Lecture: Systems Analysis Methodologies Dr. John C. Wright MIT - PSFC 28 SEP 2010 Introduction Outline O UTLINE Scoping study Systems analysis - increasing detail Life cycle analysis Simulation models Risk analysis and uncertainty How are all these connected? 2 SE T-4 Systems Analysis Introduction Outline I NTRODUCTION Many issues for sustainability requiring balance We need to quantify to proceed Deal with complexity and uncertainty Economics Environment This is the goal “Systems Analysis” Society End result often involves very, very large computer codes How do we make such computer models? 3 SE T-4 Systems Analysis Scoping study S COPING STUDY CHARACTERISTICS We’ll see more of this in a fuel costs example next week. Basic guidelines for a scoping study: Highly simplified Mostly linear analysis - add separate costs Very few feedback effects Advantages Relatively simple to understand Good overall picture Identification of weaknesses 4 SE T-4 Systems Analysis Systems Analysis S YSTEMS A NALYSIS IS THE NEXT STEP IN EVALUATION Assume a favorable scoping study Next step is a detailed systems analysis All elements are analyzed in much greater detail For example in our nuclear plant scoping study we gave the fuel price in $/kg In a system analysis model these costs are further broken down Fuel costs: Mining costs Conversion costs Enrichment costs Finance costs 5 SE T-4 Systems Analysis Systems Analysis M ODULARIZATION OF SYSTEMS ANALYSIS Each of these may be further analyzed one or two levels deeper. Input data will be based on experience and future projections. The analysis will account for uncertainties. All lower level contributions are combined to form one module of the systems code ⇒ the fuel cost module. 6 SE T-4 Systems Analysis Systems Analysis SA INCLUDES NON - LINEAR EFFECTS A critical feature in SA is the inclusion of interdependencies. Systems analysis are not linear. They include feedback effects. For example consider mining costs: Plenty of Reserves – no problem, linear relation works. Reserves dwindle – other issues arise Fuel costs will rise Will new fuel be found, if so how much? How will this affect the projected cost of fuel? 7 SE T-4 Systems Analysis Systems Analysis B EWARE OF COMPLEX CODES . Systems analysis code contains a large number of complex modules Often hard to understand the whole picture, often expert in part of the picture. Should be more reliable than a scoping study thought. Warning: Be very careful using complex systems analysis codes!! 8 SE T-4 Systems Analysis Systems Analysis SA IS NOT ONLY ABOUT MONEY Investors are not the only people to carry out systems analysis Investors focus on financial returns Architectural engineers focus on technical credibility, schedule, and cost Environmentalists focus on pollution, waste disposal, greenhouse gasses, etc. Government focuses on the public good 9 SE T-4 Systems Analysis Systems Analysis G OVERNMENT IMPACT ON SA IS THROUGH REGULATION Desirability of a regulation is in the eye of the stakeholder. Everyone is a lobbyist. Financial institutions. Engineering firms. Environmental groups. Industrial groups. Consideration of impact of regulation is part of any SA. There often is an uncertain political aspect to a regulation. 10 SE T-4 Systems Analysis Systems Analysis S TRUCTURE OF A S YSTEMS A NALYSIS Number of approaches to systems analysis Method below is fairly typical Goal of the analysis – answer the question Does it make sense to build a new power plant (of type X)? The end product – a large, complex, hopefully all inclusive, simulation code. 11 SE T-4 Systems Analysis Systems Analysis T HE S IMULATION C ODE Technical aspects from a life cycle analysis Regulation aspects from a risk analysis Include feedback effects Combine to create a financial analysis 12 SE T-4 Systems Analysis Life Cycle Analysis Systems Analysis Life Cycle Analysis L IFE C YCLE A NALYSIS (LCA) ELEMENTS Emissions Energy Production of Raw Materials Wastes Manufacturing Process Use of Product Wastes Wastes Disposal Recycle Wastes Comprehensive cradle-to-grave, wells-to-wheels, dust-to-dust Attributes: analysisCosts, Resource use, Emissions, Wastes, Costs, Performance, etc. Includes Sum cumulative attributes over total life cycle of product to compare net impacts Raw materials Materials processing Manufacturing Distribution Repair and maintenance Waste disposal Decommissioning 13 SE T-4 Systems Analysis MacDonald’s Styrofoam or paper? Oil (bad?) Trees (natural?) Chemicals (worse) Paper (good ?) Styrofoam (??) Oil Chlorine or Peroxide Pulp Paper PCBs + Dioxins Benzene + C2H4 + etc. Acid or Alkali Water Wastewater Hard to recycle Plastic coating Landfill Trash CFCs CO2 Pentane Styrene Polystyrene foam McD Recycle Courtesy of Elisabeth M. Drake. Used with permission. Hydrogen Production Example • Make from steam methane reforming? • Make from water electrolysis using wind power? Courtesy of Elisabeth M. Drake. Used with permission. Steam Methane Reforming System Boundary Definition Upstream processes Plant Construction & Decommissioning Resources in Hydrogen Natural gas production & distribution Fossil fuel energy in SMR plant operation Electricity generation System Boundary Courtesy of Elisabeth M. Drake. Used with permission. Emissions air, water, wastes SMR Results H2 is a clean fuel, but its production from natural gas has environmental consequences H2 plant itself produces few emissions, except CO2 CO2 is the largest air emission (98 wt%) and accounts for 77% of the GWP 0.64 MJ of H2 produced for every 1 MJ of fossil energy consumed Courtesy of Elisabeth M. Drake. Used with permission. Wind/Electrolysis Study turbines electrolyzer H2 storage Wind turbines: Atlantic Orient Corporation (50kW x 3) Class 5 wind data from upper Midwest site (North Dakota) Electrolyzer: Stuart Energy (30 Nm3/hr nominal capacity) Cars fueled: fleet of 46 at 3 kg/car/week Courtesy of Elisabeth M. Drake. Used with permission. GWP and Energy Balance Wind/Electrolysis Preliminary results: • GWP = 650 g CO2-eq/kg H2 – Only 5% of the greenhouse gas emissions from SMR • Energy balance = 20 MJ of H2 produced for every 1 MJ of fossil energy consumed – 31 times more than the net energy balance from SMR • Emissions are from equipment manufacture – Majority from concrete bases for wind turbines – Water consumption in electrolysis accounts for nearly all resources Courtesy of Elisabeth M. Drake. Used with permission. Hydrogen Production Choice? • Wind power offers significant reduction in GHG emissions • For transportation, there is a mismatch between wind turbine energy availability and the large concentrated populations of cars • Costs for hydrogen from wind power are MUCH higher than those from SMR • For SMR, more fossil energy is consumed than H2 energy produced Courtesy of Elisabeth M. Drake. Used with permission. Systems Analysis Life Cycle Analysis ACCURACY REFLECTS UNCERTAINTIES Technical accuracy is good Based on established engineering principles Amount of fuel per year Amount of stainless steel pipe Average lifetime of valves Converting technical into $ more difficult Interest rates Inflation rates Cost of fuel 14 SE T-4 Systems Analysis Systems Analysis An Example A N LCA OF NUCLEAR FUEL COST INCLUDING SCARCITY Cost of nuclear fuel including scarcity Reference case: U=$2000/kg Breakdown from the MIT study for cost per kg Ore Enrichment Fabrication Storage and Disposal Total $437 $117 $825 $351 $2040 15 SE T-4 Systems Analysis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'() # *" * " ' '$ $& % ! '$ " " ( # % !"# ®­ % !"# $& % 7$)$&'28 9&!:;<=8> ?@A-)$B&C2 9&DEE&F&?@A-)$B& G.6&?H&9&! #-/$&/I$&J$$6KG,?&5--4 C-)$+/0&6$4$.6(&-.&'2+/0 '2+/0&6$4$.6(&-.&C-)$+/0& !" Systems Analysis An Example E QUATIONS FOR THE COST OF ORE ARE NON - LINEAR Known reserves and cost of ore are inter-related � � Core (t) = Ci exp k1 10N(t)MF t Ri (t) − 10N(t)MF t � � Ncoal N(t) = Ni0 + + k2 Ni0 t Tp � � Core (t) − Ci Ri (t) = Ri0 1 + k3 Core (t) �� k1 = 2.3, k2 = 0.05, k3 = 2 16 SE T-4 Systems Analysis Systems Analysis An Example C OST OF ORE FROM SYSTEMS ANALYSIS C[$/kg] N[#] R[107 kg] 1,000 800 Note the singular response around 40 years. What causes this? 600 400 200 What does a plot of R vs C look like? 0 0 10 20 Year 30 17 40 SE T-4 Systems Analysis Systems Analysis An Example C ONCLUSION Cost of ore increases by 30 Ore is 1/5 the cost of uranium COE of uranium = 0.56 cent/kWhr This yields 3.8 cents/kWhr Not as bad when you calculate the present value Still – it could be a problem Uncertainty: what is the sensitivity to k1 , k2 , k3 18 SE T-4 Systems Analysis Systems Analysis Risk Analysis R ISK A NALYSIS Risk analysis involves accidents to people or mechanical failures Too many injuries or failures lower the capacity factor and reduce revenue We want to minimize risk but it is not possible to achieve zero risk Qualitatively risk can be written as Risk = Frequency × Consequence 19 SE T-4 Systems Analysis Systems Analysis Risk Analysis T YPES OF R ISK Risk can be continuous or discrete Continuous: exposure to toxic fumes Discrete: steam pipe explosion Consequences could cause minor injuries Consequences could cause death Consequences could involve land or water contamination Even if no human or ecological damage, mechanical failures lower capacity factor 20 SE T-4 Systems Analysis Systems Analysis Risk Analysis AVOIDING R ISK Three basic approaches: Ultra robust design to minimize failure Redundancy – one system fails, another takes over Increased shut-downs for maintenance and repairs 21 SE T-4 Systems Analysis Systems Analysis Risk Analysis D ETERMINING R ISK How do we determine risk? This is the realm of risk analysis Single component failures relatively easy Qualification data available History of real world experience Can predict the mean time between failure Single small failures often harmless Single gigantic failures very rare 22 SE T-4 Systems Analysis Systems Analysis Risk Analysis C OMPLEX FAILURES Largest danger: often a sequence of minor failures leads to major catastrophe For example: TMI, Challenger Analysis requires sophisticated tools Fault tree analysis Event tree analysis Uncertainty analysis Probability of a severe accident Greater for a sequence of minor failures Fault Tree example Smaller for a single major failure 23 SE T-4 Systems Analysis Systems Analysis Risk Analysis W HAT TO DO ? Recommendations vary by group Builders tend to underestimate risks to keep the cost down Example: Don’t worry – the Big Dig is safe Others tend to overestimate the risks to avoid or delay construction Example: Nuclear is unsafe – don’t build it. Example: Wind kill birds – don’t build it. 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