Efficiency Performance Criteri a For Irrigation System s p by Hugh J . Hanse n Marvin N . Sheare r later -Resou-rces - Research - Institut e Oregon State Universit y Corvallis, Orego n -WRR1-90 November 1983 ' EFFICIENCY PERFORMANCE CRITERI A FOR IRRIGATION SYSTEM S by Hugh J . Hansen and Marvin N . Sheare r Agricultural Engineering Department, Oregon State Universit y Final Technical Completion Repor t for Project No . B-070-OR E Matching Grant Agreement No . 14-34-0001-915 7 to Bureau of Reclamatio n United States Department of the Interio r Washington, D .C . 2024 0 Project Sponsored by : Water Resources Research Institut e Oregon State University Corvallis, Oregon 9733 1 The research upon which this report is based was financed in part by the U .S . Department of the Interior, Washington, D .C . (Project No . B-070-ORE), as authorize d by the Water Research and Development Act of 1978, P .L . 95-456 . Contents of this publication do not necessarily reflect the views and policies o f the U .S . Department of the Interior, nor does mention of trade names or commercia l products constitute their endorsement or recommendation for use by the Unite d States Government . WRRI-90 ,Aovember 1983 ABSTRAC T An attempt was made to determine the efficiency performance level of existin g irrigation pumping plant systems in Oregon by performing tests of selected system s under field operating conditions . A total of 545 tests were made, yielding usabl e test data on 529 units located in 18 of 36 counties . The overall plant efficiency of 529 usable tests ranged from 14 to 79 percent . Twenty-eight percent of the centrifugal and 34 percent of the turbine pumpin g plant systems had efficiencies of 65 percent or greater . Twenty percent of th e centrifugal and 23 percent of the turbine units were operating under 50 percen t efficiency . A 65 percent overall plant efficiency is generally considere d achievable . Units under 50 percent efficiency generally warrant consideratio n for repair or replacement . The two primary causes of low overall plant efficiencies were (a) improperl y designed or sized fittings around pumps where only 38 percent were rated satisfactory, and (b) mismatches of pump and sprinkler systems . Very often, lateral s had been added, deleted or changed without making pump adjustments . Pump efficiencies ranged from 24 percent to 87 percent with 68 percent operating above 60 percent efficiency . Comparing individual pump performance with th e specific manufacturer's pump curve revealed that 55 percent of the pumps wer e operating within 4 percent of their respective curves -- a very acceptable performance range . Information and data from this project have been disseminated through work shops, seminars, technical paper presentations, technical publications and mas s media . The findings have also been used by various agencies and electric powe r suppliers as guidelines for formulating irrigation energy conservation and management programs . i FOREWOR D The Water Resources Research Institute, located on the Oregon Stat e University campus, serves the State of Oregon . The Institute fosters , encourages and facilitates water resources research and education involvin g all aspects of the quality and quantity of water available for beneficial use . The Institute administers and coordinates statewide and regional programs o f multidisciplinary research in water and related land resources . The Institut e provides a necessary communications and coordination link between the agencie s of local, state and federal government, as well as the private sector, and th e broad research community at universities in the state on matters of water related research . The Institute also coordinates the inter-disciplinary progra m of graduate education in water resources at Oregon State University . It is Institute policy to make available the results of significant water related research conducted in Oregon's universities and colleges . The Institut e neither endorses nor rejects the findings of the authors of such research . I t does recommend careful consideration of the accumulated facts by those concerne d with the solution of water-related problems . it 1 ACKNOWLEDGEMENT S Sincere appreciation is extended to the following parties and individuals fo r their cooperation, ' s.upport and assistance in making this project successful : • The Oregon State University Extension agents in the 18 participatin g counties for selecting representative installations and making necessary appointments and arrangements with irrigator owners and operators . . • The irrigator owners and operators . for allowing us to use their unit s as. test models and condoning the disruptions and inconveniences -encoun tered in making . the tests . • Robert R . .Stafford, Eugene, Oregon for conducting the field tests an d collecting field data . • George Ikonomou, Graduate Student, Chemical Engineering Department , Oregon State University for analyzing field . data and performing re quired calculations, verifications, and tabulations . • E . Stuart Baker, Computer Programmer/analyst, Agricultural Engineering Department, Oregon State University, for assistance in developin g required computer program and running data through computer . • Professors Richard Cuenca and Marshall English, Agricultural Engineering Department, Oregon State University for their-counsel and guidanc e regarding project objectives, procedures and implementation . TABLE OF CONTENTS Page. Introduction , , , , , , , , , , , , , , , , , , , , , , , , , , , , 1 Related Research 3. Research Objectives 5 Research Procedures 7 Relevance of Research 9. . Field Test Procedure 11 Valid Test Runs 13 Pumping Plant Efficiencies 15 Pumping Plant Efficiency Distribution 17 ' Energy Losses in Fittings 19 ' Pump Efficiencies 21 Matching Pump With Performance Curves 23 Justifiable Reasons for Low Pump Efficiency 25 Effect of Pump Repair on Efficiency 27 Relationship of Efficiency to Energy Use 29 Educational Activities and Applications of Research Results 31 ' Publications and Technical Reports Resulting From Research , 33 Conclusions 35 References 37. Appendices 39 1. Calibration of Velocitygage 41 2. Pumping Plant Efficiency Test Field Data Form 43 3. Irrigation Pumping System Field Test Data 45 4. Pumping Plant Efficiency by County 55 5. Rating of Centrifugal Pump Discharge Fitting Assemblies 57 6. TDH as Percentage Below Pump Performance Curve 59 7. Pump Performance Curve Adjustment #187 61 8. Pump Performance Curve Adjustment #80-70 63 ' 9. Testing Irrigation Pumping Systems for Energy Reductions, 65 10. Reducing Irrigation Costs Through Energy Savings 67 11. Walk-Through Irrigation System Inspection Analysis 69 12. Electric Pump Motor Temperature Control 79 13. Electric Demand Charges - How to Keep Them Low 81 v LIST OF FIGURE S Figure # Title Pag e 1 Number and type of pumps tested in each county 14 2 Ratings of pump discharge fittings 19 3 Pipe diameter transition configurations 20 4 Example of potential energy savings through fitting retrofi t under extreme, conditions '5 20 Relationship between overall pumping plant efficiency an d energy required to operate system 29 LIST OF TABLE S Table Title Pag e 1 County Locations of Tests by Pump Type 13 2 Pumping Plant Efficiency Test Results 17 3 Pumping Plant Efficiency by Horsepower (Centrifugal) 17 4 Pumping Plant Efficiency by Horsepower (Turbine) 17 5 Pump Efficiency Test Results 21 6 TDH During Test as Percent Below Pump Performance Curve 23 7 Effect of Repairing Inefficient Pump 27 INTRODUCTIO N The increasing costs of electric energy and growing concern for efficient us e of that energy have led to a growing demand for more precise field information o n the efficiency . of energy used for irrigation (12, 17, 19) . Such information i s necessary to help irrigators make economic decisions forced by rising energy costs . The continued economic viability of•a pumped irrigated agriculture is, at leas t partially, dependent upon the farmer's ability to use energy most efficiently , which implies having efficient pumping plants (1,1 0, 16) . The following categories are cited as the most common reasons for inefficiencies in irrigation pumping plant systems : • Improper pump selectio n • Poor selection of power plan t • Improper well construction--cascading water and sand pumpin g • Improperly or poorly installed pumping plant s • Improper pump adjustmen t • Improper operating procedure s • Inadequate pump maintenanc e • Inadequate well testing--unknown pumping level s • Changes in pumping head--altered system RELATED RESEARC H The impact of the 1973 oil embargo and resultant concerns over energy su p plies, coupled with substantial energy price increases and emphasis on conservation practices, generated many research projects and reports relative to energ y usage and energy forecasts for irrigation . Numerous studies (1, 3, 4, 6, 12, 13 , 14, 19, 20, 21, 22) of energy use and projected needs for irrigation were mad e without the benefit of actual field data upon which to base efficiency performanc e of irrigation pumping plants . As indicated in the examples cited, field studie s were conducted on only a limited basis . Computer models and ether studies use d basic hydraulic equations and performance curves developed under ideal laboratory conditions or judgmental assumptions to predict energy requirements for irrigation . Reports from several western states indicate that irrigation pumping plan t efficiencies can and do vary considerably, depending on the above-listed controllable factors . A University of Arizona performance study (8) of 50 grower-owne d pumping systems revealed that half the pumps needed adjustment,- repair or change s to operate within acceptable efficiencies . Pumping plant tests conducted in tw o counties in New Mexico (11) during 1976 showed the following pumping efficienc y ranges : Estancia, 75% to 44 .7% ; Clovis - , 70 .9% to 33 .3% . Tests conducted in East ern Colorado (5) indicate that pumping plant efficiencies vary from less than 10 % to approximately 75%, with the average in the 50 to 60% range . Power company pumping system test programs in California (15) showed that 1679 systems tested in on e year had an average overall pumping plant efficiency of 56 .9% with peak efficiency for systems in good working order at 65% to 70% . An Idaho report (2) indicate s that over 70% of 70 systems tested in southern Idaho in 1978 were operating at efficiencies of less than 60% . Nebraska reports in a seven-year summary (7) tha t 91% of 376 systems tested were operating below University of Nebraska's establishe d performance standard with 9% using over twice the amount of energy consumed b y those operating at standard efficiency . 3 RESEARCH OBJECTIVE S No studies to ascertain basic field operating efficiency data had been mad e in Oregon and those from the Northwest were very limited . Usually, the assumptions used nominal or optimum operational efficiencies which may not truly reflec t the real on-site situation for many units . Availability of data as projected fo r this program would enhance the preciseness of the above-mentioned studies . Oregon had 1,969,000 acreas under irrigation with over half utilizing pumping systems, based on 1978 data . An estimated total of 1,004,473,000 kilowat t hours of electric energy were consumed by irrigation pumping during 1978 (18) . A t an average cost of 2 cents per kwh, this represents over $20,000,000 for irrigatio n pumping energy . If a realistic overall energy-use efficiency improvement of onl y 2 .5% could be accomplished, it would represent a savings of $500,000 to irrigator s in Oregon, based on 1978 rates . The efficiency status of irrigation pumping plant systems . in Oregon had no t been established . Many systems had been operated for severa l, growing seasons wit h little, if any, maintenance . It was reasonable to assume that these pumping plan t efficiencies had dropped significantly, similar to the experiences reported i n other western states . The objective of this project was to appraise the existing situation by field testing selected representative systems to establish an efficiency performance bas e for systems that had been operated for a number of years . The pumping plant oiler • ating efficiencies determined under field conditions and as managed by farm opera tors would be compared to pump manufacturers' published efficiency and performanc e curves . Where field efficiencies did not match manufacturers' performance curves , or the pumping plant was . not performing at an acceptable efficiency level, a de termination would be madeefficiency . to identify which segment of'the system was causing lo w RESEARCH PROCEDURE S 1) Develop techniques and procedures for conducting field tests whereby irrigatio n system energy use performance efficiencies could be determined on basis of relationship of total pumping head, water discharge and input pumping power consumption . 2) Develop a functional data form suitable for field test data recording and evaluating . 3) Use current inventory of irrigation systems in state for purpose of selectin g test sites . 4) Conduct irrigation system tests on a sampling basis in key areas of state t o determine existing efficiencies . 5) Establish an acceptable and realistic performance standard for irrigation pumping plant systems in Oregon . 6) Identify cause or reason for lower than acceptable efficiencies where found . 7) Project possible savings in energy and dollars with acceptable efficiency levels of irrigation systems in Oregon . 8) Develop correctional programs as dictated from tests and data collected . 7 RELEVANCE OF RESEARC H The establishment of an Efficiency Data Base and Performance Criteria fo r Irrigation Systems would provide a benchmark for use in projecting cost-benefi t ratios resulting from system upgrading or retrofitting and predicting energ y savings that can be realized from such programs . Extension Action Programs woul d be launched following establishment of the data base if-the results verify tha t opportunities do e_xistt for meaningful improvement of pumping plant efrficiencies . This data would also be useful to Rural Electrification Administration borrowers in complying with REA ' Bulletin 145-1 (9), "Development, Approval, and Use o f Irrigation Studies" which states that REA Form 346 - Data for Irrigation Study is prerequisite to a Power Requirements Study for those distribution . borrower s with projected irrigation load of 15 percent or more of projected kwh sales-o r for those power supply borrowers with projected irrigation load of 7 .5 percen t or greater . Those REA borrowers with less than the above-stated irrigatio n loads can use the data for complying with REA Bulletin 120-1 which covers thei r particular systems . 9 FIELD TEST PROCEDUR E Measurements were .made at pumping sites with sprinkler systems operating t o determine pumping plant efficiency . Measurements were made of pumping rates wit h a Piro-Swivel Manometer Velocitygage .manufactured by C .'W . Cox, Inc ., El Monte, CA . The velocitygage was calibrated (Appendix 1) prior to use in 1979 and 1980 at th e Oregon State University Civil Engineering Hydraulics Laboratory . Data recorded at each pumping site (Appendix 2) included nameplate informatio n from the pump, motor and meter, set-up description and obvious faults in the installation . Each test involved on-site measurements of electrical energy input , pumping head (lift, pipe friction loss and pressure head) and water discharge rate . The efficiency was then calculated with the following formula which yields th e "wire to water" or overall pumping plant efficiency figure for the individua l system : Eff H2O HP Outpu t Elec HP Input x 10 0 When preliminary field calculations indicated that watt-hour . metering migh t be in error, .voltage and amperage readings were taken, if possible . Power facto r was estimated from motor tables which indicated power factor for various moto r loads . Measured flow rates were compared to discharge from sprinklers as a roug h check for major leaks in . the pipe systems and for pump performance match . Farmers were asked the percent of time the system operated under test conditions . Head loss in the suction and pump discharge'assemblies was calculated . A photograph was taken of each pumping installation and a field "eye-ball" evaluation was made of the quality of fitting selection and assembly design . All field calculations were checked in the office and efficiency values determined and verified . Pump performance was . checked against published performanc e curves supplied by pump manufacturers to determine whether repair Was needed . Each cooperating operator was provided with a completed copy of the " .Pumpin g Plant Efficiency Test" report made on his or her unit . All farmer contacts and test pump site selections were made by-county Extension agents . Farmers were present at most test operations . VALID TEST RUN S A total of 545 tests were completed in 18 or Orego n ' s 36 counties during th e 1979 and 1980 irrigating seasons . Sixteen of these tests were not included i n the efficiency evaluation data because either the Total Dynamic Head (TDH) o r Flow Rate (Q) could not be adequately determined . Some of the 529 valid test s were made on the same pumping installation for different local conditions, or be cause more than one pump was on the same meter . "Irrigation Pumping System Field Test Data," (Appendix 3) presents a tabulation of major field data collected and calculated results made for each indivi dual pumping plant system test . Locations of the total usable tests, with a breakdown by type of pump - horizontal centrifugal and turbine -- are shown by counties in Table 1 and on th e Oregon county map, Figure 1 . Table 1 : County Locations of Tests by Pump Type County Tota l Tests Horizonta l Centrifuga l Turbine Invali d Baker 23 19 3 1 Benton 11 11 0 0 9 8 0 1 Coos 15 12 2 1 Curry 26 24 1 1 Deschutes 24 18 3 3 Douglas 25 25 0- 0 Hood River 22 21 0 1 Jackson 37 35 1 1 Jefferson 125 123 1 1 Josephine 3 3 0 0 Klamath 29 13 15 1 Lane 64 62 1 1 Linn 18 18 0 0 Marion 30 12 17 1 Morrow 35 21 12 2 Umatilla 15 7 8 0 Union 34 15 18 1 545 447 , 82 16 Clackamas Totals 13 c 0 U U rc$ a) c •r 14 PUMPING PLANT FFFICr'E-NCI C The "wire to water" or overall efficiency pf the pumping plant is a product ; of the efficiency of the power unit and the efficiency of the pump, including th e associated fittings from the water source to the discharge from the pump into th e irrigation distribution system . The overall pumping plant efficiency is expresse d as a percentage ratio of the output water horsepower to the input energy horse power . This relationship is expressed in the following formula : Overall plant efficiency _ GPM-x TDH = 10 0 Input HP x 396 0 GPM = gallons per minute pumpe d TDH = total dynamic hea d Input HP = horsepower energy delivered t o drive moto r The efficiencies for electric motors range from 80 percent for motors unde r 5 horsepower to about 92 percent for motors of 60 horsepower and larger . Th e efficiencies of individual pumps vary according to design and manufacturer, usuall y in the range of 75 to 85 percent . Therefore, the maximum theoretical efficienc y for a good pumping plant seldom exceeds 70 percent . A 65 percent overall plant efficiency is generally considered achievable an d units with less than a 50 percent efficiency warrant investigation to determin e if modifications or repairs should be made . 15 PUMPING PLANT EFFICIENCY DISTRIBUTIO N Data from the 529 usable tests conducted showed that overall pumping plan t efficiencies range from 14 percent to 79 percent . The distribution of efficiencie s is shown in Table 2 . A total of 112 systems or 21 percent of the systems teste d were operating -at less than 50 percent efficiency . Table 2 : Efficiency % Pumping Plant Efficiency Test-Result s No . of Systems Percent of Tests Accumulated % Less 25% 4 0 .8 0 .8 25 - 30 7 1 .3 2. 1 31 - 35 7 1 .3 3. 4 36 - 40 23 4 .3 7.7 '41 - 45 30 5 .7 13 . 4 46 - 50 56 10 .6 24 . 0 51 - 55 90 17 .0 41 . 0 56 - 60 98 18 .5 59 . 5 61 - 65 93 ' 17 .6 77 . 1 66 - 70 75 14 .2 91 . 3 Over 70 46 8 .7 100 .0 An analysis, was made of pumping plant efficiencies for various motor size cat egories . These are shown for centrifugal pumps in Table 3 and for turbine pump s in Table 4 . Generally, the larger horsepower units tend to operate . at higher o f ficiencies than the lower horsepower units . A county breakdown of pumping plan t efficiencies by motor size is shown in Appendix 4 . Table 3 : Pumping Plant Efficiency by Horsepower (Centrifugal ) HP Number of Tests at Indicated Efficiency Range s < 40% 40-49% 50-59% 60-69% 70% & Abov e < 10 10-25 30-60 Over 60 9 8 6 2 10 30 23 • 3 18 64 58 . 14 3 82 54 11 0 17 22 13 Table 4 : Pumping Plant Efficiency by Horsepower (Turbine ) HP 10-25 30-60 Over 60 Number of Tests at Indicated Efficiency Range s <40% 40-49% 50-59% 60-69% 70% & Abov e 4 1 5 4 2 3 4 4 18 4 2 20 17 1 3 7 ENERGY LOSSES IN FITTING S The study included an evalutation of pump discharge fittings . Significant potential TDH savings were found to exist in the fittings around horizontal centrifugal pumps where velocities are high . They were rated in 374 of the tests a s shown in Figure 2 and Appendix 5 . Sixty-three percent rated fair to poor . The potential energy saving was highly variable because of the many configurations o f fittings used . Selection of efficient fittings was not too important when energ y costs were low, but is economically significant with present energy costs . Goo d .33- .61 22 Fai r .57- .88 55 1 .1-1 .5 8 Poor or Figure 2 : Ratings of pump discharge fittings The concern over discharge fitting configurations led to an associated investigation of different designs by Laliberte et al ("Energy Losses in Fitting s Around Pumps") . They studied three configurations -- abrupt expansion, conica l expansion, and two-stage expansion shown in Figure 3 . 19 abrupt two-stag e concentric Figure 3 : Pipe diameter transition configuration s v~2 ) Under similar conditions the concentric expansion has a K value (for H f = of 35 to 65% less than the abrupt expansion . The two-stage expansion ha s g a K value of 75 to 84% less than the abrupt expansion . Tables were develope d giving dimensions and K values for various sizes and transition diameters . In the example actually observed in a pumping plant test and shown in Figur e 4, the friction head could have been reduced 19 .6 feet with the illustrated fitting changes . This would have resulted in a reduction of about 10 percent in th e TDH . This situation is extreme but existed on about 8% of the pump installation s tested . 344 gpm 1 .2 f t Good fitting selectio n Poor fitting selection Figure 4 : Example of potential energy savings through fitting retrofit unde r extreme conditions . 20 PUMP EFFICIENCIE S The efficiency of each pump tested was determined by the follows ,g formula : Pump Efficiency = Pumping Plant Efficiency x 10 0 Motor Efficiency Data from the 529 usable tests conducted showed that pump efficiencies range d from 24 percent to 87 percent . The distribution of efficiencies is shown i n Table 5 . Table 5 : Pump Efficiency Test Result s Efficiency % No . of Pumps Less 40% 17 3 .2 3. 2 40 - 45 20 3 .8 7. 0 46 - 50 24 4 .5 11 . 5 51 - 55 39 7 .4 18 . 9 56 - 60 68 12 .9 31 . 8 61 - 65 84 15 .9 47 . 7 66 - 70 78 14 .7 62 . 4 71 - 75 87 16 .4 78 . 8 76 - 80 67 12 .7 91 . 5 81 - 85 30 5 .7 97 . 2 Over 85 15 2 .8 100 .0 Percent of Tests 21 Accumulated % MATCHING PUMP WITH PERFORMANCE CURVE S An effort was made to determine whether the pump was operating on the manufacturer's published performance curve for the pump being tested . This check provided an indication of whether or not the pump was in need of repair . Curves could not be found for 56 of the pumps . This was due to lack of pum p indentification nameplates or because pumps were so old that curves were no longe r available . No growers had in their possession pump performance curves for thei r pump . Of the 473 complete pump tests having curves available, an evaluation wa s made of test performance of the pump as compared to the published performance . Percent TDH difference was calculated by the following formula : TDH Difference = Actual TDH x 10 0 Theoretical TDH at test Q valu e Table 6 shows the distribution of pumps operating at various points belo w the pump performance curve . Deviations over 4 percent indicate possible pump wear . Table 6 : Percent TDH Diff . (Below Pump Curve) TDH During Test as Percent Below Published Pump Performanc e Curve at Flow Rate Measured During Test--All Pump s No . Pumps Percent of Pumps Accumulated % 0-4 258 54 .6 54 . 6 5-9 82 17 .3 71 . 9 10 - 14 49 10 .4 82 . 3 15 - 19 24 5 .1 87 . 4 20 - 24 23 4 .9 92 . 3 25 - 29 19 4 .0 96 . 3 30 - 34 3 0 .6 96 . 9 35 - 39 4 0 .8 97 . 7 11 2 .3 100 .0 40 + Over A county breakdown showing distribution of pumps operating at various point s below the pump performance curve is shown in Appendix 6 . 23 JUSTIFIABLE REASONS FOR LOW PUMP EFFICIENC Y Two justifiable reasons why some pumps in good condition operated at ver y low efficiency were identified . Eight percent were poor selections for the as signed load and operated . .fa r . off peak performance . Others were not operating a t their peak efficiency because laterals had been shut off at the time the test s were made . In these cases test results given to growers indicated poor efficiency . However, no corrective action was recommended because, at other periods of th e growing season, the total pump capacity would be required . The decision of whethe r to buy two different-sized pumps to match the varying load requirements instead o f one was an economic decision at the time of purchase . So doing would have helpe d solve this problem, . An evaluation was made of deficiencies in the pumps or pump installations . Several . of the pumps possessed more than one deficiency . These were tabulate d as follows : Deficiency Percent of test s No deficiency 43 ' Suction piping & fittings problems 24 Discharge piping & fitting problem 15 Pumps requiring shop repair 14 Poor pump selection for the ! 'job '' 8 Too much section head 3 Lack of pipe supports 5 25 EFFECT OF PUMP REPAIR ON EFFICIENC Y A question was raised regarding what repair of the pump might do to th e energy requirements of the pump . Two tests were selected because of their degre e of loading as well as their apparent inefficiency . One was well to the right o f peak efficiency point, the other ., well to the left of peak efficiency point . These curves are shown in Appendixes 7 and 8 with the test conditions and repaire d conditions shown . A system curve was developed by changing average pressures at the sprinkle r discharge and calculating accumulated friction changes-to determine new TDH . Mos t flow velocities in irrigation tubing are less than 5 ft/second . Increased flow between the pump and sprinklers, therefore, has only slight effect on pipe friction for short mainlines . Elevation head would remain constant . Conditions ar e then changed as shown in Table 7 . Table 7 : Test A B Effect of Repairing Inefficient Pum p Tes t Condition Repaire d Condition % Change s Total Dynamic Head 160 ft 194 ft + 21 Pump Discharge Rate 700 gpm 808 gpm + 15 Electrical Horsepower 59 hp 59 h p Pumping Plant Efficiency 48% 67% + 40 Pump Efficiency (Maximum = 80%) 53% 76% + 43 Total Dynamic Head 86 ft 110 ft + 28 Pump Discharge Rate 220 gpm 250 gpm + 14 Item Electrical Horsepower Pumping Plant Efficiency Pump Efficiency (Maximum = 82%) 10 .2 hp 11 .6 hp + 1-4 47% 59% + 26 . 55% 69% + 25 . If the irrigation system attached to pump A is operated on the same schedul e before and after pump repair, the energy consumption will be about the same eve n though. the pump discharge rate will increase 15 percent and pump efficiency wil l increase . 43% . No energy savings will result . A change in irrigation scheduling , 27 however, could save energy if the farmer was pumping adequate water before repai r was made . But, the farmer may have had insufficient water prior to repair . Th e increased flow rate after repair may only satisfy this shortage . Energy saving s through improved irrigation scheduling then would be only slight if existent a t all . Pump A is actually operating too far to the right of its peak efficienc y point . Repairing pump B will result in an increase in flow of 14 percent,"a TD H increase of 28 percent, a 26 percent increase in pumping plant efficiency, an d a 14 percent increase. in electrical horsepower . The farmer would gain consider ably in performance with• a repaired pump . However, unless management or scheduling changes were made in irrigation system operation, the energy consumption woul d also increase 14 percent . It is apparent from this evaluation that, although pump efficiencies ar e improved, energy requirements would be increased substantially because more wate r . is pumped against a higher head . Actual energy savings will not occur unles s changes are made in the irrigation program . In both cases, however, there wil l be substantial savings in the kilowatt hours required per unit of water pumped . 28 RELATIONSHIP OF EFFICIENCY TO ENERGY US E As stated in the preceding chapter, improved pumping plant efficiencies wil l reduce total energy required per unit of water pumped . Therefore, if good irrigation scheduling and water management practices are followed, an equal amount o f water can be applied in less time with the efficient system than could be applie d with the less efficient system . However, the relationship between overall pumpin g plant efficiency and energy consumption is not linear . An overall plant efficienc y of 70 to 75 percent represents the maximum theoretical efficency which can be expected from an electrically-powered system . It requires approximately 1 .5 kilowat t hours per acre-foot of water per foot of lift when the overall efficiency is 7 0 percent . This increases to 2 kilowatt hours at 52-53 percent efficiency . Economic analyses indicate that when overall plant efficiencies are in the 50 to 5 5 percent range or lower, repairs or modifications are usually warranted . The chart , Figure 5, may be used to determine relationship between overall plant efficienc y and kilowatt hours required per acre-foot of water per foot of lift . 80 70 30 20 1 .4 1 .6 1 .8 2 .0 2 .2 2 .4 2 .6 2 .8 3 .0 3 .2 3 .4 3 .6 3 .8 4 .0 4.2 4 .4 4 .6 4 .8 5 .0 5.2 5 . 4 KILOWATT HOURS PER ACRE FOOT PER FOOT LIF T Figure 5 : Relationship between overall pumping plant efficiency and energy require d to operate system . 29 EDUCATIONAL ACTIVITIES AND APPLICATIONS OF RESEARCH RESULT S Subject matter information and research results stemming from this projec t have been shared with the following groups in the form of workshops, seminars , technical paper presentations, technical journal publications, and Extension educational programs . a) One or more follow-up workshops with irrigators and irrigation equipmen t dealers were held in each of the 18 counties in which pumping system test s were conducted . A total of 24 workshops, arranged by local county agents , drew an attendance in excess of 900 irrigators and dealers . b) Seminars on the project have been presented to key personnel at Bonnevill e Power Administration, Northwest Electric Light and Power Association , Northwest Irrigation Utilities Association, Northwest Public Power Association, Portland General Electric Company, Pacific Power & Light Company , Washington Water Power Company, Oregon Department of Agriculture and R . M . Wade Manufacturing Co . c) Technical papers on the project or specific segments of project finding s have been presented before the following professional groups totalling ove r 600 attendees : • Irrigation Association Regional Conference - September 198 0 • ASAE National Agricultural Energy Symposium - October 198 0 • Oregon Water Resources Congress - December 198 0 . R . M . Wade & Company Dealer Meeting - September 198 1 • Irrigation Association Technical Conference - February 198 2 • Canadian Society of Agricultural Engineering - July 198 2 • American Society of Agricultural Engineers, Pacific Northwest Region September 198 2 • Oregon State University Ag Conference Days-March 198 3 d) The following technical papers treating various aspects of the projec t have been published : • Irrigation Pumping System Efficiency Criteria, Marvin N . Sheare r and Hugh Hansen, ASAE National Agricultural Energy Symposiu m Proceedings, 1980 . Testing Irrigation Pumping Systems for Energy Reductions, Hugh J . Hansen, Agricultural Engineering, Vol . 63, No . 3, March 198 2 (Appendix 9) . 31 - • Energy Losses in Fittings Around Pumps, G . E . Laliberte, M . N . Shearer , M . J . English, and H . J . Hansen, 1982 Annual Technical Conferenc e Proceedings, The Irrigation Associatio n • Design'of an Energy . Efficient Pipe Size Expansion, Garland E . Laliberte , Marvin N . Shearer, and . Marshall J . English, Journal of Irrigatio n and Drainage Engineering, ASCE, Vol . 109, No . 1, March 1983 . ae) The following consumer leaflets have been developed for use in Extensio n educational programs as a result of the project finding s • Reducing Irrigation Costs Through Energy Savings (Appendi'x-10 ) • Walk-Through Irrigation System Inspection Analysis (Appendix 11 ) • Electric Pump Motor Temperature Control (Appendix 12 ) • Electric Demand Charges -- How to keep them Low (Appendix 13 ) In addition, an Extension slide set has been developed to illustrate an d discuss the "Walk-Through Irrigation System Inspection Analysis" and this has bee n used extensively with irrigation groups in workshops and meetings . A consumer-oriented article entitled "Opportunities for Energy Savings i n Irrigation," authored by Marvin N . Shearer,appeared in the March 1981 issue o f OregonFarmer-Stockman . Data and information from . the project were used by the National Food & Energ y Council as background information for the Irrigation . Section and Irrigation Check list of their 1983 publication entitled "Farm Energy Analysis Program . " Oregon, in 1980s' had approximately 1,028,000 sprinkler-irrigated acres wit h a total connected electrical load estimated at 720 million horsepower and consu m ing 1,088 million kilowatt hours annually . Irrigators purchase'electric energ y from 35 different electric power suppliers located throughout Oregon,, most o f whom purchase wholesale power from BPA for their residential and farm customers . The experiences and findings of this project are now being utilized by electri c power suppliers directly and through the Bonneville Power Administration's pilo t Irrigation Energy Conservation Program which is a part of the Pacific Northwes t Electric Energy Conservation Act . BPA and electric power suppliers project that a statewide irrigation energ y management program, using pumping system . improvement and scheduling programs , could produce a 10 percent reduction in energy consumed on a per-acre basis - an annual savings of over 100 million kilowatt hours with a $4 million retai l value at present electrical rates . 32 PUBLICATIONS AND TECHNICAL REPORTS RESULTING FROM PROJEC T 1. "Pumping Plant Efficiencies," Marvin N . Shearer, Irrigational Regional Conference Proceedings, September 1980 . 2. "Opportunities for Energy Savings in Irrigation," Marvin N . Shearer, Orego n Farmer-Stockman, March 1981 . 3. "Irrigation Pumping System Efficiency Criteria," Marvin N . Shearer and Hug h J . Hansen, Agricultural Energy Proceedings, Vol . 2, Page 580, America n Society of Agricultural Engineers, April, 1981 . 4. "Energy Losses in Fittings Around Pumps," Garland E . Laliberte, Hugh J . Hansen, Marshall J . English, and Marvin N . Shearer, 1982 Annual Technica l Conference Proceedings, pages 283-293, The Irrigation Association, February 1982 . 5. "Testing Irrigation Pumping Systems for Energy Reductions," Hugh J, Hansen , Agricultural Engineering, pages 16-17, Vol . 63, No . 3, March, 1982 . 6. "An Energy-Efficient Two-Stage Pipe Expansion," G . E . Laliberte, Canadia n Society of Agricultural Engineering, Paper 82-410, July 1982 . 7. "Simplified Energy Analysis for On-Farm Irrigation Systems," Marvin N . Shearer and Hugh J . Hansen, American Society of Agricultural Engineers , Pacific Northwest Region, Paper No . 82-205, September, 1982 . 8. "Payback Potential for Energy Conservation Alternatives in Irrigated Agriculture," Marvin N . Shearer, Oregon State University Ag Conference Days Proceed ings, March 1983 . 9. "Design of Energy-Efficient Pipe-Size Expansion," Garland E . Laliberte , Marvin N . Shearer, and Marshall J . English, Journal of Irrigation and Drain age Engineering, ASCE, pages 13-28, Vol . 109, No . 1, March 1983 . 33 CONCLUSION S Research results revealed that several opportunities do exist for irrigator s to reduce energy-requirements for irrigation systems . Overall pumping plant efficiency is a ratio of the amount of work done by a pumping plant to the amount o f energy put into the system . The selection and compatibility of individual components o f . the system can an d do affect operating efficiency . Efficiencies of electric motors remain relativel y constant during their life span . Pumps, however, can deteriorate over a period o f time due to wear from cavitation and abrasive materials in the water and from deposition of material within-the pump impeller--all factors which reduce their efficiencies . Improperly selected or sized fittings: around above-ground centrifuga l pumps waste considerable energy in overcoming friction . . It was not uncommon t o find from ten to fifteen percent of the total : energy required to overcome syste m friction losses occurring in pump intake and discharge fittings . It was found more meaningful to relate pump performance to the specific pum p performance curve supplied by the manufacturer rather than to make a judgement . . based only on : pump of f ici,gncy ._-Comparisons of manufacturers' published pump per - formance curves show that peak pump efficiencies vary as much as twenty percen t for different models and brands operating under the same total head and discharg e capacity .conditions . Pumps should operate within four percent or less of the .manufacturer's curve . Both low-pressure impact sprinklers and spray nozzles offer opportunity fo r reducing energy requirements . The percent energy savings is closely related t o the amount of total head produced by the pump . It is necessary to remove bowls o r trim pump impellers to realize this energy savings . It was concluded that improving pumping plant efficiencies will not necessarily reduce energy demand or total energy used unless proper follow-up action s are taken . When systems with . pumps operating considerably below the published pump performance curves are modified to bring them back on the curve, it usuall y results in increased pressure, increased discharge, increased pump efficiency an d also increased power requirement . The major benefits are actually found in mor e uniform distribution of water and improved irrigation efficiencies . If the irrigator was currently experiencing under-irrigation during peak water-use periods, th e increased water application would probably result in a major benefit in the for m of'resultant increased crop yields . On-the other hand, if adequate water wa s 35 being applied prior to the modification, a benefit would result only if the system ' s operating time was adjusted by modifying the irrigation schedule . Failure to so do would result in over-irrigating and increased energy consumption . Irrigation scheduling, based on crop water needs, can reduce energy consumption when such scheduling results in pumping less water or operating the syste m for shorter periods of time . The opportunities for saving energy under those conditions is dependent upon the opportunities for making adjustments in curren t scheduling programs . More precise scheduling is particularly important in th e spring and fall when sprinkler systems have excess capacity and irrigators ten d to apply more water than the plants require . Irrigation energy management and conservation programs, to prove successful , must offer irrigators numerical test results to which they can relate . They need economic or cost-effective figures necessary to determine if they can actually afford to improve the efficiency of their pumping plant system -- will th e repair or replacement be cost-effective? They also need greater sophisticatio n and more extensive acceptance of scientific irrigation scheduling to capitaliz e on efficiency improvements in their irrigation practices . 36 REFERENCE S 1 . Barnes, K . K . et al . 1973 . Energy in Agriculture . A Task Force of the Council for Agricultural Science and Technology . 2 . Busch, J . R ., C . C . Warnick, R . C . Stroh, R . D . Wells and T . S . Longley . 1978 : Energy Conserving Irrigation Practices and Alternative Energy Sources fo r Irrigation Systems . Fourth Quarterly Progress Report, July - September , 1978 . Idaho Office of Energy and University of Idaho . 3 . Chen, K ., R . R . Wensink and J . W . Wolfe . 1976 . A Model to Predict Total Energy Requirements and Economic Costs of Irrigation Systems . American Society of Agricultural Engineers, St . Joseph, Michigan . Paper No . 76-2527 . 4 . Chen, K ., J . W . Wolfe, R . B . Wensink and'M . A . Kizer . 1976 . Minimum Energy Designs for Selected Irrigation Systems . American Society of Agricultura l Engineers, St . Joseph, Michigan . Paper No . 76-2037 . 5 . Colorado Power Council . Undated . Energy Conservation Through Improvemen t of Irrigation Pumping Plant Efficiencies . Colorado Power Council, Denver , Colorado . 6 . Dvoskin, Dan, K . Nicol and E . Heady . 1975 . Energy Use for Irrigation i n the Seventeen Western States . Center for Agriculture and Rural Development, Iowa State University . 7 . Fischbach, P . . E ., J . J . Sulek and D . Axthelm . 1968 . Your Pumping Plant Ma y Be Using Too Much Fuel . Extension Services, University of Nebraska , College of Agriculture . EC 68-775 . 8 . Halderman, A . D . 1976 . A Guide to Efficient Irrigation Water Pumping , University of Arizona . . WRAES Fact Sheet 17 . 9 . Hamil, D . A . 1977 . Development, Approval, and Use of Irrigation Studies . REA Bulletin 145-1 . 10 . Hamilton, J . R . 1977 . Energy and the Growth o-f Irrigated-Agriculture i n Southern Idaho . Agricultural Economics Department,- University of Idaho . . Agricultural Economics Research Paper No . AER 210 . 11 . Hohn, Charles M . 1976 . Irrigation Pump .Tests, Estancia amid Clovis Counties , New. Mexico . Extension Service, New Mexico State University . 12 . King, L . D ., R . B . Wensink, J . W . Wolfe and M . N . Shearer . 1977, 1978 an d 1979 . Energy and Water Consumption•of Pacific Northwest Irrigation Systems , BNW.L-RAP-19/UC-11, September, 1977 plus Supplements RLO/2227/T25-2 , August, 1978 and BNWL-RAP 33, January, 1979 . Battelle Pacific Northwes t Laboratories . 13 . Kizer, M . A ., R . B . Wensink and J . W . Wolfe . 1976 . A Comparison of Minimu m Energy Designs to Minimum Economic Designs for Farm Irrigation Supply Lines . Proceedings of 1976 Conference on Energy and Agriculture, St . Louis , Missouri . Technical Paper No . 4262, Oregon Agricultural Experiment Station, Oregon State University . 1 :4 . Kizer, M . A . 1976 . A Computer Model to Simulate Farm Irrigation Syste m Energy Requirements . Unpublished MS thesis, Oregon State University . 37 15 . Knutson, G . D ., R . G . Curley, E . B . Roberts, R . M . Hagan and V . Cervinka . 1977 . Pumping Energy Requirements for Irrigation in California . California Agricultural Experiment Station, Division of Agricultural Sciences . Special publication 3215 . 16 . Longenbaugh, R . A . 1977 . The Impact of Irrigation Pumping Plant Efficiencie s Upon Energy Consumption and Pumping Costs . Western Irrigation Forum , Tri-State Generation and Transmission Association, Denver, Colorado . February 9, 1977 . Colorado State University Paper No . CEP76-77RAL50 . 17 . Obermiller, F . W . 1978 . Evaluating the Social Benefits and Social Costs o f Irrigation Development . Paper presented to Water Policy Advisory Committee, State of Oregon Legislative Committee on Trade and Economic Development . 18 . Shearer, M . N . 1978 . County Irrigation Survey for Oregon . Unpublishe d Data . Extension Service, Oregon State University . 19 . Sloggett, Gordon . 1977 . Energy and U .S . Agriculture : Irrigation Pumping , 1974 . Economic Research Service, U .S . Department of Agriculture . Agricultural Economic Report No . 376 . 20 . Sloggett, Gordon . 1977 . Energy Used for Pumping Irrigation Water in the United States, 1974 . Solar Irrigation Workshop and Demonstration, Albuquerque, New Mexico, July 7-8, 1977 . 21 . Twersky, Marvin and P . E . Fischbach . 1978 . Consideration of Different Irrigation Systems for the Solar Photovoltaic Energy Program . Departmen t of Agricultural Engineering, University of Nebraska - Lincoln . Contrac t No . 30189 . 22 . Wensink, R . B ., J . W . Wolfe and M . A . Kizer . 1976 . Simulating Farm Irrigation System Energy Requirements . Water Resources Research Institute . Oregon State University, Corvallis, Oregon . WRRI-44, August, 1976 . 38 APPENDICE S 39 Appendix 1 Calibration of Velocitygage :77 - I' : - . . =2 - - 7 .7 I. - - =r 7 . - .---7 [7_17. ,777 : -: - .. 7 . ----- -.--F -_t -- - : : .■ . .1 1- -- _ . , 1 - - , -: -7 . I.. 7 - - i . . - 7:44 -.A. - ?- 17I . tr 4- 41 . . . . _ :_- 7_1 : . : --- - .1 . - i 1 .1 --- . '■ - 7- i 11_4.7 -. . - - -- --- - - : , . - : .-- : . : . : : . :7" , : : . . 1 . - 7 . . . . _ Appendix 2 Pumping Plant Efficiency Tes t Number Date Telephone Name Time Zip Address Pump Location (identification) _ Power Data Pump Data (1) Amps (1-2) Volts (2-3) Volts Manufacturer Type Serial No . (2) Amps_ Model No . of Bowls_ (3) Amps, (1-3) Volts Average Average Inlet size Outlet size Impeller Trim _ Model Column Dia . - Shaft Dia . FlowRate, inche s I .D . of Pipeline ft . Column Length nm _ Pyrometer reading Motor Data : = Mfg . Rated Horsepower RPM V. _ ft . psi Pressure Rated Amp [ ] 1800 Description of suction and discharge set-ups : [ ] 3600 ( 1 480 ( ] singl e Volts [ ] 240 Phase [ ] 30 Meter Dat a Make _ Serial N Ident . f Multiplier Kh Demand_ Utility Co . % % of time system used under test condition s Disk Rev . Time Sec . -------------------------------------------------------------------------------------------------------- Calculations Electric Hp . (watt hr . meter ) Pumping Hea d Pressure Disk Rev . x Kh xM x 4 .826 Time in Sec . ft . psi Distance, water level to pressure gauge ft . Suction column) friction ft . x _ ft . Suction head (vacuum gauge) . x 4 .826 = Elec . Hp Pumping Plant Efficienc y ft . T .D .H . x Eff = Hp W ' Elec . H p % FlowRate Pump Efficiency inches Pipeline I .D . = Pyrometer = mm = ft ./sec . vel . Eff (I0) 2 x V .40 8 a' - gp m Water Horsepower _ Flow ratex T .D .H . 3960 Pumping Plant Eff . Motor Eff . Pump Curve Data Compariso n x .408 = x 3960 Head at test gpm ft . Head from curve at test gpm ft . Difference ft . Remarks : = Hp Electric Hp . (V x A), 30 = Amps x Volts x 1 .73 x P .F . 746 x x .00232 x = Elec . Hp Tested by , Dept . Agr . Engr., OSU, Corvallis . OR . 43 _ Appendix 3 IRRIGATION PUMPING SYSTEM FIELD TEST DATA _ -u ' - >-s a) u_ -a s-4-) 3 0 a) so (ci u -I.-, -- (%. >- a) o 7`9-005 LANE 79-006 LANE 79-007 LANE 79-008 LANE 79-009 LANE 79-010 LANE 4-= 6HLANE 79-012 LANE 79-013 LANE 79-01 1+ LANE 79-015 LANE „4.19-016 LANE "79-017 LANE 79-01.8 LANE 79-019 LANE 79-020 LANE 79-021 LINN 79-022 LANE 79-023 LANE 79-024 LANE 79-025 LANE 79-026 LANE -r 79-027 LANE 79-028 LANE 9-029 LANE _,. 79-030 LANE 79-031 LANE 79-032 LANE 79-033 LANE 79-031+ LANE a) •r C 0 > 1 o_ E s_ .,-4-) _a s- 0 a s- o a) 3 1- 1- cu so - a) 4-5 a) LA_ L a_ a) s-a.) s4- , 44-3 a ce a. a cr_ E ( 4-) a) a_ 4-) X X X X X X X X X X X X X X X x X X X X X )( X X X X X 030 .0 CORN 024 .9 030 .0 BEPKELEY032 .8 040 .0 CORN 037 .4 040 .0 CORN 030 .2 030 .0 CORN 033 .6 030 .0 CORN 027 .9 040 .0 CORN 641 :6 030 .0 CORN 031 .5 030 .0 CORN 032 .0 020 .0 CORN 018 .7 030 .0 BERKELEY035 .0 017 .4 020 .0 A-C 025 .0 CORN 025 .1 025 .0 BERKELEY028 .8 030 .0 CORN 027 .9 040 .0 BERKELEY043 .6 025 .0 CORN 016 .9 030 .0 CORN 025 .9 030 .0 - CORN - 931 . 9 040 .0 BERKELEY043 .5 020 .0 BERKELEY020 .3 020 .0 BERKELEY020 .7 025 .0 CORN 027 .5 025 .0 CORN 025 .9 ' 020 .9t3ERK E-L t-Y020 . 6 020 .0 BERKELEY019 .1 025 .0 PAC 022 .7 040 .0 CORN 032 .6 040 .0 CORN 031 .6 040 .0 CORN 035 .2 -a 45 _ , > an- s- as .cu t. C.) 7 4- a o cne 4) 3 o E E u. a. CL. o a (/-) 4-> o 1.1.1 c_) E L.) Cl. _ - E 3 o 0 a OsLao ,sluo a) _c x o CO U v) I X 0.1 a. 4- o o s- s- O) 4- CL I 012 .0 013 .0 010 .0 003 .0 012 .0 007 .0 017 .0 008 .0 005 .0 006 . 0 004 .0 014 .0 015 .0 011 .0 013 .0 009 . 0 012 . 0 011 .0 011 .0 012 .0 010 .0 010 .0 008 .0 013 .0 916 .0 015 .0 017 .0 020 .0 019 .0 018 .0 162 163 1 65 157 123 162 144 152 139 131 145 146 0309 .0 051 0564 .0 071 0656 .0 073 0451 .0 060 0581 .0 054 0463 .0 067 9751 .9967 0536 .0 069 0575 .0 063 0388 .0 069 0568 .0 059 0301 .0 064 0382 .0 071 171 0376 .0 060 200 0379 .0 069 215 0511 .0 064 195 0345 .0 069 200 0250 .0 049 161 0329 .0 042 229 0104 .0 0 1 1+ 151 0341 .0 064 151 0349 .0 06 1+ 1 1+9 0460 .0 063 164 0400 .0 069 19 6 - 9335 ;9 - 0 7 1t 165 0310 .0 068 186 0257 .0 053 170 0469 .0 062 1.85 0319 .0 058 180 0533 .0 069 . 05 9 006 X 016 X 081 082 008 X -069 000 X 062 025 X 076 01 5 075 015r -071 009 X 071 008 X 079 005 X 067 X00 0 074 X000 x 081 00 0 068 008 X 078 000 X 072 016 X 078 000 X 008 X 056 047 023 X 016 025 X 071+ 000 X 073 000 X 071 012 X 078 002 X 085 000i078 000 X 061 003 X 070 011 X 065 004 X 078 005 X 79-035 LANE 79-036 LANE 79-037 LANE 79-038 LANE 79-039ALANE 79-039B 79-040 LANE 79-041 LANE 79-042 LANE 79-043 LANE 79-0-44 -CANE 79-045 LANE 79-046 LANE 79-047 LANE 79-048 LANE 79-049LANE 79-05 '0 LANE 79-051 LANE 79-052 LANE 79-053 LANE 79-054 LANE 79-055 BENTON 79-056 BENTON l 79-05 7 BENTON 79-058 BENTON 79-059 LANE 79-060 BENTON 79-061 LANE 79 '-062- LANE ' 79-063 LANE 79-064 LANE 79-065 LANE 79-066 LANE 79-067 LANE 79-068 LANE 79-069 LANE 79-070 LANE 79-071 LANE 79-072 LANE 79-073 CURRY 79-074 CURRY 79-075 CURRY 79-076 CURRY 79-077 CURRY 79-078 CURRY 79-079 CURRY 79-080 CURRY 79-081 CURRY 79-082 CURRY 79-083 CURRY 79-084 CURRY 79-085 CURRY x x x x X --X x x x X x x x X X X X X X X X X X X X X X X X X X X X X X X X X X X X X x X X X 79-086 CURRY X 79-087 79-088 79-089 79-090 79-091 CURRY CURRY CURRY CURRY CURRY X X X X X 025 .0 020 .0 000 .0 020 .0 015 .0 020 .0 020 .0 025 .0 030 .0 040 .0 040 .0 025 .0 025 .0 040 .0 025 .0 025 .0 030 .0 025 .0 020 .0 030 .0 040 .0 050 .0 _ 050 .0 050 .0 075 .0 050 .0 075 .0 020 .0 015 .0 015 .0 030 .0 020 .0 020 .0 020 .0 020 .0 075 .0 025 .0 015 .0 020 .0 015 .0 040 .0 025 .0 020 .0 020 .0 007 .5 010 .0 020 .0 005 .0 015 .0 010 .0 020 .0 020 .0 020 .0 060 .0 010 .0 007 .5 040 .0 007 .5 GOULD 020 .2 BERKELEY014 .9 A-C 020 .6 CORN 018 .8 000 .0 A-C CORN 038 .3 8ERKELEY025 .9 BERKELEY025 .5 BERKELEY029 .1 BERKELEY023 .4 033 .4 BERKELEY023 .2 BERKELEY026 .7 ADV 035 .3 BERKELEY028 .6 CARV 017 .0 000 .0 CARV 026 .0 CORN A-C 020 .7 CARV 020 .6 040 .4 CORN 047 . 3 CORN 041 .3 CORN 024 .2 CORN 074 .9 CORN 045 .7 CORN 069 .5 CORN 019 .9 015 .6 CORN CORN 025 .5 CORN 030 .1 CORN 022 .4 CORN 018 .8 CORN 021 .2 015 .4 CORN CORN 067 .4 CORN 013 .5 015 .6 CORN BERKELEY017 .0 MYERS 013 .5 BERKELEY036 .3 AURORA 049 .0 PACIFIC 017 .6 026 .3 BY JC CORN 008 .3 CORN 009 .7 GOULD 022 .3 PEER 005 .8 BERKELEY017 .2 PEER 012 .3 BERKELEY020 .9 BERKELEY000 .0 BERKELEY021 .5 8ERKELEY061 .0 BEPKELEY011 .1 BERKELEY006 .6 8ERKELEY036 .3 BERKELEY007 .9 -b 46 015 .0 009 .0 008 .0 008 .0 000 008 .0 015 .0 015 .0 015 .0 020 .0 016 .0 016 .0 017 .0 008 .0 011 .0 014 .0 016 .0 009 .0 016 .0 016 .0 013 .0 016 .0 015 .0 007 .0 014 .0 017 .0 015 .0 005 .0 011 .0 016 .0 015 .0 007 .0 006 .0 010 .0 010 .0 007 .0 007 .0 005 .0 022 .0 014 .0 010 .0 005 .0 004 .0 000 022 .0 007 .0 006 .0 007 .0 007 .0 007 .0 005 .0 000 006 .0 015 .0 012 .0 006 .0 006 .0 006 .0 154 173 170 126 000 154 184 188 219 216 189 182 188 174 166 169 167 189 116 192 216 202 188 178 203 254 189 154 168 150 177 136 147 142 165 226 201 167 126 130 116 174 169 123 114 243 156 126 130 162 150 000 121 309 112 120 209 113 0133 .0 0218 .0 0304 .0 0410,0 0000 0606 .0 0355 .0 0325 .0 0279 .0 0429 .0 0300 .0 0259 .0 0326 .0 0341 .0 0475 .0 0227 .0 0423 .0 0355 .0 018E .0 0186 .0 0220 .0 0550 .0 0485 .0 0331 .0 0949 .0 0327 .0 0833 .0 0317 .0 0240 .0 0280 .0 0428 .0 0390 .0 0284 .0 0413 .0 0182 .0 0631 .0 0199 .0 0252 .0 0162 .0 0240 .0 0487 .0 0416 .0 0200 .0 0179 .0 0140 .0 0058 .5 0356 .0 0068 .0 0365 .0 0164 .0 0344 .0 0000 0342 .0 0602 .0 0261 .0 0109 .0 0396 .0 0146 .0 026 064 063 069 000 061 064 061 056 064 044 056 058 042 070 056 053 065 044 044 063 059 056 062 065 043 057 062 065 042 064 060 056 070 049 053 056 068 030 058 039 037 048 021 048 037 063 037 069 055 062 000 049 077 067 050 058 053 030 074 072 079 000 068 073 069 064 072 049 064 066 047 079 064 060 074 050 050 071 066 063 071 071 048 075 071 075 048 072 069 064 080 057 058 064 079 034 067 044 042 055 024 057 043 072 045 079 064 071 000 056 086 078 060 065 063 X000 000 X000 00 7 00 0 X00 0 010 004 006 007 X00 0 009 005 X00 0 004 X000 X00 0 003 X000 X000 X000 006 008 X000 X00 0 011 018 005 00 4 005 00 9 01 1 00 5 00 0 00 6 00 7 000 00 3 028 007 10 5 X000 X000 X00 0 021 004 X000 X000 000 X000 006 000 029 000 005 000 011 006 X X X X X X X X X X X X X X X _00 X X X X X X X X X X X X X ~~X X X X X X X X X X X X 79-092 79-093 79-094 79-095 79-096 79-097 79-098 79-099 79-100 79-101 79-102 79-103 79-104 79-105 79-106 79-107 79-108 79-109 79-110 79-111 79-112 79-113 __71-1 4 79-115 79-116 79-117 79-118 79-119 CURRY CURRY CURRY CURRY__ CURRY CURRY CURRY LANE KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH KLAMATH X X X X X X X X X X X X X X X X 040 .0 005 .0 007 .5 030 .0 025 .0 025 .0 025 .0 015 .0 040 .0 030 .0 050 .0 020 .0 030 .0 050 .0 030 .0 030 .0 XX 100 .0 X 050 .0 X 020 .0 X 025 .0 X 050 .0 X 040 .0 X 075 .0 X 100 .0 X 075 .0 X 025 .0 X 100 .0 X 100 .0 000 .0 X 150 .0 X 100 .0 X 100 .0 X 100 .0 XX 150 .0 X 075 .0 X 075 .0 X 150 .0 X 025 .0 X 030 .0 XXX 060 .0 X 025 .0 X 015 .0 X X 025 .0 X 015 .0 X 025 .0 X 020 .0 X 025 .0 X 025 .0 X 030 .0 X 025 .0 X 025 .0 X X 050 .0 X 030 .0 79-121 KLAMATH 79-122 KLAMATH 79-123 KLAMATH 79-124 KLAMATH 79-125 KLAMATH 19-126 KLAMATH 79-127 KLAMATH 79-128 KLAMATH 79-129 JEFFERSON 79-130 JEFFERSON 79-131 JEFFERSON ' V9-132- JEFFERSON 79-133 JEFFERSON T9-134 JEFFERSON 79-135 JEFFERSON 79-136 JEFFERSON .-. 79-137 JEFFERSON '79-13'8 JEFFERSON 79-139 JEFFERSON 79-140 JEFFERSON 79-141 JEFFERSON 79-142 JEFFERSON 79-143 JEFFERSON `-- 79 = 144 - JEFFERSON 79-145 JEFFERSON X 79-146 JEFFERSON X 79-147 JEFFERSON X 79-148 JEFFERSON X 79-149 JEFFERSON X 030 .0 040 .0 020 .0 040 .0 015 .0 BERKELEY019 .6 9ERKELEY006 .1 BERKELEY013 .9 BERKELEY038 .7 BERKELEY033 .6 BERKELEY028 .0 BERKELEY029 .0 CORN 015 .7 BERKELEY027 .0 BERKELEY035 .6 CORN 046 .6 BERKELEY022 .9 BERKELEY036 .0 BERKELEY042 .6 BERKELEY031 .8 CORN 027 .5 JACUZZI 098 .9 L-B 043 .8 CORN 019 .6 BERKELEY020 .9 042 .2 CORN CORN 028 .9 PEER 049 .9 LB 134 .0 JACUZZI 036 .1 F-B 036 .2 LB 105 .3 CORN 102 .8 000 .0 185 .0 PEAB PEER 116 .6 PEER 107 .7 088 .2 PEER PEER 153 .0 081 .0 PEER JOHN 073 .8 BJ 151 .0 BERKELEY030 .2 SUB 037 .9 074 .4 9ERKELEY029 .0 016 .8 CORN 023 .5 017 .1 CORN BERKELEY028 .4 8ERKELEY026 .5 6ERKELEY024 .8 BERKELEY023 .6 BERKELEY033 .8 BERKELEY030 .7 BERKELEYO31 .8 BERKELEY060 .3 9ERKELEY026 .8 BERKELEY039 .2 CORN 027 .0 076 .7 PACI BERKELEY032 .4 9ERKELEY014 .3 47 019 .0 007 .0 003 .0 006 .0 005 .0 008 .0 008 .0 003 .0 001 .0 003 .0 002 .0 003 .0 001 .0 003 .0 004 .0 004 .0. 000 000 003 .0 004 .0 005 .0 006 .0 000 000 000 003 .0 000 005 .0 000 000 000 000 000 000 000 000 000 004 .0 000 000 003 .0 008 .0 008 .0 001 .0 006 .0 006 .0 012 .0 012 .0 003 .0 005 .0 001 .0 003 .0 003 .0 001 .0 002 .0 003 .0 003 .0 005 .0 140 112 121 114 129 091 118 163 206 168 206 166 187 176 177 151 211 213 179 200 208 176 105 143 148 124 168 146 000 133 128 120 0554 .0 0088 .6 0096 .0 0548 .0 0531 .0 0460 .0 0555 .0 0203 .0 0442 .0 0428 .0 0489 .0 0424 .0 0456 .0 0471 .0 0471 .0 0412 .0 1195 .0 0547 .0 0326<0 0216 .0 0498 .0 0293 .0 1897 .0 2243 .0 1230 .0 0333 .0 0874 .0 1408 .0 0000 3232 .0 2107 .0 2447 .0 159 0848 .0 179 1081 .0 112 1768 .0 099 2600 .0 194 1840 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040 X X X X _. 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025 .0 WESTERN 026 .0 000 158 0308 .0 030 .0 8ERKELEY033 .4 000 212 0472 .0 025 .0 BERKELEY031 .9 000 199 0347 .0 020 .0 JACUZZI 016 .5 000 194 0294 .0 050 .0 057 .4 000 213 0628 .0 020 .0 WESTERN 023 .6 000 254 0235 .0 040 .0 GOULD 032 .3 011 .5 332 0252 .0 005 005 005 005 X X X X X X X X X X . X X X X X X X CLACKAMAS X MARION X MARION X MARION X MARION X MARION X MARION X MARION X MARION X MARION X MARION X MARION X MARION X MARION X MARION X MARION MARION MARION MARION MARION MARION MARION MARION MARION 020 .0 CORN 250 .0 250 .0 010 .0 015 .0 020 .0 050 .0 003 .0 005 .0 015 .0 .0 .0 .0 .0 PAC CORN CORN 049 045 044 045 051 056 055 054 056 055 041 059 000 040 032 068 057 055 059 064 065 056 050 047 065 043 050 051 000 070 033 047 075 055 087 059 064 065 009 X 00 0 00 0 02 6 010 004 000 000 007 X X X X X 000 00 0 072 000 062 021 055 032 059 000 037 000 065 008 073 000 058 000 054 00 0 054 00 0 052 00 0 062 000 062 000 061 000 060 000 062 000 059 00 0 046 000 064 00 0 000 00 0 045 00 0 037 X00 0 076 000 065 000 065 000 068 000 077 023 076 000 064 021 055 00 0 053 00 0 071 00 7 00 0 049 056 00 0 059 00 0 000 00 0 080 000 038 00 0 053 00 0 084 00 0 062 01 3 101 00 0 066 00 0 073 00 0 073 004 X X X X X X X X X X X x x x x x X X X X X X X X X X 80-125 80-126 80-127 80-128 80-129 80-130 80-131 80-132 80-133 80-134 80-135 80-136 80-137 80-138 80-139 80-140 80-141 80-142 80-143 80-144 80-145 80-146 _0_ 80-1 47 80-148 80-149 80-150 80-151 80-152 80-153 80-154 80-155 80-156 80-157 80-158 80-159 80-160 80-161 80-162 80-163 80-164 50-165 80-166 80-167 MARION MARION MARION MARION MARION JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JOSEPHINE JOSEPHINE JOSEPHINE JACKSON JACKSON _000 JACKSO N JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS 80-168 DOUGLAS 80-169 DOUGLAS 80-170 DOUGLAS 50-171 DOUGLAS - 80-172 80-173 80-174 80-175 80-176 50 =177 80-178 80-179 80-180 80-181 80-182 DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS DOUGLAS BAKER BAKER X 015 .0 040 .0 X 007 .5 XX 015 .0 XX 025 .0 X 025 .0 X 025 .0 X 000 .0 X 100 .0 X 040 .0 X 040 .0 X 040,0 X X 000 .0 X 025 .0 X 030 .0 X 020 .0 X 010 .0 X 015 .0 X 007 .5 X 001 .5 X 007 .5 X 025 .0 X 030 .0 X 030 .0 X 025 .0 X 015 .0 X 030 .0 X 010 .0 X 007 .5 000 .0 050 .0 005 .0 015 .0 015 .0 015 .0 015 .0 015 .0 015 .0 020 .0 040 .0 030 .0 025 .0 015 .0 007 .5 003 .0 X 010 .0 010 .0 005 010 015 007 010 005 030 030 025 050 060 .0 .0 .0 .5 .0 .0 .0 .0 .0 .0 .0 WESTERN 019 .0 000 F=M 010 .7 009 .0 CORN 007 .0 005 .0 JACUZZI 012 .4 000 0_00 _ BERKELEY032 . 3 000 CORN 000 .0 006 .0 BERKELEY032 .9 008 .0 CORN 086 .6 004 .0 CORN 086 .5 003 .0 BERKELEY054 .5 007 .0 BERKELEY055 .3 006 .0 BERKELEY049 .6 008 .0 102 .0 002 .0 CORN 081 .8 003 .0 BERKELEY037 .8 006 .0 CORN 020 .6 000 .0 CORN 013 .3 006 .0 B-J 014 .2 013 .0 UNIV 010 .5 004 .0 SEAR 002 .7 003 .0 BERKELEY007 .5 004 .0 MYERS 024 .4 002 .0 CORN 028 .4 013 .0 CORN 034 .9 005 .0 BERKELEY024 .2 000 .0 019 .6 006 .0 BERKELEY013 .7 014 .0 8EPKELEY012 .4 015 .0 010 .6 005 .0 000 .0 000 BERKELEY043 .9 020 .0 GOULD 005 .4 010 .0 PEER 016 .6 014 .0 9ERKELEY012 .2 005 .0 GOULD 006 .9 012 .0 F-M 015 .9 015 .0 BERKELEY014 .6 015 .0 F-M 015 .3 005 .0 CORN 018 .2 004,0 039 .7 008 .0 GOULD BERKELEY027 .8 014 .0 F-M 021 .9 004 .0 F-M 018 .7 015 .0 BERKELEY009 .1 014 .0 WUMAN 003 .0 008 .0 JACUZZI 011 .8 004 .0 JACUZZI 012 .1 006 .0 BERKELEY006 .7 014 .0 STA-RIT 010 .0 006 .0 CORN 012 .0 010 .0 GOULD 007 .1 005 .0 PACIF 010 .2 006 .0 MYERS 005 .8 022 .0 CORN 022 .8 009 .0 BERKELEY012 .0 010 .0 JACUZZI 046 .0 017 .0 BERKELEY057 .6 010 .0 CORN 050 .6 001 .0 -h 52 201 0235 .0 063 072 00 0 250 0243 .0 070 082 000 0 93 0110 .0 040 048 000 2 38 0100 .0 _00 051 059 00 0 _ 0 245 0225 .0 043 048 00 0 118 0588 .0 065 073 00 7 163 0577 .0 072 081 000 249 1041 .0 073 084 002 250 1041 .0 073 084 002 182 0700 .0 059 066 013 172 0678 .0 053 059 021 195 0605 .0 060 072 02 0 260 0760 .0 049 055 00 0 232 0826 .0 059 065 002 163 0482 .0 052 058 000 161 0276 .0 054 062 004 144 0235 .0 064 074 001 034 0745 .0 045 052 000 124 0123 .0 036 042 000 077 0070 .0 050 063 000 125 0126 .0 053 064 003 191 0344 .0 068 078 _000 184 0433 .0 071 080 001 149 0569 .0 06 .1 069 010 165 0376 .0 065 074 000 152 0254 .0 050 057 000 095 0543 .0 043 055 050 117 0216 .0 052 061 011 151 0145 .0 052 061 000 000 0000 000 000 00 0 168 0612 .0 059 066 000 171 0071 .0 057 070 000 177 0250 .0 067 077 000 173 0111 .0 040 047 00 2 020 171 0198 .0 061 075 214 0226 .0 076 088 000 146 0370 .0 094 109 008 146 0214 .0 052 060 000 154 0322 .0 069 079 004 177 0467 .0 053 060 006 240 0229 .0 050 056 000 208 0141 .0 034 039 000 206 0200 .0 056 064 000 144 0074 .0 030 036 025 148 0020 .0 025 031 000 150 0157 .0 050 059 000 151 0198 .0 062 072 000 144 0104 .0 058 070 003 176 0118 .0 053 062 000 148 0220 .0 068 079 01 2 127 0127 .0 056 067 000 157 0179 .0 069 081 000 137 0097 .0 058 071 000 182-0309 .0 062 071 012 149 0339 .0 107 126 000 178 0302 .0 046 052 000 210 0855 .0 078 087 006 221 0645 .0 071 079 005 X X X X X X X X X X X X X X X X X X X X X X X X X x X X X X X X X X X X X X X X X X X X X X X X X 80-183 60-184 80-185 80-186 80-187 80-188 80-189 80-190 80-192 80-193 80-194 80-195 80-196 80-197 80-198 80-199 80-200 80-201 80-202 80-203 80-204 80-205 RAKER X BAKER BAKER BAKER BAKER BAKER BAKER BAKER BAKER BAKER BAKER BAKER BAKER BAKER BAKER BAKER_ BAKER BAKER BAKER BAKER MORROW X X X X X X X X X X X X X X X X X X X XXX X X X X X X X X X X X X X X XXX X X XXX 60-207 80-208 80-209 60-210 80-211 "-60-212 60-213 80-214 80-215 60-216 80-217 MORROW MORROW MORROW MORROW MORROW 80-219 80-220 80-221 80-222 80-223 80-224 80-225 80-226 80-227 80-228 80-229 MORROW MORROW MORROW MORROW MORROW MORROW MORROW MORROW X X X X 80-231 80-232 80-233 80-234 80-235 MORROW MORROW MORROW MORROW MORROW X X 80-237 80-238 80-239 80-240 80-241 MORROW MORROW MORROW BENTON BENTON X X X X X MORROW MORROW MORROW MORROW MORROW MORROW ~60-218 MORROW MORROW 8(1-2'30 MORROW --80-2 3 6 -HOPROH - X X X X X 025 .0 CORN 018 .3 000 .0 000 .0 025 .0 BERKELEY021 .2 075 . 0 BERKELEY057 .0 050 .0 CORN 058 .5 075 .0'F-M 085 .0 040 .0 047 .5 150 .0 L . 8 . 125 .0 050 .0 C-104C- 043 .7 030 .0 CORN 030 .1 007 .5 BERKELEY008 .5 010 .0 CORN 010 .0 017 .5 BERKELEY017 .0 100 .0 8ERKELEY011 .7 007 .5 BERKELEY005 .0 015 .0 BERKELEY016 .0 010 .0 CORN 011 .1 015 .0 BERKELEY012 .3 025 .0 CORN 023 .4 030 .0 CORN 028 .8 020 .0 PACIF 023 .4 000 .0 023 .4 200 .0 WORTH 212 .6 265 .0 287 .7 040 .0 JACUZZI 042 .2 025 .0 CORN 023 .6 200 .0 PEER 194 .6 025 .0 PEER 024 .4 039 .3 000 .0 007 .5 CORN 009 .5 100 .0 AURORA 096 .3 100 .0 U-S 103 .4 070 .0 077 .6 040 .0 STA-RIT 046 .5 030 .0 STA-RIT 031.1 424 .0 400 .0 B-J 075 .0 PAC 088 .4 475 .0 523 .0 500 .0 PEER 545 .4 075 .0 096 .5 575 .0 644 .6 000 .0 000 .0 000 .0 000 .0 075 .0 CORN 077 .5 020 .0 MEURET 025 .5 000 .0 176 .5 002 .0 000 003 .0 000 .0 007 .0 000 000 000 004 .0 013 .0 006 .0 004 .0 003 .0 003 .0 003 .0 010 .0 012 .0 002 .0 004 .0 007 .0 009 .0 000 000 000 055 .0 060 .0 000 249 .0 185 .0 004 .0 000 000 000 072 .0 050 .0 030 .0 015 .0 100 .0 030 .0 012 .0 012 .0 000 000 000 000 006 .5 005 .0 009 .0 006 .0 008 .0 010 .0 G-D 060 .0 007 .5 007 .5 007 .5 050 .0 030 .0 000 000 000 000 000 000 000 000 000 014 .0 000 000 007 .9 008 .0 BERKELEY049 BERKELEY038 WORTH 019 L-B 099 PEER 033 PEER 071 BERKELEY007 JACUZZI 007 008 BERKELEY056 BERKELEY038 .8 .9 .4 .2 .6 .0 .8 .7 .0 .1 .9 -1 - 53 183 000 183 152 159 108 061 415 226 171 112 136 126 123 053 107 122 170 113 188 112 217 396 462 102 083 344 047 139 121 419 411 538 258 282 519 092 568 564 104 601 000 000 185 027 222 124 170 170 184 322 300 268 113 116 094 252 194 0217 .0 0000 0323 .0 0905 .0 0699 .0 2210 .0 1695 .0 0697 .0 0426 .0 0492 .0 014E .0 0145 .0 0246 .0 0195 .0 0000 0311 .0 0200 .0 0129 .0 0380 .0 0420 .0 0365 .0 0179 .0 1359 .0 1744 .0 1453 .0 0586 .0 1491 .0 1491 .0 0891 .0 0179 .0 0618 .0 0675 .0 0335 .0 0335 .0 0335 .0 1938 .0 2139 .0 2139 .0 2505 .0 2814 .0 2808 .0 0000 0000 1114 .0 1952 .0 1952 .0 0103 .0 0748 .0 0619 .0 0165 .0 0608 .0 0331 .0 0402 .0 0175 .0 0141 .0 0127 .0 0594 .0 0518 .0 055 063 000 000 070 080 061 068 048 053 071 078 055 061 058 062 056 062 071 080 049 058 056 067 046 053 052 060 000 000 052 060 056 066 048 056 046 052 069 078 044 050 042 048 064 069 071'076 088 098 052 059 063 068 073 083 079 089 057 068 068 075 068 074 059 065 047 052 077 086 060 065 056 062 059 063 065 070 077 085 066 081 000 000 000 000 067 074 053 060 062 067 041 049 064 071 068 076 039 045 050 055 074 083 038 042 064 076 054 065 038 045 067 074 065 073 005 X 00 0 000 X 01 7 026 X 00 0 00 0 00 0 000 X 003___ X 00 3 003 X 00 0 000 X _ __ 000 X 027 X 013 X 003 X 036 X 008 X 000 X 00 0 00 0 00 0 X 000 023 X 00 0 000 X 00 0 002 X 00 0 00 0 000 X 00 0 00 0 00 0 000 ` 00 0 00 0 000 X 00 0 OO G 000 X 008 X 00 0 00 0 X 000 02 7 00 0 02 0 00 0 00 0 oo a 000 005 000 000 000 X X X X X __ 80-242 80-243 80-244 80-245 80-246 80-247 80-248 80-249 80-250 80-251 80-252 80-253 80-254 80-255 80-256 80-257 80-258 80-259 80-260 80-261 80-262 80-263 b0-264 80-265 80-266 80-267 80-268 80-269 0 80-270 80-271 80-272 80-273 80-274 80-275 80-276 80-277 80-278 80-279 80-280 80-281 80-282 80-283 60-284 60-285 80-286 80-287 BENTON BENTON BENTON BENTON LINN LINN LINN LINN LINN LINN __ L INN LINN LINN LINN LINN LINN LINN LINN LINN LINN LINN MARION JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON _ JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON JACKSON COOS COOS COOS COOS COOS COOS COOS COOS COOS COOS X X X X X X X X X X X X X X X X X X X X X X x X X x X X X X X X X X X X X X X X _80-288 COOS r 80-289 COOS 50-290 COOS 80-291 COOS 80-292 X X X X 060 .0 100 .0 040 .0 015.0 015 .0 007 .5 060 .0 050 .0 075 .0 060 .0 075 .0 075 .0 050 .0 050 .0 025 .0 020 .0 060 .0 050 .0 030 .0 030 .0 060 .0 025 .0 015 .0 040 .0 040 .0 025 .0 030 .0 040 .0 040 .0 030 .0 040 .0 050 .0 060 .0 060 .0 120 .0 090 .0 015 .0 010 .0 015 .0 010 .0 015 .0 020 .0 007 .5 020 .0 015 .0 020 .0 02 0 .0 040 .0 001 .0 015 .0 000 .0 CORN 052 .3 CORN 162 .0 BERKELEY043 .4 016 .3 PACI A-C 011 .8 WEINMAN 006 .7 CORN 067 .7 043 .4 CORN JACUZZI 079 .0 CORN 069 .5 JACUZZI 090 .0 JACUZZI 091 .3 CORN 040 .5 8ERKELEY046 .0 023 .0 CORN GOULD 019 .0 BERKELEY049 .8 F-M 064 .0 CORN 029 .7 CORN 031 .6 053 .5 020 .1 CORN 8ERKELEY007 .4 BERKELEY045 .5 BERKELEY049 .2 BERKELEY030 .7 BERKELEY037 .7 BERKELEY051 .4 BERKELEY054 .0 BERKELEY027 .0 BERKELEY040 .9 BERKELEY047 .9 BERKELEY073 .9 BERKELEY070 .8 BERKELEY145 .0 BERKELEY086 .7 BERKELEY017 .5 JACUZZI 011 .8 BERKELEY016 .5 BERKELEY012 .4 BERKELFY017 .8 BERKELEY021 .8 BERKELEY008 .0 BERKELEY023 .6 MOORE 019 .9 JACUZZI 025 .0 JACUZZI 024 .3 JACUZZI 051 .1 001 .5 BERKELEY018 .1 000 .0 -3 54 015 .0 012 .0 019 .0 020 .0 015 .0 003 .0 007 .0 006 .0 004 .0 010 .0 011 .0 169 .0 009 .0 014 .0 008 .0 013 .0 015 .0 016 .0 012 .0 012 .0 005 .0 012 .0 015 .0 002 .0 003 .0 000 .0 002 .0 004 .0 000 .0 003 .0 004 .0 000 .0 005 .0 007 .0 007 .0 000 .0 008 .0 006 .0 007 .0 011 .0 000 000 005 .0 016 .0 010 .0 000 .0 000 .0 000 .0 001 .0 013 .0 000 217 0594 .0 296 0164 .0 187 0536 .0 125 0294 .0 132 0131 .0 118 0148 .0 279 0683 .0 187 0619 .0 310 0759 .0 295 0654 .0 182 1443 .0 182 1443 .0 208 0364 .0 314 0362 .0 169 0388 .0 135 0341 .0 137 0702 .0 193 0727 .0 169 0414 .0 171 0424 .0 171 0424 .0 133 0323 .0 135 0120 .0 240 0465 .0 203 0678 .0 168 0475 .0 164 0664 .0 203 0632 .0 169 0642 .0 215 0374 .0 231 0412 .0 281 0429 .0 207 0692 .0 232 0536 .0 220 1514 .0 271 0718 .0 106 0310 .0 103 0210 .0 131 0296 .0 117 0267 .0 123 0351 .0 131 0450 .0 105 0170 .0 081 0509 .0 124 0382 .0 081 0755 .0 078 0722 .0 083 1390 .0 015 0109 .0 123 0384 .0 000-0000 062 062 058 057 037 066 071 067 075 070 074 073 047 062 072 061 049 055 060 060 034 046 055 062 071 066 073 063 051 075 059 064 049 044 058 057 047 046 059 064 061 068 060 044 060 062 058 057 027 066 000 089 067 064 066 043 080 078 074 082 077 081 080 053 069 082 070 054 061 067 075 038 053 066 069 078 074 082 070 057 085 066 071 054 049 063 063 054 054 068 075 070 078 071 050 069 070 066 063 036 076 000 00 4 014 X 015 X 00 0 00 6 000 X 002 X 006 X 000 X 005 X 000 X 000 X 005 X 001 X 004 X 000 X 038 X 000 X 003 X 002 X 00 0 000 x 039 X 009 x 007 x 007 x 000 x 012 X 026 X 002 X 015 X 000 X 028 X 020 X 01 9 00 3 022 X 000 X 003 X 000 X 04 5 00 0 003 040 000 000 000 00 0 000 002 000 X X X X X X X Appendix 4 Pumping Plant Efficiency by Countie s Average Pumping Plant Efficiency (Percent) by Motor Siz e County Centrifugal < 10hp Bake r Turbine 10-25 > 25 49 .0% 53 .4 % 63 .3 % Bento n 57 . 0 61 . 3 Clackama s 40 . 0 52 . 4 10-25 > 25 61 .3 % < 10 10-25 43 .5 56 . 2 Curry 41 .7 53 . 2 53 . 0 63 . 2 54 . 8 ump s > 25 46 .0 % 57 . 0 64 . 5 Coo s Deschute s 10 2 or Mor e 21 .0 45 . 3 Dougla s 47 .3 59 . 8 68 . 0 Hood Rive r 49 .2 54 . 3 56 . 0 Jackso n 52 .5 60 . 9 60 . 1 59 . 5 59 . 0 63 . 0 57 . 7 57 .5 44 . 0 Jefferso n Josephin e 43 .0 57 . 5 45 . 0 Klamat h 58 . 3 55 . 6 Lan e 59 . 5 56 . 7 34 . 0 Lin n 66 .0 59 . 8 63 . 6 Mario n 40 .0 59 . 3 65 . 0 53 .6 59 . 2 Morro w 53 .3 54 . 8 66 . 7 39 .0 62 . 7 -- 60 . 7 -- 59 . 4 48 .5 60 .2 55 .5 59 .8 Umatill a 1 Union Average 48 .6 47 .0 63 . 7 56 . 1 44 .5 55 58 .1 46 .5 52 . 3 ' Appendix 5 Rating of Centrifugal Pump Discharge Fitting Assemblie s County Number of Installations Rated Excellent Goo d Fair Poo r Baker 1 5 10 0 Benton 0 3 5 0 Clackamas 0 0 6 0 Coos 0 0 6 5 Curry 3 1 14 6 Deschutes 4 2 9 0 Douglas 2 3 14 4 Hood River 0 1 14 Jackson 2 2 24 Jefferson 13 29 61 2 2 2 Josephine 0 0 3 0 Klamath 5 7 2 0 Lane 20 18 9 1 Linn 1 4 9 3 Marion 0 2 6 4 Morrow 1 7 4 0 Umatilla 0 1 4 0 Union 3 0 5 0 85/22% 205/55% 29/8% Total 55/15% 57 Appendix 6 I TDH During Test (As Percent Below Publishe d Pump Performance Curve at the Flow Rat e Measured During Test) All Pumps, by Countie s Number of Test s Vali d Tests No Curve < 5% < 10% < 15% Baker 22 0 15 2 1 1 3 Benton 11 2 4 2 2 1 0 8 0 8 0 0 0 0 Coos 14 0 11 0 0 1 2 Curry 25 9 5 3 1 3 4 Deschutes 21 0 8 5 2 4 2 Douglas 25 0 19 2 2 2 0 Hood River 21 0 14 3 1 1 2 Jackson 36 0 19 5 4 4 4 Jefferson 124 16 39 28 18 17 6 Josephine 3 0 3 0 0 0 0 Klamath 28 16 4 4 3 1 0 Lane 63 11 __25 14 7 5 1 Linn 18 0 15 2 0 0 1 Marion 29 1 24 1 1 2 0 Morrow 33 0 29 1 0 2 1 Umatilla 15 0 9 2 1 1 2 Union 33 0 26 1 2 0 4 529 55 277 75 45 45 32 County Clackamas Totals, 59 < 25% > 25 % Appendix 7 Pump Performance Curve Adjustment # 187 Appendatx 8 Pump Performance Curve Adjustneni480-70 Appendix 0 agricultural engi neeri n MARCH 1982 ■ Vol . 63, No . 3 contents Published Monthly by the American Society of Agricultural Engineers (ISSN 0002-1458 ) Testing Irrigation Pumping System s for Energy Reduction Oregon State University's Hugh Hansen explore s the complex issues involved in assuring more efficient pumpin g 16 Testing Irrigation Pumping System s for Energy Reduction s Hugh J . Hansen, P E ASAE Fellow and Past Presiden t Agricultural Engineering Dept . Oregon State Universit y IRRIGATION pumping loa d growth has been at an all-time high in recent years . In many western states, irrigation loads now compris e by far the largest electrical load fo r production agriculture and one of the largest specialized loads fo r many electric power supplie r systems . Because it is seasonal, th e irrigation load often represents a large part of a system's peak demand, up to 30% in some cases, bu t accounts for only a small percentage of the system's total kilowatt-hou r sales . While irrigators are concerned over the cost of energy to pump irrigation water, electric power sup pliers are concerned over the skyrocketing cost of adding new generating and transmission capacity . To help alleviate both concerns, 16 irrigation pumping system test programs have been initiated by electric power suppliers, by research institu tions, and by private consulting o r service firms . These test program s seek to reduce horsepower requirements and save energy by iden tifying and retrofitting inefficient installations . discharge are affected . Determining exactly how muc h energy can be saved by improving pumping plant efficiency is not simple . If it is assumed that the existin g pumping plant installation wa s originally designed to supply the requirements of the crop during a set period, and if the tests reveal tha t The complex Interactions Involved in lowering water consumption an d energy requirements while striving for more effective Irrigation pat terns are being examined by ASAE Committee SW-243, Irrigation Sup ply and Conveyance Committee . An ultimate goal is a standard on the design, installation, and performance of irrigation pumping plants . That committee Is chaired by Gerald L . Westesen, PE of the Montan a State University Agricultural Engineering Dept . The irrigation pumping test pro gram identifies pumping plant efficiency-the ratio of the amount o f work done by a pumping plant to the amount of energy purchased by th e irrigator to accomplish the work . When the efficiency of an irrigatio n pumping system is improved , horsepower requirement, syste m operating pressure and water 65 the pumping plant is operatin g below its performance curve, then improving the pumping plant performance or efficiency may in crease energy consumption slightly rather than reduce it . Correctin g faults or deficiencies causing lo w performance efficiency will allow th e irrigator to obtain more useful wor k from the energy he is utilizing durin g agricultural engineering ■ March ■ 1982 the set period of time because th e retrofitted installation will onc e again apply water at the pressure and in the amount that was originally designed into the system . Howeve r to actually reduce energy usage, the irrigator must be aware of the increased discharge rate which result s from improved efficiency and reduce the hours of pumping accordingly . Care must also be exercised whe n using pumping plant efficienc y ratings as criteria for determining potential energy savings o r horsepower load reductions . Efficiencies of electric motors remain relatively constant during thei r lifespan . Pump performance, on the other hand, can change over a period of usage due to wear from abrasive material being pumped, cavitation , or deposition of material within th e pump impeller . Many pumps tha t have been tested are found to be operating considerably below th e published performance curve for the specific pump . In one test conducted by OSU the pump was supplying 222 gp m against a total dynamic head of 85 ft . It required 8 .5 hp and had a "wireto-water" efficiency of 56%, wel l below its published performanc e curve . Repairing it to operate on its published curve resulted in a performance of 250 gpm against a head of 110 ft with a 10 hp require ment and an efficiency of 69% . This resulted in a 13% increase in wate r discharge, a 29% increase in tota l dynamic head and a 13% increase i n efficiency . But since the horsepower requirement was increased 18%, it would result in an energy savings only if accompanied by a reductio n of pump operating time and the loa d demand on power supplier's syste m would be increased . Here the major benefits for the irrigator were more uniform distribution of water, highe r irrigation efficiencies and possible increased yields as the crop once again received its required amoun t of water . In the OSU pumping plant test project, at least half of the horizonta l centrifugal pumps tested coul d benefit by upgrading plumbing fittings on both sides of the pump . It was not uncommon to find 10 to 15% of the total power input bein g utilized to overcome friction in improperly selected or applied intake and discharge fittings . Replacing Volume 63 ■ Number 3 test programs create an awareness of energy sav ing-potential .-For optimum effectiveness, test programs must be accompanied b y educational programs which help irrigators determine economic feasibility o f retrofitting system and manage the scheduling of water applied to crop s IRRIGATION PUMPING SYSTEM these with proper fittings results in more water delivery with highe r pressures at the sprinklers but with little change in horsepower input . Again, the major benefit is increase d yields if the crop has not been receiving enough water or less energy used if an adjustment is made in the system's operating time . To realize the full benefit from any pumping plant test programs, these two steps must be taken : ■ A strong educational progra m must be conducted to help irrigator s decide whether it is economically feasible to improve the efficiency o f their particular pumping plant . ■ Irrigators must be helped to understand and determine how much water a crop requires at an y given stage of maturity and how t o manage their irrigation equipment to supply that amount . Concentrated attention must be 66 given to developing irrigatio n scheduling or management pro grams which will provide the irrigator a simple procedure to delive r the optimum water needs for th e crop, based on actual crop water requirements at the time of application rather than commonly used rules-of thumb which tend to over-irrigate part of the growing season and under-irrigate part of the season . The electric power supplier is interested in decreasing both total kilowatt capacity to serve the irriga tion load and total energy utilized to pump the needed water . Therefore i t behooves the electric power supplie r industry to work closely with irrigators, irrigation equipmen t manufacturers and researchers to foster development of equipment retrofit programs and irrigation scheduling techniques which wil l help accomplish these goals . ■ 17 Appendix 1 0 IRRIGATION NOTES( i i Reducing Irrigation Cost s Through Energ y Saving s by Hugh J . Hanse n Extension Agricultural Enginee r Oregon State Universit y But how much can be saved on m y system ? Cos t pe r kwh '74 '8 3 Rising energy costs during the last fe w years have increased the Importance of mini mizing energy consumption for Irrigation . I f you are going to minimize energy costs, yo u must : • pump less water, o r • Improve pumping plant efficiency, o r • reduce total pumping head . Several programs have been developed to encourage and assist you In reducing you r energy use for irrigation . Some of these pro grams emphasize an analysis or evaluatio n of existing systems . If these energy-us e evaluations are to be effective in contributin g to the reduction of energy used for pumpin g water In Irrigation systems, they must b e simple, economical to conduct, Indicate spe cific actions required for predictable energ y savings, and acceptable to you. What kind of specific actions are w e talking about ? There are several specific energy-saving practices you should consider. • using low-pressure nozzle s • using efficient fittings in areas of high flow velocities-particularly around centrifugal pumps • using larger mainline pipes • Installing energy-efficient motors • maintaining acceptable pumping plan t efficiencie s • using scientific Irrigation scheduling . How much energy can be saved? Conservative estimates by Pacific Northwest experts indicate an average savings o f 25% from these actions is very attainable. The practices that may apply to you r situation, the extent of the savings that yo u can make, and the time required to repay th e Implementing costs can only be determined after making an energy analysis or study o f your situation . Many actions that we are look ing at will pay off in less than a year, som e may take two or three years, some may b e economically practical only when purchasin g a new system but not on a retrofit basis . Are low-pressure nozzles practical on center pivot systems ? This Is now an accepted practice . Bot h spray nozzles and low-pressure impact sprink lers may be used . When systems operate on coarse-textured soils, both spray and impac t heads can usually be placed directly on th e center pivot lateral . When systems operate on fine-textured soils, matching applicatio n rates to soli intake rates may become a problem . It Is then desirable to place spray nozzles on a boom which Is attached to th e center pivot lateral. Costs can vary considerably according to the type of treatment required . The percent energy savings is closel y related to the amount of the total head produced by the pump providing pressure at th e sprinklers . Pressures at the end of cente r pivots can be dropped by halt or more In man y cases . This can result in energy savings o f over 40 percent when the total dynamic head is 150 feet but only 20 percent If the tota l dynamic head is 300 feet. It is necessary to remove bo w Is or tri m pump Impellers to realize this energy savings. Trimming impellers is relatively easy on horizontal centrifugal pumps used either as boosters on turbines or as main sources of pressure . It can be quite costly, however, to adjust tur bines to new total dynamic head conditions because of costs involved in pulling pumps . A good cost-benefit analysis should be mad e before taking this action . 67 What Is Involved In changing to lowpressure sprinklers on set-type systems ? Standard nozzles may be replaced wit h equivalent-discharge low-pressure nozzles o n impact sprinklers used In hand-move and sideroll systems, and In some Instances, solid-se t systems without changing the hydraulics o f the system . Average pressure reduction wil l be about 15 psi resulting in about 10% savings of energy. The sprinkler distribution pattern diameter will be reduced about 10 t o 15%, requiring a reduction In sprinkler spacing . This can easily be achieved withou t changing the system hardware by using a "lateral offset" program shown in Figure 1 . The uniformity of water distribution will usually be Improved with the offset program an d low-pressure impact sprinklers if offsets were not previously used, as shown in Figure 2 . To achieve these energy savings, you mus t replace nozzles and also adjust pump performance, which in most cases will requir e only an Impeller trim . How great are energy losses i n fittings ? Replacing high energy-loss fittings in pipe lines having high flow velocities will reduc e energy requirements 5 to 10% . High velocities are most often found at the pump discharge where velocities range from 18 to 3 0 feet per second . Figure :. Lateral offset program . By using a short swin g line at every other valve for the even-numbered irrigations , effective lateral spacings on the mainline will be reduced by one-hall over a two-irrigation period. Total application two irrigation s no offset Total application, two irrigation s using offset • ft. Figure 2. Use of lateral offset on alternate irrigations improves uniformity of total water application . Improper fittings are visually recognize d because they result in abrupt changes in direction or velocity of flow . If flow velocitie s are low, abrupt changes In direction can b e made with little energy loss. Figure 3 show s typical inefficient pump discharge fittings observed In the field and well-designed fitting s which should be substituted. - Friction Los s H i = l ft A-poor How much energy will "energyelf /clone' motors save ? The energy-efficient motor is a relativel y new design which offers both increased efficiency and, usually, a higher power factor two elements which contribute to a reductio n In total energy consumption . Energy saving s with these motors will range from 3 to 4% % on 3600-rpm motors and 4 to 8% on 1800-rp m motors up to 100 horsepower, and 2 to 3'/: % on both 3600 rpm and 1800 rpm motors ove r 100 horsepower . You should consider energy efficient motors If you are purchasing a ne w or replacement motor . In most cases, the en ergy will not be sufficient to justify replacement of an existing motor unless It need s major repair. Where can f get additional help on reducing irrigation energy costs ? B-goo d Figure 3- Effect of Inefficient and efficient fittings o n friction losses, and In turn, energy losses. Energy loss calculations for Figure 3 wer e made for a 4-inch pump discharge and flow rate of 800 gpm . The energy savings realize d in changing from (A) to (B) Is 9012 kwhrs pe r year based on 2500 hour/year operation . A t $0 .03 per kwhr, this amounts to $270 .38 pe r year In energy savings . Just replacing th e "T" with an "L" would have reduced the los s by one-third . How about friction losses In pipelines ? Most pipeline diameters, as well as fittings , were formerly selected with minimal consideration to the cost of energy required to over come friction because energy was so inexpensive . That is not true today, and large r diameter pipelines are being used. Many existing mainlines have excessively high friction losses . Under some situations it may pa y to replace them ; In other situations it may pa y to run another line parallel to them ; while i n other situations, nothing should be done . I f the pipeline diameter is increased 50% It wil l carry about three times the flow with the sam e friction loss . If doubled In size, it will carry about six times the flow with the same friction loss . however, depends on the quality of your exist ing program .Many growers have reported sav ings of one to three irrigations a season, whic h not only saves energy, but also labor, an d reduces the amount of water pumped . Other growers have found they were actually under Irrigating during certain periods of the year . If you have had a pump test showing poor efficiency and had your pump repaired, scien tific scheduling can be a real asset In manag ing the additional water you will be pumping . New techniques have been developed which take much o 4 the time and labor out of the soi l moisture data-gathering process-making scientific Irrigation scheduling very adaptabl e to both family and corporate farm operations . What will a pumping plant efficiency test show? Numerous pumps In the Northwest hav e been in operation for many years and hav e become worn . A pump test can tell you how efficiently your pumping plant Is operating . I f the test Indicates the pump is in need o f repair and you make the repairs, your pum p will then deliver more water per unit of energ y used . For many systems, the end result is a n energy savings . However, quite often, if th e Irrigation scheduling program is not modified , you could end up using more energy an d pumping more water per season . Scientifi c irrigation scheduling is, therefore, particularl y helpful in reducing the total amount of energ y used while still maintaining adequate soi l moisture conditions for plant growth . How much energy can I sav e through scientific irrigatio n scheduling ? On the average, energy savings of 5 to 15% can be attained through scientific irriga tion scheduling . How much you may save, 68 See your local electric utility for more in formation and assistance on reducing energ y costs through practices that will minimize the energy needed to do your Irrigating . This consumer education material has been produced as a part of the Agricultural Conser vation Pilot program in cooperation with Bon neville Power Administration (BPA) and the Northwest Irrigation Utilitie s Appendix 1 1 IRRIGATION EFFICIENCY PROGRA M WALK-THROUGH IRRIGATION SYSTEM INSPECTION ANALYSI S The "Walk-Through" analysis provides a means with which to make a n organized inspection, both hydraulics and hardware, of an entire irrigatio n system . Such inspection will provide a procedure to identify component s needing maintenance, repair, replacement or other attention in order t o provide the most satisfactory, safe and efficient performance from th e system . Notes, data, and sketches will be useful for follow-up discus sions, analyses, planning, retrofitting, etc . Name Telephone Dat e Address Zip code Pump Location or Identificatio n Power Supplier SUCTION SYSTEM Inspect system from water supply to pump intake . Generally, suctio n line should provide smooth water flow at 2-3 foot per second (fps) velocit y with minimum of fittings causing obstructions, water turbulence, head losses . Need s OK Attentio n From surface and shallow well water supplies : 1 . Trash screening device, if used, clean and properly place d *2 . Intake screen, clean, good condition, properly place d *3 Foot or check valve operates smoothl y Type foot valve is basket , full flow , non-slam *4 . Suction line does not collapse when pumpin g *5 Suction pipe size/pump capacity properly matched t o maintain flow velocity at 5 ft . per sec . or less , (preferably 2-3 fps ) *6 Maximum distance from water surface to pump impelle r eye does not exceed 10 feet (required net positive suctio n head - NPSH - must not exceed NPSH available - se e pump performance curve ) Extension Service, Oregon State Universit y 69 -2 - *7. Suction pipe inlet is submerged adequately (3 foo t minimum) to prevent entrance of air and eddying o f wate r *8. Suction line is free of air leak s 9. No unnecessary or improperly-sized plumbing fitting s in suction line to increase friction losse s Elbows, ells, bends of flanged or mitered typ e Couplings flanged or smooth interior bor e Eccentric adapter 28 0 (not over 45 0 ) Eccentric adapter installed with slope on bottom sid e Straight pipe flow at least 4 diameters in lengt h leading to pump inlet to reduce water swirl, cavitatio n Horizontal suction line sloped upward toward pump a t least ;" per foo t 10. I-Iigh point of suction line at pump entrance to eliminat e air entrapmen t 11. Vacuum gage installed on suction lin e 12. No part of suction piping has diameter smaller tha n pump suction inle t NOTE : On shallow wells with above-ground pump mounting, conside r pulling suction line to make starred (*) checks . From deep wells : 1. Well casings properly located and perforated to allo w water intake without cascading or introducting air int o impeller s 2. Bowls set deep enough below water drawdown leve l 3. Bowl settings properly adjuste d Sketch or Comments : 70 -3 PUMP AND FITTING S Inspect pump assembly with its associated inlet and discharg e fittings . Consider motor as a separate entity . Above-ground centrifugal pumps : 1. OK Sturdy pump bas e Pump firmly attached to bas e 2. Intake pipe firmly supported within three feet of pum p 3. Discharge pipe firmly supported within three feet of pum p 4. Impeller rotation in proper directio n Impeller rotates freely in casin g 5. Pump operates with no excess vibration or nois e Bearings in good conditio n Shaft properly aligned with moto r Impeller firmly attached to shaf t Noise indicating cavitation within pum p 6. Stuffing, seals, shaft packing are adjusted for prope r water drip lubricatio n 7. Wear ring in good condition with no deposition , cavitation or abnormal configuratio n 8. Discharge flow rate at 5 fps or les s 9. Functioning pressure gage at pump discharg e 10. Discharge increaser as near as possible to pum p Discharge increaser has 1 2 0 taper (maximum 28° ) 11. Straight pipe run out of pump discharge to minimiz e turbulence (for future pump test use ) 12. No unnecessary or improperly-sized plumbing fitting s in discharge line to increase friction losse s Size, location of tee s Size, location of elbows, ells, bend s Size, location of valve s Size, location of couplings, union s Size, location, taper of enlarger s 71 Need s Attentio n -4 OK 13. Flow meter with low impedance (no high water flo w restriction ) 14. No fittings in discharge line with smaller workin g diameters than discharge line diamete r 15. Air discharge at high point in system to releas e trapped ai r 16. Globe isolation valve on primer pum p 17. Pump nameplate data : Manufacture r Serial No . Model Impeller Tri m Outlet diamete r Inlet diameter Sketch or comments : 72 Need s Attentio n -5 - Deep well turbines : 1. Sturdy pump bas e Pump firmly attached to bas e 2. Discharge pipe firmly supporte d 3. Pump operates with no excess vibration or nois e 4. Using turbine-type oil for pump lubricatio n Oilers working properl y 5. Working airline in well to measure drawdow n 6. Discharge flow rate at 5 fps or les s 7. Functioning pressure gage in discharge lin e 8. Concentric discharge fitting, if appropriat e 9. Straight pipe run out of pump discharge to minimiz e turbulence (for future pump test use ) 10. No unnecessary or improperly-sized plumbing fitting s in discharge line to increase friction losse s Size, location of tee s Size, location of elbows, ells, bend s Size, location of valve s Size, location of couplings, union s Size, location, taper of enlarger s 11. Flow meter with low flow restriction 12. No fittings in discharge line with smaller workin g diameters than discharge line diamete r 13. Air discharge at high point in system to releas e trapped ai r 14 . Pump nameplate data : Manufacture-r Model Serial No . Column Diameter Shaft Diamete r Sketch or Comments : 73 -6 - ELECTRIC MOTO R Inspect motor for mechanical and electrical soundness : 1. Sturdy base mountin g 2. Proper shaft alignment with pump 3. Proper belt alignment between motor and pum p 4. Motor bearings in good condition, properly lubricate d 5. Motor frame free of debris, vegetation, straw, caked-o n dirt and oil, rodent or insect nest s 6. Motor ventilation vents open, unobstructed and screene d 7. Cover over motor, shade and water protectio n 8. Unobstructed ventilation around motor -- if in motor house , ample-sized openings on opposite walls for ventilatio n 9. Good drainage away from motor bas e 10. Wiring to motor in good, safe conditio n 11. Safety shields attached and functionin g 12. Access plates and cover dome in place and secur e 13. Motor free of evidence of excess heat due to electrica l overloadin g 14. Motor runs quietly, free of excess vibration or nois e 15. Motor nameplate data : Manufacture r HP Voltage Model No . Serial No . Sketch or Comments : 74 RP M -7 ELECTRIC SERVIC E Inspect electric service for safety and serviceabilit y 1. Overhead lines free of tree branches, other physica l obstruction s 2. Conductors properly secured to prevent flexing, shortin g hazard s 3. Conductors free of frayed, cracked or worn insulatio n 4. Service panel properly grounded independently o f pumping plan t 5. Service head grommets in place, in good conditio n 6. All conduit or shielded cable in good conditio n 7. Service cabinet properly and securely installe d Cabinet has functioning inter-locking door latches , padloc k Door has adequate door seals and/or drip trap s Cabinet is free of open holes, missing knockout s 3 . Electrical connections within cabinet are secure , free of signs of arcing or resistance heatin g 9. Service cabinet interior is free of moisture, corrosion , insects, rodents, snake s 10. Lightning arrestors are properly installed on mete r and motor side of buss and breake r 11. Overload protection is properly sized to handle moto r Circuit breakers are operabl e 12. Shade over service cabinet to cool thermal breaker s Sketch or Comments : 75 -8 MAINLINE SYSTEM Inspect entire mainline from pump to terminal end 1. Pipe conditio n Bent of flattened pipin g Split seam s Bullet holes or other puncture s Leaky joints, connections, valve s Worn gaskets, sand or dirt behind gasket s Tight end plug s 2. If buried, mainline is properly protected and covere d Evidence of sink holes indicating unsupported pipin g 3 Line is designed for minimum hydraulic turbulence o r frictio n 4. Pipe size is adequate to handle water discharge at flo w rate of 5 fps or les s 5. No unnecessary or improperly-sized plumbing fittings in lin e to increase friction losse s Elbows, ells, bend s Tee s Valve s Reducers, enlarger s Couplings, union s Flow meter s 6. Air release valves and vacuum relief installed a s needed on high points of lin e 7. Provision made to drain and flush lin e 8. Line is equipped with non-slam check valve if neede d 9. Unwarranted throttling of water flo w Sketch or Comments : 76 OK Need s Attentio n -9 STATIONARY AND MOVING LATERAL S 1 System layout is compatible with topography, and if not , appropriate pressure control devices are utilize d 2 Lateral spacing on mainline satisfactor y 3 Adequate water flow and pressur e 4 System is free of significant leaks from breaks , joints, couplers, drain valves, riser s 5. System free of excessive corrosion or wea r 6. Chains, bearings, drive gears of all wheel-mov e systems in good operating conditio n Electric drive motors properly covered and protecte d 7. Pipe conditio n Bent or flattened pipin g Split seam s Bullet holes or other puncture s Leaky joints, connections, valve s Worn gaskets, sand or dirt behind gasket s Sketch or Comments : 77 -10 RISERS AND SPRINKLERS Walk the entire sprinkler line to inspect as follows : 1. Mainline, valves andgaskets .in good conditio n 2. Risers are all in place, no broken unit s 3. Self-leveler .risers operating freely, properl y 4. Sprinkler heads operating properly, no plugged nozzle s 5. Sprinkler nozzles properly sized, not worn (check orific e by using shank of high speed drill bit as a gauge) 6. Sprinkler heads rotate smoothly and freely at one t o two revolutions per minut e 7. Sprinkler head base gaskets in good conditio n 8. Sprinkler coverag e OK Need s Attention _ Uniform spacing of sprinkler head s Uniform application pattern from each sprinkle r 9. 10. Pressure at sprinkler is appropriat e Sprinklers of type to match operating pressur e Sketch of Comments : WATER APPLICATION OK 1. Deep percolation causing water wastag e 2. Runoff, ponding problem s 3. Lateral orientation minimizes effect of wind drif t 4. Field and crop data : Crop Acres Sketch of System layout : 78 Need s Attentio n Appendix 1 2 I =IRRIGATION NOTES= ELECTRIC PUMP MOTOR TEMPERATURE CONTRO L by Hugh J . Hanse n Extension Agricultural Enginee r Oregon State Universit y Manufacturer horsepower ratings and lif e expectancy projections of electric motors ar e well-established and are based on the following standardized operating conditions : actually up to twenty years of six-month-lon g irrigation seasons . Electric motors can an d will carry an overload . However, under th e operating conditions that exist for most agricultural applications, overloading an electric motor may greatly shorten its expecte d service life . • ambient or surrounding Air_ temperatur e not exceeding 104'F (40'C ) • operating altitudes no higher tha n 3,300 feet above sea level (decrease d air density reduces motor cooling ) • built-in ventilation openings kept ope n • nameplate (rated) voltage supplied a t motor terminals . OVERLOAD S When the above conditions are met, a continuous-duty electric motor is designed t o produce its rated horsepower output withou t damage to its insulation . Expected motor lif e is five to ten years of continuous operation- - A-C . MOTO R FRAME HP, RPM . OESIGN One too ulo4 ; 10 FY p l@ AMa . TYPE IDENTIFICATION NO . INS, CLASS ' VOLTS C00E AMPS . I PHASE CYC. S .F . 0 I OUTY "Overload" includes all conditions whic h tend to create a temperature buildup withi n the motor . Although the electric motor i s very efficient In converting electrical energ y to mechanical energy (about 88% or higher fo r irrigation motors above 25 horsepower), considerable energy is converted to heat . Th e manufacturer incorporates necessary coolin g devices within the motor to remove this heat . This is done by circulating air through and/o r around the motor . If this ventilation is in sufficient or obstructed, excess heat wil l build up within the motor . When horsepower output greater than th e nameplate rating is demanded of the motor, i t will produce the extra power, but at a cos t of internal temperature buildup . The approximate internal temperature rises due to exces s loading of general-purpose induction motor s with Class A insulations Are as follows : % Rated Load C' RISE 100% 105 110 115 120 130 140 15 0 CA Motor nameplates provide important and usefu l information to help in properly matching moto r to load situation : Frame andType--NEMA designations for frame Insulation Class orClass--type of insulation used on winding s Tdentification--manufacturer's aerial numbe r HP--horsepower rating of motor RPM--full load speed in revolutions per minut e YoZta--rated voltage of operation drag--rated current (amperage) at full loa d cycles orHertz--design frequency of moto r SF or ServiceFactor--amount of load or over load motor can carry on continuous basis a t rated voltage, frequency, temperature an d altitude Luty orTime--time rating of motor, i .e ., continuous or specific limited time perio d Ambient--maximum surrounding or ambient ai r temperature for motor operation 1vi.se orTemperatureRiee--extent (usually i n 0 C) internal motor temperature can excee d maximum ambient temperature at rated load . Temperature Ris e 72°F 81 90 99 108 126 153 18 0 40°C ) 45 50 55 60 70 5 100 ) Low voltage delivered at the motor termi nals causes the motor to draw additional cur rent in order to produce and maintain outpu t power . This increased current flow cause s temp rature buildup in the windings--from 1 ° e for each percentage actual voltag e to 2'F For example, a 230 is below rated voltage . volt rated motor operating n a line voltag e of 220 builds up an extra 5' to 8F internal temperature . Irrigation motors are usually installed i n open fields and exposed to direct radiatio n of the sun which can eaily innrease interna l motor temperature by 10' to 20'F . A simpl e shade above the motor which allows free ai r circulation around motor and through moto r ventilation openings is recommended . Paintin g the motor a reflective white or light colo r also reduces radiation heat from the sun . 79 SERVICE FACTOR S Most electric pump motors list a "servic e factor" on the nameplate . A service factor o f 1 .10 indicates that motor is designed to operate continuously under normal conditions at a n output load of 110% of its rating without dam age to itself . However, for irrigation installations, the service factor basically provide s a margin of safety to allow for unforeseen o r It can safeuncontrollable field conditions . ly be used as an overloading factor only unde r conditions where the supply voltage can b e maintained at the rated hameplate voltage o f . the motor, at elevations below 3,300 feet, e n d at ambient temperatures never exceeding 104"F . In most irrigation applications, there is n o means of adjusting supply voltage for variations due to varying loads on the line . Pump s may operate at ambient temperatures well abov e 104°F and at elevations above 3,300 feet . Therefore, use the service factor only as a "Factor of Safety" to allow for uncontrollabl e Variations in operating conditions . HEAT TOLERANCE OF MOTOR S Excess heat within the electric motor i s the greatest cause of decreased motor life be cause of damage to insulation on the moto r coil windings . Insulation materials deterior ate due to oxidation which occurs at any temp erature . However, the rate of oxidation in creases very rapidly with increased temperatures . Various types of insulation material s are used in coil windings of electric motors . The limiting observable temperatures for th e classes of insulations most likely found i n motors used for irrigation applications are : Class A 194 0 F 90 0 Class B 230°F (110°C ; Class F 266°F (130°C ) Rotors are designed with a built-in allow able increase in temperature above the ambien t This de or surrounding air during operation . sign rating is indicated on the namepl te a s "temperature rise," usually listed in aC . Cl ss A motors are normally designed with a a 40"C temperature rise . This means that under normal operating conditions, the operatin g temperature of the motor under r ted full loa d a or 72" F will increase by no more than 40"C above the ambient temperature . Therefore, th e maximum observable internal temperature of a pump motor operating at full load in a fiel d at or below 3,300 feet elevation wher summe r temperature does not exceed 04 F 4O eC ) should not exceed 176 F (104" + 72" = 176°F) . This is well below the l miting observabl e i and a ten to twen temperature of 194°F (90"C) ty year expected motor life sh uld result . o temperaHowever, for every 18 F (10"C) ture rise above the "safe limiting temperature," the expected motor life is reduced by one half . Therefore, every hour of operatio n at temperatures exceeding the rated temperature will use up motor life as follows : a t 18"F excess, one hour of operation uses tw o hours of motor life ; at 36"F excess, one hou r uses four hours of motor life ; and at 54° F excess, one hour uses eight hours of oto r r if life . The Class A motor rat d at 194"F, e operated continuously at 230"F, could be expected to last five years instead of twenty . Here is a typical installation of an unshaded Class A pump motor operating in a fiel d under the following conditions : • afternoon air temperature is 115° F • direct radiation from sun on motor 9 80 • pump installation designed to operat e motor at 110% of rated load • supply voltage at the motor 93% o f motor rating . Under these conditions , th e operating temp erature of the motor will be : Ambient temperature 115° F 15 Direct radiation from sun 90 Temperature rise (110% rated load) Temperature rise (93% rated voltage) 1 0 Actual motor temperature TTS° F 19 4 Safe observable temperature Degrees (F) above safe limit The expected life of this motor will be re duced four hours for every hour it is operate d under these conditions . SIZING ELECTRIC MOTOR S Very often the actual horsepower require d for an irrigation pump does not coincide wit h a standard size electric motor . It then be comes necessary to choose between the two motor sizes nearest the power requirement of th e pump . The lower horsepower choice produces a motor that will be overloaded ; the other, a mo tor not loaded to capacity . Normally, there i s little difference in cost of operating two dif ferent size motors doing the same amount o f work if both motors are operating within a range of 85 to 115 percent of rated load . When demand is determined by actual motor out put as measured on a demand meter, there i s no difference in the demand charge . There will be a difference, however, when demand is , based on nameplate horsepower rating . Al though the motor with the higher horsepowe r rating costs more, the difference in cost between a motor carrying a 10-to-15 percen t overload and the next larger size can usuall y be justified as very economical insurance whe n prorated on a cost-per-acre basis over a 20 year period . , OVERLOAD PROTECTIVE DEVICE S Thermal protective devices embedded in the •, • motor windings are available as an fntegra l part of the motor or may be added to existin g motors . These heat-sensing devices detec t the actual internal temperature of the motor . When connected to the starting contactor the y cause the contactor to "drop out" or open when ever the maximum safe temperature within th e motor is exceeded . Although these protectiv e devices will assure maximum motor life by stop ping the motor under high temperature conditions, it may not be desirable to use them fo r motors known to operate under overloaded conditions unless it is acceptable to shut th e pump down until air temperature drops in th e evening . By having selected an undersize d motor, a portion of the motor life may have t o be sacrificed in order to supply water to crops during peak requirements . SUMMAR Y Four major conditions affect the servic e life of an electric pump motor : (1) suppl y voltage ; (2) ambient temperature ; (3) over loading ; and (4) ventilation . An irrigato r has little control over items 1 and 2 . How ever, selecting the proper motor, control ling the applied load, protecting the moto r from hot sun, keeping the motor clean, and pro viding good ventilation assures maximum moto r life . Adapted from "Electric Pump Motors," Extensio n Service, University of Idaho . r . Appendix 1 3 a. - I )IRRIGATION NOTE S ELECTRICAL DEMAND CHARGES - How to Keep Them Lo w by Hugh J . Hanse n Extension Agricultural Enginee r Oregon State Universit y Electric power rates are structured to compensate the electric power supplie r for energy (kilowatt hours) consumed and for the electric power supplier's investment , upkeep and replacement cost of power lines, transformers, power generating stations , and other equipment needed to supply electric energy to the customer's premises . Fo r year-round and relatively uniform customer loads, such as residential, the two charg e factors are lumped together in the energy (kilowatt hour) rate structure . For intermittent or seasonal loads, such as .irrigation, some electric power suppliers impos e two charges -- the regular kilowatt hour charge and a demand charge . The demand charge is usually structured as either a specific "charge per connected horsepower" or a . stated " charge per kilowatt demand ." When the demand charge i s based on connected horsepower, the nameplate rating of the motor is often used to deter mine the monthly or seasonal demand charge . When the demand charge is based on kilo watt demand, a special watthour meter is used which measures kilowatt hours on one dia l and records maximum kilowatt demand on another dial . The kilowatt demand for each billing cycle, as recorded by the demand meter, is the highest average use or power deman d for any 15 or 30 consecutive minute period during the billing cycle . The time-perio d used varies with different power suppliers . Kilowatt demand is measured with a watthour meter having tw o registers--the upper to measure energy or kilowatt hours, an d the lower to measure demand or kilowatts . The kilowatt register is returned to zero each time the meter is read . Some power suppliers bill for the demand charge each month (billing cycle } others make an annual billing which is based on the average of the two high monthl y demand recordings . The meter reader resets the demand meter to zero each time th e meter is read for billing purposes . 81 Since the demand charge for each billing cycle is based on the highest averag e kilowatt demand recorded during any 15 or 30-minute period, it behooves the irrigatio n operator to prudently manage his system in a manner to consistently keep his demand a s low as possible . With most irrigation systems, the greatest kilowatt demand is usuall y established when starting the system and/or filling the lines . A quick look at a typica l pump curve shows why this is true . He d Excess horsepowe r required as discharg e rate of pump exceed s normal operating rat e Is Normal operating / point of syste m ho ne ti Discharge rate ' exceeding norma l operating rate - - a Gallons per Minut e Typical pump performance and horsepower curves . Horsepowe r increases as discharge increases . When discharge rate durin g filling of lines is allowed to exceed normal operating discharge rate, the pump operates somewhere to the right of th e 'X' on the Head-Discharge curve, requiring additional horse power and establishing a correspondingly higher demand . In order to keep the kilowatt demand (which is directly proportional to moto r horsepower used) as low as possible when starting the system, pumps should be primed an d started with the control valve closed, except when being used as boosters . The lowes t horsepower demand of a pump is at "shut off ." Never let a pump run for over a minute o r two with the control valv e - in the "off" position as it may damage the pump . The best wa y to be sure of knowing what the pump is doing is having a pressure gauge installed in th e discharge line on the pump side of the control valve and near enough to the valve tha t it can be seen when adjusting the valve . As soon as the pump is up to normal operatin g pressure as indicated on the gauge, start opening the valve slowly to about one-quarte r turn . Do not let the pressure exceed normal system operating pressure . If a rattle i s heard in the pump, the valve should be closed down slightly until the noise disappears . Pipeline systems should always be filled at less than 2 feet per second velocity, or ap proximately one-third of design pumping capacity . This low velocity allows the air t o dissipate, minimizing the chances for excessive hydraulic shock or water hammer . Whe n the system is full of water, the control valve should be fully opened . Those turbines that have their highest horsepower demand at "shut off," as show n on their respective pump curves, should be started with the control valve partially open , allowing approximately one-third of design capacity to be pumped at start up . Centrifu gal pumps which are used as boosters with a turbine should not be started until the tur bine has completely filled the lines . If the turbine cannot fill the system without th e help of the booster, start the booster with a partially-opened control valve so that i t pumps about one-third of its capacity at start up . When filling laterals, fill them slowly, but as soon as they are full, open th e valve completely . This will also help to seal drain valves and couplings . With centrifugal pumps, this start-up procedure helps prevent the pump fro m cavitating . It also reduces the potentially damaging water hammer or hydraulic shoc k waves that can occur if the lines are filled too rapidly . Following this procedure whenever possible insures that the kilowatt demand re quired for filling lines does not exceed the normal operating demand requirement fo r the system . The result will be the minimum demand possible for the system and, in turn , a reduced monthly or annual demand charge . 82