Extraction of Colstrip coal using supersolvents in conjunction with the water-gas shift reaction by Sylvester John Losinski A thesis submitted in partial fulfillment of the requirements for the degree of Master of Science in Chemical Engineering Montana State University © Copyright by Sylvester John Losinski (1986) Abstract: Coal extraction using supersolvents, tetramethylurea (TMU) and hexamethylphosphoramide (HMPA), in the presence of the water-gas shift reaction may be a viable method for hydrogenating and extracting coal products in one operation. In this investigation the effects of solvent mixture, solvent pH, temperature, and carbon monoxide pressure on coal extraction were evaluated. Experiments were conducted on Colstrip sub-bituminous coal and other coals in a magnetically stirred batch autoclave with carbon monoxide pressures ranging from 250 to 1000 psig. Extraction of Colstrip coal to 35 percent was observed at 1607deg;C using a solvent mixture of TMU/HMPA/Tetralin/H2O with a pH of 13.12 and a carbon monoxide pressure of 500 psig. It was found that extraction decreased with increasing carbon monoxide pressure in the range of 250 to 1000 psig, but the extraction value for any pressure was greater than when carbon monoxide was not used. Extraction by the present procedure was not found to be temperature dependent over the range of 25 to 200°C. Possible explanations for this unexpected result have been presented. Solvent was retained in the extraction residue in the amount of 6 to 17 percent by weight. The total extraction must be dramatically increased, or the amount of solvent retention decreased, for the process to be viable as a coal extraction method. EXTRACTION OF COLSTRIP COAL USING SUPERSOLVENTS IN CONJUNCTION WITH THE WATER-GAS SHIFT REACTION by S y l v e s t e r John L o s i n s k i A t h e s i s s u b m itte d in p a r t i a l f u l f i l l m e n t o f th e r e q u ir e m e n ts f o r th e degree of Master o f Science in Chemi cal E ngineering MONTANA STATE UNIVERSITY Bozeman, Mont ana March I 986 M372 Uf. Sy ii Approval of a th e sis S ylvester subm itted by John L o s i n s k i T h i s t h e s i s has been r ead by ea ch member o f t h e a u t h o r ' s g r a d u a t e c o m m i t t e e and has been f o u n d t o be s a t i s f a c t o r y regarding content, E n g l i s h u s a g e , f o r m a t , c i t a t i o n s , b i b l i o g r a p h i c s t y l e , and c o n s i s t e n c y , and i s r e a d y f o r s u b m i s s i o n t o t h e C o l l e g e o f G r a d u a t e S t u d i e s . ------------------- ' Approved f o r /}/IaSbcA s C h a i r p e r s o n , G ra d u a te Committee th e M a jo r Department Xg Dat e Approved f o r Dat e the C o lle g e o f Graduate S tu d ie s G r a d u a t e Dean STATEMENT OF PERMISSION TO USE In p r e s e n t i n g requirem ents that shall provided Perm ission m ate ria l in my w r i t t e n Si g n a t u r e Dat e th is from t h i s fo r from o r paper f o r perm ission. purposes. fin a n c ia l ru le s o f the or gain source special i s made. reproduction o f in h i s absence, the o p in io n o f e i t h e r , s c h o la rly I agree paper a re a llo w a b le w it h o u t by my m a j o r p r o f e s s o r , in the to borrowers under t h a t a c c u r a t e acknowledgement o f L i b r a r i e s w hen, is fu lfillm e n t of d e g r e e a t Mont ana S t a t e U n i v e r s i t y , fo r extensive q uotatio n p a p e r may be g r a n t e d the m a te ria l in p a r t i a l make . i t a v a i l a b l e B r ie f q u o ta tio n s perm ission, Dean o f th e sis f o r a m a ste r's the L ib r a r y L ib ra ry. th is th is by t h e t h e p r o p o s e d use o f Any c o p y i n g o r us e o f t h e shall n o t be a l l o w e d w i t h o u t ACKNOWLEDGEMENTS The a u t h o r the th e ir C hem ic al expresses E ngineering h e l p and g u i d a n c e . S e ar s f o r Co-workers special his I. his appreciatio n Department A special th a n k you. Tsao, Turgut the S ahin, th e Mont ana t h a n k you h e l p and s u p p o r t d u r i n g Hsing at to State is extended course and fa c u lty of Ti m th is Ward and s ta ff U n ive rsity t o Dr. of fo r John T . in v e s tig a tio n . a lso deserve a V TABLE OF CONTENTS Page 1. APPROVAL....................................................................................................... 2. STATEMENT OF PERMISSION TO USE.......................................................................... 3. ACKNOWLEDGEMENTS. .......................................................................................................... 4. TABLE OF CONTENTS......................................................................................... ,5. L IST OF TABLES...................... 6. L I S T OF FIGURES............................................................................................................... v i i I 7. ABSTRACT............................................................ .................................................................. 8. INTRODUCTION...................................................................................................................... I Coal S t r u c t u r e .......................................................................................................... S o l v e n t T h e o r y .......................................................................... TMU and HMPA..................................................................................... W a t e r - G a s S h i f t R e a c t i o n .................................................................................. R e l a t e d W o r k .............................................................................. R e s e a r c h O b j e c t i v e ................................................................................................ 3 4 9. EXPERIMENTAL................... Raw M a t e r i a l s and C hem ic al R e a g e n t s ........................................................ E x p e r i m e n t a l A p p a r a t u s ....................................................................................... E x p e r i m e n t a l P r o c e d u r e ....................................................................................... A n a l y t i c a l P r o c e d u r e ......................................................... 10. RESULTS AND DISCUSSION........................ C a l c u l a t i o n s and A s s u m p t i o n s ............ ,.......................................................... E r r o r and R e l i a b i l i t y o f M e a s u r e m e n t s ................................................... The Coal D r y i n g A n o m a l y .................................................................................... T e m p e r a t u r e E f f e c t s .............................................................................................. P r e s s u r e E f f e c t s ..................................................................................................... pH E f f e c t s ........................................................................ '.......................................... Coal Rank E f f e c t s ................................................................................................... S o l v e n t R e t e n t i o n ................................................................................................... A d d i t i o n a l E x p e r i m e n t a t i o n ................................. i' ' '' 'V v v ii 6 9 11 15 16 16 17 21 22 24 24 28 29 30 33 36 40 42 44 vi TABLE OF CONTENTS--C o n t i n u e d Page 11. SUMMARY AND CONCLUSIONS............................................................................................ 2t7 12. RECOMMENDATIONS FOR FUTURE RESEARCH............................................................. ^9 13. REFERENCES CITED............................................................................................................. 50 14. APPENDICES........................................................................................................................... 54 Appendix Appendix Appendix Appendix Appendix A— Raw Data f r o m E x t r a c t i o n E x p e r i m e n t s ........................ B - - S a m p l e C a l c u l a t i o n .................................................................... C— R e s u l t s o f E x t r a c t i o n R u n s ................................................. D - - E r r o r A n a l y s i s ............................................................................. E - - llW a t e r n Loss J u s t i f i c a t i o n ................................................ 55 51 65 67 72 vi i L IS T OF' TABLES Tables . Page 1. Physical P roperties 2. C he m i c a l R ea ge n ts U s e d . . . . ; . . .......................... 3. S p e c ific a tio n s o f TMU and HMPA............................................................ o f M agn e tica lly S tir r e d 7 17 R e a c t o r .................................... 20 E r r o r o f M e a s u r e m e n t s ........................................................................ 28 4. R e la tive 5. E l e m e n t a l . A n a l y s t s f o r Wet and D ry C o a l . . ......................................... ; . 29 6. Gram Mol e E l e m e n t a l 30 7. E xtra ctio n 8. Experim ental C onditions 9. Raw Data f o r Experimental R esults L o s s ........................................... fo r A nalysis o f In d ivid u a lize d fo r Coal E x p e r i m e n t s ........................... Each R e a c t i o n Run..................................... 56 R un s .............................................. 58 E x p e r i m e n t a t i o n ........................... 60 E xtra ctio n Used in 45 10. Ch em ic al 11. A b s o l u t e E x t r a c t i o n V a l u e s and S o l v e n t R e t e n t i o n f o r Each E x p e r i m e n t a l R u n . . . . . . ....................................... 66 vi i i LI ST OF FIGURES Figures Page 1. S h i n n ' s Model of Bi Lumi nous Coal S t r u c t u r e ......................................... 5 2. S t r u c t u r e o f TMU and HMPA.................................................................................. 7 3. P r o p os e d Mechani sm o f Aqueous A l k a l i C a t a l y z e d W a t e r - G a s S h i f t C o n v e r s i o n ................................................................................... 10 4. M ag n e tica lly 5. Flow Diagram f o r 6. T e m p e r a t u r e Dependence o f 7. P r e s s u r e Dependence o f 8. 9. S tirre d R e a c t o r ........................................................................... Experim ental R e a c t o r .................................................. * E x t r a c t i o n ........................................... E x t r a c t i o n ................................................................ 18 19 32 34 pH o f S o l v e n t B e f o r e R e a c t i o n V e r s u s O bs er ved E x t r a c t i o n ......................................................................................... pH o f S o l v e n t A f t e r R e a c t i o n V e r s u s O bs er ved E x t r a c t i o n ......................................................................................................................... 10. I n i t i a l Carbon C o n t e n t V e r s u s O bs er v ed E x t r a c t i o n ........................................................................... 11. Solvent R etention V e r s u s E x t r a c t i o n .......................... 37 38 43 ABSTRACT Coal: e xtra ctio n using su p e rs o l v e n t s , t e t r a m e t h y I u rea (TMU) and h e x a m e t h y l p h o s p h o r a m i d e (HMPA), i n t h e p r e s e n c e o f t h e w a t e r - g a s s h i f t r e a c t i o n may be a v i a b l e met hod f o r h y d r o g e n a t i n g and e x t r a c t i n g c o a l p r o d u c t s i n one o p e r a t i o n . In t h i s i n v e s t i g a t i o n t h e e f f e c t s o f s o l v e n t m i x t u r e , s o l v e n t pH, t e m p e r a t u r e , and c a r b o n m o n o x i d e p r e s s u r e on c o a l e xtra ctio n were e v a l u a t e d . E x perim ents were conducte d on C o ls trip s u b -b itu m in o u s coal and o t h e r c o a l s in a m a g n e t i c a l l y s t i r r e d batch a u t o c l a v e w i t h c a r b o n m o n o x i d e p r e s s u r e s r a n g i n g f r o m 250 t o 1000 p s i g . E x t r a c t i o n o f C o l s t r i p c o a l t o 35 p e r c e n t was u s i n g a s o l v e n t m i x t u r e o f T M U / H M P A / T e t r a l i n / H 20 w i t h a c a r b o n m o n o x i d e p r e s s u r e o f 500 p s i g . o b s e r v e d a t 160 C a pH o f 13- 12 and I t was f o u n d that e xtra ctio n decreased w it h increasing carbon m o n o x i d e p r e s s u r e i n t h e r a n g e o f 250 t o 1000 p s i g , b u t t h e e x t r a c t i o n v a l u e f o r a ny p r e s s u r e was g r e a t e r t h a n when c a r b o n m o n o x i d e was n o t used. E x t r a c t i o n by t h e p r e s e n t p r o c e d u r e was n o t f o u n d t o be t e m p e r a t u r e d e p e n d e n t o v e r t h e r a n g e o f 25 t o 2 0 0 ° C. Possible e x p la n a tio n s fo r t h is u n e x p e c t e d r e s u l t have been p r e s e n t e d . S o l v e n t was r e t a i n e d i n t h e e x t r a c t i o n r e s i d u e i n t h e amount o f 6 t o 17 p e r c e n t by w e i g h t . The t o t a l e x t r a c t i o n mus t be d r a m a t i c a l l y i n c r e a s e d , o r t h e amount o f s o l v e n t r e t e n t i o n d e c r e a s e d , f o r t h e p r o c e s s t o be v i a b l e as a c o a l e x t r a c t i o n m e t h o d . INTRODUCTION coal In S ear s (I) has using a sp e c ific p re lim in a ry able to suggeste d group o f experim ents, show t h a t unusually co a l. Based re la te d high e xtra c tio n e xtra ctio n th is Energy supersolvents. and pressure, he was for c e rta in ty pes of a proposal to the form ula to c h a ra c te ris tic s evidence in ve stig a te process fo r has p r o v i d e d the he subm itted the fe a s ib ility liq u e fa c tio n the fu n ding fo r th is of of using co a l. a super­ The e n s u i n g in v e s tig a tio n and o t h e r work. of supersolvents on the blendin g o f coal tem perature of , upon e ffe ctive n e ss that residue. T. Ward (2) tetram ethyIurea , the e xtra ctio n supersol vents be o b t a i n e d d oc ument liq u e fa c tio n M = C,P,S C o-in ve stig a to rs could the he c a l l e d \ R e x h ib it research g ra n t room that to / 1 R solvent chem icals the ge n e ra l R— M— N of approach R Il Department novel at solvents o f 0 a of and C. Ichioka co a l. re su lte d large exami ned hexamet h y I p h o s p h o r a m i d e , in Their amount s of e ffo rts b etter e x tra c tio n by any one s u p e r s o l v e n t a l o n e . re la tiv e ly ( 3) solvent and the other revealed that o f coal than They w e r e a l s o a b l e were retained in to the 2 I. S a h in , another c o - in v e s tig a to r , a packed mine of if bed reactor e nhan ced coal in the m a te ria ls w ith e xtra ctio n presence handling te n ta tiv e ly enhancing and conclude overpressure o f supersolven ts. His e f f o r t s sw elling hydrogen formed hav e in d oc um e n te d the w a te r-g a s t h e w a t e i — gas s h ift tio n . process th e coal could technology. in would in that when et aI . ( 8) both The mos t by was in to d e te r­ hydrogenation were th w a rte d by he able to in e ffe c tiv e in was a the re a c tiv ity re a ctio n o f coal w ith and the S ear s by u s i n g supersolvent advantage e x tra c tio n of (4,5,6). may be p o s s i b l e d is tin c t extrac over other hydrogenation of i n one o p e r a t i o n . a new im p o rta n t o f several or factors improved these f a c t o r s a hydrogen u t i l i z a t i o n a s o lv e n t overhydrogenation A generation o f hydrogen-rich f i n a l a ease o f s o l i d s A reduction of A r e d u c t i o n o f p rocess t e m p e r a t u r e P relim inary e ffo rt but high s h ift id e n tifie d e va lu a tin g the co n ju n ctio n have be a c c o m p l i s h e d W hitehurst considered rea ctio n processes experim ents o f co a l. t h a t e nhan ced e x t r a c t i o n e xtra ctio n problems, overpressure (7) p o s tu la te d This an be a c h i e v e d that coal in could in v e s tig a to rs n a s c e n t hydrogen of coal the e x t r a c t io n Other hydrogen performed several that should be c o a l - I i q u e f a c t ion are: e ffic ie n c y p r o du ct s separations reaction experim ental work s u p e r s o l v e n t c o a l - I i q u e f a c t ion t ime performed by S ear s p r o c e s s may have (I) in d ic a te s s ig n ific a n t that the advanta ges 3 over e x is tin g c o a l - I i q u e f a c t ion fie d by W h i t e h u r s t . The p u r p o s e o f coal using th is in v e s tig a tio n supersolvents re a c tio n . The processes e ffe cts in of p la n t deposits m atter process carbon over d ioxide lig n ite , tim escale e x c e lle n t o f coal ( 9 , 1 0 , 11 ) . It has complex. macerals o r m atter, The been but m atter m olecule. of oxygen, to coals is firs t bitum inous, Several exam ination as of s h ift tem perature, of coal Each lith o ty p e contain (9). peat and of persons coal has have fu n ctio n a l The s t r u c t u r e fo r.a been proposed groups, to fin a lly on the the form o rig in reveals of and then a to coal. form ation coal that of On a n th ra c ite nature on coal i f ic a t io n rank e x h ib its high q u a n t i t i e s the higher several Iith o typ e s and h e a t in of and a m ixtu re o f the pressure converted is Some o f observed e x tra c tio n p rim a rily m orphological that makeup id e n ti­ water-gas s uc h During the w h ile others experim ental Iy tim e. found p ro p e rtie s. the the of a v a ila b le Iith o ty p e s . (12,13,14) . a ctio n are instead c h em ic al , the references M icroscopic homogen eous , chemical p la n t w ith parameters of leads sub-bitum inous, Several by periods w a te r, examine fa cto rs S tructure e lim in a tio n and the t h e s o l v e n t w e r e t o be c h a r a c t e r i z e d . formed long progressive geolog ic coal were to conju n ctio n Coal Coal was rea ctio n p r e s s u r e , s o l v e n t , and pH o f based on it is very is not d iffe re n t id e n tifia b le d iffe re n t physical are p r i m a r i l y and in e r t m ineral o f e x tra c ta b le m a te ria l. studied by many structures, that bitum inous portray coal s c ie n tis ts in co rp o ra tin g an proposed "average" by S h i n n 4 ( 1 5) is shown coal is a in Figure h ig h ly to low is tie d it is fu n ctio n a l up i n s e v e rity weak bonds in be groups. the a ro m a tic coal that can seen arom atic liq u e fa c tio n the thought As c r o s s I inked oxygen-con taining m olecule I. Most of model the a There p rim a rily reactions la rg e is are ester are structure, n itro g e n and as such re a ctio n s. liq u e fa c tio n the compound w i t h rin g s stru ctu re , from in the probably several and number o f at explain the immune re la tiv e ly ether in itia te d coal bonds, these and s ite s ( 16) . S o lv e n t Theory Several approaches hav e been presented to bet ween s o l v e n t c h a r a c t e r i s t i c s and t h e i r Most solvent hav e o r i g i n a t e d tio n models: Dr yden assumed to solvents u n its theory approaches those o f ( 1 7) be act asserts pores. structure and and coal co n sists re la tiv e ly sw e llin g the m ic e lle w ith in the m ice lle contained enlarged that A s u ita b le s ta b iliz e the network may of 'm ic e lle s ' so fragm ents sm aller through therefore that that Coal that d iffu s e , must t wo d i s s o l u ­ (17,18). in d e s tru c tib le . solvent coal p r o p e r t i e s on c o a l . f r o m one o f Dr yden and van K r e v e l e n rig id by e x tra c tiv e c o rre la tio n are sw ell can be e x tra c tio n m olecular the newly the transported coal to the s u rfa ce v ia osm otic d i f f u s i o n . Van Krevelen ( 18) cro ss-lin ke d polymer He that believes solvent is contends and the amount determ ined S2 q = S2 d + 62 p + S2 h , hence a by that the of coal p rin c ip le s e xtra cta b le that can of viewed polymer m a te ria l s o lve n t's thermodynamic be theory d issolved s o lu b ility property, and as a apply. by a parameter, the s o l u b i l i t y 5 O OH OH OH Figure I. S hinn's Model of B i t u m i n o u s Coal S tructure 6 p a ra m e te r -of th e c o a l . a disp e rsio n ponent; component, a p o la r Maximum s o l u b i l i t y parameters o f It tio n is to the a m ixture (2) the coal ( 1 9) K revelin solvents not be the has presented has ideal match th e it suggeste d c rite ria that fo r that s o lu b ility in d iv id u a l is comprised o f obtained when bonding the com­ s o lu b ility has made a s i g n i f i c a n t by then be to th a t o f the that the o ve ra ll in d ivid u a l param eter, of p o ssib le s o lu b ility an ta ilo r the should parameter e xtra ctio n s o lu b ility be parameters o f to By the t a r g e t c o a l. o v e ra ll se le ctio n s o lu b ility suggesting co n trib u ­ by u s i n g a m i x t u r e o f s o l v e n t s . would the s o lv e n t evidence o ve ra ll is c o m p o n e n t , and a h y d r o g e n Hombach van parameter o f Ward the of of parameter and s o l v e n t a r e e q u a l . that work of s o lu b ility p a r a m e t e r may be a d j u s t e d s o lu b ility of the coal p o ssib le s o lu b ility using The o v e r a l l may so lve n t. He param eters, fu n c tio n s ta ilo re d the t a r g e t so that they coal . TMU and HMPA Hexamethylphosphoram ide, solvents o f a class eac h of are Iis te d in te re s t in solvents shown in In T a b l e th is ca lle d Figure pro p o rtio n s. organic prepared solvents, by te t r a m e t h y lurea , in v e s tig a tio n . d ip o la r 2 and and a p ro tic some of TMU , are the HMPA and TMU a r e members o f so lve n ts. th e ir The s t r u c t u r e s physical p ro p e rtie s of are I. HMPA i s a c o l o r l e s s a ll HMPA, It but re a ctin g m obile is not also w ith liq u id , which m iscib le saturated phosphorous o x i d e w ith is m iscib le many p o la r hydrocarbons tric h lo rid e w ith and (20). w ith water in nonpolar HMPA is an e x c e s s o f 7 C6+ TMU I I H3 C CH3 O5 " !I HMPA ,N ^ V \ F ig u r e 2. Table I. Physical Physical P roperties M o le c u la r Weight Point (°C)(1 M elting Point (°C) Densi t y ( g / m l ) (25°C) D ie le c tric Constant D i p o l e Moment (debye) - ^CH ^CH 5 S t r u c t u r e o f TMU and HMPA o f TMU and HMPA TMU P ro p e rtie s B o ilin g c atm) HMPA 116.16 179-20 1 7 6. 5 235 - 1 .2 7 .2 0 0.9619 1 . 0 2 53 23.45 3 0 .0 0 3.37 5-37 8 d i m ethyl amine. The stoichiom etry of the re a ctio n is shown in Equation OPCi 3 + 6 HN(CH3 ) 2 — > OPfN(CH 3 ) 2 X3 + 3 H2 N(CH3 ) 2^ r The chemical p ro p e rtie s of i o n i c c h a r a c t e r and p o l a r i t y p a rtia l negative p a rtia l p o s itiv e atoms. The oxygen charge charge at om make hydrogen n or ma l Lewis charge, bond b o ilin g or the is donor. under is very stable but The p r o d u c t s bond cloud re a d ily and about and be attack + H-A — > OP(H(CH ) 2 ) 2A + HN(CH3 ) 2 TMU a is also solvents c o lo rle s s as w ell as pho sg e ne and d i m e t h y I ami n e as a the poor below attacked are shown TMU i s sta b le at co n d itio n s. TMU u n d e r le n t its by in liq u id w ith that is w ater. m iscib le TMU illu s tra te d in ( 2) is w ith prepared Equation a ll by common reacting (3). 2 (CH3 ) 2 NH + COCl 3 — - > OC(NfCH 3 ) 2 X 2 + (CH3 ) 2 NH2V r most a (2). QP(N(CH ) 2 ) organic d e n sity, and p h o s p h o r o u s acceptor a c id ic p a rtia l atom, tem peratures can of the oxygen ele ctro n at to e le ctro n the n itr o g e n hydrogen co n d itio n s, a cid s. the unhindered e xce lle n t HMPA basic and over due A high around is d i s t r i b u t e d HMPA an p rim a rily m olecule. located separation Bronstead Equation of HMPA a r e (I) severe re a ctio n tem peratures Luttrin g h a u s a c id ic medium b e i n g an e x c e l l e n t ( 21) co n d itio n s, fo r solve n t. many below its has but nor mal doc ument ed contends con d itio n s and is (3) b o ilin g the po in t under p rotonatio n is of that TMU an e x c e l ­ very u n r e a c t i ve w h i l e 9 The author exhaustive refers the in fo rm a tio n Luttringha us (21) fo r The p h y s i c a l many w a y s . reader concerning the works the chemical the p ro p e rtie s and c h e m i c a l Some o f to p ro p e rtie s a Both s o l u b i l i z e a wide ( 20) fo r o f HMPA and t o HMPA and TMU a r e s i m i l a r t h e mos t n o t a b l e s i m i l a r i t i e s Both a r e m i s c i b l e w i t h w a te r N or mant o f TMU. p ro p e rtie s o f a of in a l l range o f in are: p ro p o rtio n s. o rganic c ompounds , p a rtic u la rly a r o m a t i c compounds. Both a molecules charge and a hav e an p o s itiv e over a ce n tra l oxygen charge at om that at om and n i t r o g e n A B o t h hav e h i g h d i e l e c t r i c a Both a r e liq u id at that is c a rrie s d e lo ca lize d a by negative resonance atoms. constants and l a r g e d i p o l e moments. room t e m p e r a t u r e and have a w i d e liq u id -s ta te tem perature range. A wor d TMU and ca ls of HMPA. caution The is probably p a th o lo g ic have n o t been v e r y w e l l in order consequences docum ente d. p a r t i c u l a r may be a s k i n - c o n t a c t s c ie n tis ts It 2b) . in This rea ctio n the hav e d oc um ent ed hydrogenation p r o c e s s has s i n c e involves the of been rea ctio n exposure is to speculated handling these that of chemi­ HMPA i n Reaction th e n a s c e n t hydrogen formed from th e w a t e r - g a s hydrogen of the carcinogen. Water-Gas S h i f t Several concerning of coal s h ift and c o a l carbon derived of name f r o m products s t eam its the o ver elemental (2 2 ,2 3 , The w a t e r - g a s m o n o x i d e and its re a c tiv ity reaction 1C o s t e a m . ' named h y d r o g e n and c a r b o n d i o x i d e and d e r i v e d enhanced to s h ift produce in d u s tria l use 10 to increase of s team shown t h e h y d r o g e n c o n t e n t o f w a t e r gas p r o d u c e d w ith hot in E q u a tio n c ok e or co a l. The sto ich io m e try from of the th e reaction reaction (4). CO + H2 O ----- » CO2 + H2 tu re is the and low t o m o d e ra te p r e s s u r e , lie s there rig h t and is of some the Van and The a l k a l i (26) is shown experim enta tion of th is is th is Ness water-gas ( 2 5) over s h ift th is believed the pre se n t in v e s tig a tio n . Equation for Figure that th is is (3) • was (4). tem pera­ very m atter. w ell There are several to catalyze mec hani sm proposed are s h ift Because known alm ost conducte d mec hani sm may delinea ted a ll under be o f of importance to H0 CO 3. P r o p os ed Mechani sm o f Aqueous A l k a l i Water-Gas S h i f t C o n v e r s io n . th e a lk a lin e 2HC0 Figure reader inform ation 2H„0 H0 CO th is rea ctio n . not that of The a d d itio n a l s h ift water-gas in v e s tig a tio n it in n on h o m o g e n e o u s , in low th e thermodynamic e q u i l i b r i u m catalyzed c o n d itio n s, exp e rim e n ta tio n , the w a te r-g a s controversy homogeneous in as w r i t t e n thermodynamics o f re a ctio n . E llio t involved the Smith mec hani sm c a ta ly s ts , by to to the The the far referred regarding and con d itio n s C+) F or rea ctio n is Catalyzed R e l a t e d Work To t h e to e x tra c t water-gas a u th o r's coal knowledge, w ith a stro n g ly s h ift re a c tio n . the c o n ta c t o f coal a sin g le phase. e xtra ctio n of coal hydrogenation c o m b i ne d e f f e c t s coal ( 1 8) hav e solvent fo r a d e ta ile d Work van K r e v e l e n solvent e x tra c tio n parameter Using la rg e s t close to e xiste d of to fo r coal of Good those o f water of work th e s is , the c u rre n tly The s c ie n tis ts of Dr yden d is s o lu tio n and the bitum inous solvent in performed he fo r coals. s o l v e n t when c hos en w i t h to of and van th e o rie s to the that the Krevelen regarding to t h e i r works of Dryden understanding able of bet ween parameter coals so lve n ts to of and of the the have good a s o lu b ility the g e n e ra lly solvents to the e xplain so lve n t. the long­ exh ib ite d the coal e x tra ctio n s o lu b ility parameters Hombach was a l s o respect but in v e s tig a te d . referred coal was mos t poor the was a b l e t o d e m o n s t r a t e t h a t of bitum inous ( 17) on o f coal. s o lu b ility theory, m ixture is subsequent Hombach ( 1 9 ) e xtra ctio n a coal re a ctio n , accepted s ig n ific a n tly d is s o lu tio n that been s h ift reader the that coal i n TMU and HMPA makes has water-gas th is co a l. parameter observation dem onstrate b e tte r the degree so lve n ts. in of by in c o n j u n c t i o n wL t h th e b o t h a t one t i m e have n o t been o f co a l. s o lu b ility standing the have c o n t r i b u t e d c o rre la tio n solvent study o f s o lv e n t e x t r a c t io n performed w o r k no o ne has a t t e m p t e d b o t h w a t e r and a good deal many o f e xtra ctio n th is o f w o r k has been p e r f o r m e d on t h e s o l v e n t using e a rlie r form ulated the w ith deal o f using As d i s c u s s e d re a ctive and a good of to The s o l u b i l i t y p o ssib le A great p rio r fo r the coal the s o l u b i l i t y firs t can person act param eter. as a 12 The w o r k in that using of th e y, (2) t o o , were a m ixture in d ivid u a l Ward of and able Ichioka su bstantia te that of t o o b s e r v e enhanc ed d i s s o l u t i o n a p p ro p ria te ly s o lu b ility (3) c h o se n parameters so lve n ts. instead of Ward the o f coal suggests o v e ra ll s o lu b ility tio n that in d iv id u a l s o lu b ility parameters o f the s o l v e n t m i x t u r e sh o u ld match th e in d iv id u a l s o lu b ility parameters o f the ta rg e t S ahin, a c o -w o rk e r, u n s u c c e s s fu lly presence of overpressure. sw e llin g , tio n which HMPA u s i n g thw arted Dr yden (17) permeate c o a l-so lve n t contact Many s c i e n t i s t s re a ctio n . coal met hod extrac­ ( 28) of Appel I lite ra tu re The e x t e n s i ve of on c o a l work to observations of be bed reactor handling as t h e f i r s t to plug up and incorporate d if coal in hydrogen problems. Sahin d e te rm in e d be and step o f Coal the e x t r a c ­ v irtu a lly that no some o t h e r these hydrogenation o f coal F ischer is c r e d ite d w ith low is hydrogenate hav e s t u d i e d in itia te d s o lu b iliz a tio n to m a te r ia ls- be e l i m i n a t e d . ( 27) use o f c a r b o n m o n o x i d e and w a t e r A ppel I m a te ria ls plug. mus t trie d p ac k ed id e n tifie d the problem s were t o gas s h i f t by a c aus ed t h e pac k ed bed r e a c t o r could handling TMU and He was process, solvent work coal coal . I. the ideal that fo r He c o n t e n d s the by p a r a m e t e r s h o u l d be t h e c r i t e r i a so lve n t. engine ering Hombach a rank often fo r the su b sta n tia l coal w ith quoted in firs t hydrogenation research carbon current using documenting of c o a l. e ffo rt monoxide the w a te r- to and watef-gas Later, study w ater. s h ift the the The reaction hydrogenation. A ppel I et aI . on covered in any d e ta il he has made s h o u l d coal hydrogenation in be p r e s e n t e d . th is For is th e sis, coal fa r but too some hydrogenation 13 using t h e w a t e i — gas s h i f t 4500 p s i and r e a c t i o n tem peratures d o c u m en t e d t h e f o l l o w i n g A Conversion reaction w ith of in carbon monoxide o v e r p r e s s u r e s o f th e r a n g e o f 3 7 5 _4 0 0 ° C , Appell has greatest fo r fa cts: coal to so lv e n t-s o lu b le products is low rank c o a l s . Conversion a 1000 increases psi and then w ith carbon increases monoxide o nly overpressure s lig h tly w ith up to a d d itio n a l pressure. a Conversion increases w it h a Conversion is as w i t h A A ppel I 1s rea ctio n products. to may i n h i b i t et h av e al . of (23) revealed There coal carbon monoxide causes c o n v e r s i o n overpressure he has that concluded re a ctio n s the low rank c o a l s is the some water-gas im portant these fa c t s a dram atic when is g r e a te r the to drop. mos t is that that pH o f than s h ift fa cts re la tiv e increase the water c o n trib u tio n the a c tiv a te d on t h e h y d r o ­ Ross's in v e s tig a ­ n o t document ed by Appel I . in ve stig a tio n the s o lv e n t- s o lu b le fo r the water-gas The are: fra c tio n s h ift 12. 6 . Basic w a te r s o l u t i o n s in s o lu b le re a ctio n . re a ctio n . to th is in w ater-gas to s ig n ific a n t p r o b a b l y due t o s h ift the lead have a l s o p e r f o r m e d e x p e r i m e n t a t i o n using most p e r t i n e n t o f A w ith s p e c i e s f o r m e d by t h e w a t e r - g a s genation o f coal a great condensation He has a l s o c o n c l u d e d Ross tio n s to a i r observation s the s o l u b i l i z a t i o n hydrogen as tem perature. hydrogen o v e r p r e s s u r e . Exposure o f coal From s h ift tw ice increasing a l o n e do n o t e nhan ce s o l u b i l i t y . of re a ctio n 14 The a us e of con d itio n s Ross has hydrogen does n o t p r o m o t e suggested that hydrogenation o f coal Takemura tio n of and coal the (24) carbon of A ppel I g e n o lysis nascent coal of the fragm ents using th is met hod p re vio u sly and as a c a t a l y s t the water of three in -s itu zin c-w a te r-co a l best T hese lend hydrogen species w ith th e ir w ith c a ta ly tic in the fo r the study liq u e fa c­ presence of a roughly p a r a lle l have p r o p o s e d routes: that hydrogenolysis w a t e r , and is the nascent rea ctio n on coal referred to these s tu d ie s rea ctio n hav e s t u d i e d hydroby s ta b iliz a tio n the of coals using products been w orking hydrogen model fo r made better that observation s w ith the made by water-gas that higher s h ift the nascent d is s o lu tio n . attem pt formed in fo rm a tio n at w ith the s p e c u la tio n compounds id e n tifie d . the w a te r-g a s the hydrogenation o f and w o r k s co n siste n t to than Mondragon has d oc um ent ed t h a t t h e k e y t o e nhan ced c o a l have by are rank evidence studies of ( 27) in v e s tig a to rs c re d ib le by me th od s o t h e r re a ctio n . low re s u lts mentioned and and t h e investigate d reaction Mondr agon e t a l . rea ctio n re a c tiv ity be f o r m e d works Several by basic con d itio n s. Takemur a and Ouchi s o lv o ly tic can the tem peratures. s h ift under s o lu b ility . may a c t The r e s u l t s occurs monoxide in a v e h i c l e o i l . re a ctio n . coal ion monoxide R oss. coal hydrogen, H y dr ogen s h ift and have carbon increased under w a te r-g a s Ouchi using of form ate cobalt-molybdenum c a t a l y s t . those instead in to the ch a ra cte rize water-gas (27,28,29,30) . regarding the s h ift The r e a d e r model the is compounds 15 Research O b j e c t i v e The o b je c tiv e d ip o la r a p ro tic on e x tra c tio n the of th is solvents of TMU and co a l. was t o be c o r r e l a t e d w i t h ature, carbon in itia l so lve n t. residue a fte r inary study, e x tra c tio n p r o c e s s and monoxide was re a ctio n to ta l to was evaluate of be e v a l u a t e d . intended v a ria b le , o f prom ising but to v a ria b le . a ctio n s h ift of re a ctio n so lve n t not the w ater-gas e x tra c tio n the q u a n t i t y a s s o c i a t e d w i t h eac h id e n tific a tio n to HMPA u n d e r overpressure, research eac h was the experim ental e xtra c tio n trends be e v a l u a t e d . The A d d itio n a lly , th is c h a ra cte rizin g research : the coal and the c o n d itio n s observed v a ria b le s o f blend, of pH temper­ of solvent re tained Designed t o be a p r e l i m ­ to be in the exhaustive determ ine the The. v i a b i l i t y research-work d ir e c tio n s the in general of th is w er e t o 16 EXPERIMENTAL Raw M a t e r i a l s C o ls trip sub-bitum inous work performed the crushing m ill Montana. As diam eter from trans i t , the received in t h i s of Western was used coal e x c lu s iv e ly of located in p a rtic le s approxim ate ly a t Mont ana S t a t e U n i v e r s i t y , 60 atm ospheric t o be a b o u t one w eek . th is in v e s tig a tio n . fe llo w student atm ospheric since from and the the is estim ated Bakerstown The at Savage Mont ana c o n d itio n s, and it sampl e' was m i n e d . mine in Preston the same method. m ill w h ile ated fo r Each under about atmosphere, coal County, sample the using were was a n itro g e n and s i z e d in W hile in When s a m p l e was w e r e used on a l i m i t e d lig n ite s am pl e U n iv e rs ity . not the coal known Bakerstown West was It V irg in ia , in from a obtained was how much coal basis stored tim e had was o b t a i n e d and was under elapsed d ire c tly stored under in t r a n s i t . samples 2k h o u r s is The atm ospheric c o n d itio n s w h ile Al I o f coal State ranging t h e s a m p l e was p l a c e d u n d e r n i t r o ­ exposed t o lig n ite from co n d itio n s. The t i m e t h a t Savage the Col s t r i p , mesh. gen t o p r e v e n t any f u r t h e r o x i d a t i o n . th e atm osphere in s am pl e was o b t a i n e d Corporation under stored was alm ost consisted to i nch R eagen ts The c o a l Energy the one coal coal in v e s tig a tio n . r e c e i ved , about and C h e m i c a l sized loaded fo r in to atm osphere . s a m p l e was experim ental a A fter tw o -lite r the b a ll removed, w h i l e standard T y le r screens. use u s i n g porcelain m ill the ba ll had o p e r ­ under a n itro g e n Only sample m a t e r i a l 17 ranging in m ate ria l size was from stored 60 to under 100 mesh was re ta in e d . a n itro g e n atm osphere p u rity the The u n til sized used s am pl e fo r e xp e ri- m e n ta tio n . The used in m anufacturer th is was p e r f o r m e d T a b le 2. and in ve stig a tio n to confirm C hem ic al of a r e shown the p u r i t y in of so lve n ts, Table 2. reagents, No a d d i t i o n a l P u rity Source A ld ric h C hem ic al 99% HMPA A ld ric h C hem ic al 99% T e t r a l ine A ld rich C h e m i c al 99% Sodium H y d r o x i d e C h e m i c al Stockroom Unknown H ydrochloric C hem ic al Stockroom Unknown Acid Acetone VanWat er s S Roger s 99.5% Carbon M o n o x i d e A irco 99-9% N itrogen L iquid A ir Experimental The a p p a r a t u s used d e ta ile d p e rtin e n t tio n a l of c a ta ly tic drawing m ixing apparatus of the mechanical a g ita tio n in th is reactor reactor Apparatus experim entation manufactured vessel c h a ra c te ris tic s shown the reactor. in F i g u r e 5• 9 8 . 6% Corp. is are v a n e was added t o t h e w ith in is te s tin g these chem icals. TMU s tirre d g as es R e a ge n t s Used Chemi c a l c a lly and A flo w was a m o d i f i e d by A u t o c l a v e shown lis te d reactor scheme in in Engineers. F igure Table m agneti­ 4, 3- and A the An a d d i ­ to enhance th e t u r b u l e n c e fo r the reactants in the 18 VENT L IN E THERMOCOUPLE PORT----- NITROGEN INLET CARBON MONOXIDE INLET MAGNETICALLY DRIVEN SHAFT SOLVENT INLET F i g u r e 4. M a g n e tica lly S tirre d R eactor. PRESSURE GAUGE THERMOCOUPLE REACTOR NITROGEN TANK P O S IT IV E DISPLACEMENT PUMP F i g u r e 5- Flow Diagram f o r Experim ental Reactor. 20 T a b l e 3. S p e cifica tio n s o f M a g n e tica lly S tirre d R eactor. Spec I f i c a t i o n I tern S A - I 8 2 - F 3 16 Reactor M a te ria l S tainless R e a c t o r Vol ume 19.4 c u b i c Working O - 36 OO pounds p e r s q u a r e Pressure Steel inches inch Working Temperature 72-1000 degrees A g ita to r 0 -2 50 0 r e v o l u t i o n s per m inute pump by Speed An a d j u s t a b l e capable of rea ctio n p o s itiv e 70.0 d e liv e rin g displacem en t cc/hr was used manufactured to intro d u ce Mi I r o y a l solvent to the v e s s e l. Coal residues vacuum filtra tio n filte r paper. were separated fla s k fitte d from w ith a the e x tra c tio n conical w e r e made u s i n g funnel The an Orion b u ffe r Model 901 m i c r o p r o c e s s o r io n a lyze r s y s t e m was used t o c a l i b r a t e p re paratio n, out and using a Whatman t h e s o l v e n t m i x t u r e s and e x t r a c t i o n a r e s e a r c h g r a d e pH e l e c t r o d e and a d o u b l e j u n c t i o n A t wo s o l u t i o n solvents #1 The i n - h o u s e vacuum was used as t h e vacuum s o u r c e . The pH m e a su r e m e n t s o f ca rrie d Fahrenheit storage, under n i t r o g e n Vacuum/Atmospheres and handling of products fitte d w ith reference e le c tro d e . the appara tu s. the coal s am pl e s were i n a D r i L a b H E - 4 3 - 2 g l o v e box m a n u f a c t u r e d by C orporation . The s a m pl e s were a lso weighed in the g l o v e b o x. Ash a n a l y s e s of at M e ttle r le a s t were 7 5 0° C . H80 a n a l y t i c a l performed The weights balance. using of a high the tem perature oven s am p l e s w e r e meas ur ed capable using a 21 ' Elem ental performed analyses using i n t e g r a t o r and a (C,H,N) C arlo Erba interfaced were weighed f o r of the Elemental the elemental pre-weighed introduced to im m ediately a coal reactor sealed approxim ately and fiv e reactor in ternal During the tim e Sodi um hydroxide m ixtu re to tem perature, A fte r to the speed system p sig . the the pH. ju s t p rio r to reactor adjusted the to tem perature. nitrogen^ power the to its la rg e was acid th erm al in the rate Carbon the The r e a c t o r was a l l o w e d then was reactor was mass o f up, purge o f of the th e system, power to the solvent to the of solvent was reactor s tirre r was to o f w ater. the was meas ur ed solvent at room reactor. s o l v e n t was about monoxide the t o 7 ml added 150 ml o f The m a g n e t i c rpm,. grams m antle applying heating was p e rio d , flo w fiv e The heating a fte r in tro d u ctio n a volu m e tric pressure The s a mp l e s to approach steady s t a t e . reactor w ar m- u p 1000 were a DP 110 A fte r a n itro g e n the required The pH o f pump. w ith m icrocom puter. approxim ately room tem perature adjust the the h yd ro ch lo ric displacem en t and at that fitte d 143 ml o f TMU, o r TMU-HMPA m i x t u r e , or reactor at p o s itiv e vessel 15 h o u r s w e r e the p repared by adding w eighing Bec aus e o f fo r residues Procedure sample m in u te s, 12 t o approxim ately I coal a n a l y s e s u s i n g a. Cahn 29 e l e c t r o b a l a n c e . purged w i t h r e a c t o r was t u r n e d o n . and Analyzer w i t h an O s b o r n e Experim ental A coal 15 m l / m i n , introduced using was a c t i v a t e d was introduced generally t o o p e r a t e f o r one h o u r . adjusted the and t h e to the to 500 22 was A fter the reactor had o p e r a t e d turned o ff and power t o the The r e a c t o r was a l l o w e d The w ith g a se s n itrogen contents w ith in fo r removed acetone to The solvent was m inutes. The a vacuum -suction w ith used to clean residue it acetone the m agnetic and m ixture was u n til the opened rem aining then purged and the filte re d The c o a l e fflu e n t residue. filte re d Watman #1 was contained. was The r e a c t o r was washed amount s o f reactor reactor was device. turned o f f . hours. the reactor preweighed the ten s tirre r filte r in a paper. to. r e c o v e r t h e residue appeared filte r-c a k e cle a r and t h e appeared d r y . a vacuum weighed vented fla s k The f i l t e r - c a k e to were residue washed w i t h filte r-c a k e reactor fitte d hour, approxim ately c o a l-e x tra c t amount o f c o a l then fo r remove and r e c o v e r s m a l l The a c e t o n e wash was one t h e h e a t i n g m a n t l e was a l s o to cool 1 0 - 15 using vacuum f i l t r a t i o n small the fo r pump was p l a c e d capable p e rio d ic a lly detected bet ween residue f i l t e r - c a k e s and of i n a vacuum d e s i c c a t o r approxim ately deemed, weighings dry at 0. 1 when no d a ily to rr . The s ig n ific a n t in te rv a ls . were c o n s id e r e d d r y a f t e r t h a t was a t t a c h e d Mos t residue weight of was c h ange the coal a p p r o x i m a t e l y one week i n the d e s ic c a to r . A n a lytica l Water analyses a va ila b le oven p o rce la in cru cib le s The s am p l e s were th en on the o p erating were removed and placed at coal samples 103°C. weighed in Procedure the on The a d ryin g from the o v e n , were coal M e ttle r oven allow ed fo r carried out s a m pl e s H80 24 to cool in were a n a ly tic a l hours. to an a ir- placed in balance. The s a mp l e s room t e m p e r a t u r e . 23 and w e i g h e d . loss. The The l o s s ^ i n w e i g h t o f assumption of water the loss samples w ill be was a t t r i b u t e d addressed la te r to in water th is th e sis. Ash s a m pl e s ashing analyses in on c o a l p o rce la in ov en samples c ru c ib le s o p e ra tin g at were and performed in s e rtin g 7 5 0° C . The s am p l e s (C,H,N) of the by them placing in an w er e a l l o w e d preweighed a ir-a v a ila b le to remain in t h e oven f o r 2h h o u r s . Elemental analyses performed by the author ated w ith the o p e ra tio n using standard coal and q u a n tita tiv e o f a C a r l o Er ba e l e m e n t a l coal residues procedures were a sso ci­ a n a l y s i s machine. 2k RESULTS AND DISCUSSION Total C o ls trip r a n g ed e x tra c tio n from 10 t o are Temperature - - a CO o v e r p r e s s u r e A Reaction A Solvent blends - - a Solvent pH - - Because• o f high residue and re s u lts . residue It w ater re s u lts that m in e ra l-m a tte r and o t h e r 35 p e r c e n t . a apparent a sub-bitum ino us coal achieve these tio n s on -- a lso be n itro g e n co n ce n tra tio n s amount s o f com plicated discovered v o la tiliz e d Equation of (5). solvent the regarding e xtra ctio n using con d itio n s used t o TMU-H2 O, TMU-HMPA-H2 O, T M U - H M P A - T e t r a l i n - H 2O the that at the the were the coal. be p r e s e n t e d of of it was the coal e xtra ctio n n itro g e n in in the c o a l . compounds o t h e r The la te r the 10 0 - 103 ° C , c o n d i ­ of co a l, in the the e x t r a c t i o n tem peratures of residue, retained concentratio n the d ry in g from in in te rp re ta tio n to c a lc u la te C a lcu la tio n s calcu la te d re a ctio n in v e s tig a tio n below: d i s c o v e r y and d o c u m e n t a t i o n w i l l A bsolute th is I hour norm ally associated w ith mus t in fo r 250-1000 p s ig had t o be made i n o r d e r was used basis 7- l k s ig n ific a n t Assumptions w a te r-fre e 25-205°C tim e - - somewhat coals The r a n g e o f lis te d and s p e c ific s in th is of than th is section. and A s s u m p t i o n s o rg a n ic m atter of coal s a mp l e s was 25 AE = WC* CWA - WR-'-RWA-RS (5) WC* CWA where: AE = absolute e x tra c tio n WC = w eight o f coal has i s on an a s h - and w a t e r - c o n t a i n e d CWA = c o r r e c t i o n f a c t o r in th e coal WR The v a l u e the co a l, m atter coal was = w eight o f s o lid residue factor f o r w a t e r and as h RS = co rre c tio n fa cto r fo r of CWA, the calculated le ft in a l s o assumed t h a t an a i r - a v a i l a b l e CWA = I f o r w a t e r and ash RWA = c o r r e c t i o n r e s ! d ue conventional Iy when to c o rre c t co rre ctio n using as an a i r - a v a i l a b l e combustion o f fo r ( 6) . It "m oisture" ov en at the coal a s h i n g ov en o p e r a t i n g -MW- fa cto r Equation described solvent the residue the w ater was the and assumed fo r com plete ash from the It was 24 h o u r s . a fte r in th a t only was v o l a t i l i z e d I 03°C was in in 24 hours in a t 750° C. (6) MA where: MW = mass f r a c t i o n o f w a t e r w e t-c o a l basis MA = mass f r a c t i o n The the that value of residue, was o nly water RWA, the calculated was in th e coal o f as h on a w e t - c o a l co rre c tio n using v o la tiliz e d fa cto r Equation from fo r ( 7) • the on a basis the w ater Again it r e s i d u e when and was ash in assumed le ft i n an 26 a ir-a v a ila b le a fte r oven combustion RWA = I at 103OC f o r 24 h o u r s . i n an a i r - a v a i l a b l e - MWR- Ashing ov en f o r was assumed complete 24 h o u r s a t 7 5 0° C . MAR (7) where: MWR = mass f r a c t i o n o f water MAR = mass f r a c t i o n o f ash Because o f became the e vid e n t residue. its e lf as a that solvent retained o f m ate ria l of c o rre ctio n the residue n itrogen as b e c a us e mos t Model s h ift the a the of rings that the the coal were be n itro g e n coal in so by .reader is v e rify the expected p o s it io n retained in so t h a t the firs t have is Lynch of m anifests the the t o t a l amount is that fra c tio n v a lid up i n a r o m a t i c rin g s. demonstrated the ring does concentrated the coal under not in the structure in was probably have w ith in re te n tio n same mass hydrogenated o f n itro g e n t h e amount so lve n t are coal The u se o f assumption tie d ( 30) d is trib u tio n proposed were residue assumption coal be n e i t h e r its it to q u a n tify that The This the residue, be e s t i m a t e d . would n itro g e n w ill the could basis h yd ro lysis r e s i d u e because o f to the the d e g r e e of. e x t r a c t i o n . required performed con ta in in g but content o f residue m a trix co a l. n itro g e n studies residue fragments in ca lcu la te d . o rig in a l referred so lve n t observed s o lv e n t-fre e the solvent from th e coal could c o n d itio n s, thought in on compound arom atic the assumptions fa cto r of the re s id u e f a c t o r , RS, was an a t t e m p t in extracted Several and/or Incorporatio n low ering solvent in the e x c e s s iv e ly high n itr o g e n the s o lv e n t c o r r e c tio n of in coal shown water-gas occur. the in m a trix. that It is products nor m a trix. The Figure I to 27 tio n The second a s s u m p t i o n made i n the c a lc u la t io n fa cto r does was con d itio n s that the encountered solvent in th is the should not reaction be s e v e r e enough t o unable to v e r i f y It the was solvents were were a v a i l a b l e A more used re lia b ility The free are of w ishing tio n s the to th is same the the and Normant experim entation b u t t h e a u t h o r was of solvents ra tio in T h is assumption possib le fa cto r is has balance the in form ation to molar errors were u se d , the residue is dubious a t associated presented the so lve n t-co n ta in in g generate referred in in the as best. w ith each errors and th e sis. elem ental a d d itio n a l is the when m i x t u r e s c a lcu la tio n s gram o f fo u r required that of co rre c tio n per reaction reta in e d in. t h i s f r a g m e n t TMU and HMPA, in discussion section o f residue was the by L u t t r i n g h a u s encountered the b u lk s o lv e n t. solvent so lu tio n assumed in and under reten­ in h is e x p e r im e n t a t io n . retained in thorough assumption th is further As r e p o r t e d con d itio n s the s o lv e n t fragment in ve stig a tio n r e s i d u e as a c o m p l e t e m o l e c u l e . ( 2 0 , 21) , not of Appendix of grams residue. equations solvent on u n its The of sim ultaneous and a c o n s t r a i n t c o rre ctio n the solvent B, where fa c to r. re te n tio n a sample solvent- equation The reader fa c to r ca lc u la ­ c a lc u la tio n is iI lu s tr a te d . Al I o f the tio n are that d e ta ils shown in calcu la te d raw data, g e n e r a t e d d u r i n g presented to the e n t i r e Appendix a r e shown B. the reader in c a lc u la tio n The re s u lts i n A p p e n d i x C. the course o f A p p e n d i x A. th is A sample in v e s tig a ­ c a lc u la tio n s e q u e n c e f o r one e x p e r i m e n t a l of a ll of the e x tra c tio n r un is runs as 28 E r r o r and R e l i a b i l i t y This such, in ve stig a tio n more e m p h a s i s c h a ra c te ris tic s was has fo r designed been placed sp e cifie d o f Meas ur ement s to on rea ctio n be cursory d e te ctin g in nature, trends parameters than in in and as e xtra ctio n documenting the ex ac t magnitude o f e x t r a c t i o n . G r e a t c a r e was t a k e n d u r i n g cal me th od s s p ite of used the in fact su b je ctive in e xtra ctio n value. Equation Table the experim entation were an used term is in used inherent reader the in to has been considered several the assum ptions of c a lc u la tin g absolute error Appendix accurate e x tra c tio n and those D fo r are data. In t h a t were the coal equatio n, shown in fo rm a tio n on in how e r r o r v a lu e s were e s t a b l i s h e d . R e la tive E r r o r o f Measurements. R e la tive E rror V aria b le it p r o c e d u r e and a n a l y t i o b ta in course re la tiv e referred T a b le 4. Using to c a u t i o n was t a k e n , Each has The re la tiv e that nature ( 5)., 4. th is the experim enta l the e r r o r WC ±0.1% WR ±2.0% CWA ±0.5% RWA ±0.2% RS ±1.9% p r o p a g a t i o n met hod o u t l i n e d calculated average, may that be the e x tra c tio n high o r value by M i c k l e y e t a I . fo r l o w by as much as run 17 , 4.0 (31)> which is percentage 29 p o in ts. extend The 4.0 length o f author error bar percentage the e r r o r has e x tra c tio n to in a ll p o in ts bars c hos en values fo r is illu s tra tio n s a weak amount has of long m oisture. tra d itio n a lly coal in an loss to that before been oven and that The amount 10 0 - 1 03°C a fte r the T a b l e 5• Elemental low value. e x tra c tio n , constant loss. rank of by m oisture d ryin g over contain in a fre s h ly the a coal The but the r a n ge of analysis of procedure s ig n ific a n t s am pl e ground and a t t r i b u t i n g be v o l a t i l i z e d . s a m p l e s a r e shown Ana l y s i s a hours Elemental standard coals d ryin g 2k fo r t h a n w a t e r mus t t h e w e t and d r y c o a l error the should D r y i n g Anomal y known water of 17 in v e s tig a tio n . chara cte rize d at of compounds o t h e r fo r been fu n ctio n the The Coal It r un a bo ve and b e l o w t h e c a l c u l a t e d consider th is showing a has has sampl e of the weight C o ls trip coal revealed that The e l e m e n t a l analyses i n T a b l e 5. f o r Wet and Dr y C o a l . Weight Percent Elemental A nalysis Ash Content N C H Wet 0.92 56.6? 4.48 Dr y 1 . 13 67-55 4.58 C o ls trip Coal 8.04 (9.78)* “ C alculated' Using of 17. 8 a 10 0 - g r a m , percent, the wet-coal gram-mole basis loss I t was assumed t h a t no ash was l o s t of and a measur ed " m o i s t u r e " c o n t e n t eac h during element can be c a l c u l a t e d . d r y i n g and t h e o x y ge n c o n t e n t 30 of the coal c a lc u la tio n could be calculated Gr am- Mol e Loss to assumed account to be fo r 0.000 0.095 0.720 0.997 a ll of In the methane, w a te r, are See A p p e n d i x E fo r w ill the elemental s a tis fy Research tiliz e d in d ire cte d the conceivable th a t o ff of d e riv a tio n at drying is a if the complex process. carbon the coal of a and during products of small the d ry in g com bination are gas es are of it amount s o f procedure. compounds which in T a b le 6 . shown id e n tify in g e xa ctly is m ixture lib e r­ Although not v e r i f i e d , loss values procedure hydrogen o ff-g a s d io xid e , what recommended p r o d u c t s o f v a l u e may be recovered a t minimal in s u ffic ie n t oxygen the drying driven the there re a lity , is compounds ( g m o l e / l O O g w et c o a l ) . 0 during other that H w ater. that of C pro b a b ly given o f f suspected re s u lts N As can be seen f r o m T a b l e 6 , ated The d iffe re n ce . in T a b le 6 . a r e shown Gr am- Mol e E l e m e n t a l Table 6 . by m a te ria ls by id e n tifie d the in are author. the v o la ­ It off-gas is and expense. Temperature E f f e c t s A series on the o f e x p e r i m e n t s was r u n t o a s s e s s t h e e f f e c t o f e x tra c tio n o f ,Col s t r i p The s o l v e n t c o n s i s t e d o f s o l v e n t was a d j u s t e d w i t h th an 12. In a l l runs coal under water-gas s h ift 143 ml o f TMU and 7 ml o f w a t e r . s o di u m h y d r o x i d e and in a ll tem perature co n d itio n s. The pH o f cases the was g r e a t e r t h e c a r b o n m o n o x i d e o v e r p r e s s u r e was m a i n t a i n e d at 31 500 p s i g . there A p lo t o f is little contrary tio n s , or the re s u lts he o b s e r v e d an by Appel I increase in cases no tem perature under pure s o lv e n t e x t r a c t i o n co n d itio n s. Several that a b ov e factors the so fte n in g suspected that There extract been is in a d iffe re n t also has a very range of removed. large so lve n t, of below f o r approxim ately The the It is p re c ip ita te d b e c a us e of e x tra c tio n the v a rio u s coal and n o t a m e as ur e o f would then total that ( 16) some solvents fo r the f a c t where a tempera­ encountered of coal, in th is p o ssib le the some in th is and it is a ll of The the e ffe ct coal would is o la te reactor rea ctio n the vessel products were c a s e s was f i l t e r e d the extracted s o lu b ility the s o lv e n t a t during coal at m aterial ca p a city a meas ur e o f o ccu rrin g of in ve stig a tio n to be s a t u r a t e d w i t h be o n l y in lim its in reaction. lim ite d e x tra c tio n increasing t e m p e r a t u r e was a t o r p o in t not m ixtu re e x t r a c t molecules co n d i­ Bodegom and a t e m p e r a t u r e before in w hich case th e s o l v e n t c o u ld The o b s e r v e d s h ift w ith fo r s o lu b ility is the a r e s u l t appears Van cases be s ee n , mec hani sm may be i n v o l v e d . it 12 h o u r s p ossible the a p p a r a t u s used a fte r so lve n t-c o a l-re s id u e In that and can t h a t may a c c o u n t so fte n in g have been r e a c h e d im m ediately 400°C. Temperatures e x tra c tio n mas s, o f coal the re a c tio n co a l. p o s s ib ility thermal room t e m p e r a t u r e . have ( 22) , This d ep en d en ce id e n tifie d The e x p e r i m e n t a l products was c o o l e d the the s o lv e n t be o b s e r v e d . rea ctio n p o in t were w e l l not of have has been d oc um ent ed experim entation may of the As U nder w a t e r - g a s no t e m p e r a t u r e e f f e c t was o b s e r v e d . ture e ffe c t 6. Figure the e x t r a c t i o n in d oc um ent ed in (22). tem peratures has fo r shown no o b s e r v e d t e m p e r a t u r e e f f e c t . to t h a t observed tem perature is of the e xtract. the s o l u b i l i t y room t e m p e r a t u r e the re a ctio n . 32 32.00 Coal: C o l s t r i p Sub-bituminous Solvent: 143 ml TMU, 7 ml HgO pH: > 1 2 . 0 CO o v e r p r e s s u r e : 500 psi 24.00 16.00 X (15) X (14) X (16) (17) X X (2) 8.00 X (4) A . OO PERCENT EXTRACTION ♦Number i n d i c a t e s r u n number .00 50.00 100.00 150.00 REACTION TEMPERATURE Figure 6. 200.00 (C) Temperature Dependence of Extr ac tion . 33 A dditiona l lim it of the mends that residue. to coal a tem perature research extract soxhlet be should used these e ffe ctive n e ss of products e x tra c tio n to The a p p a r a t u s achieve be p e r f o r m e d a ll need co n d itio n s. the w ater-gas the using remove would in to evaluate solvent. solvent heated be o p e r a t e d Using th is s h ift re a ctio n s o lu b ility The a u t h o r c o a l-e x tra c t to the to the reaction m ate ria l under from p a rtia l system , a tr u e r ec om­ the vacuum m e a su r e o f the can be d e t e r m i n e d . Pressure E ffe c ts ■A s e r i e s of experim ents was r un to m o n o x i d e o v e r p r e s s u r e on t h e e x t r a c t i o n s h ift and co n d itio n s. the pH o f ' In eac h r un the solvent was greater the of than A p lo t o f 7. author, the pressure Appell su rp rise e ffe ct. (22). I OOO p s i g , This but his would a va ila b le to physical mea su r e th e re fo re , the coal co ncentratio n was or not the and the e ffe cts coal contrary at The s o l v e n t re s u lts is a to is I 60°C again shown in pronounced re s u lts e ffe c t .for carbon under w ater-gas was m a i n t a i n e d 12. there of Figure negative document ed pressures was up to by about t e m p e r a t u r e s w e r e n e a r 4 0 0 ° C. thought of is a p o s itiv e increase extent it re s u lt re a ctio n lim ita tio n s the the He o b s e r v e d I t was o r i g i n a l l y pressure of the C o ls trip tem perature 143 ml o f TMU and 7 ml w a t e r . To assess that incre a sin g co ncentratio n h enc e l e a d the the of the nascent to gre a te r e x tra c tio n . reactor system, rate of ju s t po ssib le to determ ine increases w ith th e carbon monoxide o v e r ­ the it was water-gas if the not hydrogen Due t o t h e possible s h ift nascent pressure. J to rea ctio n ; hydrogen 34 24.00 Coal: C o ls t r i p Sub-bituminous Solvent: 143 ml TMU, I ml HgO pH: > 1 2 . 0 Reaction Temperature: 160°C 20.00 16.00 X (11) 12.00 X (17) X (9) a . OO PERCENT EXTRACTION ♦Nu mber i n d i c a t e s r u n number 20.00 40.00 60.00 CO OVERPRESSURE Figure 7• 80.00 (psi) io o . oo * 10' Pressure Dependence of Ex trac tion. 35 A dditiona l rate of the research should water-gas d i o x i d e can e a s i l y be p e r f o r m e d s h ift reaction.. be s e p a r a t e d o d ic a lly determ ining monoxide in the evaluate Carbon the monoxide extent and by gas c h r o m a t o g r a p h y m e t h o d s . re la tiv e th e va p o r phase, to amo un ts of both th e r a t e carbon of carbon By p e r i ­ d io xid e and e x t e n t and and carbon re a ctio n could be m e a s u r e d . The species is negative which po ssib le w ill a lte rs that decrease Formate ion w ater. An pressure the observed e x tra c tio n is s o lu b ility generated increase in in a the rea ctio n the e ffe ctive n e ss due to the the form ate (22) fa ct may n o t th a t th is i v n e s ti gat io n . of coal in any the and ben ez e ne e x tra c tio n s It tio n A ppel I His and in in the the carbon the It solvent solvent. monoxide form ate so h i g h l y solvent the co n d itio n s He p e r f o r m e d benzene. chemical and ion p o la r, would in it the may be be d e c r e a s e d in ion. rea ctio n degree. p yrid in e e x tra c tio n as a c o a l the then that pressure were d i f f e r e n t s h ift effect than those hydrogenation which d id n o t d i s s o l v e coal extracted re s u lts not negative water-gas presence o f a v e h i c l e o i l app re cia b le of is have e n c o u n t e r e d his of bet ween a the s o lv e n t. ion e xtra ct co ncentratio n po ssib le A ppel I of to carbon monoxide o v e r p r e s s u r e would produce a Because t h e TMU m o l e c u l e the presence o f due form ate coal solvent m ix tu re . its be c h a ra c te ris tic s of in the increase that may increased c o n c e n tr a tio n s o f the corresponding e ffe ct were of a the coal p rim a rily one-step residue by to w ith p yrid in e and hydrogenation and method. is a ls o po ssib le that a change p r o d u c t s due t o a c h a ng e o f in rea ctio n the character c o n d itio n s is of the e xtrac­ responsible f o r 36 the negative s o lu b ility so lu b le pressure lim ite d , observed of 250-1000 there is no c a r b o n value f o r pressure in the coal hydrogenation co n d itio n s that products prom ote th e are most show t h e g r e a t e s t o b s e r v e d e x t r a c t i o n . psig is fo r carbon greater monoxide o v e r p r e s s u r e than the monoxide o v e r p r e s s u r e . the coal the If rea ctio n e x tra c tio n range tio n then products w i l l The e ffe c t. r e s e a r c h be d i r e c t e d 0-250 p s ig . so t h a t e xtra ctio n Therefore, sample sh o u ld e x i s t range o f observed fo r the when a maximum e x t r a c ­ a carbon The a u t h o r over monoxide o v e r ­ recommends t h a t future th e optimum carbon monoxide o v e r p r e s s u r e is id e n tifie d . pH E f f e c t s It proper has been reported reaction proceed reported greater at any to is su p e rio r 12.6. pH v e r s u s fin a l solvent runs Col s t r i p and the re a ctio n As can performed a t th is fo r the (30). best reason, water-gas Basic the percent e x tr a c tio n is coal used, carbon TMU and w ater. was was but th is a weak f u n c t i o n o f seen high s h ift obtained pH o f shown pH. from Figure is is low te m p e r a tu r e s con d itio n s re s u lts percent e x tra c tio n be that at the r e a c t i o n was c l o s e l y m o n i t o r e d . tem peratures, is the researchers pH v e r s u s solvent e x tra c tio n rate w ith F or b e f o r e and a f t e r t h e solvent e s se n tia l appreciab le be th an pH by o t h e r re a ctio n are when not generally the rea ctio n pH is solvent A p lo t o f o rig in a l i n F i g u r e 8 , and a p l o t o f shown in F i g u r e 3. monoxide o v e r p r e s s u r e The to runs thought was 500 encompassed to be In a l l a p s i, range s ig n ific a n t of since tem perature. 8 , most o f the experim ental One r u n was p e r f o r m e d u n d e r a c i d i c runs condition s were and 28.00 37 Coal: C o l s t r i p Sub-bituminous Solvent: 143 ml TMU, 7 ml HgO CO O v e r p r e s s u r e : 500 psi Temperature: 25-205°C & (3) 24.00 20.00 (15) 16.00 (14) 12.00 PERCENT EXTRACTION ♦Nu mber i n d i c a t e s r u n number 0.00 (2 )X X (7) > (4) 4.00 8.00 ORIGINAL Figure 8. : (16) '(17) 12.00 16.00 SOLVENT pH pH of Solvent Before Reaction Versus Observed Extraction. 30. OO 38 C o a l: C o l s t r i p Sub-bituminous Solvent: 143 ml TMU, 7 ml H2O CO O v e r p r e s s u r e : 500 p s ig Temperature: 25-205°C 25.00 20.00 X (15) {4 15.00 PERCENT EXTRACTION ♦Number i n d i c a t e s r u n number X(17) (4 )X 10.00 (7)X X (16) 4.00 6.00 FINAL Figure 9• 8.00 10.00 12.00 SOLVENT pH pH of Solvent A ft er Extraction Versus Observed Extraction. 39 was o n l y m a rg in a lly e xtra ctio n than may 12.6 to e xtra ctio n rea ctio n the 13.0. was spe cu la tive , d ra m a tica lly when pH o f (23) observed upon e x is ts Although Ross was g r e a t e r Based la tio n ris e su cce ssfu l. when of general , if fin a l solvent pH. esting lig h t of fa ct bet ween o r i g i n a l is may be p o ssib le re la te d . th e s is , the in w ill the lower s o lu b ility As the Because o f one run the c o a l. th en run the was 3, Figure that whereby rea ctio n the that a pronounced pH it fo r the is g re a te r increase w ater-gas In s h ift appears t h a t a rough c o r r e ­ solvent that and the e x tra c tio n fin d s there The me th od s in th is was o nly e x tra c tio n increases observation a weak of w ith in te r­ co rre la tio n and t h e n e g a t i v e p r e s s u r e e f f e c t the solvent in pressure b u ffe rin g where that if remain is section of th is may d ic ta te the coal the form ate ion con ce n tra tio n h enc e could effe ct s o lid possibly e xtra ct lower the of s o di u m the coal hydroxide in was the reac­ added to enough s odi um h y d r o x i d e w e r e p r e s e n t , high by t h e re s u lt of and e ffe cts the re sid u e . apparent pH the pH e f f e c t represented researchers re a ctio n . the pH w o u l d 9. pH o f Increasing performed is 9, concentratio n extract the solvent in ion I t was b e l i e v e d number shown the so lve n t. o f coal Figure The a u t h o r p ostulate d pH o f solvent that pH and e x t r a c t i o n . that form ate s o lu b ility tio n , the solvent so lve n t appears increasing It the that the appears 12. 6 . than exam ination In in d oc um en te d bet ween t h e f i n a l co a l. the it of during highest th is running m aintained the at run the observed would reaction a re a ctio n . high This e xtra ctio n in d ic a te should level to be run, value fu tu re analyzed throughout the 40 One r u n , instead of r un number sodium hydroxide O bs er v ed e x t r a c t i o n was s ig n ific a n tly tio n s . This pH o f 10.2 that th is tio n rate. the lower is was than of used to A d d itio n a l fo r of in lig h t should correspond carbonate research coal in pH o f on to a be fa ct that re la tiv e ly solvent carbon performed can c o rre la tio n a r e shown be seen bet ween in from the was to performed re s u lts and w i t h A ppel I ( 2 2) in chemical, which method. under to Figure of and Takemura were r un a solvent evaluate water-gas and at s h ift Bakerstown 143 ml 16 0 ° C , pH g r e a t e r the TMU and 500 than psi 12.6. 10. 10, there coal r a n k c o a l s ' a p p e a r t o be s o l u b i l i z e d coals. fin a l extrac­ id e n tify sub-bitum inous, experim ents Figure rank its solvent e x tra c tio n runs Col s t r i p Al I monoxide o v e r p r e s s u r e , The r e s u l t s As run. high or b i t u m i n o u s c o a l s w e r e u s e d ; t h e s o l v e n t was each the i s due t o d i f f e r e n c e s h ig h -v o la tile fo r which based upon F i g u r e 9, Savage water solvent. 13 p e r c e n t , co n d itio n s. 7 ml the Rank E f f e c t s e xtra c tio n lig n ite , the p re d ic t, the s h ift experim ental rank of re s u lt should the water-gas three the sodium c a r b o n a te s o d i u m h y d r o x i d e u n d e r t h e same c o n d i ­ One w o u l d Coal A series where adjust high. sodium bas es w o r k b e s t u s i n g of performed is u n c e r ta in whether t h i s s o lu b ility e ffe ct also in te re s tin g pH v a l u e It was t h e s o d i u m c a r b o n a t e was o n l y re la tiv e ly high character. w ith re s u lt is 20, and appears th e to ta l to be a s i g n i f i c a n t d is s o lu tio n . to a g r e a t e r degree than ( 2 4) hav e a l s o doc ument ed c o a l s a r e more r e a c t i v e u n d e r w a t e r - g a s s h ift co n d itio n s. higher that Low rank low ra n k (21 )- - S a v a g e l i g n i t e I ( ( I T ) - - C o l s t r i p sub-bituminous 12.00 16.00 20.00 X X (S )--B a k e rs to w n highv o l a t i l e bituminous .00 PERCENT EXTRACTION 24.00 41 *70.00 75.00 80.00 PERCENT C I N Figure 10 Initial 85.00 90.00 COAL Carbon Content Versus Observed Extraction. 42 Researchers g e n e ra lly w orking report that on coal the best e x tra c tio n re s u lts using solvents are observed w it h alone b itu m in o u s coal (17). Coals hydrogen e nc e in low rank than c o a l s o f a ttack and e t h e r coal of linkages rank presence site s and of are higher or rank. the observed mor e This fu n ctio n a l being nascent a pparen tly lends a ttack is due the coal candidates. e x tra c tio n attacked no d o u b t groups w i t h i n prime hydrogen re a d ily to a d iffe r­ m a trix, The c o r r e l a t i o n c re d ib le under by n a s c e n t the evidence condition s used ester bet ween to in the th is e xperim ent. Solvent When retained in bet ween the was the the coal versus it observed residue, observed residue. solvent that it a Figure re te n tio n 11, fo r t e m p e r a t u r e and s o l v e n t considered a chemisorbed on nature w ith of the increased expected if sp e c ific the coal surface carbon that so lve n t, at of e x tra c tio n . room the of coal. s p e c ific residue A c h ange in the s u rfa ce c h a r a c t e r is t ic s of case in is p lo tte d the solvent was s o lv e n ts , amount of the A pparen tly does the may e x i s t 500 psi. co nsiderab ly. tem perature. coal was retained e x tra c tio n overpressure c e rta in solvent so lve n t In eac h pH v a r i e d a of a c o rre la tio n amount o f monoxide fo r amount that amount C o ls trip The r e a c t i o n states the the w ater, ( 1 7) the and was TMU and Dr yden and s ig n ific a n t was p o s t u l a t e d e xtra ctio n In R etention not solvent th e coal change and TMU is solvent is the a p preciab ly re te n tio n changed. chemical would be 43 32. OO Coal: C o l s t r i p sub-bituminous Solvent: TMU/HgO CO O v e r p r e s s u r e : 5 0 0 p s i 24.00 16.00 X xd ) X (16) (2)X (4) X 8.00 (ID X(7) (9)>d .00 PERCENT EXTRACTION ♦Nu mber i n d i c a t e s r u n number 0Or OS o! 10 o'. 15 o/ 20 SOLVENT RETENTION g / g Figure 11. 0. 25 residue Solvent Retention Versus Ex trac tion. The solvent reader should re te n tio n note can that probably a c e rta in be a t t r i b u t e d Each r e s i d u e was washed w i t h a c e t o n e u n t i l filte r-c a k e and it is appeared known c o lo rle ss. that some amount were v a ria tio n to experim ental the e f f l u e n t The c o l o r l e s s residues of in th e technique. from the residue e n d p o i n t was s u b j e c t i v e , washed w ith co nsiderab ly more acetone than o t h e r s . The v i a b i l i t y in grave from the the jeo p a rd y residue cost the w ater-gas unless or associated mus t be r e c o v e r e d c a lly of w ith these the coal Researchers water-gas S h ift fe a s ib le . The solvent author the s o lv e n t are very T hese ensure or that m entation id e n tify the had research work. reaction were areas i n A p p e n d i x A. the r emove is is solvent Because of a ll of the process to be e c o n o m i ­ s ig n ific a n t chances the e x tra c tio n . th e th is process to problem become fo r solvent if the com m ercially com plete recovery of Experim entation data that performed chance w ith of a r e shown that other fo r parameters The r e s u l t s con d itio n s fo r m et hod performed reasonable subject solve that were re a ctio n a the to s o lv e n ts , v ir t u a lly e xtra ctio n s u b sta n tia te experim ents e x tra c tio n si im. experim ents hypothesis increase mus t fe e ls solvent be d e v i s e d residue A dditiona l Some can d ra m a tic a lly from fe a s ib le . met hods s h ift t wo were designed researchers reasons. and c o n d i t i o n s fo r success and adequate, p o t e n t i a l these e x p e rim e n ta l in T a b le 7 , w i t h to hav e The used the to th is second ju s tify a presented. firs t in test was to e xp e ri­ was to a d d itio n a l r u n s and t h e p e r t i n e n t sp e cific, con d itio n s given 45 E xtraction T a b l e 7• R esults fo r Run No. Solvent Wei g h t % E xtra ctio n 12 TMU/Tetralin/HMPA/HgO 35 13 t m u / h m p a / h2 o 23 19 T M U / T e t r a l InZH2 O 20 15 TMUZH2 O Z a d d i t i o n a l 17 TMUZH2 O ( n o r m a l 18 TMUZH2 OZh 2 o v e r p r e s s u r e To h e l p d e t e r m i n e ant ro le in performed monoxide less run of if e x tra c tio n overpressure. 18 a r e s h ift Ward evidence coal ( 2) could d oc um ent ed is greatest nascent more re a ctive 12, one in place r un not 18, of im port­ formed was carbon s u b s ta n tia lly than co n clu sive , hydrogenation an experim ent overpressure hydrogen in substantia l when a e x tra c tio n evidence m ixtu re value the via of fo r any re su lts th e w a t e r - C o ls trip the observed t h a t enh an c ed c o a l of solvents was f o r a r un u s i n g The a u t h o r s o l v e n t s may a l s o w o r k u n d e r w a t e r - g a s r un used plays sub- hydrogen. t u r e o f TMU, HMPA, and t e t r a l i n . Table 7 f o r re a ctio n 7 fo r W hile the observed was hydrogen used. 11 coal , Table that presented his in under than elem ental be C o ls trip shown m o n o x i d e was rea ctio n bitum inous As 19 17 s h ift overpressure was o b s e r v e d carbon of H2 O run) the w ater-gas hydrogen e xtra ctio n run tio n the where where gas of E x p e riments. In d ivid u a liz e d surmised s h ift e x tra c tio n used. He a solvent m ix­ that th is co n d itio n s. was q u i t e extrac­ high. m ixture As shown in In f a c t , 46 th is was the th is in v e s tig a tio n . Runs highest 13 and 19 w e r e a l s o r un 13, was s ig n ific a n tly a m ixture so lve n t. In of r un a 19, so lve n t. It c o n d itio n s One present r un in water-gas than, i f a w ith the m ixture n or ma l appears in the TMU, TMU and run 17, t e t r a l in greater if course of so lve n ts. In and t h e o b s e r v e d e x t r a c t i o n t h an chos en if were was ju s t p ro p e rly, the e x t r a c t io n performed m ixture re a ctio n . In In r un to when a ll s a tis fy other o f coal c o n d itio n s, a d d itio n a l if used used as and a the TMU w e r e used a m ixture of under water-gas for was r un adequate water requirem ents 7 .5 ml of w ater was fo r the was used 7 •5 ml o f w a t e r was added t o w a t e r was a l i m i t i n g t h e n an water if the runs, 1 5 , an a d d i t i o n a l in th e s o l v e n t value. determ ine to I t was t h o u g h t t h a t w ater present e xtra ctio n of th a t, solvent experim ental be o b s e r v e d ju s t was o n l y s l i g h t l y also the s o lv e n t. the s o lv e n t. during t h a n any one s o l v e n t a l o n e . was s h ift doc ument ed performed using a m ix tu r e o f s o l v e n t s may be more e f f e c t i v e s h ift value TMU and HMPA was u s e d , b e tte r observed e x t r a c t i o n as e xtra ctio n increase added. in r e a c t a n t under the e x t r a c t io n The a d d i t i o n a l 7•5 would ml of 15 had no s i g n i f i c a n t e f f e c t on t h e 47 SUMMARY AND CONCLUSIONS 1. The l a r g e s t e x t r a c t i o n 35 p e r c e n t . was used in HMPA, 50 ml 2. observed f o r Col s t r i p To a c h i e v e th is re s u lt, con ju n ctio n w ith a solvent s u b -b itu m in o u s coal water-gas m ixture s h ift of was hydrogenation 50 ml TMU, 50 ml t e t r a l i n , and 5 ml w a t e r on 4 . 9 2 g o f c o a l . Solvent e xtra ctio n under water-gas solvent e xtra c tio n alone or s h ift solvent co n d itio n s e x tra c tio n is in greater the than presence of hydrogen o v e r p r e s s u r e . 3. There appears rea ctio n to be no solvent d e nc e e x i s t s tem perature e xtra ctio n that in s o lu b ility e ffe ct the fo r the water-gas r a n g e o f 25 t o 2 0 0 ° C . lim its of coal e xtra ct in s h ift Some e v i ­ the solvent may have masked a t e m p e r a t u r e e f f e c t , 4. T h e r e a p p e a r s t o be a n e g a t i v e tiv e to p sig . carbon monoxide However, the c o n d itio n s 5. 6. th is e x is ts e x tra c tio n . As the e xtra ctio n also be g r e a t e r than about is encountered of the may be an bet ween in a rtifa c t th is re s id u e could the fin a l increases. retained in overpressure effect the from fo r e x tra c tio n range of chemical re la ­ 250 t o 1000 form ation fo r In t h e s e e x p e r i m e n t s . A c o rre la tio n Solvent pressure fin a l solvent. It solvent pH appears pH and increases, that in itia l the the coal residue. exp e rim e n ta tio n , be a t t r i b u t e d to 6 to For pH must to occur. the 17 p e r c e n t incorporated observed solvent 12. 6 f o r s i g n i f i c a n t e x t r a c t i o n in the observed of co n d itio n s the w eight so lve n t. 48 7. Lower rank co a ls solvent e x tra c tio n 8. are more e a s ily c o n d itio n s extracted than h i g h e r Compounds o t h e r than w a te r are v o l a t i l i z e d associated w ith the d ry in g o f c o a l. under water-gas s h ift rank c o a ls . under c o n d i t i o n s norm ally 49 RECOMMENDATIONS FOR FUTURE RESEARCH 1. Tests should gas s h i f t be r un rea ctio n to fo r determ ine the the c o n d itio n s extent and e mp l o ye d in rate of th is the w a te r- experim enta­ tio n . 2. 3. An e f f o r t and c la rify if the s o lv e n t v a lid . it is the M u ltip le Tests Tests th e ir that should s o lu b ility chemical nature. assumptions th is be experim ents lim ita tio n s r un be d ryin g o f c o a l. run used products from th e T h is would h e lp to in th is study are is experim ental Iy v e ry d i f f i c u l t . bases used t o c o n t r o l t h e pH be e v a l u a t e d . to to should control evaluate t h a t maximize coal should the e x t r a c t io n e ffe ctive n e ss of d if fe r e n t e x tra c tio n should is o la te re te n tio n recognized re a ctio n con d itio n s 6. ch a ra cte rize The r e l a t i v e solvent 5. be made t o solvent of 4. should the be run to the e x te n t o f carbon determ ine the monoxide if re a ctio n . overpressure e x tra c tio n . ch a ra cte rize the off-gas products from the 50 REFERENCES CITED 51 REFERENCES CITED 1. Sears, J .T ., Proposal f o r 2. War d, T . 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W . , " C h e m i c a l S t r u c t u r e and P r o p e r t i e s o f Coal XXVI I I - C o a l C o n s t i t u t i o n and S o l v e n t E x t r a c t i o n , " F u e l , v o l . 4 4, p.229, Coal Science, Vol ume I , A c a de m i c P r e s s , New at A Low Te mp er a ­ (1965). 19. Hombach, H. P . , " G e n e r a l p.465, (1980). Aspects o f Coal S o lu b ility ," 2 0. N o r m a n t , H . , " H e x a m e t h y I p h o s p h o r a m i d e , " Angew. E d i t . , v o l . 6 , p . 1046, ( 1 9 6 7 ) . 21. L u t t r i n g h a u s , A. R e a g e n t , " Angew. 22. A ppel I , H. R. e t a l . , " S o l u b i l i z a t i o n o f Low Rank Coal w i t h Carbon M o n o x i d e and W a t e r , " Chem. I n d . ( L o n d o n ) , v o l . 4 7 , P - 1 7 0 3 , ( 1 9 6 9 ) . 2 3. R os s, D. S . e t a l . , " C o n v e r s i o n o f B i t u m i n o u s S y s t e m s , " F u e l , v o l . 6 3 , p. 120. 6, ( 1 9 8 4 ) . 24. Takem ura, Y . e t a l . , " C a t a l y t i c L i q u e f a c t i o n o f V a r i o u s Coals Using a M i x t u r e o f Carbon M o n o x i d e and W a t e r , " Fuel , v o l . 6 2 , p . 113 3, Chem. Fuel , v o l . 5 9, Inte rn a t. e t a l . , " T e t r a m e t h y l u r e a as a S o l v e n t and ' Chem. I n t e r n a t . E d i t . , v o l . 3 , p . 2 6 0 , ( 1 9 6 4 ) . Coal in CO/H^O ( 19 83 ) . 25. S m i t h , J . M. , Van N es s , H . D . , T h e r m o d y n a m i c s , McGraw H i l l , 26. E l l i o t t , D. C. , S e a l o c k J r . , L . J . , " U s e o f Aqueous C a t a l y t i c P r o c e s s i n g f o r W a t e r - G a s S h i f t C o n v e r s i o n , " Am. Chem. Soc. D i v . Fuel Chem. P r e p r i n t s , v o l . 2 9 ( 6 ) , p . 14 , ( 1 9 8 4 ) . 27. J o n e s , D. e t a l . , " C a r b o n M o n o x i d e - H y d r o g e n - W a t e r : Reduction o f B e n z o p h e n o n e , D i p h e n y l c a r b i n o l , and D l p h e n y l m e t h a n e , " J . Or g. C h e m. , v o l . 4 3 , 2 8. P • 17 5 , I n t r o d u c t i o n t o C hem ic al E n g i n e e r i n g New Y o r k , New Y o r k , 1959. (1978). B a l t i s b e r g e r , R . J . e t a l . , " C a r b o n M o n o x i d e - W a t e r v s . H y dr ogen f o r L iq u e fa ctio n : The r e d u c t i o n o f D i p h e n y l s u l f i d e , T h i o a n ! s o l e , and D i b e n z o t h i 0 p h e n e , " Am. Chem. S o c . D i v . Fuel Chem. P r e p r i n t s , v o l . 2 4 (2 ), p .74, (1979). ^ 53 29• '30. 31. M o n d r a g o n , F . , Ouchi , K . , " C o a l G e n e r a tio n 2. Z i n c - W a t e r Model P-973, (1984). , L i q u e f a c t i o n , by I n - S i t u Hy dr ogen Compound R o g e t i o n t Fuel , v o l . 6 3 , ' L y n c h , I.. J . e t a l . , " I r o n C a r b o n y l C a t a l y z e d R e d u c t i o n s o f Model Coal C o n s t i t u e n t s Under W a t e r - G a s S h i f t C o n d i t i o n s , " Am. Chem. S o c . D i v . Fuel Chem. P r e p r i n t s , v o l . 2 ( 1 ) , p . 1 7 2 , ( 1 9 8 3 ) . M i c k l e y , H. S. e t a l . , A p p l i e d M a t h e m a t i c s M c G r a w - H i l l , New Y o r k , New Y o r k , I 9 5 7. i n C he m i c a l E ng in e e rin g , APPENDICES 55 APPENDIX A RAW DATA FROM. EXTRACTION EXPERIMENTS Table 8. Experimental Conditions for Each Extraction Run. Temperature ( 0 C) pH B e f o r e pH A f t e r 600 167- 5 13-30 7-72 480 59.0 12. 02 9.00 500 1 6 9. 5 -14 I 1.74 TMUZH2 O 490 177- 0 13. 62 8.54 Col s t r i p TMUZH2 O 550 1 6 1. 5 6 .8 9 8.70 7 Col s t r i p TMUZH2 OZHCl 500 158.0 NZA 7.60 8 Bakerstown TMUZH2 O 500 157.0 1 2. 78 7-75 9 Col s t r i p TMUZH2 O 1000 150.0 12. 78 9.05 11 Col s t r i p TMUZH2 O 250 1 58 . 5 12. 92 9.64 12 C o ls trip TMUZHMPAZTETZH2 O 500 1 62 . 0 13.12 1 0 . 67 13 C o ls trip TMUZHMPAZH2 O 500 160.0 —14 1 1.01 14 C o ls trip TMUZH2 O 500 25.0 12. 44 9-40 15 C o ls trip TMUZH2 OZad. O O LA 157- 5 13-46 1 0. 27 Run No. Coal 1 Col s t r i p TMUZH2 O 2 C o ls trip TMUZH2 O 3 Col s t r i p TMUZH2 O a d . 4 Col s t r i p 6 Pressure (psig) S olvent NaOH HgO Table 8 - - c o n t inued. Temperature (°c) pH B e f o r e pH A f t e r 500 205.5 13.68 11 . 2 7 TMUZH2 O 500 153.0 13.69 9.65 C o ls trip TMUZH2 O SOO(H2 ) 158.0 12.53 9.98 19 Col s t r i p TMUZTETZH2 O 500 158.5 12.46 9.22 20 Col s t r i p TMUZH2 OZNaCO3 500 157-5 12.89 10.21 21 Sav. L i g . TMUZH2 O 500 152.5 13.43 11.00 Run No. Coal 16 C o ls trip TMUZH2 O 17 Col s t r i p 18 Solvent Pressure (psig) Table 9• Run No. Raw Data for Experimental I n i t i a l W t. Coal (g) Extraction Runs. Final Wt. R e s i d u e ( g) Elemental Ni t r o g e n A n a l y s i s R e s i due Carbon Hydr ogen % Ash R es idue I 4.8848 2.8 216 1.88 66.07 4.80 10. 55 2 5.0654 3.8890 1.82 66.90 4.92 9 - 54 3 5.0680 3.2118 I . 26 64.60 4. 51 11. 26 4 5.0219 4.0324 1. 85 67. 21 4.65 10.22 6 4.9910 3.8205 4.27 66.86 5.40 10.42 7 4. 9051 3. 9721 1 . 97 63.02 4.64 10. 17 8 5-2574 4.8 928 1. 75 75.05 4.76 10.21 9 5.0043 4.1 049 1. 83 65.12 4.69 9-59 11 4.9893 3-7349 2.02 64.88 4.80 9 - 87 12 4.9 190 3.4738 363 64.60 5.27 12. 04 13 4.7062 3-8941 4.27 62.18 5.27 13-93 14 5-5857 4.9807 3.53 64.97 5-29 10. 26 15 5.7302 4.2123 1. 93 66.66 4.82 10.06 Table 9- - co n tinued. Run No. I n i t i a l W t. Coal (g) Elemental A n a l ys i s R e s ! d u e Final W t. R e s i d u e ( g) N itrogen Carbon Hydr ogen % Ash R es !due 16 5.8376 4.6545 2.36 65-51 4.63 9-97 17 5.3344 4.0886 I . 85 6 6. 2 2 4.76 10.61 18 5. 2971 4.2758 1.86 6 7 - 83 4.92 9-60 19 5.2327 3.6494 1 . 54 67.16 4.92 9.68 20 4.9143 3. 8501 I . 94 67.23 5.06 9-75 21 4.8204 3.4953 3-70 64.18 4.57 8.65 Table 10. Chemical Analysis of Coal Used in Experimentation. Elemental Ni t r o g e n Coal A nalysis Ca r bon (%) Hydr ogen % Ash % Water Content C ontent C o ls trip (wet) 0.92 56.67 4.48 8.04 Col s t r i p (dry) 1. 13 67.55 4.58 N/A Savage L i g n i t e (wet) 1 . 07 52. 01 3-35 6.50 Savage L i g n i t e (dry) 1- 35 65.58 3-85 N/A 1. 62 77.49 4.86 10. 25 Bakerstown (wet) 1 7. 80 0.0 27.96 0.0 0.27 61 I APPENDIX B SAMPLE CALCULATION 62 SAMPLE CALCULATION T h i s a p p e n d i x shows t h e c a l c u l a t i o n Needed e x p e r i m e n t a l run 13- data: S olvent: 68 ml C o ls trip sequence f o r co a l: Residue: TMU, 75 ml HMPA i n i t i a l wt 4.7062 g mass f r H2 O 0 . 178 mass f r ash 0.0804 e l e m e n t a l a n a l y s i s ( d r y , ash c o n t a i n i n g ) N 1.13% C 67. 55% H 4.58% w e i g h t 3*8941 g mass f r H2 O . 0242 mass f r ash . I 393 e l e m e n t a l a n a l y s i s ( w e t , ash c o n t a i n i n g ) N 4.28% C 62.18% H 5.27% C a lc u la te elemental w a te r-fre e b a s is . ana l y s i s W ater-Free Weight Element of coal Ash C o r r e c t i on organic m atter on an ash Corrected Weight % Organic Ash S W a t e r - F r e e N itrogen 0.0093 0.0093 1 . 25 Carbon 0.5553 0.5553 74.88 Hydr ogen 0.0377 0.0377 5.08 Ash 0.0804 Oxygen Total - 0 . 0- - 0 . 0- 0.1393 0.1393 1 8 . 78 0.8 220 0.7416 99* 99 -0.0804 Next the r e s i d u e a n a l y s i s is c a l c u l a t e d on a d r y , Assume t h a t m a t e r i a l v o l a t i l i z e d a t I 03°C i s w a t e r . H yd r o ge n Oxygen l o s s due t o w a t e r = . 0 2 4 2 " ( 2 g H / l 8 g H 2 0 ) l o s s due t o w a t e r = . 0 21 59 and - ash-free .00279 basis. 63 % Ash & W ater-Free Corrected Weight C o r r e c t ion Weight Element Wet Ana l y s i s N itrogen 0.0428 0.0428 5.12 Carbon 0.6 218 0.6218 74.33 Hydr ogen 0.0527 -0.0027 0.0500 5.98 Ash 0.1393 -0.1393 -0.0- -0.0- Oxygen 0.1434 -0.0215 0.1219 14. 57 Tota I I . 0 000 0.8365 1 00 . 0 0 A d j u s t e l e m e n t a l a n a l y s i s by r e m o v i n g s o l v e n t m o l e c u l e s u n t i l gen c o n c e n t r a t i o n i s t h e same as t h e o r i g i n a l c o a l ( 1 . 2 5 ) . Assume t h a t s o l v e n t i s r e t a i n e d as i n t h e b u l k s o l v e n t . Assume t h a t the s o l v e n t m o l e c u l e s do n o t 68 ml TMU * 78 ml in HMPA * mass f r a c t i o n C fo r N 15.91 9.07 HMPA 7-73 30.93 1 8. 0 4 20.19 Total 14.59 64.99 33.95 29-26 0.1022 0. 45 51 0.2378 0.2 049 Set up f o u r mass b a l a n c e e q u a t i o n s and a c o n s t r a i n t f i n a l n i t r o g e n c o n c e n t r a t i o n i s e q u a l t o 1.25%. total to ta l total total total ra tio O 34.06 = = = = = same m o l a r so lve n t. 6.86 H C 0 N S the fragm ent. TMU MF in . 9 68 7g TMU/ml = 6 5 .8 79 TMU 1 . 0 2 5 3 9 HMPA/ml = 7 6 . 9 0 g HMPA C a lc u la te elemental H residue the n i t r o ­ weight w eight weight w eight w eight o f hydrogen o f carbon in o f o x y ge n i n o f n itro g e n o f solvent 14 2 . 79g t o t a l I .000 t o t a l equation in c o r r e c t e d r e s id u e c o rre c te d residue c o rre c te d residue in c o r r e c t e d r e s id u e so t h a t the 64 The e q u a t i o n s a r e : H C 0 N = = = = . 0512 .7433 . 1457 . 0 5 12 - S ( . I 022) - S(.4551) - S(.2049) - $(.2378) N / (H+C+O+N) = . 0125 Sim ultaneous H C 0 N = = = = so lu tio n of t h e above e q u a t i o n s y ie ld s : . 0 422 .6651 .1105 . 0104 . 8 2 82 (solvent The a bov e r e s u l t s y ie ld ret fa cto r) a corrected r e s id u e elem ental a n a lysis: H= 5.10% C = 8 0 . 31% 0 = 13.34% N = 1.25% ( t h e v a l u e e x p e c t e d ) A l l o f the in fo r m a tio n f o r c a l c u l a t i n g the E q u a t i o n ( 5 ) o f t h e t h e s i s i s now a v a i l a b l e . WC CWA WR RWA RS = 4.7062 = . 7416 = 3. 8941 = . 8 3 65 = . 8282 Based on t h e abov e d a t a , AE = 22.5% absolute e x tra c tio n as per 65 APPENDIX C RESULTS OF EXTRACTION RUNS 66 Table Run No. 12 11. Absolute E x tra c tio n E x p e r i m e n t Run. Absolute E xtra ctio n (%) Solvent R etention (g/g res) V a l u e s and S o l v e n t I: Il I! R etention for Each Absolute Solvent Run E xtra ctio n R etention No^_________ (%)__________ ( 9 / 9 r e s ) 35.87 0.0412 13 22.50 0.1718 16.05 0. 0 68 1 14 18.46 0.2237 29.62 0. 0201 15 1 9- 46 0.0758 12.81 0.0712 16 16.78 0.1159 35.57* 0.2893 17 16.50 0 .0702 12.92 0.0 816 18 11.04 0.0696 13.00 0. 0201 19 19.78 0.0435 9-99 0.0 679 20 12.74 0.0742 1 9- 66 0.0862 21 21.85 0.2142 34.84 0.2 028 67 APPENDIX D ERROR ANALYSIS 68 ERROR ANALYSIS T h i s e r r o r a n a l y s i s uses t h e p r o c e d u r e p r e s e n t e d by H. M i c k l e y t h e A p p l i e d M a t h e m a t i c s i n C hem ic al E n g i n e e r i n g t e x t b o o k . (31) in The e q u a t i o n used th is th e sis is: used in to c o m p ut e the a b solute e x tra c tio n of coal AE = WCj-CWA - WR-RWA--RS WC5-CWA where: WC CWA WR RWA RS = = = = = w e ig h t o f the coal c o r r e c t i o n f a c t o r f o r w a t e r and ash i n w eight o f the re sid u e c o r r e c t i o n f a c t o r f o r w a t e r and ash i n c o rre c tio n fa c to r f o r solvent reta in e d r e s i due The c o r r e c t i o n f a c t o r f o r the f o llo w in g e q u a tio n : water and ash in the coal , CWA, th e coal the residue in th e is given by CWA = I - M W - MA where: MW = mass f r a c t i o n MA = mass f r a c t i o n The c o r r e c t i o n the f o llo w in g RWA = I fa ctor w a te r in th e coal ash i n t h e c o a l f o r w a t e r and as h in the residue, RWA, is given by e q u a tio n : - MWR - MAR where: MWR = mass f r a c t i o n MAR = mass f r a c t i o n Id e n tific a tio n of R e la tive Error o f w a te r in th e r e s i d u e a sh i n t h e r e s i d u e Experim ental V ariables B ecause t h e r e s u l t s o b t a i n e d f r o m r u n 17 a p p e a r t o be a v e r a g e , t h e e r r o r a n a l y s i s c a l c u l a t i o n w i l l be based upon t h a t r u n . The f o l l o w i n g e x p e r i ­ mental d a ta were o b t a i n e d : 69 O rig in a l C o ls trip E xtra ctio n Coal: w e i g h t = 5-3344 g mass f r a c t i o n w a t e r = 0 . 1 78 mass f r a c t i o n ash = 0 . 0 8 0 4 Residue: w eight = 4.0886 g mass f r a c t i o n w a t e r = 0 .0 272 mass f r a c t i o n ash = 0. 1 06 1 solvent re te n tio n fa c to r (as c a l c u l a t e d u s i n g p r o c e d u r e f o u n d i n A p p e n d i x B) = 0.9 298 The w e i g h t o f t h e c o a l i n t r o d u c e d t o t h e r e a c t o r was measur ed on a M e t t l e r H80 a n a l y t i c a l b a l a n c e w i t h s e n s i t i v i t y a t t h e 0 . 1 mg l e v e l . A s s um in g t h a t no c o a l was l o s t upon i n t r o d u c t i o n t o t h e r e a c t o r , t h e a u t h o r f e e l s c o n f i d e n t t h a t th e t r u e w e i g h t o f th e coal sample i s w i t h i n 5 mg o f t h e m eas ur ed v a l u e . The r e l a t i v e error re la tiv e th e re fo re e r r o r WC = is: * 5.3344 100 = ±0.09% The w e i g h t o f t h e r e s i d u e was measur ed u s i n g t h e same a n a l y t i c a l b a l a n c e as used t o me as ur e t h e c o a l s a m p l e s . A lth o u g h the w e ig h t o f the re s id u e recovered is l i k e l y a c c u r a t e t o ±0.1%, mass l o s s in filte rin g and h a n d lin g is suspected. The a u t h o r f e e l s c o n f i d e n t t h a t no more t h a n 2% was l o s t and t h e r e f o r e s e t s t h e c o n f i d e n c e l i m i t a t ±2%. re la tiv e e r r o r WR = ±2.0% S e v e r a l w a t e r a n a l y s e s w e r e p e r f o r m e d on t h e c o a l s a m p l e and t h e a u t h o r has d e t e r m i n e d t h a t a l l meas ur ed w a t e r c o n t e n t v a l u e s l i e w i t h i n ±1.4% o f the average v a lu e . Several ash a n a l y s e s w e r e a l s o p e r f o r m e d on t h e c o a l s a m p l e and t h e a u t h o r has d e t e r m i n e d t h a t a l l m eas ur ed ash c o n t e n t v a l u e s l i e w i t h i n ±1.0% o f t h e a v e r a g e v a l u e . Using th e a c c u r a c y l i m i t s s p e c i f i e d above, w a t e r and as h c o r r e c t i o n f a c t o r f o r t h e c o a l r.e . ((!-.1780-.080 4) CWA - the is: re la tiv e error ( 1 - . 1780*1.014-.0804*1.01)) * of the ]00 ( 1 - . 1780-.0804) = ±0.5% A l t h o u g h o n l y one ash and w a t e r d e t e r m i n a t i o n was p e r f o r m e d f o r eac h c o a l - r e s i d u e , i t was assumed t h a t t h e c o n f i d e n c e l i m i t s o f eac h m e a s u r e ­ ment w o u l d be t h e same as f o r t h e c o a l . The r e l a t i v e e r r o r o f t h e c o a l r e s i d u e w a t e r and ash c o r r e c t i o n f a c t o r i s : 70 ((l-.0 2 7 2 -.1 0 6 l) r 'e' RWA - ( 1 - . 0272*1.014-.1061*1.01)) * ]00 ( I - . 0 2 7 2 - . 1061) = ± 0 . 2% The f a c t o r used t o c o r r e c t f o r s o l v e n t r e t a i n e d i n t h e c o a l r e s i d u e i s based upon s e v e r a l a s s u m p t i o n s f o r w h i c h no v e r i f i a b l e p r o o f e x i s t s . A c o n f i d e n c e l i m i t was e s t i m a t e d u s i n g l o g i c a l c o n t r a i n t s f o r t h e s y s t e m . I f no s o l v e n t w e r e r e t a i n e d , t h e n t h e c o r r e c t i o n f a c t o r w o u l d be 1 . 0 . I f s o l v e n t w e r e r e t a i n e d as w h o l e m o l e c u l e s , t h e n t h e c a l c u l a t e d s o l v e n t co rre ctio n f a c t o r s h o u l d be v e r y a c c u r a t e . F o r run 17» t h e s o l v e n t c o r r e c t i o n f a c t o r was c a l c u l a t e d t o be 0 . 9 2 9 8 . I t s h o u l d be r e a s o n a b l y c e r t a i n t h a t t h e s o l v e n t c o r r e c t i o n f a c t o r f o r r un 17 w i l l be l o c a t e d bet ween 1 . 0 and 0 . 9 2 9 8 . I f i t i s assumed t h a t t h e s o l v e n t c o r r e c t i o n f a c t o r i s a c c u r a t e t o 25% o v e r t h e r a n g e i n w h i c h i t m us t l o g i c a l l y be l i m i t e d , t h e n i t can be c a l c u l a t e d as f o l l o w s : re la tiv e error RS = ( I - . 9 2 9 8 ) Approximate values o f * .25 * 100 = ±1.9% t h e d a t a and t h e e s t i m a t e d maximum e r r o r s a re then the f o l lo w in g : Approxim ate Va I ue Measured To WC 5.3344 ±0.005 g WR 4.0 886 ±0.082 g RWA 0.8667 ±0.002 CWA 0.7416 ±0.004 RS 0.9 298 ±0.018 V aria b le The a b s o l u t e •each v a r i a b l e values of the p a rtia l are: 9AE 9WR RWA*RS WC*CWA 0.2037 9AE 9 RWA WR*RS WC* CWA 0.9 610 9AE 0.8958 9 RS WR*RWA WC* CWA 9AE 9CWA WR*RWA*RS WC*CWA2 = 1.1 d e riv a tiv e s for AE w i t h respect to 71 The maximum d e v i a t i o n tion from t he c a l c u l a t e d v a l u e f o r the a b s o lu te e x t ra c is t h e n : SAE = 100 * = ±3 -9% Therefore, 3.9% above the e r r o r works o u t The a u t h o r (.2037*.082+.9610*.002+.8958*.018+1.123*.004) t h e e r r o r bar f o r t h e e x t r a c t i o n f o r run 17 should e x t en d and below t h e c a l c u l a t e d v a l u e . A lt ho ug h i t is o bvi ous t h a t b ar i s a f u n c t i o n o f each o f t h e e x p e r i m e n t a l v a r i a b l e s , it t h a t t h e y a r e o f a p p r o x i m a t e l y t h e same l e n g t h f o r each r u n. has chosen t o use e r r o r bar s o f b% on a l l g r a p h s . APPENDIX E "WATER" LOSS JUSTIFICATION 73 "WATER" LOSS JUSTIFICATION The e l e m e n t a l C loss i n gm o l e s p e r 0.095 H IOOg w e t c o a l 0.720 0 0.9 97 W i l l any c o m b i n a t i o n o f compounds s u s p e c t e d t h e c o a l a c c o u n t f o r t h e o b s e r v e d mass l o s s ? If it is Let: Elemental It assumed t h a t being v o la tiliz e d from then: W = moles o f w a te r C = moles o f carbon d i o x i d e M = m o l e s o f met hane Balance E q u a tio n s : C + M = 0.095 2W + 4M = 0 . 7 2 0 W + 2C = 0 . 9 9 7 Simultaneous so lu tio n i s assumed t h a t Elemental of H2 O, CO2 , and CH^ a r e v o l a t i l i z e d , C balance: H balance: 0 balance: Let: is: y ie ld s : im possible s o lu tio n f o r methane. H2 O, CO2 , and O2 a r e v o l a t i l i z e d , W = moles o f w a te r C = moles o f carbon 0 = m o l e s o f o xy gen d io xid e Balance E q u a tio n s : . C balance: H balance: 0 balance: C = 0.0 95 2W = 0 . 7 2 0 W + 2C + 20 = 0 . 9 9 7 Sim ultaneous s o l u t i o n y ie ld s : C = 0.095 T h is appears t o be a p l a u s i b l e W = 0.36 s o lu tio n . 0 = 0.22 n e g a tiv e value then: MONTANA STATE UNIVERSITY LIBRARIES stks N378.L897 Extraction of Colstrip coal using supers 3 1762 00190254 I Main N3T8 I 1Q g tJ cop.2 DATE , Losinski, Sylvester J. Extraction of C o l s t n p coal using supersolvents IS S U E D TO Main N378 L89T cop. 2