f e x p e d i e n c y , t h e JPL c o o r d i n a t e s were r e du ce d by a f a c t o r o f 3:20 t o o b t a i n a 3 x 3 in c h u n if or m o r i n v i s c i d flo w c o r e . The t u r b u l e n t boun- d a r y l a y e r t h i c k n e s s was red uc e d by a f a c t o r o f ( 3 : 2 0 ) ' to account fo r t h e usual s c a l i n g o f t h e t u r b u l e n t boundary l a y e r w it h l i n e a r d i s t a n c e . No a c c o u n t o f t h e Reynolds Number was t a k e n i n t h i s s im p l e t r a n s f o r m a ­ tion of coordinates. In t h i s manner, t h e a c t u a l d i s t a n c e from th e f l o o r t o t h e c e i l i n g i n t h e t e s t s e c t i o n was found t o be 3 . 2 i n c h e s f o r ' a un if or m flo w c o r e m e as ur i ng 3 in c h e s h i g h . The n o z z l e c o o r d i n a t e s a r e give n i n Ta bl e 2 . 1 . The d i s t a n c e between s i d e w a l l s , c o u l d be c a l c u l a t e d p r e c i s e l y o n ly by a c c o u n t i n g f o r t h e boundary l a y e r growth alo ng t h e s e w a l l s which remained p l a n e and p a r a l l e l , a v e r y d i f f i c u l t c a l c u l a t i o n . Instead, a s i d e w a l l - t o - s i d e w a l l d i s t a n c e o f 3.1 i n c h e s was chosen as an e m p i r i c a l 18 T ab l e 2-1 N ozzle C oordinates plane o f symmetry). x (inches) 0.0 0.1500 0.2999 0.4499 0:5999 . 0.7499 0.8999 1.0499 1.1998 1.3498 I .4998 1.6498 1.7998 1.9498 2.0997 2.2497 2.3997 • 2.5497 2.6996 2.8497 2.9996 3.1496 3.2996 3.4496 3.5996 3.7185 3.8224 3.9300 4.0414 4.1567 4.2761 4.3997 4.5277 4.6600 4.7970 4.9386 5.0851 5.2364 5.3932 5.5551 (X i s 0 a t th e t h r o a t , Y i s 0 a t th e | y (inches) .3541 .3551 .3581 .3629 .3696 .3779 .3879 .3995 .4124 .4268 .4426 .4595 .4776 . .4969 .5170 .5382 .5600 .5820 .6060 . .6296 . .6545 .6793 .7046 .7301 .7558 .7762 .,.7942 .8127 .8318 .8515 ;8720 .8930 .9144 .9366 .9592 .9824 1.0061 1.0300 1.0544 1.0792 ! y x (inches) 5.7223 5.8951 6.0735 6.2577 6.4479 6.6440 ' 6.8464 7.0551 7.1618 7.2703 7.4920 7.7204 7.9559 8.1987 . 8.4488 8.7066 8.9724 9.2434 9.5167 9.7922 10.0692 10.3475 10.6277 10.9074 11.1883 11.4693 11.7501 12.0304 12.3100 12.5888 12.8661 13.1419 13.4157 13.6882 13.9577 14.2257 14.4906 14.7605 15.0125 15.1411 ■ inches)" 1.1043 .1296 .1551 .1807 .2064 .2320 .2575 .2827 .2952 .3077 .3322 .3563 .3799 .4030 .4254 .4472 .4682 .4882 .5071 .5247 .5402 .5564 .5706 1.5836 1.5956 1.6066 1.6167 1.6258 1.6341 1.6415 1.6483 1.6543 1.6598 1.6647 1.6691 1.6730 1.6766 I .6798 .1.6829 1.6844 19 compromise. E q u a l l y e m p i r i c a l was t h e d e s i g n o f t h e s e c t i o n between t h e t e s t s e c t i o n e n t r a n c e and t h e n o z z l e t h r o a t . The c o n t o u r chosen al lo w s t h e flow t o co nv erg e smooth ly toward t h e t h r o a t and i s t a n g e n t t o t h e nozzle contour a t th e nozzle t h r o a t . S i x t e e n .024 in c h s t a t i c p r e s s u r e p o r t s a r e d r i l l e d on t h e lower n o z z l e b lo c k e x t e n d i n g a l o n g i t s c e n t e r l i n e b e g i n n in g a t t h e e x a c t l o c a ­ tio n of the t h r o a t . throat. The f i r s t p o r t i s 1 .1 4 i n c h e s downstream o f t h e The p o r t s a r e spa ced one in c h a p a r t t h e r e a f t e r . The d eg r ee o f cho king can be e a s i l y d e t e r m i n e d by g l a n c i n g a t a Mercury manometer bank t h a t i s l o c a t e d n e x t t o t h e s t i l l i n g t a n k and c o nn ec te d t o t h e s e p r e s ­ sure p o rts. A 5 - i n c h long aluminum e x t e n s i o n in t h e form o f s e p a r a t e upper and lowe r b l o c k s , i s l o c a t e d im m ed ia te ly downstream o f t h e n o z z l e . These b l o c k s form a s t r a i g h t s e c t i o n and e x t e n d t h e u s e f u l t e s t a r e a . 2.7 SUPERSONIC DIFFUSER The f i x e d s u p e r s o n i c d i f f u s e r was d e s i g n e d by sim p ly c o n t r a c t i n g t h e flow channel t o t h e minimum d i f f u s e r t h r o a t a r e a a l l o w i n g a normal shock t o be swallowed d u r i n g t h e s t a r t i n g o p e r a t i o n . The p r e s s u r e r a t i o r e q u i r e d t o run t h e t u n n e l w i t h t h i s d i f f u s e r was deduced from d a t a ac c um ul a te d from o t h e r wind t u n n e l s and found t o be a b o u t 5 . 2 , 4 The p e r t i n e n t a r e a r a t i o , w i t h o u t boundary l a y e r c o r r e c t i o n s , i s found t o be: 20 Nozzle T h r o a t Area _ 0 . 7 0 8 _ n D i f f u s e r T h r o a t Area ” 1.35 0 " D i f f u s e r boundary l a y e r c o r r e c t i o n s were n o t made. Instead the d i f f u s e r t h r o a t was e n l a r g e d by m i l l i n g t h e apex o f i t s t r i a n g u l a r p r o f i l e so t h a t t h e p r o f i l e became t r a p e z o i d a l . Rough c o m p u t a t i o n s showed t h a t by t h i s means t h e d i s p l a c e m e n t t h i c k n e s s o f t h e boundary l a y e r , as well a s t h e model s u p p o r t s t r u t s p a s s i n g t h r o u g h t h e n o z z l e t h r o a t , c o u l d be a c c o u n t e d f o r . 2.8 DOWNSTREAM TRANSITION ' The t r a n s i t i o n from t h e downstream t e s t s e c t i o n end back t o a 6- . in c h d i a m e t e r p i p e i s ac c o m p li sh e d with, t h e same c o n f i g u r a t i o n as i s d e s c r i b e d i n S e c t i o n 2 . 5 (Upstream T r a n s i t i o n ) . The s e c t i o n i s simply t u r n e d around t o a l l o w t r a n s i t i o n back t o t h e round p i p i n g c o n f i g u r a t i o n . Three f o u r - i n c h p i p e s t u d s a r e a r r a n g e d in a "T" around t h e c e n t e r l i n e of the tunnel through t h i s t r a n s i t i o n . These s t u d s a r e equi ppe d w i t h f o u r - i n c h p ip e f l a n g e s and a l l o w a c c e s s t o t h e flo w channel f o r instrum entation. The X - a c t u a t o r mechanism i s l o c a t e d on t h e to p f l a n g e of th is section. 2.9 SUBSONIC DIFFUSER ' Thi s s e c t i o n o f t h e t u n n e l i s l o c a t e d d i r e c t l y downstream o f t h e downstream t r a n s i t i o n s e c t i o n . I t i s a c o n i c a l l y - s h a p e d t u b e , 36 in c h e s l o n g , d i v e r g i n g from a 6 - i n c h d i a m e t e r a t t h e downstream t r a n s i t i o n 21 c o n n e c t i o n t o a 12- i n c h d i a m e t e r a t t h e d i f f u s e r e x i t f o r c o n n e c t i o n t o t h e s t a n d a r d 12- i n c h wind t u n n e l plumbing. A 12 - in c h d i a m e t e r b e l l o w s ex p a n s io n j o i n t downstream o f t h i s s e c ­ t i o n a l l o w s enough i n - l i n e movement t o remove and r e p l a c e any wind t u n \ . . . nel component from t h i s p o i n t t o t h e s t i l l i n g t a n k e x i t . 2 . 1 0 VACUUM SYSTEM A R o o t s - C o n n e r s v i l i e No. 36-RGVS-2 vacuum pump g e n e r a t e s t h e flow i n t h e wind t u n n e l . The pump c o n s i s t s o f two Roots b lo w er s con n ec te d on t h e same s h a f t w it h a 200 Horsepower Westinghouse 480 V o l t , t h r e e phase i n d u c t i o n m o t o r , t u r n i n g a t 890 r e v o l u t i o n s p e r m in ut e ( s e e F ig u r e 2 . 6) . Near t h e f i r s t s t a g e i n l e t , a check v a l v e i s l o c a t e d t o p r o t e c t a g a i n s t pump o v e r l o a d i n g s h o u ld an e x c e s s i v e vacuum o c c u r . I f t h e pump i n l e t p r e s s u r e goes below 48 mm Hg t h i s v a l v e w i l l open and a l l o w a i r i n t o t h e i n l e t o f t h e b l o w e r , s i n c e d an ge r o u s o v e r h e a t i n g w i l l o c c u r i f t h e pump o p e r a t e s below t h i s p r e s s u r e f o r any o t h e r th a n a v e r y s h o r t period o f time. The openi ng o f t h e check v a l v e s h o u ld n o t be co n fu se d w it h t h e low a i r p r e s s u r e s a f e t y shutdown s e q ue n ce . (The low a i r p r e s ­ s u r e shutdown o c c u r s when t h e b u i l d i n g s u p p l y p r e s s u r e i s t o o low t o o p e r a t e t h e p n e u m a t i c a l l y c o n t r o l l e d d e v i c e s on t h e wind t u n n e l . ) check v a l v e does n o t s h u t t h e sy stem o f f when i t open s. The I t s o n ly f u n c ­ t i o n i s t o p r e v e n t o v e r h e a t i n g o f t h e pumps due t o e x c e s s i v e l y Tow i n l e t F i g u r e 2-6 'I SWT Pump 23 pressure. J u s t u p s tr e a m from t h e i n l e t t o t h e f i r s t s t a g e o f t h e vacuum pumps i s t h e t u n n e l bypass v a l v e . Th is i s a p n e u m a t i c a l l y o p e r a t e d v a l v e t h a t a l l o w s a t m o s p h e r i c a i r i n t o t h e f i r s t s t a g e o f t h e vacuum pumps. valve i s closed except during the s ta r t u p o f the t u n n e l. Th is I t opens a s t h e motor i s s t a r t e d t o a l l o w t h e b lo w e r s t o g e t up t o speed w i t h o u t ha v i n g t o " p u l l " a vacuum t h r o u g h o u t t h e e n t i r e wind t u n n e l c i r c u i t . Orice t h e b lo w er s have r e a c h e d o p e r a t i n g s p e e d , t h e b y p as s v a l v e i s s h u t and t h e t u n n e l i s in o p e r a t i o n . The b lo w er s a r e w a t e r s e a l e d , . t h e a i r d u c t on t h e i n l e t s i d e . Each b lo w e r has a p i p e r u n n in g i n t o Water i s d i r e c t e d , i n t h e form o f a fan-shaped sp ray , over th e su rfa c e o f th e r o t o r to provide s e a lin g . A Tow w a t e r p r e s s u r e s a f e t y shutdown s eq u en ce has been i n s t a l l e d and i s a c t i v a t e d s h o u ld t h e w a t e r p r e s s u r e i n t h e l i n e s f e e d i n g t h e b lo w er s f a l l below 25 p s i . At t i m e s , t h i s shutdown has been a c t i v a t e d by sudden momentary d r o p s in t h e w a t e r p r e s s u r e . To p r e v e n t t h i s , i t has become n e c e s s a r y t o i n s t a l l a s u r g e t a n k t o m a i n t a i n t h e p r e s s u r e i n t h e w a t e r l i n e s d u r i n g t h e s e momentary p r e s s u r e d r o p s . Thus , t h e w a t e r p r e s s u r e must f a l l below 25 p s i and s t a y t h e r e f o r a f i n i t e p e r i o d o f ti m e (a few s e c o n d s ) b e f o r e t h e low w a t e r p r e s s u r e shutdown i s a c t i v a t e d The o i l system on t h e b lo w er s a l s o has two s a f e t y i n t e r l o c k s i n ­ s t a l l e d in i t , one f o r low o i l p r e s s u r e and a n o t h e r f o r high o i l te m p e r a ture. The mot or w i l l a u t o m a t i c a l l y s h u t o f f i f e i t h e r one o f t h e s e t - 24 s eq ue n ce s i s a c t i v a t e d . A w arning l i g h t w i l l a l s o be d i s p l a y e d on t h e main c o n t r o l panel s h ou ld e i t h e r one o f t h e s e problems a r i s e . When t h e b lo w er s a r r i v e d h e r e a t MSU t h e y were v e r y r u s t e d . This had o c c u r r e d b ec a u se i n t h e p a s t t h e y had been a l lo w ed t o remain i n a c ­ t i v e f o r long p e r i o d s o f time w i t h w a t e r i n them. To p r e v e n t t h i s from o c c u r r i n g a g a i n , a d r y shutdown seq uen ce has been i n s t a l l e d . When t h e d r y shutdown i s a c t i v a t e d t h e s e a l i n g w a t e r flow t o t h e blow ers i s s h u t o f f and a i r i s blown t h r o u g h t h e w a t e r sy ste m around t h e blo we rs and th r o u g h t h e s p r a y n o z z l e s t h e m s e l v e s . Th is i s done t o p r o t e c t t h e blow ers from t h e c o r r o s i o n problems t h a t a r i s e when s t a g n a n t w a t e r i s l e f t i n them. A f t e r t h r e e m i n ut es o f o p e r a t i o n in t h e d r y shutdown mode t h e motor a u t o m a t i c a l l y s h u t s o f f . The d r y shutdown i s n o r m a l ly used o n l y when t h e t u n n e l i s n o t going t o be r e s t a r t e d a g a i n f o r t h e r e s t o f t h e day. I n s i d e t h e motor i s a t h e r m i s t o r imbedded i n t h e a r m a t u r e windings t h a t w i l l s h u t t h e motor o f f i f i t g e t s t o o h o t . I f t h i s s h o u ld o c c u r , t h e r e w i l l be no i n d i c a t i o n o f t h e c a u s e o f t h e shutdown. I t has been o b s e r v e d t h a t t h e n o z z l e s d i r e c t i n g t h e f a n - s h a p e d s p r a y o v e r t h e l o b e s o f t h e blowers o f t e n g e t plugged due t o p a r t i c l e s t h a t have been c a r r i e d a l o n g th r o u g h t h e w a t e r system. When t h i s o c c u r s t h e n o z z l e s must be t a k e n o u t and c l e a n e d . The f i r s t i n d i c a t i o n o f l o s s o f w a t e r i s a t e m p e r a t u r e r i s e a t t h e blo w er o u t l e t s . Because o f t h e damage t h a t c o u l d r e s u l t t o t h e blowers 25 i f t h i s went u n n o t i c e d , t h e s e t e m p e r a t u r e s must be watched c o n t i n u o u s l y while the tunnel i s in o p e ra tio n . A f t e r t h e a i r has p a s s e d t h r o u g h t h e blowers', t h e wet e x h a u s t i s d i r e c t e d i n t o a l a r g e d i s c h a r g e l i n e s i l e n c e r which removes some c o l l e c ' t e d w a t e r t o a '1d r a i n and r e d u c e s t h e pump d i s c h a r g e n o i s e . A fte r leaving t h e s i l e n c e r , t h e a i r i s d i r e c t e d up th r o u g h t h e c e i l i n g and i s d i s ­ c h a r g e d o u t s i d e i n t o t h e at m o s p h er e. 2.11 WIND TUNNEL X-Y-Z PROBE ACTUATORS A p r o b e . a c t u a t o r sy ste m c a p a b l e o f moving a probe i n t h r e e d i r e c ­ t i o n s a t v a r i a b l e sp ee d s and a t c l o s e l y c a l i b r a t e d d i s t a n c e s i s i n s t a l l e d i n t h e wind t u n n e l t e s t s e c t i o n . P o s i t i o n i n g t o 0.001 in c h i s accom­ p l i s h e d w i t h d i r e c t g e a r e d mech anic al o u t p u t w h i l e an e l e c t r i c p o s i t i o n o u t p u t i s p r o v i d e d by a 1 0 - t u r n h e l i p o t on each a x i s . The a c t u a t o r d r i v e s t h e e l e c t r i c mot ors w it h a s s o c i a t e d r e v e r s i b l e v a r i a b l e speed control. The v e r t i c a l a c t u a t o r i s eq u i p p ed w it h an a d j u s t a b l e l i m i t syst em. A c t u a t o r spqeds ang l i m i t s o f t r a v e l a r e given i n Ta bl e 2 . 2 . 2 .1 2 SCHLIEREN SYSTEM An 8- inc h p o r t a b l e S c h l i e r e n . system has been f a b r i c a t e d f o r o b s e r ­ ving t h e wind t u n n e l t e s t s e c t i o n f lo w . The system c o n s i s t s o f two wheeled t a b l e s s u p p o r t i n g a l l o p t i c s and e l e c t r o n i c s in a p r e - a l i g n e d ' position. Two l i g h t s o u r c e s a r e used w i t h a s s o c i a t e d c o n d e n s e r s and plane m irro rs providing e i t h e r continuous illu m in a tio n f o r o p tic a l TABLE 2 . 2 A c t u a t o r Speeds and L i m i t s o f T r av e l L i n e a r Speed Axis L i m it s o f Trav el X min . .003 i n / s e c max .0 70 i n / s e c 3 in Y .002 i n / s e c .066 i n / s e c . 3 in .016 i n / s e c 0 .4 0 in Z 0.0 i n/sec 27 a l i g n m e n t and ti m ed p h o t o g r a p h y , o r a s p a r k s o u r c e f o r us e i n high speed p h o to g r a p h y a t e x p o s u r e t i m e s o f 0 . 5 m i c r o s e c o n d s . The 8 - in c h p a r a b o l i c m i r r o r s c o v e r t h e wor king s e c t i o n a d e q u a t e l y w h i l e t h e i r 6 4 - i n c h f o c a l l e n g t h a l l o w s a compact d e s i g n . The camera i s o f f i x e d f o c a l l e n g t h d e s i g n e q u i p p e d with, a s h u t t e r - d i a p h r a g m and P o l a r o i d back p ack . Image m a g n i f i c a t i o n a t t h e camera i s 0 . 7 3 , r e d u c i n g t h e e n t i r e S c h l i e r e n f i e l d t o a 4 x 5 in c h P o l a r o i d pack f i l m s i z e . O p t i c a l components employed i n t h e s y st em a r e ground t o w i t h i n o n e - f o u r t h w av el e n g th o f Mercury l i g h t p e r in c h w h i l e t h e t u n n e l t e s t s e c t i o n windows a r e o f s e l e c t e d s t r i a t i onf r e e p l a t e g l a s s p r o v i d i n g h ig h s y s t e m s e n s i t i v i t y and minimum d i s t o r ­ t i o n (see Figure 2 . 7 ) . - 2 . 1 3 WIND TUNNEL PRESSURE STATION v The SWT i s e q u i p p e d w i t h a p r e s s u r e m e a s u r i n g s ys te m c a p a b l e o f m o n i t o r i n g 12 s e p a r a t e i n p u t p r e s s u r e s . The system i s e q u i p p e d w it h r t h r e e Wal lac e and T i e r n a n a b s o l u t e p r e s s u r e gages and t h r e e impedence type p re s s u re t r a n s d u c e r s . P r e s s u r e gage A r e a d s from 0 t o 20 mm Hg, gage B r e a d s from 0 t o 100 mm Hg, and gage C r e a d s from 0 t o 400 mm Hg. Pressure transducer B r e a d s from 0 t o 50 mm Hg, t r a n s d u c e r c r e a d s from 0 t o 250 mm Hg, and t r a n s d u c e r D r e a d s from 0 t o 750 nrn Hg. The e l e c t r i c a l o u t p u t from t h e s e t r a n s d u c e r s can be f e d i n t o v a r i o u s o t h e r p r e s s u r e - m o n i t o r i n g e l e c t r o n i c co m pon ent s. A p h o t o g r a p h o f t h e system i s shown i n ' . X'-;.'-; 28 4 -— 3 ^ KEY 1 2 3 4 5 L i g h t Source S lit M irrors F i e l d o f View Camera Box 6 Knife Edge F i g u r e 2-7 S c h l i e r e n System 3 29 Figure 2-8 Wind Tunnel P r e s s u r e S t a t i o n 30 PRESSURE INPUTS TOGGLE VALVES MANIFOLD NEEDLE VALVES' 0-100 TRANS­ DUCERS VACUUM GAGES RED BLACK GREEN WHITE TO ELECTRONICS F i g u r e 2-9 Schematic o f P r e s s u r e S t a t i o n ( V o l t s do) Voltage Transducer C 10/2/80 E x i t a t i o n = 5 Vdc Gain = 10 Pressure F i g u r e 2-10 (mm Hg) Example T r a n s d u c e r C a l i b r a t i o n 32 Figure 2-8. A s c h e m a ti c o f t h e sy stem i s shown in F i g u r e 2 - 9 . A typical c a l i b r a t i o n c u r v e f o r t h e t r a n s d u c e r s i s shown in F i g u r e 2 - 1 0 . I CHAPTER 3 WIND TUNNEL PERFORMANCE 3.1 INTRODUCTION B e f o r e any e x p e r i m e n t can be p e r f o r m e d i n a f a c i l i t y such a s t h e MSU SWT, t h e v a r i o u s p a r a m e t e r s u n d e r which t h e e x p e r i m e n t i s t o be c a r r i e d o u t must be o u t l i n e d . For i n s t a n c e , one may wis h t o i n v e s t i g a t e t h e b e h a v i o r o f a b o u nd ar y l a y e r o v e r a r a n g e o f s t a g n a t i o n t e m p e r a t u r e s and p r e s s u r e s ( a r a n g e o f Reynolds Numbers)-. t o d e t e r m i n e t h e r a n g e o f d a t a t h a t he n e e d s . The e x p e r i m e n t e r w i l l have He w i l l t h e n have t o check t o s e e i f t h e f a c i l i t y t h a t he was p l a n n i n g on u s i n g i s c a p a b l e o f s u p p l y i n g t h e n e c e s s a r y ran ge o f c o n d i t i o n s . I f i t i s n o t , t h e n he must e i t h e r modify h i s e x p e r i m e n t o r f i n d a n o t h e r f a c i l i t y . sons, For t h e s e r e a ­ i n f o r m a t i o n a b o u t t h e c o n d i t i o n s u n d e r which t h e SWT i s c a p a b l e o f operating is v ita l ^ The pu rp os e o f t h i s c h a p t e r i s t o o u t l i n e t h e c o n ­ d i t i o n s u n d e r which t h e MSU SWT has been o b s e r v e d t o o p e r a t e . T her e a r e s e v e r a l p a r a m e t e r s n o r m a l l y c o n s i d e r e d i n s u p e r s o n i c wind tunnel t e s t i n g . The p a r a m e t e r t h a t l i e s a t t h e r o o t o f a l l c o m p r e s s i b l e flo w s i s t h e Mach Number. Mach Number mea sur em ent s were t a k e n by two means: s t a t i c and s t a g n a t i o n p r e s s u r e m e as ur em ent s w i t h t o t a l p r e s s u r e known. S t a t i c p r e s s u r e measurements were t a k e n a l o n g t h e l e n g t h o f t h e n o z z l e . i n o r d e r t o o b s e r v e t h e change o f t h e Mach Number a l o n g t h e nozzle. The s t a g n a t i o n p r e s s u r e mea sure men ts were t a k e n b o th t o measure t h e Mach Number t h r o u g h o u t t h e t e s t s e c t i o n (and t h u s v e r i f y t h e s t a t i c p r e s s u r e m e a s u r e m e n t s ) , and t o check t h e f l o w u n i f o r m i t y i n t h e t e s t 34 section. A nother p a r a m e t e r a f f e c t i n g t h e t u n n e l flow i s t h e s t a g n a t i o n tem­ perature. Since, t h e MSU SWT i s eq u ip ped w i t h an a i r h e a t e r a t t h e i n l e t a r an g e o f t e m p e r a t u r e s i s p o s s i b l e . The b e h a v i o r o f t h e boundary l a y e r s i n t h e n o z z l e and t e s t s e c t i o n i s , o f c o u rse , very im portant. Boundary l a y e r p r o f i l e s a t one p o i n t al o n g t h e n o z z l e have been t a k e n and a r e i n c l u d e d in t h i s c h a p t e r . The fu ndamental p a r a m e t e r l i m i t i n g t h e ran ge o f o p e r a t i o n o f t h e w i n d - t u n n e l i s t h e minimum p r e s s u r e r a t i o r e q u i r e d t o m a i n t a i n s u p e r ­ s o n i c flow . The s t a g n a t i o n p r e s s u r e a t which s u p e r s o n i c flo w i s l o s t in t h e t e s t s e c t i o n i s , o b v i o u s l y , t h e lo w er l i m i t on s t a g n a t i o n p r e s s u r e i n t h i s wind t u n n e l . Because o f i t s i m p o r t a n c e , t h i s p a r a m e t e r i s d e a l t with in d e t a i l in the next s e c tio n of t h i s c h ap ter. 3.2 WIND TUNNEL PRESSURE RATIO One o f t h e most i m p o r t a n t p a r a m e t e r s g o v e r n in g t h e o p e r a t i o n o f t h e wind t u n n e l i s t h e minimum a t t a i n a b l e s t a g n a t i o n p r e s s u r e . Th is comes a b o u t b ec a u se a minimum p r e s s u r e r a t i o a c r o s s t h e t u n n e l i s r e q u i r e d i n o r d e r t o m a i n t a i n s u p e r s o n i c flow i n t h e t e s t s e c t i o n . ^ The minimum a t ­ t a i n a b l e s t a g n a t i o n p r e s s u r e governs t h e r ang e o f t e s t s t h a t can be p e r ­ formed i n t h e t u n n e l . T h i s , in t u r n , t e l l s us t h e l i m i t a t i o n s o f t h e t u n n e l and w h e th e r o f n o t a given problem can be a d e q u a t e l y i n v e s t i g a t e d in t h i s f a c i l i t y . 35 From o n e - d i m e n s i o n a l gas d yn am ic s t h e o r y a r e l a t i o n s h i p between t h e i n l e t s t a g n a t i o n p r e s s u r e , Pq , and t h e pump i n l e t p r e s s u r e , P . , can be derived. T h i s i s a c c o m p l i s h e d by f i r s t e q u a t i n g t h e mass fl o w r a t e s a t two d i f f e r e n t p o i n t s in t h e t u n n e l c i r c u i t . The mass fl o w r a t e a t t h e pump i n l e t i s : m = P 1V1 (3-1) where p i s d e n s i t y ; V i s volume f l o w r a t e , and t h e s u b s c r i p t " i " d e n o t e s pump i n l e t c o n d i t i o n s . I t i s a l s o known t h a t t h e flow a t t h e n o z z l e th r o a t is sonic: . . * * * m -= p a A - (3-2) where a i s t h e l o c a l speed o f s o u n d, A i s t h e c r o s s - s e c t i o n a l a r e a , and t h e * d e n o t e s c o n d i t i o n s a t t h e n o z z l e t h r o a t , where t h e Mach Number i s unity. Assuming s t e a d y f lo w : * * * P a A P 1V1 (3-3) * (3-4) P 1V1 P0 pP t a° A* The z e r o s u b s c r i p t d e n o t e s s t a g n a t i o n c o n d i t i o n s . .We can now u t i l i z e t h e e q u a t i o n o f s t a t e f o r a p e r f e c t g a s , a s well as t h e r e l a t i o n s h i p f o r t h e speed o f sound i n a p e r f e c t g a s : (YRT) 1/2 to ob tain the fo llo w in g : Pi Vi po RTl- Po a o RV (3-5) YRTo , 1 / 2 A * where I r e p r e s e n t s t e m p e r a t u r e , R i s t h e u n i v e r s a l gas c o n s t a n t , and y is the r a t i o o f s p e c if ic heats. f o r a i r we g e t : (F o r a i r , y = 1 . 4 . ) ' * 2 - = .6339 po a* | - = .9129 aO The t h r o a t a r e a o f thw SWT i s : . 2 A = 2 . 19 54 i n / S i m p l i f y i n g e q u a t i o n ( 3 - 5 ) we o b t a i n : P1V1 1/? P0 = 2.3111 4 - 1 (T0 ) , / Z . (3-6) where t h e t e m p e r a t u r e s a r e in d e g r e e s R a n k i n e , t h e volume flo w r a t e i s i n c u b i c f e e t p e r s e c o n d , and t h e p r e s s u r e s a r e i n any c o n s i s t e n t s e t o f units. Equation (3-6) thus gives th e " d riv in g " p re s s u re r a t i o : (T ) 1/2 2.3111 Ki. i 0 (3.7) 37 In o r d e r t o d e t e r m i n e t h i s r a t i o , i . e . t o f i n d P. f o r any g i v e n Pq , we need t o have V\ a s a f u n c t i o n o f P . : V1 - f t p , ) The r e l a t i o n s h i p i s o b t a i n e d from t h e m a n u f a c t u r e r ' s o p e r a t i n g c u r v e o f t h e SWT pumps. Th is c u r v e has been f i t u s i n g a l e a s t s q u a r e s c u r v e f i t I method , y i e l d i n g t h e r e s u l t : . <J. = 1 6 . 1 1 9 0 9 5 1 n ( P . ) - 7.5317078 (3-8a) Vi = 45.658371 + -2.692 35 041 n( P.) (3-8b) Eq uat ion ( 3 - 8 a ) i s v a l i d f o r t h e ran ge o f pump i n l e t p r e s s u r e s between 35 mm Hg and 60 mm Hg. E q u a t io n ( 3 - 8 b ) i s v a l i d f o r pump i n l e t p r e s s u r e s g r e a t e r t h a n 60 mm Hg. The g r a p h i c a l r e p r e s e n t a t i o n s o f e q u a t i o n s ( 3 - 8a and b) a r e shown on F i g u r e 3.1 su perim posed on t h e m a n u f a c t u r e r ' s s p e c i f i c a t i o n f o r t h e pump v o l u m e t r i c c h a r a c t e r i s t i c V^(Pi ) . ■ Combining e q u a t i o n s ( 3 - 7 ) and ( 3 - 8 a and b ) , i t i s now p o s s i b l e t o f i n d t h e d r i v i n g p r e s s u r e r a t i o , PqZP^ as a f u n c t i o n o f any ch os en s t a g ­ n a t i o n p r e s s u r e , w i t h t h e t e m p e r a t u r e s Tq and T. as p a r a m e t e r s . Th is has been done on F i g u r e s 3 . 2 t h r o u g h 3 . 6 f o r a s e t o f f o u r t y p i c a l * * Using e q u a t i o n s ( 3 - 7 ) and ( 3 - 8 a and b ) , a F o r t r a n pr ogram named HEETLOSS has been w r i t t e n and i s p e r m a n e n tl y on t h e wind t u n n e l a c c o u n t . To run t h e pr ogram, s i m p l y i n p u t t h e a s s i g n e d s t a g n a t i o n t e m p e r a t u r e in °F, f o l l o w e d , on t h e same l i n e , by t h e assumed pump i n l e t t e m p e r a t u r e i n °F. The program w i l l t h e n e x e c u t e and o u t p u t t h e p r e s s u r e r a t i o s t h a t a r e t o be e x p e c t e d . Volume Flow Rate (CFM) 4000 C urvefit Pump C h a r a c t e r i s t i c 3000 2400 I 20 50 , 100 I n l e t P r e s s u r e , P^ (mm Hg) F i g u r e 3-1 C u r v e f i t o f Pump O p e r a t i n g Curve 150 n °“ breakdown Pr e d f c t 1 40 48 mm Hg Required P ressu re R atio P F igure 3 -3 (mm Hg) Flow Breakdown P r e d i c t i o n s 41 P o 48 mm Hg Required P ressu re R atio P F igure 3-4 (mm Hg) Flow Breakdown P r e d i c t i o n s 42 48 mm Hg Required P ressu re R atio P F igure 3-5 (mm Hg) Flow Breakdown P r e d i c t i o n s (mm Hg) F i g u r e 3-6 O p e r a t i n g L i m it s According t o Temperature 44 operating stag n atio n tem peratures, T . o The maximum v a l u e shown o f T = o 125°F i s c o n s i d e r e d t o be c l o s e t o t h e maximum a v a i l a b l e u s i n g t h e present heater. D i f f e r e n t g r a p h s a r e shown f o r ea ch o f f o u r pump i n l e t t e m p e r a t u r e s . The T V s a r e assumed t o be a t 50, 75 , 100, and 125°F. The e x a c t v a l u e o f t h e pump i n l e t t e m p e r a t u r e i s h ar d t o e s t i m a t e s i n c e i t depends on Tq and complex h e a t l o s s e s a l o n g t h e t u n n e l - c o n d u i t . Presumably, the ran ge o f T^ between 50 and 125°F c o v e r s a l l e x p e c t e d c a s e s f o r t h e i n l e t temperature. As w i t h Tq , t h e g ra p hs a l l o w i n t e r p o l a t i o n w i t h i n t h i s range. The c u r v e s on F i g u r e s 3 . 2 th r o u g h 3 . 6 a l l o w t h e c o m p u t a t i o n o f P.. ( o r P0ZPi ) f o r e ac h ch os en Pq (and t h e accompanying p a i r o f t e m p e r a ­ t u r e s ) and r e p r e s e n t t h e a v a i l a b l e p r e s s u r e r a t i o f o r d r i v f n g t h e SWT'. The r e q u i r e d p r e s s u r e r a t i o , on t h e o t h e r hand, which w i l l d e t e r m i n e t h e r e a l i s t i c r a n g e o f Pq , i s c o n t r o l l e d by a) t h e wind t u n n e l d i f f u s e r | and b) t h e minimum p o s s i b l e o p e r a t i n g pump i n l e t p r e s s u r e a s s p e c i f i e d , by t h e m a n u f a c t u r e r . C o n s i d e r i n g t h e d i f f u s e r l i m i t f i r s t , a minimum p r e s s u r e r a t i o i s r e q u ire d in a l l s u p e r s o n i c wind t u n n e l s b e f o r e "unchoked" f l o w e x i s t s i n the t e s t s e c tio n . T h i s r a t i o i s e x t r e m e l y complex t o c a l c u l a t e , b u t f o r t h i s t u n n e l has been found e m p i r i c a l l y t o be on t h e o r d e r o f 5 . 2 . ^ This i s t h e v a l u e shown by a h o r i z o n t a l l i n e drawn a c r o s s F i g u r e s 3 . 2 t h r o u g h f 3.5. The p o i n t where ea ch d r i v i n g p r e s s u r e c u r v e c r o s s e s t h e d i f f u s e r I 45 l i m i t g i v e s t h e minimum P prescribed tem peratures. f o r which SWT o p e r a t i o n i s p o s s i b l e f o r t h e The minimum o p e r a t i n g Pq i S a r e t h u s p l o t t e d vs . Tq ( w i t h T^ a s a p a r a m e t e r ) on F i g u r e 3 . 6 . Note t h a t t h e s i t u a t i o n improves ( t h a t i s Pq min. d e c r e a s e s ) when t h e s u p p l y t e m p e r a t u r e Tq i s . t h e h i g h e s t , and when t h e h e a t l o s s e s i n t h e wind t u n n e l c i r c u i t a r e a t a maximum (T^ i s t h e s m a l l e s t ) . The p h y s i c a l r e a s o n f o r t h i s i s t h a t when Tq i s h i g h , t h e mass flow t h r o u g h t h e n o z z l e t h r o a t i s low. Thi s a r i s e s from t h e f a c t t h a t d e n s i t y i s i n v e r s e l y p r o p o r t i o n a l t o t e m p e r a ­ ture. At t h e same ti m e a low pump i n l e t t e m p e r a t u r e means t h a t t h e pumps a r e a d m i t t i n g a high mass flo w r a t e , f o r t h e same reason." s e t t i n g , t h e r e f o r e , pumping i s e f f i c i e n t and l o a d i n g i s l i g h t . At t h i s At t h e o p p o s i t e e x t r e m e , t h e pump i s r e q u i r e d t o a b s o r b a h ig h f l o w r a t e a t a r e d uc e d e f f i c i e n c y and t h e t u n n e l c h o k e s . I t follows t h a t the best o p e r a t i o n i s a c h i e v e d a t t h e h i g h e s t p o s s i b l e Tq s e t t i n g , and by c o o l in g , as much as p o s s i b l e , t h e d u c t s between t h e t e s t s e c t i o n and t h e pump entrance. : F o r ex am pl e, t h e b e n e f i t shown by t h e c u r v e s on F i g u r e 3 . 6 ■ ' * .- ■■ -I I . . c a u s e s a n - i n c r e a s e i n - t h e o p e r a t i n g r a n g e o f Pq a s f o l l o w s : I Poor O p e r a t i o n : Tq = T^ = IOO0F; P p° max = 2.76 r o min min. = 228 mm Hg; Good O p e r a t i o n : Tq = 125°F; T^ = 50°F; Pq min = 153 nm Hg; P o max _ a I o ' .'^cTiirb " 4 ’ 12 which i s s u b s t a n t i a l . • Pq m a x , - i s ta k e n a s 630 mm Hg f o r t h e s e c a l c u l a tions. The se cond t y p e o f l i m i t i s t h e minimum a b s o l u t e pump i n l e t p r e s • , s u r e , P. m i n . , s u g g e s t e d by t h e m a n u f a c t u r e r . At v e r y low pump i n l e t - p r e s s u r e s t h e l a t t e r s t a t e s t h a t t h e pumps may o v e r h e a t i f o p e r a t e d c o n t i n u o u s l y , and t h e r e f o r e , one s h o u l d n o t o p e r a t e below t h i s p r e s s u r e ' . A ls o , t h e che ck v a l v e d e s c r i b e d in C h a p t e r 2 opens when t h e pump i n l e t p r e s s u r e goes t o o low, t h u s c a u s i n g flow breakdown in t h e t e s t s e c t i o n , t h i s minimum o p e r a t i n g p r e s s u r e i s in t h e n ei gh bo rho od o f 48 mm Hg. In F i g u r e s 3 . 2 t h r o u g h 3 . 5 , - t h i s l i m i t a p p e a r s as a s t r a i g h t l i n e p a s s i n g th r o u g h t h e o r i g i n . . To t h e l e f t o f t h i s l i n e , t h e pump i n l e t p r e s s u r e i s below t h e minimum. For i n s t a n c e , i n ' each c a s e , i t i s s ee n t h a t t h e c u r v e s c r o s s t h e pump l i m i t l i n e b e f o r e t h e y c r o s s t h e d i f f u s e r l i m i t . T h u s , one would e x p e c t t h e c a u s e o f f lo w breakdown in t h e s e c a s e s t o be t h e che ck v a l v e o p e n i n g . . The e x a c t p r e s s u r e a t which t h e check v a l v e op ens i s n o t known and i t i s s p e c u l a t e d t h a t i t coul d v a r y between 35 and 60 mm Hg. 3 .3 PRESSURE RATIO OBSERVATIONS E x p e r i m e n t a l o b s e r v a t i o n s o f t h e wind t u n n e l p r e s s u r e r a t i o a r e p l o t t e d on F i g u r e 3 . 7 f o r two s t a g n a t i o n t e m p e r a t u r e s . The pump i n l e t t e m p e r a t u r e has n o t been o b s e r v e d t o v a r y a g r e a t d ea l from t h e s t a g n a ­ tio n tem perature ( u s u a lly le s s t h a t 5 °F ). T h e r e f o r e , t h e c u r v e s on F i g u r e s 3 . 2 t h r o u g h 3 . 5 which i n d i c a t e no h e a t l o s s , t h a t i s , Tq = T . , a re expected to b e t t e r p r e d i c t th e performance o f th e t u n n e l . T em pe r at u re i s o b s e r v e d t o p l a y a m a j o r r o l e in fl o w breakdown, a s was p r e d i c t e d by t h e t h e o r y p r e s e n t e d i n S e c t i o n 3 . 2 . As can be seen from i n s p e c t i o n o f F i g u r e 3 . 7 , t h e flo w breakdown f o r a s t a g n a t i o n tem­ p e r a t u r e o f 75°F o c c u r s a t a d r i v i n g p r e s s u r e r a t i o o f a b o u t 4 . 8 8 . It o c c u r s when t h e c u r v e c r o s s e s t h e minimum pump i n l e t p r e s s u r e c u r v e , P. = 48 mm Hg. i T h e r e f o r e , in t h i s c a s e , fl o w breakdown i s a t t r i b u t e d t o ope ning o f t h e ch ec k v a l v e and n o t t o r e a c h i n g t h e t u n n e l ' s minimum r e ­ q u i r e d d r i v i n g p r e s s u r e r a t i o , even though t h e p r e s s u r e r a t i o o f 4 . 8 8 i s well below t h e p r e d i c t e d minimum o f 5 . 2 . At t h e h i g h e r t e m p e r a t u r e , Tq = T^ = . IOO0F, flow breakdown o c c u r s a t a p r e s s u r e r a t i o o f 5 . 4 , which i s s u b s t a n t i a l l y above t h e p r e d i c t e d minimum. In t h i s c a s e , however, fl o w breakdown c a n n o t be a t t r i b u t e d t o op eni ng o f t h e che ck v a l v e s i n c e t h e pump i n l e t p r e s s u r e i s w el l above 48 mm Hg a t t h e p o i n t where ch ok in g o c c u r s . T h i s was, i n f a c t , o b s e r v e d The o n l y o t h e r p o s s i b l e r e a s o n f o r flo w breakdown i s t h e d r i v i n g p r e s s ­ u r e r a t i o i s l e s s th a n t h e minimum p r e s s u r e r a t i o r e q u i r e d f o r t h e s e 48 • - T 100 F Theory ( T 48 mm Hg Required P ressu re R atio E stim ate XX- Flow Breakdown Po (mm Hg) F i g u r e 3-7 O b s e r v a t i o n s o f Flow Breakdown 49 conditions. ratio This le a d s .o n e to the co n c lu sio n t h a t th e d r iv in g p re s s u re , i s d e p e n d e n t on t h e t e m p e r a t u r e o f t h e a i r s t r e a m . This hypo­ t h e s i s ha s b e e n s u p p o r t e d by o t h e r o b s e r v a t i o n s of. t h e t u n n e l not p resen te d in t h i s section. (The se o b s e r v a t i o n s t o o k p l a c e when p e r f o r m i n g o t h e r e x p e r i m e n t s , such a s t h e s t a t i c measurements o f S e c tio n 3 . 5 ) . th a t are p r e s s u r e Mach Number As t h e t e m p e r a t u r e i s in c re a se d , the f l o w b r e a k s down a t a h i g h e r p r e s s u r e r a t i o . - ' T h i s o b s e r v a t i o n ca n be e x p l a i n e d t o some d e g r e e by t h e c o n c l u s i o n r e a c h e d i n S e c t i o n 3 . 2 t h a t a t t h e l o w e r pump i n l e t t e m p e r a t u r e s t h e pumping e f f i c i e n c y i s somewhat e n h a n c e d . The c o n c l u s i o n ^ o n e r e a c h e s from a l l of th is is t h a t t h e minimum p r e s s u r e r a t i o o f . 5 . 2 i s by no means an a b s o l u t e g u i d e l i n e . w ill Choking occur in t h i s neighborhood but th e e x a c t p r e s s u r e r a t i o t h a t w ill c a u s e f l o w bre ak d o w n i s c o m p l i c a t e d t o p r e d i c t , a n d w i l l tem perature. depend on t h e The pump i n l e t p r e s s u r e o f .48 mm Hg i s a good p r e d i c t i o n o f when t h e c h e c k v a l v e w i l l o p en . Fo r a g r e a t many o f t h e experi­ ments on t h i s t u n n e l i t w i l l be t h i s p a r a m e t e r t h a t c a u s e s t h e tu nn el t o c h o ke , e s p e c i a l l y when t h e s t a g n a t i o n t e m p e r a t u r e i s . low. F in ally , i t s h o u l d be n o t e d t h a t t h e s e r e s u l t s w e r e o b t a i n e d w i t h t h e t e s t s e c t i o n em pty . I t is doubtful t h a t t h e minimum p r e s s u r e s t h a t w e r e a t t a i n e d c o u l d h a v e been r e a c h e d i f l a r g e m o d e l s o r p r o b e s w e r e p o s itio n e d in th e t e s t s e c tio n . 50 I For t h e r e a s o n s o u t l i n e d ' a b o v e , t h e c o n c l u s i o n i s r e a c h e d t h a t one s h o u ld n o t p l a n on b e i n g a b l e t o run t h e t u n n e l a t s t a g n a t i o n p r e s s u r e s below 300 mm Hg. P r e s s u r e s lo w e r t h a n t h i s can be o b t a i n e d u n d e r c e r ­ t a i n c o n d i t i o n s , b u t a t . o t h e r t i m e s may be u n a t t a i n a b l e . 3.4 STATIC PRESSURE MEASUREMENTS Along t h e b o t t o m s u r f a c e o f t h e n o z z l e t h e r e a r e 1 6 . 0 2 4 in c h h o l e s d r i l l e d i n t h e n o z z l e s u r f a c e and l o c a t e d h al fw ay between t h e s i d e w a l l s which a r e u s e d f o r m e as ur e m en t o f s t a t i c p r e s s u r e a l o n g t h e n o z z l e . These h o l e s s t a r t a t t h e n o z z l e t h r o a t , t h e f i r s t one downstream i s l o ­ c a t e d 1 . 1 4 i n c h e s , from t h e t h r o a t , and t h e y a r e s p a c e d one i n c h a p a r t thereafter. Thes e p o r t s a r e n o r m a l l y c o n n e c t e d t o a Mercury manometer bank t h a t i s l o c a t e d n e a r t h e s t i l l i n g t a n k i n f u l l view o f t h e o p e r a t o r . . • For t h e s t a t i c p r e s s u r e m e as ur e m en ts d e s c r i b e d i n t h i s s e c t i o n , t h e p o r t s were c o n n e c t e d t o t h e wind t u n n e l p r e s s u r e s t a t i o n . S t a t i c p r e s s u r e m e as ur e m en ts were t a k e n f o r se v en s t a g n a t i o n p r e s - , s u r e s , r a n g i n g from 600 down t o 300 mm Hg. The Mach Number was d ed uce d from t h e i s e n t r o p i c r e l a t i o n s h i o between s t a t i c and s t a g n a t i o n p r e s s u r e (measured i n t h e u p s t r e a m t r a n s i t i o n s e c t i o n ) f o r an i d e a l gas: where Pq i s t h e s t a g n a t i o n p r e s s u r e , P i s t h e s t a t i c p r e s s u r e , and y i s the r a ti o o f s p e c if i c h eats (y = 1 . 4 f o r a i r ) . The r e s u l t s a r e p l o t t e d 51 on F i g u r e 3 . 8 and t a b u l a t e d i n Ta bl e 3 . 1 . 3.5 STATIC PRESSURE MEASUREMENT RESULTS The Mach Numbers o b t a i n e d , from t h e s e measurements a r e lo w er than one would e x p e c t from i n v i s c i d flow t h e o r y , a s i s i l l u s t r a t e d in F ig u r e 3 .8 .. Thi s was n o t u n e x p e c t e d , however, s i n c e t h e flow i s n o t t r u l y i n ­ v i s c i d and t h e r e i s a boundary l a y e r growing al o n g t h e n o z z l e w a l l . The Mach Number i s o b s e r v e d t o i n c r e a s e s l i g h t l y a s t h e s t a g n a t i o n p r e s s u r e d e c r e a s e s u n t i l a c e r t a i n p o i n t where t h e Mach Number r e a c h e s a maximum and b e g i n s t o d e c r e a s e s l i g h t l y as t h e s t a g n a t i o n p r e s s u r e i s d e c r e a s e d f u r t h e r ( s e e F ig u r e 3 . 9 ) . For i n v i s c i d i d e a l g a s s e s , t h e o n ly f a c t o r a f f e c t i n g t h e Mach Number i s t h e c r o s s - s e c t i o n a l a r e a o f t h e flow chann el in r e l a t i o n t o t h e c r o s s - s e c t i o n a l a r e a where t h e Mach. Number i s . equa l t o u n i t y . The flo w a r e a i s n o t r e a l l y t h e e n t i r e a r e a o f th e channel s i n c e n e a r t h e wall t h e flow i s n o t i n v i s c i d and a boundary l a y e r w i l l be growing. The a r e a o f the. channel must be m o d i f i e d t o a c ­ c o u n t f o r t h e d i s p l a c e m e n t e f f e c t o f t h e boundary l a y e r . Th is i s accom­ p l i s h e d by t a k i n g i n t o a c c o u n t t h e d i s p l a c e m e n t t h i c k n e s s o f t h e boundary l a y e r , which i s d e f i n e d a s t h e d i s t a n c e t h e wall must b e d i s p l a c e d in o rd e r f o r th e i n v i s c i d s o lu ti o n to c o r r e c t l y p r e d i c t the c h a r a c t e r i s t i c s o f t h e flow. The m a th em a ti c al d e f i n i t i o n o f t h i s q u a n t i t y i s a s f o l l o w s : • 5 * = K 0O CO d y 52 Ta bl e 3-1 S t a t i c P r e s s u r e Nozzle C a l i b r a t i o n D i s t a n c e . Mach. From Number Throat (P =600 ( i n c h e s ) mrrrHg) Mach. Number (P =550 mm°Hg) Mach Number (P-=500 mnrHgj) Mach Number (P =450 mnr Hg) Mach Number (Pn=400. mm°Hg) Mach Number (P =350 mm°Hg) Mach Number (P =303 mnrHg) 15.14 2:965 2.991 3.00 0 3. 0 0 0 2.971 2.94 3 2.934 14.14 2.97 9 2.99 5 3.007 .3.009 2.982 2.9 5 8 2.94 8 13.14 2.951 2.97 3 2.980 2.986 2.959 2. 9 3 3 2.938 12.1 4 2.952 2.96 9 2.974 2.9 8 4 2.93 4 2.93 3 2.916 11.14 2.91 7 2.932 2.940 2.94 7 2.900 2. 9 1 4 2.866 10.14 2.869 2.886 2.889 2.89 8 2.855 2.871 2.850 9.14 2.821 2.827 2.83 0 2.84 5 2.798 2. 8 2 8 2.793 8.14 2.741 2.771 . 2.75 4 2.77 3 2.742 2.754 2.72 8 7 .1 4 2.70 2 2.729 2.721 2.73 3 2.71 3 2.711 2.696 6.14 . 2.615 2.64 3 2.636 2.6 6 0 2.633 2. 6 3 0 2.615 53 Design Mach Number H»ch Number (M) Ran^e o f Data Mach Number From Area Change 10 • 12 D istan ce From Throat (in c h e s ) F i g u r e 3-8 R e s u l t s o f S t a t i c P r e s s u r e - Te s t s MACH NUMBER (M) 54 STAGNATION PRESSURE F i g u r e 3-9 (Pq ) E f f e c t o f S t a g n a t i o n P r e s s u r e on Mach Number (X = 14.14 i n c h e s ) 55 where Uoo i s t h e f r e e s t r e a m v e l o c i t y , u i s t h e v e l o c i t y a t any given p o i n t , pa, i s t h e f r e e s t r e a m d e n s i t y , p i s t h e d e n s i t y a t any given p o i n t , and y i s measured p e r p e n d i c u l a r t o t h e w a l l . For l a m i n a r boun­ d a r y l a y e r s t h e d i s p l a c e m e n t t h i c k n e s s i s known t o v a r y i n v e r s e l y w ith 3 the square r o o t o f the s ta g n a tio n p re s s u re : 6* I (3-10) 172 <Po> For t u r b u l e n t boundary l a y e r s , t h e d i s p l a c e m e n t t h i c k n e s s does n o t der pend, t o any s i g n i f i c a n t d e g r e e , on t h e s t a g n a t i o n p r e s s u r e . However, when t h e boundary l a y e r i s t u r b u l e n t , t h e d i s p l a c e m e n t t h i c k n e s s w i l l be somewhat l a r g e r th a n i t i s f o r most l a m i n a r f l o w s , a s i s i l l u s t r a t e d in Figure 3-10.^ When t h e d i s p l a c e m e n t t h i c k n e s s i s a t a minimum, t h e flo w a r e a w i l l be a t a maximum and hence t h e Mach Number w i l l be a t a maximum. I t is a l s o known t h a t t h e p o i n t o f t r a n s i t i o n from l a m i n a r t o t u r b u l e n t flow in t h e boundary l a y e r moves u p s tr ea m a s t h e s t a g n a t i o n p r e s s u r e i s increased. Using t h e p r i n c i p l e s o u t l i n e d i n t h e p r e v i o u s p a r a g r a p h , i t i s now p o s s i b l e t o o f f e r an e x p l a n a t i o n o f t h e o b s e r v e d v a r i a t i o n o f Mach Number w it h t h e s t a g n a t i o n p r e s s u r e t h a t has been o b s e r v e d in t h e s e measu rem ent s. At t h e f u r t h e s t downstream p o r t ( 1 5 .1 4 i n c h e s downstream o f t h e t h r o a t ) t h e Mach Number i s o b s e r v e d t o i n c r e a s e as t h e s t a g n a t i o n p r e s s u r e i s i n c r e a s e d from i t s minimum v a l u e o f 303 mm Hg. Thi s i s DISPLACEMENT THICKNESS 56 LAMINAR REGION TRANSITION REGION TURBULENT REGION STAGNATION PRESSURE F i g u r e 3-10 Change o f t h e D is p la ce m en t T h i c k n e s s o f a Boundary Lay er due t o P r e s s u r e 57 p r e d i c t e d by t h e r e l a t i o n s h i p g iv e n in E q u a t io n ( 3 - 1 0 ) . T h i s phenomenon c o n t i n u e s u n t i l a s t a g n a t i o n p r e s s u r e semewhere between 450 and 500 mm Hg i s r e a c h e d . At t h i s p o i n t t h e t r e n d r e v e r s e s and t h e Mach Number d e c re ase s as th e s t a g n a t i o n p re s s u re i s in c re ased f u r t h e r . Assuming t h a t t h e bo un da ry l a y e r i s l a m i n a r a t t h e minimum s t a g n a ­ t i o n p r e s s u r e * t h e i n c r e a s i n g t h i c k n e s s o f t h e boundary l a y e r i s c o r r e c t ­ l y p r e d i c t e d by E q u a t i o n ( 3 - 1 0 ) . Assume a l s o t h a t t h e bo u nd ary l a y e r t r a n s i s t s from l a m i n a r t o t u r b u l e n t a t a s t a g n a t i o n p r e s s u r e between 450 and 500 mm Hg . As t h e s t a g n a t i o n p r e s s u r e i s i n c r e a s e d f u r t h e r , t h e p o i n t o f t r a n s i t i o n t o t u r b u l e n t flo w moves u p s t r e a m , g i v i n g t h e boundary l a y e r more d i s t a n c e o v e r which t o grow b e f o r e r e a c h i n g t h e downstream s t a t i c p o r t . S i n c e t h e bou nd ary l a y e r has had more d i s t a n c e t o grow, t h e d i s p l a c e m e n t t h i c k n e s s w i l l be l a r g e r and t h e Mach Number w i l l be s m a l l e r . As t h e s t a g n a t i o n p r e s s u r e i s f u r t h e r i n c r e a s e d , t h i s phenomenon w i l l c o n t i n u e and t h e Mach Number w i l l d e c r e a s e f u r t h e r . Alth oug h t h e above d i s c u s s i o n i s u s e f u l a s f a r a s p i n p o i n t i n g t h e p o i n t o f t r a n s i t i o n , t h e o v e r a l l e f f e c t o f t h e bo undary l a y e r s on t h e f r e e s t r e a m Mach Number i s v e r y s m a l l . The v a r i a t i o n o f t h e Mach Number from maximum t o minimum i s l e s s t h a n two p e r c e n t . T h u s , t h e r e a r e no problems f o r e s e e n i n t h i s t u n n e l due t o t h e v a r i a t i o n o f Mach Number due . ' to the sta g n a tio n p re ssu re . * See S e c t i o n 3 . 9 o f t h i s c h a p t e r . 58 3.6 STAGNATION PRESSURE MEASUREMENTS The s t a t i c p r e s s u r e measurements d e s c r i b e d in t h e p r e v i o u s s e c t i o n a r e i n f o r m a t i v e a b o u t t h e f r e e s t r e a m Mach Number al o n g t h e n o z z l e . They do n o t , however, g i v e any i n f o r m a t i o n a b o u t t h e u n i f o r m i t y o f t h e flow in t h e n o z z l e and t e s t s e c t i o n o r t h e p r e s e n c e o f waves in t h e flow. For t h i s r e a s o n , a l o n g w it h a d e s i r e t o co n f ir m t h e s t a t i c p r e s ­ s u r e r e s u l t s o f t h e p r e v i o u s s e c t i o n , i t was deemed n e c e s s a r y t o i n t r o ­ duce p i t o t p ro b es i n t o t h e t e s t s e c t i o n t o measure s t a g n a t i o n p r e s s u r e (and hence t h e Mach Number) a t v a r i o u s p l a n e s al o n g t h e n o z z l e and t e s t section. A c a r t e s i a n c o o r d i n a t e system has been u t i l i z e d t o d e s c r i b e t h e p o s i t i o n o f t h e p r o b e s in t h e t u n n e l . The X-coo.rdinate i s a l o n g t h e . d i r e c t i o n o f flo w and i s r e f e r e n c e d t o z e r o a t t h e n o z z l e t h r o a t , t h e downstream d i r e c t i o n b e i n g t a k e n as p o s i t i v e . The Y - c o o r d i n a t e i s t h e v e r t i c a l a x i s and i s r e f e r e n c e d t o z e r o halfw ay between t h e t o p and b o t ­ tom s u r f a c e s o f t h e n o z z l e , t h e p o s i t i v e d i r e c t i o n b ei n g upward, th e n e g a t i v e downward.. The Z - a x i s i s t h e h o r i z o n t a l c o o r d i n a t e , p e r p e n d i ­ c u l a r t o t h e flow . The z e r o p o s i t i o n i s t h a t p o i n t h al fw ay between t h e sidew alls. For an o b s e r v e r f a c i n g t h e d i r e c t i o n o f f l o w , p o s i t i v e i s measured t o t h e r i g h t , n e g a t i v e t o t h e l e f t . North wall i s n e g a t i v e Z . ) (South wall, i s p o s i t i v e Z, See F ig u r e 3 . 1 1 . The Y-Z p l a n e flow measurements have been t a k e n a t 10 X - p o s i t i o n s a l o n g t h e n o z z l e and t e s t s e c t i o n . These measurements were t a k e n w it h 59 Nozzle Block F i g u r e 3-11 C o o r d i n a t e System 60 t h e a i d o f a p i t o t ( s t a g n a t i o n ) t u b e r a k e t h a t i s i l l u s t r a t e d in F ig u r e 3.12. The i n d i v i d u a l p r e s s u r e l i n e s from each t u b e run i n t o t h e body o f t h e ra k e and o u t t h e back en d. These l i n e s were th e n c o n n e c t e d t o t h e wind t u n n e l p r e s s u r e s t a t i o n . The body o f t h e r a k e was suspended from Y - a c t u a t o r p o s t s a t two p o s i t i o n s a l o n g t h e body o f t h e r a k e so t h a t t h e Y - a c t u a t o r c o u l d be used t o move t h e r a k e up and down a l o n g t h e Y - a x i s . The r a k e was c a r e ­ f u l l y p o s i t i o n e d and l e v e l e d b e f o r e each run. A f t e r t h e t u n n e l was s t a r t e d and a l lo w e d t o come t o e q u i l i b r i u m t h e p o r t c l o s e s t t o t h e s o u t h wall was opened. was th e n r e a d w i t h t h e a i d o f t r a n s d u c e r C. The p r e s s u r e i n t h i s l i n e The e l e c t r i c a l o u t p u t from t h i s t r a n s d u c e r was t h e n f e d i n t o t h e X - a x is a c t u a t o r o f a H e w le tt Packard model 7004B X-Y r e c o r d e r . The s i g n a l from t h e Y - a x is a c t u a t o r on t h e wind t u n n e l was s i m i l a r l y f e d i n t o t h e Y- axi s a c t u a t o r o f t h e X-Y recorder. See F i g u r e 3 . 1 3 . Thus, as t h e r a k e was moved down th ro ugh t h e t e s t s e c t i o n , t h e v a r i a t i o n o f s t a g n a t i o n p r e s s u r e a l o n g t h e Y -axis a t t h a t p a r t i c u l a r X and Z p o s i t i o n was t r a c e d on t h e X-Y r e c o r d e r . When t h e r a k e r e a c h e d i t s low er l i m i t in t h e t e s t s e c t i o n , t h e p o r t b e i n g measured was c l o s e d , t h e pen on t h e X-Y r e c o r d e r was r a i s e d , and t h e r a k e was r a i s e d back t o i t s up p er l i m i t n e a r t h e t o p o f t h e t e s t section. The X = O p o s i t i o n on t h e X-Y r e c o r d e r was t h e n s h i f t e d t o t h e r i g h t by one h a l f o f a d i v i s i o n ( . 2 5 v o l t s ) i n o r d e r t o p r e v e n t o v e r ­ lapping of the tr a c e s . The n e x t p o r t was th e n opened ( i n t h i s example A F i g u r e 3-12 S t a g n a t i o n Tube Rake 62 P r e s s u r e S ig na l Transducer V olt­ m e te r Y- axi s actuator X -a xi s Y -ax is X-Y Recor de r F i g u r e 3-13 S t a g n a t i o n P r e s s u r e Measuring System i t would be p o r t B o n . F i g u r e 3 . 1 2 ) , and t h e p r o c e d u r e was r e p e a t e d u n t i l a l l o f t h e t r a c e s f o r t h a t p a r t i c u l a r X p o s i t i o n had been o b t a i n e d . I t i s w ell known from t h e t h e o r y o f s u p e r s o n i c f l o w s t h a t t h e p r e s ­ sure in th e p i t o t tube i s not the t r u e s ta g n a t io n p r e s s u r e , but the p r e s s u r e b e h i n d a normal shock as i s i l l u s t r a t e d i n F i g u r e 3 . 1 4 . On t h e s t a g n a t i o n s t r e a m l i n e , t h e . s h o c k J s _a normal sh ock and t h e t o t a l p r e s s u r e r e l a t i o n s h i p f o r a normal shock a p p l i e s : [I + where Pq ^ i s t h e s t a g n a t i o n p r e s s u r e ahead o f t h e s h o c k , s t a g n a t i o n p r e s s u r e b eh i n d t h e sh oc k , i s t h e Mach Number b e f o r e t h e sh o ck , and y i s t h e - r a t i o of. s p e c i f i c h e a t s . I . 4 for a i r . S i n c e t h e r a t i o Pc^ Z pOl i s the . T h i s r a t i o i s known t o be known, t h e o n l y unknown i s M^. One X-Y p l a n e measurement al o n g Z = O has a l s o been t a k e n f o r t h e p u r p o s e o f v e r i f y i n g e a r l i e r measurements and o b s e r v i n g , on one p l o t , t h e v a r i a t i o n o f Mach Number w ith d i s t a n c e from t h e t h r o a t i n t h e t e s t region. T h i s measurement was ta k e n w i t h t h e a i d o f a s i n g l e p i t o t .probe t h a t was s u sp e n de d from t h e Y - ax is a c t u a t o r p o s t s a t two p o s i t i o n s and d r i v e n f o r w a r d w i t h t h e a i d o f t h e X - a x i s a c t u a t o r mechanism ( s e e Figure 3 .1 5 ) . The p r o b e t r a v e r s e d from 18.38 in c h e s downstream o f t h e t h r o a t t o I I . 68 i n c h e s downstream o f t h e t h r o a t . T r a c e s were t a k e n f o r f i v e Y 64 M1 > I Shock Wave F i g u r e 3-14 S t a g n a t i o n Probe Behind Shock /////////(////////////////////////////////////////Z y y y y y y y z /// i _L _] F i g u r e 3-15 J i S i n g l e S t a g n a t i o n Probe For Use i n X-Y P la ne T r a v e r s e 66 positions. T r a n s d u c e r C. was a g a i n u t i l i z e d f o r p r e s s u r e measurements. On t h i s p l o t , , however, t h e s i g n a l from t h e t r a n s d u c e r was p u t i n t o t h e i Y - a x is a c t u a t o r o f t h e X-Y r e c o r d e r , w h i l e t h e o u t p u t from t h e X -axis a c t u a t o r o f t h e wind t u n n e l was f e d i n t o t h e X -axis a c t u a t o r o f t h e X-Y recorder. The r e s u l t i s a p l o t where t h e pen moved h o r i z o n t a l l y i n s t e a d of v e rtic a lly . A f t e r one t r a c e was c o m p l e t e d , t h e p h y s i c a l p o s i t i o n i n g o f t h e probe a l o n g t h e Y - a x is in t h e t e s t s e c t i o n was changed by use o f t h e Y - a c t u a t o r mechanism o f t h e wind t u n n e l . The Y=O p o s i t i o n o f t h e pen was a l s o changed f o r each new t r a c e so t h a t o v e r l a p p i n g o f t h e t r a c e was a v o i d e d . The r e s u l t i s F ig u r e 3 . 2 7 . The fl o w p r o f i l e s t h a t have j u s t been d e s c r i b e d a r e p r e s e n t e d on the next sev eral pages. The r e a d e r s h o u ld n o t e t h e l a b e l i n g o f t h e z e r o p o s i t i o n o f t h e h o r i z o n t a l a x i s o f t h e p l o t s (and t h e v e r t i c a l , a x i s o f F ig ur e 3 . 2 7 ) . For t h e Y-Z p r o f i l e s a t r a c e was t a k e n o f p o r t A using; t h e l e f t hand margin o f t h e graph p a p e r as t h e X=O p o s i t i o n ( s e e Fig ur e 3.16). When t h i s was c o m p le te d , p o r t A was c l o s e d and p o r t B o p en ed . zTlie X=O p o s i t i o n was th e n moved t o t h e r i g h t by .25 v o l t s and t h e p r o ­ f i l e f o r p o r t B was t a k e n . Thi s was done f o r each p o r t , i n o r d e r , u n t i l a co m pl ete p r o f i l e was o b t a i n e d . The z e r o p o s i t i o n o f ea ch t r a c e i s c l e a r l y l a b e l e d on t h e p l o t s . F ig u r e 3 . 1 6 i s a dia gram o f t h e p o s i t i o n i n g o f t h e r a k e in t h e t u n ­ nel and r e f e r s t o measurements ta k e n u p s tr ea m o f X = 15.063 in c h e s (Figures 3.17 through 3 .2 0 ). F ig u r e 3.21 i s a s i m i l a r dia gram and South Wall 0. 2 9 7 North Wall F igure 3-16 P o s i t i o n i n g o f Rake in T e s t S e c t i o n Z er o e s o f T r a c e s A B C D E F G H I G :H CAUMATIO* Of TEST SECTIO* 10/ 10/80 | DATE: 1 STAtoATIO* MlESStoE: STViHATIto TEMAERATUJIE: ACTUATOA SPEED SETTING: T r«nl. C. 10/2/60 COHEIlTS: , Origin of tr a c e 3.2 3.1 3.0 2.9 2.8 2,7 Mach Number F igure 3-17 Y-Z P l a n e P l o t I ind J l t i k . 1 Z ero es o f T r a c e s A B C D E F G H G FT CAUMATIO* Of TtST SECTION 10/10/80 STAtTAtION m c s s u it: WO ■» Hf STAhTATIOT TENAtAATVITts 100 6F ACTlIATO* SAttO S tT T I* : CAU STATION: CTKTtNTS: I O rigin of t r a c e 3.2 3.1 3.0 2.9 2.8 2.7 Mach NumbeI. F igure 3-1 8 Y-Z P l a n e P l o t I . AAd J W ik. T r im . C1 10/2/80 Z ero es o f T r a c e s A B C D E F G H I CAUMATIOI Of T£$T SECTION STAGNATION MCSSUNE: STAGNATION TWtAATUNt: ACTUATOA S fttO SETTING: TrAiiS. C. 10/2/80 I POSITION: CONSENTS: I AnA U I t A k . I Origin of tra c e 5.2 3.1 3.0 2.9 2.8 2i7 Mach Number F igu re 3-19 Y -Z P l a n e P l o t 12.14 Inchts larnac A B C D n f E i F G I — ' T i _ - " i ^ \ + y t I— ' _ i' -y + . i " I I I':: i\ • I ' - J _ ! I | ! ~ ' r ~ ! ! I V \ O n g m of tra c e M ach N u m b e r " I ' ..-J : — |— : i :: • ' I F igure 3-20 16/ 1/80 M O ™ Hg S T A M A T I M TEMPERATURE: TOO 6 F ACTUATOR SPEEO SETT 1* 6: CA U IAA TIM : AS T riM . C, I PO S IT IO N : W W l n c h A* .... j . . . I — • : ' . . — •: I I' • 10/ 1/80 - _ L : I . ' I T - I : 'I ' ; " i i :' ■ . i I ’ ! • : . — ’ - . !_ _ : I : ; T • i Y-Z P l a n e P l o t • • I ; :::••*• : . I ! ; I. SATE: S T A M A T I ON PRESSURE: COKENTS: I i M J l t * l . I I; I r C A U M A T I M O f TEST S E C T I M i - . 'T -r— r — I 1 S.2 3.1 3.0 2.9 2.8 2,7 . m i I .• J j . : I ' :. j . . •: !' I I ■ - I - .... T i I : .|T i ; .s "I I .... i t - - ' T — T Il-' I 4 i ... j I;.: I : ' I . . V i j T iii ... I ■ I T i ' jZ T I• ! i I I — .-1 .I— ' •; .I T i - ' I I I i ! Ji ' H Ig ! - i . i ! 1 F •:| i ..J I \ ! E : I " T i . 4 j :| I T 'T 'i I I ! i I I •1 •: r ■ ! D I !— ... I ;I |C I : I J : . . ! I i |_ _ _ _ ; ; ! - ' B l L .— I i I A — — .Llii 0 r • • ... H I i • ; } • T r a r o c ! . i . . i .. i . I ■■ • South Wall 0.297 North Wall F igure 3-21 P o s i t i o n o n g o f Rake in T e s t S e c t io n 73 r e f e r s t o measurements t a k e n a t 15.063 i n c h e s and f u r t h e r downstream ( F i g u r e s 3 . 2 2 th r o u g h 3 . 2 6 ) . The p o s i t i o n o f t h e r ake was c a r e f u l l y checked b e f o r e each new p l o t was t a k e n . The t r a n s d u c e r was a l s o f r e ­ quently r e - c a l ib r a t e d . 3.7 STAGNATION PRESSURE MEASUREMENT RESULTS The p l o t s o b t a i n e d w i t h t h e a i d o f t h e p i t o t tu b e r a k e show t h e flow t o be u n i f o r m , a l t h o u g h t h e r e i s some e v i d e n c e o f some minor waves in t h e p r o f i l e s t a k e n downstream o f X = 16.563 i n c h e s . The c o n i c a l shaped wave t h a t i s e v i d e n t in F ig u r e 3 . 2 4 has been t r a c e d t o a l e a k a t t h e s t a t i c p o r t 10.1 4 i n c h e s downstream from t h e t h r o a t which has s i n c e been c o r r e c t e d . The m a jo r c o n t r i b u t i o n o f t h e s e p l o t s i s t o v e r i f y t h a t t h e flow i n the t e s t sectio n i s , i n d e e d , u n if o r m . The measurements e x t e n d from t h e downstream end o f t h e e x t e n s i o n b l o c k , which i s 21.063 i n c h e s downstream from t h e t h r o a t , t o d i r e c t l y above t h e s t a t i c p o r t l o c a t e d 8 . 1 4 in c h e s downstream from t h e t h r o a t . The waves t h a t a r e e v i d e n t i n t h e f u r t h e r downstream measurements p r o b a b l y o r i g i n a t e a t th e u p s tr e a m end o f t h e ex tension block. These d i s t u r b a n c e s a r e r e l a t i v e l y small and do n o t s i g n i f i c a n t l y a l t e r t h e f r e e s t r e a m Mach Number. For i n s t a n c e , in F i g ­ u r e 3 . 2 5 , waves a p p e a r a p p r o x i m a t e l y 1 / 4 in c h above and below t h e Y=O p o s i t i o n on t h e g r a p h s , b u t t h e ch ang es i n Mach Number due t o t h e s e waves i s on t h e o r d e r o f 2 p e r c e n t . The e f f e c t s o f t h e l e a k a t t h e ' Z er o e s o f T r a c e s A B C D E F G H I J CALIBKATIOX Of TEST SECTION I DATE: ] STAGNATION MESSUAE: . STAGNATION TCWElATUNE: 10/ 1/80 I ACTUATOR SKEO S tT T I* : • CAU MATlO*: ; I POSITION: COntNTS: J 1» I* IfluNdAry j O rigin of tr a c e 5.2 3.1 3.0 2.9 2.8 2:7 Mach Number F igure 3-22 Y-Z P l a n e P l o t T n i r t. C. 10/2/80 - Z er o e s o f T r a c e s A B C D E F G H O tlM A T IC W O f U S T SECTION STAGNATION PRESSURE: 600 ■ Hg STAGNATION TEMPERATURE: ACTUATOR SPEED SETTING: Trews. C, 10/2/80 16.56 Inches COWERTS: i Origin of tra c e S.2 3.1 3.0 2.9 2.8 2,7 Mach Number F igure 3-23 Y -Z P l a n e P l o t J Is Iw boundsry l e / e r Z er o e s o f T r a c e s A B C D E F G H I J CAUMATH* Of TCST SECTION 10/6/80 I— y=<3 STAGNATION PNCSSUftC: 600 m H9 STAGNATION TCNPCRATUNE: ACTUATOft SPEED SETTING: Trent. C. 10/2/M COKNCNTS: J I l I n bovndery I e y tr , O rigin of t r a c e 1 2 3.1 3.0 2.9 2.8 2,7 Mach Number. | F igure 3-2 4 Y-Z P l a n e P l o t Z er o e s o f T r a c e s A B C D E F G H I J CAUMATIO* Of TEST SECTION 10/3/60 STAGNATION PRESSURE: STAGNATION TEMPERATURE: ACTUATOR SPEED SETTING: Trans. C. 10/2/60 COMMENTS: J Is In boundary la y er t O rigin of tr a c e 5.2 3.1 3.0 2.9 2.8 2,7 ^ c h Number F igure 3-25 Y -Z P l a n e P l o t Z er o e s o f T r a c e s A B C D E F G H I J CAL IMAT10* Of TEST SECTION 10/3/60 STAGNATION NAESSUtE: STASWTIOt TEWCtATVtE: ACTUATOt SMlO SETTING: T rtn s. < 10/2/00 21.00 Inclsti CONTENTS: J I t In bound*ry T ly tr. k Origin of tr a c e S.2 3.1 3.0 2.9 2.8 2.7 Mach Number F igure 3-26 Y-Z P l a n e P l o t Co IfI ref ico o f jgcf.cn , X-Y ,0 Iere j/crL Z i W i l HO ! P-rrncvA f, ffg <«W 6 0 1 i f j g n a f o r . P r^ jjjrg bOQmmrt^ LaIibraHch: Irens. L 5 f e ^ R o f o n ; T g n f ; r j t y r i - : 1f " F X r llJ T /' F igure 3-27 X-Y P l a n e P l o t 80 s t a t i c p o r t 10 .1 4 i n c h e s from t h e t h r o a t a r e th o u g h t t o be m i n i m a l , even though t h i s l e a k was n o t d i s c o v e r e d u n t i l t h e ra k e had been moved f o r ­ ward t o 15 i n c h e s from t h e t h r o a t . Furthermore, th e se s l i g h t d e fe c ts can be (and were) c o r r e c t e d . Boundary l a y e r e f f e c t s a r e c l e a r l y v i s i b l e in t h e measurements t h a t were t a k e n f u r t h e r downstream. The t u b e s o f t h e p i t o t r a k e t h a t were n e a r e s t t h e wall, were found t o be c o m p l e t e l y . i n t h e boundary l a y e r below 14 in c h e s downstream o f t h e t h r o a t ( F i g u r e s 3 . 2 0 , 3.2 2 t h r o u g h 3 . 2 6 ) . T h i s i m p l i e s a boundary l a y e r t h i c k n e s s o f a t l e a s t .2 i n c h e s a t t h e s e points. Upstream from t h e r e t h e boundary l a y e r t h i c k e n i n g n e a r th e c o r ­ n e r s i s o b s e r v e d , b u t t h e p o r t s n e a r t h e wall a r e o u t o f t h e boundary l a y e r f o r t h e m a jo r p a r t o f t h e i r t r a v e r s e . Downstream measurements were t a k e n f i r s t , and a f t e r t h e measurement a t X = 15.063 i n c h e s was t a k e n t h e r a k e was removed from t h e t e s t s e c ­ t i o n and r e - i n s t a l l e d on s u p p o r t s t h a t were l o c a t e d f u r t h e r ups tream . When t h e ra k e was r e - i n s t a l l e d i t was found t h a t p o r t s I and J were l e a k ­ ing r a t h e r b a d l y . E f f o r t s t o c o r r e c t t h i s problem were u n s u c c e s s f u l so t h e r e s t o f t h e measurements were t a k e n w i t h o u t t h e use o f . t h e s e p o r t s . The p o r t s t h a t were l e a k i n g were t h o s e t h a t were l o c a t e d n e a r e s t t h e . n o r t h w a l l , and i t i s u n l i k e l y t h a t t h e r e i s a d i s t u r b a n c e i n t h i s r e g i o n t h a t c o u l d s i g n i f i c a n t l y a f f e c t t h e r e s u l t s w i t h o u t showing e v i d e n c e o f i t s e l f in t h e measurements t h a t were t a k e n f u r t h e r downstream. 81 The speed o f t r a v e r s e o f t h e r a k e was d et e r m in e d e x p e r i m e n t a l l y . A ■ s e t t i n g o f 45 on t h e Y - a c t u a t o r speed c o n t r o l was s e t t l e d on a s bei ng t h e f a s t e s t s p ee d a t which a l l q u a t e l y d i s p l a y e d on t h e p l o t s . s i g n i f i c a n t d i s t u r b a n c e s would be a d e ­ ( = . 0 3 i n c h e s p e r second) Al I o f t h e f lo w p r o f i l e s were t a k e n a t a s t a g n a t i o n p r e s s u r e o f 600 mm Hg. I t was d e c i d e d a t t h e o u t s e t t h a t t h e r e was no. need t o t a k e p l o t s f o r o t h e r p r e s s u r e s s i n c e most d i s t u r b a n c e s o f t h e f l o w a r e n o t functions o f the s ta g n a tio n pressu re. The Mach,Number i s o b s e r v e d t o s t a y i n t h e g e n e r a l v i c i n i t y o f M=3. D e v i a t i o n s from t h i s v a l u e a r e small a n d , f o r t h e most p a r t , p r e d i c t a b l e . The Mach Number c o n t i n u e s t o grow w i t h d i s t a n c e from t h e t h r e a t u n t i l ar oun d 15 i n c h e s downstream from t h e t h r o a t . slowly. I t th en b e g i n s t o d e c l i n e Th is i s t o be e x p e c t e d s i n c e t h e channel c e a s e s t o d i v e r g e a t . t h i s p o i n t b u t t h e bo un da ry l a y e r s c o n t i n u e t o grow, p r o v i d i n g t h e e f ­ f e c t of a supersonic d if f u s e r . T h i s bo u nd ary l a y e r growth i s o b s e r v e d i n t h e t r a c e s t a k e n o f p o r t A i n t h e flo w p r o f i l e s . The e f f e c t o f t h e two d i m e n s i o n a l i t y o f t h e n o z z l e i s o b s e r v e d i n t h e t r a c e s t a k e n in t h e d i v e r g i n g p o r t i o n o f t h e n o z z l e a s a 'bowing o u t 1 o f t h e t r a c e s . The p r o f i l e s p r e s e n t e d i n F i g u r e s 3 . 1 7 th ro u g h 3 . 2 0 were p u r p o s e l y t a k e n d i r e c t l y above s t a t i c p o r t s where t h e Mach Number had a l r e a d y ■ been me asured. - - . . The co m pa ris on i s p r e s e n t e d in Tabl e 3 . 2 . The r e s u l t s from t h e two methods a r e n o t i n c o m p le te ag re e m en t b u t a r e w e l l w i t h i n t h e bounds o f e r r o r which one would e x p e c t u s i n g t h e e q ui p m en t u s e d . T ab l e 3 . 2 Comparison o f R e s u l t s (X.= 10 .1 4 i n ) Stagnation Pressure . 600 mm Hg 500 mm Hg Mach Number From ■Area Change 3.02 5 3.025 Mach Number From S ta tic Pressure Tests 2.88 9 2.86 9 Mach Number From Stagnation Pressure Tests 2.95 t e s t not performed Mach Number From Area Change w i t h Boundary Layer Correction 2.902 2.898 83 The s t a t i c p r e s s u r e , m e a s u r e m e n t s i n v o l v e d m e a s u r i n g p r e s s u r e s an o r d e r o f ma gn itu d e low er th a n t h e s t a g n a t i o n me asurements and t o t a l agree men t was n o t e x p e c t e d i A l s o , t h e tw o - d i m e n s i o n a l n a t u r e o f t h e n o z z l e i s i m p o r t a n t s i n c e t h e s t a t i c measurements o n l y i n v o l v e d a p r e s s u r e meas­ u r e d a t t h e . w a l l and t h e Mach Number v a r i e d t o some d e g r e e a c r o s s t h e nozzle. See S e c t i o n 3.11 o f t h i s c h a p t e r f o r a more c o m p le te d i s c u s s i o n of th i s question. . ■ • • • F i g u r e 3 . 2 7 . i s t h e r e s u l t o f t h e X-Y p l a n e . p r o f i l e t h a t w a s - t a k e n with the s in g le s ta g n a tio n probe. The s p ee d o f t r a n s l a t i o n o f t h i s pr ob e w a s . a g a i n d e t e r m i n e d e x p e r i m e n t a l I y . j A s e t t i n g o f 60 ( = .0 4 i n / s e c ) on t h e X - a x i s a c t u a t o r c o n t r o l was d e t e r m i n e d t o be t h e b e s t s p e e d . The r e s u l t s from t h i s p l o t c o n f i r m e a r l i e r o b s e r v a t i o n s o f t h e Y-Z plane p l o t s . When compared t o t h e Mach Number measurements o b t a i n e d in t h e p i t o t r a k e me asurements t h e r e i s no n o t i c e a b l e d i f f e r e n c e ; The p l o t c o n f i r m s . e a r l i e r o b s e r v a t i o n s o f t h e v a r i a t i o n o f Mach Number w it h d i s ­ t a n c e from t h e t h r o a t . ti o n of the nozzle u n til The Mach Number g^rows a l o n g t h e d i v e r g e n t p o r ­ r e a c h i n g a maximum around 15 i n c h e s from t h e t h r o a t and b e g i n s to. d e c l i n e as t h e pr o be i s moved f u r t h e r downstream. There a r e some waves e v i d e n t in t h i s p l o t , b u t t h e y a r e a t t h e f a r downstream end o f t h e e x t e n s i o n b l o c k . The a r e a where t h e s e waves a r e l o c a t e d , i s w ell o u t o f the. way o f any t e s t t h a t mi gh t be p er f o r m e d i n the tunnel. I t is thought t h a t th e upstream support o f th e Y -actu a to r mechanism i s t h e o r i g i n o f t h e s e waves. 84 A p l o t o f t h e Mach Number al o n g t h e t e s t s e c t i o n i s p r e s e n t e d on Fig ur e 3 . 2 8 . 3.8 Thi s p l o t was d e r i v e d from t h e t r a c e shown on F ig u r e 3 .2 7 . BOUNDARY LAYER PROFILES Boundary l a y e r p r o f i l e s have been ta k e n a t X = 10.14 i n c h e s a t t h e to p s u r f a c e o f t h e n o z z l e , a l l a t Z=0, f o r t h r e e s t a g n a t i o n p r e s s u r e s . A f l a t t e n e d p i t o t probe was u t i l i z e d f o r t h e s e measu rem ent s, and i s i l ­ l u s t r a t e d in F ig u r e 3 . 2 9 . t h e probe a g a i n s t t h e w a l l . An o p t i c a l m i cro sc op e was used t o p o s i t i o n The speed o f t r a v e r s e o f t h e probe was a g a i n d e t e r m in e d e x p e r i m e n t a l l y and a s e t t i n g o f 15 on t h e Y - a c t u a t o r speed c o n t r o l knob was chosen as t h e b e s t sp eed. I t was hoped t h a t t h e r e s u l t s o f t h e s e measurements would f u r t h e r c o n f ir m o b s e r v a t i o n s made a bo ut t h e flow. The X-Y r e c o r d e r t h a t was used f o r t h e e a r l i e r s t a g n a t i o n probe p r o f i l e s was u t i l i z e d f o r t h e boundary l a y e r p r o f i l e s . The p r e s s u r e in t h e p i t o t probe was re a d by t r a n s d u c e r C, whose o u t p u t was f e d i n t o t h e X-axis a c t u a t o r o f t h e X-Y r e c o r d e r . The wind tu n n e l Y -axis a c t u a t o r o u t p u t was p u t i n t o t h e Y -a xi s i n p u t on t h e X-Y r e c o r d e r . The p r o f i l e s t h u s o b t a i n e d a r e p r e s e n t e d in F i g u r e s 3 .3 0 and 3 . 3 1 . Boundary l a y e r p r o f i l e s were ta k e n f o r s t a g n a t i o n p r e s s u r e s o f 600, 500, and 400 mm Hg. The p r o f i l e a t 400 mm Hg was st o p p e d as soon as th e f r e e s tr e a m was r ea c h ed bec au se o f a flow breakdown. Because o f th e problem o f flow breakdowns no p r o f i l e s were a t t e m p t e d a t s t a g n a t i o n Mach Number 3.1 2.9 : OO CJl 2.8 12 13 14 X -position F igure 3-28 15 16 17 (inches] V a r i a t i o n o f Mach N um b er A l o n g T e s t S e c t i o n 18 86 W a ll F i g u r e 3-29 F l a t t e n e d P i t o t Probe Boundary Layer P rofilti X : 1 0 . 14 T n c h t s F igure 3-30 down^^rfti/n O'T i Hg jh ro o l Boundary L ayer P lo ts CClh’b r g h 'c n ', / O / l / S * fr o ^ i. C (P :/e f. 7 r \ / ) S L o y f r rrj inches dovyiutnom F ig u re 3-31 ,'on: Bound ary L a y e r P l o t Iron/. C . 1 6 / 7 / 9 0 ( P * I M 89 p r e s s u r e below 400 mm Hg. 3.9 RESULTS OF BOUNDARY LAYER PROFILES From i n s p e c t i o n o f t h e p r o f i l e s on F i g u r e s 3 . 3 0 and 3.31 i t i s s ee n t h a t t h e p r o f i l e t a k e n a t a s t a g n a t i o n p r e s s u r e o f 600 mm Hg i s t u r b u ­ l e n t w h i l e t h o s e t a k e n a t t h e lo w er p r e s s u r e s a r e l a m i n a r . d e m o n s t r a t e d by t h e s h ap e o f t h e c u r v e s . ; This i s These o b s e r v a t i o n s c o n f ir m t h e e x p l a n a t i o n t h a t has been o f f e r e d f o r t h e v a r i a t i o n o f Mach Number w i t h s t a g n a t i o n p r e s s u r e t h a t has been o f f e r e d in S e c t i o n 5 o f t h i s chapter. At t h e h i g h e r s t a g n a t i o n p r e s s u r e , t h e b o un dar y l a y e r i s t u r ­ b u l e n t , and t h u s t h i c k e r , c a u s i n g t h e e f f e c t i v e a r e a o f t h e n o z z l e t o d e c r e a s e and f o r c i n g t h e Mach Number t o go down. I t s h o u l d be note d a t t h i s p o i n t t h a t i t i s n o t t h e t o t a l t h i c k n e s s o f t h e bou nd ary l a y e r t h a t c a u s e s t h i s e f f e c t b u t , r a t h e r , t h e d i s p l a c e m e n t t h i c k n e s s o f t h e boun­ dary lay er. I t i s shown l a t e r on i n t h i s s e c t i o n t h a t t h i s d i s p l a c e m e n t t h i c k n e s s d o e s , i n d e e d , i n c r e a s e when t h e bou nd ary l a y e r t r a n s i s t s from l a m i n a r t o t u r b u l e n t . - As t h e p r e s s u r e i s r e d u c e d , t h e boundary l a y e r becomes l a m i n a r an d , a t l e a s t i n i t i a l l y , t h i n n e r . a t a p o i n t s h r i n k s , t h e Mach Number w i l l increase. As t h e boundary l a y e r As t h e p r e s s u r e i s r e d u c e d f u r t h e r , t h e boundary l a y e r w i l l obey t h e r e l a t i o n s h i p o f e q u a ­ t i o n ( 3 - 1 0 ) and b e g i n t o grow a g a i n , c a u s i n g t h e Mach Number t o d e c r e a s e . At t h i s p o i n t i t i s i n t e r e s t i n g t o o b s e r v e t h a t t h e l a m i n a r boun­ d a r y l a y e r s o f F i g u r e s 3 . 3 0 and 3.31 p r o v i d e t h e e x p e r i m e n t a l t e s t f o r 90 t h e r e l a t i o n s h i p o f e q u a t i o n ( 3 - 1 0 ) . - Th at i s : V 6 . I „ (3-12) . « (P. l ) 1 / 2 ^ ’ , 2 " (Po 2 , 1 / 2 The s u b s c r i p t s I and 2 d e n o t e 500 and 600 mm Hg r e s p e c t i v e l y . Since th e bou n da ry l a y e r p r o f i l e s a r e t a k e n a t t h e same p o i n t i t i s r e a s o n a b l e to-.. assume t h e p r o p o r t i o n a l i t y i s t h e same f o r each c a s e ' . " ' ' T h a t i s : *1 '/(Pol) 52 l / ( P o 2 ) 1 /2 (Po2/Po1 1/2 (3-13) Using t h e d a t a we h a v e , assume: P jl = 500 mm Hg Pp 2 = 400 mm Hg I t can be seen from i n s p e c t i o n o f t h e p r o f i l e s t h a t : 5 1 = 1 . 0 7 in c h e s 52 = 1.21 in c h e s 4' : ( V .884 p01 >, / 2 = - 892 These two an s w er s d i f f e r by l e s s th a n one p e r c e n t . . Th is c o n f ir m s t h a t our data follows the r e l a t i o n s h i p o f equation (3-10). Data t a k e n o ff . F i g u r e 3 . 3 0 has been u t i l i z e d t o p l o t boundary l a y e r p r o f i l e s i n t h e form o f v e l o c i t y r a t i o v e r s u s d i s t a n c e r a t i o . p l o t s a r e p r e s e n t e d on F i g u r e 3 . 3 2 . These S i n c e t h e boundary l a y e r a t 400 mm Hg F i g u r e 3-32 Boundary Layer P r o f i l e s (X = 10 .1 4 i n c h e s ) 92 i s known t o be l a m i n a r and o f a s i m i l a r p r o f i l e t o t h a t a t 500 mm Hg, i t was n o t p l o t t e d . From i n s p e c t i o n o f F ig u r e 3 . 3 2 , i t can be deduced t h a t t h e p r o f i l e a t a s t a g n a t i o n p r e s s u r e o f 500 mm Hg i s l a m i n a r and t h e p r o f i l e a t 600 c mm Hg i s t u r b u l e n t . D is pl ac e m en t t h i c k n e s s e s o f t h e s e two boundary l a y e r s have been c a l c u l a t e d by a n u me ric al p r o c e d u r e . As has a l r e a d y been s t a t e d , t h e d i s p l a c e m e n t t h i c k n e s s i s d e f i n e d as t h a t d i s t a n c e by which t h e wall must be d i s p l a c e d i n o r d e r f o r t h e i n v i s c i d s o l u t i o n t o a p p l y . I t is d e f i n e d m a t h e m a t i c a l l y , f o r c o m p r e s s i b l e f l o w s , as t h e f o l l o w i n g : 6* = f (I - / n - ) d y 0 where: . ” °0 ( 3- 14) OO p = t h e d e n s i t y a t any p o i n t ; Poo = the f r e e stream v e l o c i t y ; u = t h e v e l o c i t y a t any p o i n t ; and Uoo = t h e f r e e s t r e a m v e l o c i t y . F ig u r e 3 . 3 3 i l l u s t r a t e s t h e p r o c e d u r e used t o d e t e r m i n e t h e d i s p l a c e ­ ment t h i c k n e s s . The r e s u l t s a r e t a b u l a t e d i n Tabl e 3 . 3 . Using t h e d i s p l a c e m e n t t h i c k n e s s t o a c c o u n t f o r boundary l a y e r e f f e c t s , t h e Mach Number can now be c a l c u l a t e d w it h some d e g r e e o f con­ fidence. In t h i s a n a l y s i s t h e boundary l a y e r a t t h e t h r o a t w i l l be ig n o r e d s i n c e i t w i l l o b v i o u s l y be v e r y t h i n . The r e s u l t s t h a t w i l l be 93 F i g u r e 3-33 P r o ce d u r e f o r C a l c u l a t i n g D isp lac em en t T h ic k n es s T ab l e 3-3 Boundary Lay er T h i c k n e s s e s Stagnation Pressure 600 mm Hg 500 mm Hg Boundary Layer Thickness 0. 1 0 5 i n 0. 1 2 1 i n D is p la c e m e n t Thickness 0.038 in C alculation not performed 95 t h u s o b t a i n e d do n o t t a k e i n t o a c c o u n t . t h e tw o -d im en s io n al n a t u r e o f t h e . n o z z l e , and w i l l t h u s be d i f f i c u l t t o compare t o t h e s t a g n a t i o n p r e s s u r e r e s u l t s w h ic h , a t t h e p o i n t where t h e boundary l a y e r p r o f i l e s were t a k e n , show t h e e f f e c t o f t h e tw o - d i m e n s i o n a l n a t u r e o f t h e n o z z l e q u i t e vividly. When t h e c a l c u l a t i o n i s c a r r i e d o u t , i t i s found t h a t t h e Mach Number a t t h i s p o i n t i s 2.90 2 f o r a s t a g n a t i o n p r e s s u r e o f 600 mm Hg, and 2. 89 8 f o r a s t a g n a t i o n p r e s s u r e o f 500 nrn Hg. These numbers a r e in good agree men t w i t h t h o s e o b t a i n e d from t h e s t a t i c p r e s s u r e measurements. 3 . 1 0 TEMPERATURE OBSERVATIONS I t has been o b s e r v e d t h a t t h e h e a t e r i s c a p a b l e o f r a i s i n g t h e t e m p e r a t u r e o f t h e i n l e t a i r s t r e a m a p p r o x i m a t e l y 40°F a t t h e maximum flow r a t e . The h e a t e r i s c a p a b l e o f r a i s i n g t h e t e m p e r a t u r e somewhat more th a n t h i s , b u t w i l l n o t p r o v i d e s t a b l e o p e r a t i o n i f t h i s i s done. The r e a s o n t h a t t h e o p e r a t i o n w i l l n o t be s t a b l e i s t h a t i f t h e h e a t e r i s used a t maximum o u t p u t i t w i l l be p u t t i n g o u t a c o n s t a n t amount o f . e n e r g y w h i l e t h e am b ien t c o n d i t i o n s can be v a r y i n g c o n s i d e r a b l y . S in ce t h e maximum h e a t e r o u t p u t i s a c o n s t a n t , t h e t e m p e r a t u r e o f t h e wind t u n n e l a i r w i l l v a r y w i t h t h e am b ien t c o n d i t i o n s , t h u s d e f e a t i n g much o f t h e p u r po s e o f t h e h e a t e r . 3.11 MEASUREMENT ERROR The q u e s t i o n t h a t always a r i s e s in a s t u d y such a s t h i s i s "How good a r e t h e r e s u l t s ? " . An e v a l u a t i o n o f t h e e r r o r s in t h e measurements 96. o f t h i s c h a p t e r has been c a r r i e d o u t . Th is was done by ad d i n g a l l po s­ s i b l e e r r o r s f o r each measurement and c a l l i n g t h i s sum t h e g r e a t e s t possible e rro r. For i n s t a n c e , f o r t h e s t a g n a t i o n p r e s s u r e measurements t h e a n a l y s i s was c a r r i e d o u t a s f o l l o w s : Error Magnitude l e a k s i n p r e s s u r e system ±10 mm Hg transducer erro r ± 2 mm Hg e r r o r in p o sitio n in g graph on X-Y r e c o r d e r ± 4 mm Hg e r r o r in r e a d i n g a m bi en t p r e s s u r e ± 5 mm Hg e r r o r in r e a d i n g graph ± 2 mm Hg T o t a l ma gnitude o f e r r o r = 23 mm Hg Assuming a Mach Number o f 3 , T ot al p e r c e n t e r r o r = ± 4 .3 p e r c e n t An e r r o r . a n a l y s i s was a l s o c a r r i e d o u t f o r t h e s t a t i c p r e s s u r e mea sur e­ m e n ts , t h e boundary l a y e r me as u re m en ts, and t h e t e m p e r a t u r e measurements, The r e s u l t s a r e as f o l l o w s : S t a t i c p r e s s u r e mea sur em ent s: Mg c t u a ^ = Mfixp ± .3% Boundary l a y e r t h i c k n e s s : Sa c t u a I = Sfixp ±8.0% T em per at ure measu rem ent s: Tg c t u a l = Tfixp ± 2°F Th is e r r o r a n a l y s i s shows t h a t t h e measurements c o n t a i n e d i n t h i s cha p­ t e r a r e r e a s o n a b l y a c c u r a t e and t h u s a r e r e l i a b l e . . CHAPTER 4 CONCLUSIONS From t h e measurements and r e s u l t s in C h a p t e r 3 , one i s l e d t o con­ c l u d e t h a t t h e pe rf o rm a n ce o f t h e wind t u n n e l has n o t . b e e n d e t r i m e n t a l l y a f f e c t e d s i n c e moving t o Montana. expected t o . The f a c i l i t y o p e r a t e s much a s i t was The f o l l o w i n g a r e among t h e s p e c i f i c , c o n c l u s i o n s t h a t have been r e a c h e d : 1) The Mach Number i s found t o be i n t h e g e n e r a l v i c i n i t y o f 3 , and d e v i a t i o n s from t h e norm a r e p r e d i c t a b l e . 2) There a r e no waves p r e s e n t i n t h e t e s t s e c t i o n o f s u f f i c i e n t ma gni tud e which c a n n o t be s im p l y c o r r e c t e d o r which can s e r i o u s ­ l y a f f e c t t h e flow . The fl o w i n t h e n o z z l e and t e s t s e c t i o n i s unif or m. 3) The boundary l a y e r s a r e t h i n and behave as t h e y were e x p e c te d to. 4) The t e m p e r a t u r e o f t h e a i r s t r e a m can be a d e q u a t e l y c o n t r o l l e d . The t e m p e r a t u r e o f t h e s t r e a m can be r a i s e d 4 0 ° F S which means i t i s u s e f u l f o r c o n t r o l p u r p o s e s o n ly . 5) The minimum s t a g n a t i o n p r e s s u r e a t t a i n a b l e f o r unchoked flow i s c o m p l i c a t e d t o c a l c u l a t e , b u t i s n o r m a l ly between 200 and 300 mm Hg. F i n a l l y , i t s h o u ld be emphasized t h a t t h e d i m e n s i o n l e s s p a r a m e te r t h a t v a r i a t i o n i n t h e flow c o n d i t i o n s a f f e c t i s t h e Reynolds Number. F i g u r e 4.1 shows t h e o p e r a t i n g r an ge o f t h e wind t u n n e l , a l o n g w ith t h e 98 I n c r e a s i n g Re -1----------------------->- MO ■ 130 • Rwnge o f Operation I PO ■ E- 110 ' 100 ■ 90 ' 80 1 Re=SOxlO cm Re=GOxlO 0 70 60 1 50 — . 200 .................... 300 400 i 500 Pq (mm Hg) F i g u r e 4-1 O p e r a t i n g Range o f SWT 600 cm 99 d i r e c t i o n o f i n c r e a s i n g Reynolds Number and t h e a p p r o x im a te magnitude o f t h i s parameter. APPENDIX OPERATING PROCEDURES START-UP I.. Check t h e b a r o m e t r i c p r e s s u r e and a d j u s t gages a c c o r d i n g l y . T. F l i p c o n t r o l panel d i s c o n n e c t s w i t c h (10) 3. Check pumps t o make s u r e t h e y a r e i n o p e r a t i n g c o n d i t i o n . s ic t o "on" p o s i t i o n . Make sure the w ater li n e s are connected, e tc . 4. Make s u r e t h a t t h e t e s t s e c t i o n and downstream p o r t s a r e c l o s e d up t i g h t and t h a t any model o r o b j e c t in t h e t e s t s e c t i o n and i t s a s s o c i a t e d m e a su r i n g eq u i p m en t i s r e a d y t o go. 5. P r e s s c o n t r o l power "on" b u t t o n ( 1 5 ) . 6. P r e s s t h r o t t l i n g v a l v e "on" b u t t o n ( 2 8 ) . Make s u r e t h e bypass valve c o n tro l i s in th e "auto" p o s i t i o n (19). Make s u r e t h e w ar n ­ i n g beacon i s on ( 2 1 ) . 7. Make s u r e t h r o t t l i n g v a l v e has opened. 8. P r e s s . v a c u u m pump " s t a r t " b u t t o n ( 2 4 ) . 9. Press c h i l l e r " s t a r t " button (37). 10. P r e s s h e a t e r "on" b u t t o n ( 4 9 ) . Adjust to d esired temperature. NORMAL SHUT-DOWN 1. Swi tch p r e s s u r e c o n t r o l t o manual ( 6 ) . 2. Press c h i l l e r "stop" button (38). 3. Press h e a te r "off" button (50). * Numbers in p a r e n t h e s e s r e f e r t o F i g u r e A - I . 101 4. P r e s s vacuum pump " s t o p " b u t t o n ( 2 5 ) . 5. Press t h r o t t l i n g valve "off" button (29). 6. P r e s s c o n t r o l power " o f f " b u t t o n ( 1 6 ) . 7. Make s u r e t h e r e i s no w a t e r f lo w in g i n t o t h e pumps by c h ec k in g t h e f lo w m et er above t h e pumps. I f t h e r e i s any w a t e r go in g th ro u g h t h e f l o w m e t e r , s h u t t h e w a t e r o f f IMMEDIATELY. DRY SHUT-DOWN For t h e d r y shut-down s t e p s 1-3 a r e t h e same as f o r t h e normal s h u t down. S te p 4 o f t h e normal s h u t down i s r e p l a c e d w it h t h e p r o ce d u r e w r i t t e n below. 4. P r e s s t h e d r y shut-down b u t t o n ( 3 1 ) . run i t s 6 - m i n u te c y c l e . Allow t h e d r y shut-down t o I f t h e pumps do n o t s h u t o f f a f t e r 3 m i n u t e s , p r e s s t h e vacuum pump " o f f " b u t t o n (25) ! Allow t h e dry shut-down t o f i n i s h r u n n in g i t s c y c l e (3 more m i n u t e s ) . S t e p s 5-7 a r e t h e same a s f o r t h e normal shut-down. 102 rm . 63 c m 44 I------ »84 * > 17 18 68 34 35 8 F i g u r e A-I % 4 Control Console 103 Key t o F i g u r e A-I 1. H eise p r e s s u r e gauge 2. Vacuum sy ste m c o n t r o l panel l a t c h 3. Vacuum sy ste m a u t o m a t i c p r e s s u r e c o n t r o l p o i n t e r s 4. Vacuum system s u p p l y p r e s s u r e gauge 5. Automatic vacuum system o u t l e t p r e s s u r e gauge 6. Vacuum sy ste m c o n t r o l knob 7. Vacuum sy ste m p r e s s u r e gauge 8. Vacuum system c o n t r o l p r e s s u r e knob 9. Pump i n l e t p r e s s u r e gauge 10. Co n tro l panel d i s c o n n e c t s w i tc h 11. D igital stagnation pressure in d ic a to r 12. T em per at ure r e c o r d e r panel l a t c h 13. T em per at ure r e c o r d e r c h a r t 14. Cont ro l power i n d i c a t o r l i g h t 15. Cont ro l power "on" b u t t o n 16. Cont ro l power " o f f " b u t t o n 17. Bypass v a l v e "open" i n d i c a t o r l i g h t 18. Bypass v a l v e " c l o s e d " i n d i c a t o r l i g h t 19. Bypass v a l v e p o s i t i o n s e l e c t o r s w i t c h 20. Warning beacon i n d i c a t o r l i g h t 21. Warning beacon o n - o f f s w i tc h 22. Vacuum pump " r ea d y" i n d i c a t o r l i g h t . 104 23. Vacuum pump "on" i n d i c a t o r l i g h t 24. Vacuum pump " s t a r t " b u t t o n 25. Vacuum pump " s t o p " b u t t o n 26. T h r o t t l i n g v a l v e power i n d i c a t o r l i g h t 27. T h r o t t l i n g v a l v e "open" i n d i c a t o r l i g h t 28. T h r o t t l i n g v a l v e "on" b u t t o n 29. T h r o t tli n g valve "off" button 30. Dry shutdown i n d i c a t o r l i g h t 31. Dry shutdown " s t a r t " b u t t o n 32. High o i l t e m p e r a t u r e i n d i c a t o r l i g h t 33. Low o i l p r e s s u r e i n d i c a t o r l i g h t 34. Low w a t e r p r e s s u r e i n d i c a t o r l i g h t 35. Low o i l p r e s s u r e i n d i c a t o r l i g h t 36. C hiller indicator lig h t 37. . C h i l l e r " s t a r t " b u t t o n 38. C h ille r "stop" button 39. S u p e r s o n i c flow i n d i c a t o r " r ead y" l i g h t 40. S u p e r s o n i c flow i n d i c a t o r ala rm 41. S u p e r s o n i c flow i n d i c a t o r o n - o f f s w i t c h 42. S u p e r s o n i c flow i n d i c a t o r r e s e t b u t t o n 43. S t a g n a t i o n t e m p e r a t u r e gage 44. D ig ita l sta g n a tio n tem perature i n d i c a t o r 45. H e a t e r o v e r t e m p e r a t u r e c o n t r o l gauge 105 46. H e a t e r o v e r t e m p e r a t u r e c o n t r o l a d j u s t m e n t knob 47. H e a t e r t e m p e r a t u r e c o n t r o l a d j u s t m e n t knob 48. H e a t e r t e m p e r a t u r e c o n t r o l , gauge 49. H e a t e r power "on" b u t t o n 50. H e a t e r power " o f f " b u t t o n 51. H e a t e r power on i n d i c a t o r l i g h t 52. Heater over tem perature i n d i c a t o r l i g h t 53. H e a t e r on i n d i c a t o r l i g h t 54. Heater fuse 55. H e a t e r minimum o u t p u t a d j u s t m e n t 56. H e a t e r p e r c e n t o f maximum o u t p u t a d j u s t m e n t 57. H e a t e r p e r c e n t o f maximum o u t p u t gauge 58. Regenerator i n d i c a t o r l i g h t 59. Regenerator " s t a r t " button 60. Panel l i g h t s dimmer knob 61. Warning s i g n i n d i c a t o r l i g h t 62. Warning s i g n " o n - o f f " s w i tc h 63. Atmosp heri c r e f e r e n c e dew p o i n t i n d i c a t o r 64. Tunnel dew p o i n t d i g i t a l i n d i c a t o r 65. Dew p o i n t sample flo w i n d i c a t o r 66. Dew p o i n t i n d i c a t o r w a t e r flow r a t e gauge 67. Dew p o i n t i n d i c a t o r s c a l e m u l t i p l i e r s w i tc h 68. Dew p o i n t i n d i c a t o r hou sin g 106 69. Dew p o i n t i n d i c a t o r i n l e t p r e s s u r e gauge 70. Dew p o i n t i n d i c a t o r mixing chamber v a l v e 71. Dew p o i n t i n d i c a t o r t r i m v a l v e REFERENCES 1. Car nahan, B r i c e , H. A. L u t h e r , and James 0. W il k es , A pp lie d Numeri­ c a l Methods, New York: . John Wiley & Sons I n c . , 1969. 2. D e m e t r i a d e s , A. and L. Von S e g g e r n 9 D es ig n , Performance and Opera­ t i o n o f t h e S u p e r s o n i c Wind T u n n e l , T ec h n ic al R e p o r t , 1965. 3. Drummond, D. H ., P er s o na l C o n v e r s a t i o n s . 4. Liepmann, H. W., and A. Roshko, Elements o f Gasdynamic s , New York: John Wiley & Sons I n c . , 1957. 5. S c h l i c h t i n g , H ., Boundary Layer T h e o r y , Seventh E d i t i o n , New York: McGraw-Hill Book Company, 1975. M ONTANA ST A T E U N IV E R SIT Y L IB R A R IE S RL stks N378.R631@Theses 3 1 A137?