International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org, editorijaiem@gmail.com Volume 3, Issue 8, August 2014 ISSN 2319 - 4847 Finite element modeling of a cantilever beam bonded by piezoelectric material PZT5A and a single degree of freedom elastic system for energy harvesting applications Yogesh S. Powar1, Prof. A.M. Naniwadikar2, 1, 2 Mechanical Engineering Dept. Dr. J. J. Magdum College of Engineering Jaysingpur,India. ABSTRACT Vibration-based energy harvesting has received growing attention over the last decade. The research motivation in this field is due to the reduced power requirement of small electronic devices, such as the wireless sensor networks used in passive and active monitoring applications. The ultimate goal in this research field is to supply power to such small electronic devices by using the vibrational energy available in their environment. The paper aims “to complete finite element analysis of a cantilever beam having PZT5A patch with SDOF system for constant input amplitude”. The results are verified with experimental results. This paper highlights on the energy harvesting of piezoelectric material (PZT5A) by using single degree of freedom system to cantilever beam. Keywords: piezoelectric material, SDOF, vibrational energy. 1. INTRODUCTION In last few years it has been seen that there is increasing demand of low power and portable energy sources due to the development of portable electronic devices. The portable energy sources must be associated with environmental issues and imposed regulations. This demand supports the research in the areas of portable energy generation methods. In this scope, piezoelectric materials become a strong candidate for energy generation and storage in future applications. The piezoelectric effect is a reversible process. In this the internal generation of electrical charge is resulting from an applied mechanical force and the reverse piezoelectric effect is that internal generation of a mechanical strain resulting from an applied electrical field. It not only fulfills the growing needs of renewable sources of energy but also propose several potentially inexpensive and highly effective solutions. Because of their electromechanical coupling characteristics, piezoelectric material can be used for vibration control, but the capability of transferring energy from the mechanical to the electrical domain can be exploited to store vibrational kinetic energy into circuitry elements or batteries. Piezoelectric material reduces the complexity of wiring. Today there is increasing popularity of wireless networking, piezoelectric material fulfill the demands of wireless networking as it is charged without electricity. It is eco-friendly and it reduces the negative impact on environment. 2. Proposed Layout PZT5A Figure 1 Cantilever beam with PZT5A patch and SDOF 2.1Three Dimensional Model Size of the substrate (AL) plate- 300x50x3mm Size of Piezoelectric Plate-100x50x2mm Volume 3, Issue 8, August 2014 Page 52 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org, editorijaiem@gmail.com Volume 3, Issue 8, August 2014 ISSN 2319 - 4847 2.2 Properties of Aluminum Density = 2700 kg/m3. Young’s Modulus = 70 GPa. Poison’s Ratio = 0.34 2.3 Spring Stiffness K =2.15 X 1013 N/mm 2.4 PZT-5A Properties are referred from [9] and used in ANSYS Density of PZT-5A = 7750 kg/m3 PZT-5A Dielectric Permittivity Matrix at Constant Stress [ ] PZT-5A Elastic Compliance Matrix [s], 10–12 m2/N PZT-5A Piezoelectric Strain Matrix [d], 10–10 C/N 3. FINITE ELEMENT MODELING In this section, a finite element model is developed in ANSYS software to study the effect of SDOF system for energy harvesting and validate with experimental results. Figure 2 shows the meshed model of aluminum beam with PZT5A material. Figure 2 Meshed model in ANSYS Figure 3 shows the finite element model of piezoelectric material combined with SDOF, in which single patch of PZT5A material is attached on the top of beam and the thickness of the adhesive is very small so it is neglected. The 8-node hexahedral coupled-field element SOLID186 is used for the PZT layers. The 8-node linear structural element SOLID226 is used for the aluminum beam. The point element MASS21 is used for the lumped mass (M) of the SDOF system. The springdamping element COMBIN14 is used for the spring(K) of the SDOF elastic system. The piezoelectric circuit element CIRCU94 is used to model the load resistance for generating voltage, current and power outputs. Volume 3, Issue 8, August 2014 Page 53 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org, editorijaiem@gmail.com Volume 3, Issue 8, August 2014 ISSN 2319 - 4847 Figure 3 Finite Element model with SDOF system Figure 4 shows the NODAL SOLUTION of a finite element model in ANSYS by giving input constant ampitude of magnitude 20 μm. Figure 4 NODAL SOLUTION of a finite element model in ANSYS at 80Hz Figure 5 shows the voltage-frequency graph of finite element model in ANSYS Figure 5 Voltage-Frequency graph of finite element model in ANSYS 4.EXPERIMENTAL STUDY 4.1 Experimental Setup The experimental setup is prepared as shown in figure 5. In that aluminum beam is used as a cantilever and PZT5A patch is attached at the tip of beam on top while at the other end a rod is bolted. The top of this rod is fixed in the beam while the bottom end is attached to the exciter of capacity 100N. By using exciter the model is excited at different frequencies with constant amplitude of 20µm which is adjusted by using FFT analyzer. Figure 6 Experimental Setup Volume 3, Issue 8, August 2014 Page 54 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org, editorijaiem@gmail.com Volume 3, Issue 8, August 2014 ISSN 2319 - 4847 4.2Results and discussion Figure 7 shows the graph of Voltage-Frequency variation at constant amplitude. Figure 7 Graph of Voltage-Frequency variation at constant amplitude 5.CONCLUSION A study was carried out to verify the results of voltage generation of piezoelectric material (PZT5A) subjected to SDOF system. The results of finite element modeling are compared with experimental results & good agreement is found in between them. REFERENCES [1] ISRN material science volume 2012, article ID 921361. [2] Wang et al. / J Zhejiang University-Science (Applied Physics &Engineering) (An energy harvester combining a piezoelectric cantilever and a single degree of freedom elastic system)2012-13(7):526-537C. De Marqui Junior et al. / Journal of Sound and Vibration (An electromechanical finite element model for piezoelectric energy harvester plates) 327 (2009) 9–25 [3] Jiyuan wang Excerpt from the Proceedings of the COMSOL Multiphysics User's Conference 2005 Stockholm [4] Smart Mater. Structure. 18 (2009) 115025 [5] J. Schoeftner, G. Buchberger/Engineering Structures (A contribution on the optimal design of a vibrating cantilever in a power harvesting application – Optimization of piezoelectric layer distributions in combination with advanced harvesting circuits) 53 (2013) 92–101 [6] Ming li, yumei wen, ping li, jin yang, xianzhi dai / Sensors and Actuators A (A rotation energy harvester employing cantilever beam and magnetostrictive/piezoelectric laminate transducer) 166 (2011) 102–110 [7] Levent beker, haluk külah, ali muhtaroğlu (Piezoelectric Cantilever Prototype for EnergyHarvesting in Computing Applications)978-1-4673-0465-8/11/$26.00 ©2011 IEEE [8] A. Perry and C.R. Bowen (FINITE ELEMENT MODELLING OF 3-3 PIEZOCOMPOSITES) [9] Department of Materials Science & Engineering, University of Bath, Bath, Somerset, UK, PII S1359-6462(99)00249 AUTHOR Yogesh S. Powar received B.E. degree in Mechanical engineering from Dr. J.J. Magdum College of Engineering, Jaysingpur in 2010 and pursuing M.E. from Shivaji University. During 2012-14 he is doing research in machine design field. He is now with Sanjay Ghodawat Polytechnic, Atigre. Volume 3, Issue 8, August 2014 Page 55