International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org Volume 3, Issue 6, June 2014 ISSN 2319 - 4847 Modeling the Effects of Microbes in a Reservoir Undergoing Microbial Enhanced Oil Recovery Nmegbu, Chukwuma Godwin Jacob 1, Akpa G. Jackson2 1 2 Department of Petroleum Engineering, Rivers State University of Science and Technology, Rivers State, Nigeria Department of Chemical/Petrochemical Engineering, Rivers State University of Science and Technology, Rivers State, Nigeria Abstract The need to maximize oil production from petroleum reservoirs has prompted the evaluation of several recovery techniques in the oil and gas industry. The primary energy of a reservoir can only account for about 20 – 40% of the initial oil in place, leaving quite a significant volume still residual in the reservoir. Microbial enhanced oil recovery is a tertiary recovery technique utilizing the potential of certain microbes to significantly influence oil production from the reservoir with different mechanisms of recovery. This study focuses on investigating oil recovery by increasing its mobility due to viscosity reduction as a result of dissolved biogenic gases produced during microbe-oil reaction. Results showed that viscosity of a crude sample initially at 27cp reduced to about 0.002cp as a result of the soluble biogenic gases produced by the microbe. A significant increase in the oil permeability and cumulative oil production due to a reduced viscosity was also recorded. Keywords: MEOR, Microbes, Solubility, Viscosity 1. INTRODUCTION In 1926, Backman pioneered the discovery that certain microbes when grown in the presence of nutrients could free oil from saturated porous media. Zobell whose experiment demonstrated the release of oil sand by certain sulfate reducing bacteria, continued the work Beckman. He concluded that for microbes to degrade oil, certain metabolites must the produced to alter the reservoir oil properties [1], [2]. Modeling the effects of microbes in a reservoir undergoing microbial Enhanced Oil Recovery entails the development of a working mathematical presentation to analyze and evaluate specified or the general recovery mechanisms of the microbes in a reservoir, having a comprehensive mathematical interpretation for determining the incremental oil Recovery from MEOR application [3]. For a MEOR program, microbes are selected, cultured and injected into the reservoir as an alternative tertiary oil recovery technology [4]. These microbes interact with the hydrocarbon in the reservoir to produce microbial metabolites such as; biopolymers, biogases, bioacids, solvents, etc which reduces the interfacial tension, plug off area of high permeable zones, re-pressurize the reservoir, which ultimately helps to improve the recovery of heavy or residual crude oil from depleted and marginal reservoirs and extending the life of the field [1], [2], [3], [5]. In the past, microbes were considered detrimental to the petroleum industry, it is now ascertained that they are beneficial in oil recovery [1], [4], [5], [6]. Petroleum and gas industry operators are currently in the quest for the investigation of various means of maximizing the production of oil from reservoirs so as to cope with the increasing demands of energy [7], [8]. According to oil and gas researchers, conventional oil production technologies are able to recover only about one third of the oil originally in place (OOIP). In the United States of American, it is estimated that over 300 billion barrels of oil remain un-recovered after conventional technologies reached their economic limit, inexpensive, new technologies and expertise to recover this significant volume of residual oil are often unavailable and as such threatens the recovery from these reserves [8]. Microbial enhanced oil recovery involves the application of microbes and or the exploration of microbial metabolic processes and products to increase production of residual or heavy oil from reservoirs. Microbes degrades the hydrocarbon by breaking the hydrogen into smaller molecules, thereby increasing its mobility as a result of reduction in viscosity. This study focuses of the effects of oil-dissolved biogenic gases produced by the microbes in the reservoir after microbial-oil interaction for viscosity reduction and improved heavy crude mobility. 2. METHODOLOGY 2.1 Choice of microbes The production of biogenic gases creates a free gas phase that can account for incremental oil Recovery in MEOR process either by reduction of the oil viscosity when these produced gases go into solution or by re-pressurization of the reservoir causing displacement from trapped capillaries and enhancing mobilization of oil to the producing wells. Gas producing microbes are; clostridium, Desulfovibrio, Pseudomonas, and methanogens. Their morphologies confirm their ability to produce bio acids and a higher proportion of biogases. Carbon dioxide, hydrogen, methane and nitrogen are some of these Volume 3, Issue 6, June 2014 Page 206 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org Volume 3, Issue 6, June 2014 ISSN 2319 - 4847 gases evolved after the microbe-oil reaction. For this study, pseudomonas proved suitable for the investigation used on the basis of its ability to produce quite a significant percentage of biogases with a negligible percentage of other metabolites. 2.2 Biochemical reactions of microbes The biochemical reactions leading to improving heavy residual oil recovery are intricate and proceeds via multiple inter and intra-molecular reactions involving de-polymerization, desulfurization, de-nitrification, and de-metalation pathways. 2.3 Derivation of solution biogenic gas model during MEOR The purpose of this study is aimed at determining the fluid properties that are affected by certain metabolites. These properties are then incorporated in the production equation to obtain the required model for residual or heavy oil production using microbes. Accounting for volume of produced biogenic gas; Vg(P,T)MA = Volume of gas dispersed due to microbial Activities. VL(P,T)MA = Volume of oil due to microbial Activities. V*(P,T)MA = Volume of dispersed biogenic gas which evolved during biochemical reaction between the reservoir and microorganisms. MA = Microbial activity. When P and T are dropped to Pref and T ref. When assumed that only a mixture of liquid and dispersed gas exist and that the dispersed gas enters only through the volume fraction (Vf)MA. Vg (1) V FMA V V g MA L V gMA V fVL 1 VL MA (2) VFMA = volume fraction of the dispersed biogenic gas due to microbial activities VgMA = volume of biogenic gas due to microbial activities VLMA = volume of liquid due to microbial activities (3) The dispersed biogas fraction (Vf) from a solution of dissolved biogas in oil at any P and T is then determine by V* RSmA VL P, T MA (4) where RS biogenic gas solubility but P Pr ef Yˆ T RS (5) Where (4) dp ˆ dvˆ (6) And Pref is a small pressure at which a negligible amount of gas is dissolved in the oil. To determine the relationship between P and (Vf)mA at equilibrium, it is paramount to note that mass of gas is constant and independent of P and T. Thus: M mA Mg P, T Mc P, T MA Where (7) M mA Total mass of gas in the reservoir due to M M g Mass of gas evolved due to M A A M c Mass of condensed gas due to M A Since, mass of condensed biogas (Mc) is constant when it is vaporized and also assuming that this Vapor is a perfect gas. the EOS can be applied. Thus: Volume 3, Issue 6, June 2014 Page 207 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org Volume 3, Issue 6, June 2014 ISSN 2319 - 4847 Pv MA nRT MA But n (8) m M (7) MRTref : .Pr efV MA M MA (9) PV * M cmA Rg Tref MA Similarly PVg M gmA RT MA Combining the equations above (10) (11) PV Pr efV * M mA g RT MA R Tref MA Also combining the above PV M mA g RT (12) Pr ef P Pr ef VLb ˆ MA MA RTref (13) Where M mA is the total mass of biogas dissolved in the oil at bubble point Setting R = Rsb when Vg=0 From Pb -Pref = ˆ T Rsb Where Rsb gas solubility at bubble point. Since evaluation is taken at bubble point , Pr ef V * and M MA VLb Rsb MA RTref VLb mA Eliminating average biogas solubility (14) Pr ef Pb Pr ef M MA VLb RTref T (15) Simplifying we have Tref P P Pr ef Vg T Pr ef P Pr ef VL b mA VLb mA (16) Due to gas evolution, volume of oil changes and its compressibility is small VL ~ VLb Where VLb is the volume of oil at bubble point (Pb) The terms proportional to Pref in equation (16)above subtracts out and replacing Vg with Vf B g 1 V f Pb P MA P MA T BgmA ref , T Pr ef MA V f VL 1V f gives: (17) (18) At this point, we assume that variation of temperature is small on an absolute scale Thus the ratio T is slightly greater than one Tref Volume 3, Issue 6, June 2014 Page 208 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org Volume 3, Issue 6, June 2014 ISSN 2319 - 4847 From 18, ˆ T MA P Pr ef R sb (19) MA Substituting equation (19) into equation (18) yield Tref Pb Pr ef T Pr ef R sb MA Bg MA (20) But Pb Pref in many practical situations therefore; P b Tref T Pr ef R sb Bg MA (21) MA Where Bg is the solubility parameter of the reservoir due to microbial activities. When Vf and P satisfying 17 above vary at different point, Then, PMA P 2 Pb 1 V f 2 (22) V f MA Recall that by Darcy’s Law in a MEOR Process U MA P (23) Where K (24) mA mA Substitute equation (24) and (23) into (22) to obtain K P 2 (25) U MA V f 2 Pb 1 V f MA The gas solubility during the microbial activities in the reservoir helps to reduce interfacial Tension and Viscosity. The evolved gas phase in the reservoir forms a gas cap, maintaining the pressure of the reservoir and preventing fast depletion of reservoir energy, thus sustaining production for a longer period. MEOR processes generate gases which dissolve and reduce the strength of the capillary and viscous forces which exist fluid/fluid and fluid/rock interface. Depending on concentration of the biogases in the crude, two types of gas saturation exist; namely sub-saturation and super-saturation. Sub-saturation: Occurs when not enough biogas is available to dissolve in order to satisfy thermodynamic equilibrium at prevailing reservoir pressure and temperature. Super-saturation: This corresponds to having more biogases dissolved than there should be under thermodynamic equilibrium. It occurs when the oil cannot evolve gas fast enough to keep up with the depressurization. A bubble which might f0rm in the crude oil by the vaporization of dissolved gas at supersaturated condition can expressed by; 2 PVap . P R (26) Where is the interfacial tension From the above, interfacial Tension can be obtained as: PVap P MA R 2 MA (27) Considering that the average liquid and gas velocities are equal, the mixture velocity is given by: U mixt . MA U L U g MA (28) U L MA 1 Vf U L ma (29) U g MA V f U g ma (30) Where, UL and Ug are superficial velocities of the oil and gas respectively. The mixture density mixt = V is given as: f Volume 3, Issue 6, June 2014 Page 209 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org Volume 3, Issue 6, June 2014 ~ L 1 V f mixt V f g V f L 1 V f ISSN 2319 - 4847 (31) The crude oil mass average velocity (Um) is given as: L 1 V f uL gV f U g UmMA V f (32) The equation expressing the conservation of mass of each of the two phases is: L 1 V f L 1 V f U L O t MA (33) And g Vf gV f U g O t MA (34) Where, UL and Ug are the average gas and Liquid velocity, respectively. When U L U g. U m U UL Ug (35) Incorporating the permeability of oil and biogas into the above, we have: U LmA 1 V f U L MA KK rL K p L V f L mA KK rg K U gmA V f U g mA P p mA g V f g (36) (37) Where: g = Molecular velocity of gas. L = Molecular velocity of Liquid. The ratio of relative permeability is: KL L Mg V f 1 V f L K g mA g L V f MA V f g MA (38) From equation above, the effective viscosity (µ) of liquid and gas can be determined as; LmA L K L MA gmA 2 K g MA misxt mA L g (39) (40) (41) Considering oil production after microbial action in-situ, Oil production rate can be treated as a function of the drawdown pressure. Assuming: A = Cross-section area of the reservoir undergoing MEOR. U = Mixture Velocity as given by Darcy’s law. A.U = Volume flow rate of the oil and gas mixture, which is greater than the volume flow rate, L 1 V f . The mass flow rate of oil: L Q mA L A 1 V f V f dp dx MA (42) The cumulative production is obtained as the integral over time of the rate of production. LQ (t ) L to Q (t ) dt Volume 3, Issue 6, June 2014 (43) Page 210 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org Volume 3, Issue 6, June 2014 Q A 1 V f ISSN 2319 - 4847 dp dx (44) Where KL L (45) K dp Therefore, QMA A L 1 V f dx MA L (46) The model can be used to show how the reservoir fluid properties have been altered, implying an increased flow. Reservoir fluid properties that can be determined from the above derived mathematical model are thus; The permeability of oil as a result of microbial activities can be obtained from; KL 1 V f L K g mA V f g MA (47) Then 1 V f L (48) K L mA K g V f g MA Viscosity (µ) of oil as a result of biogas dissolution after microbial actions can be determined from as g LmA L And g mA Kg K L MA MA mixt mA L g MA Solubility due to microbial activities can be calculated from; Tref 1 dp Bg MA T Pr ef dx MA The cumulative production of a reservoir undergoing MEOR process can also be obtained from K dp QMA A L 1 V f dx MA L Some TheAssumptions reservoir is assumed made to be related to PVT cell. The thermodynamics of fluids are independent of the wall properties of the reservoir, and provided that these walls are not so closely spaced as to affect the thermodynamics properties of the bulk fluid. Mass of the dissolved gas released considered. Gas flow is in 1 dimension, from the point of injection to the reservoir extent. Metabolite production mostly biogenic gases. Gas solubility considered 3. RESULTS AND DISCUSSION Table 1: Field parameters for model validation L cp g cp Kg md Vf Po Psi 1.100 0.0250 0.001 0.8 3,600 1.105 0.0234 0.004 0.7 3,200 1.114 0.0220 0.033 0.6 30,000 1.123 0.0217 0.102 0.5 2800 1.196 0.0201 0.222 0.4 2400 1.337 0.0184 0.395 0.3 2200 1.497 0.0139 0.614 0.2 800 2.100 0.0128 0.867 0.1 400 The calculations of the general effect of microbial activities on these parameters are shown below: Given; A=600ft2 , L 1.100, g 0.250, V f 0.8, K rg 0.004, then, T C 0 50 70 80 90 110 130 150 180 Permeability of gas in oil after microbial application can be obtained from Volume 3, Issue 6, June 2014 Page 211 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org Volume 3, Issue 6, June 2014 1 V f KL K g mA V f ISSN 2319 - 4847 L g MA 1Vf L K L mA K g V f g MA 1 0.8 1.100 K L mA 0.004 0.8 0.0250 0.2 1.100 0.004 0.8 0.0250 0.004(0.2544) 0.0044 mD For oil viscosity is given as L mA L K L MA 1.100 L mA 0.044 MA L mA 25.0cp The oil viscosity due to microbial application is calculated as: Solubility of gas in oil due to MEOR activities is calculated from equation (23) above as; Tref 1 dp but recall, Bg MA T Pr ef dx MA Pr ef 15.6 0 C and P 14.7 PSia Bg 0.83 1 V f K g V f L g mA 1 0.7 0.004 0.7 1.105 0.0234 KL 0.004 0.4287 47.2 K L mA 0.081md The oil viscosity due to microbial application is calculated as: Volume 3, Issue 6, June 2014 Page 212 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org Volume 3, Issue 6, June 2014 ISSN 2319 - 4847 L K L mA L mA 1.105 0.081 : . L mA 13.64cp Solubility of gas in oil after microbial activities is; Tref 1 dp Bg MA T Pr ef dx MA Bg Bg MA 15.6 1 dp 70 14.7 dv 15.6 ln 14.7 70 MA 0.599 MA K dp Q mA A L 1 V f dx mA L 0.081 1 0.7 Q mA 600 Q mA 0.15 bbl / Day 13.64 Table 2: Deduced parameters after MEOR application L Cp Q bbl / day Krl md 27.500 13.600 1.000 0.210 0.060 0.020 0.006 0.002 0.018 0.15 38.8 1121.5 19345 279000 8540000 196000000 0.044 0.084 1.144 5.280 19.800 55.970 264.500 1280.000 Fig 1 Plot of cumulative production against oil viscosity Volume 3, Issue 6, June 2014 Page 213 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org Volume 3, Issue 6, June 2014 ISSN 2319 - 4847 Fig 2 Plot of cumulative production against oil viscosity in 3-dimensions Fig 3 Plot of cumulative production against permeability of mobilized oil Fig 4 Plot of cumulative production against permeability of mobilized oil Fig 5 Plot of oil viscosity against effective permeability of mobilized oil Volume 3, Issue 6, June 2014 Page 214 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org Volume 3, Issue 6, June 2014 ISSN 2319 - 4847 Figure 1 and 2 shows the plot of cumulative production against the altered viscosity of oil. The plot shows that as the viscosity of crude oil decreases, cumulative production increases. This improved production is traceable mechanism of improved mobility of oil as a result of the dissolved biogenic gases in the oil. On the other hand, if more gases are evolved from the oil, the oil becomes more viscous resulting to a reduction in cumulative production. The Crude becomes very heavy at this point and is difficult to produce. Figure 3 and 4 shows the relationship between cumulative production and oil permeability. The plot shows that production of oil increases with an increased permeability of oil in the microbe-subjected reservoir. Injected microbes tend to plug thief zones, diverting flow towards the production points in the reservoir, plugging these high permeable zones in the reservoir increases sweep efficiency during production. Permeability of a rock is the measure to which the rock can transmit fluid through itself. Once oil viscosity drops in magnitude, the permeability of the oil in the reservoir increases instantly. The inverse relationship between viscosity and permeability is shown in figure 5. 4. CONCLUSION Microbial enhanced oil recovery still remains the cheapest, environmental friendly tertiary recovery technique incorporating several mechanisms to alter certain rock and fluid properties to enhance oil flow to the surface. Before these microbes can be utilized, thorough investigation must be done to ascertain mechanism of recovery of the selected microbe. Pseudomonas was used for this investigation on the basis of its ability to produce biogases that will dissolve in heavy crude to reduce its viscosity and increase its mobility. This research is limited to the assumption that no in-situ gas was present, it is highly recommended that further study be done to ascertain the effects of in-situ gases on the produced biogases by the microbe. Acknowledgement The authors are grateful to Wosu Angus and Pepple Daniel Dasigha for their immense contributions to this work. References [1] C.E ZoBell, (1946) bacteriological processes for treatment of fluid bearing earth formation. US patent No. 2, 413,278. [2] C.E.. ZoBell, Bacterial release of oil from oil bearing materials, Part I, World Oil, 126(13), pp. 1-11. [3] M.M Chang, F. Chung, R. Bryant, H. Gao, and T. Burchfield (1991): Modeling and laboratory investigation of microbial transport phenomena in porous media. In: SPE 22845 presented at 66th Annual Technical Conference and exhibition of SPE in Dallas Texas. [4] T. A. Ryan T. 2012, “Microbial Enhanced Oil Recovery: A Pore‐Scale Investigation of Interfacial Interactions”, a dissertation for the degree of doctor of philosophy in chemical engineering; pp. 1-2. [5] V. Moses: MEOR in the field: Why so little?, proceedings from the 1990 International Conference on Microbial Enhancement of Oil recovery, reprinted from: Microbial Enhancement of Oil Recovery Recent Advances, edited by E.C. Donaldson, Elsevier Science Publishers, 1991, p 21-28. [6] N Youssef, . S. Elshahed, and M. J. McInerney (2009), Microbial processes in oil fields: culprits, problems, and opportunities, Advances in applied Microbiology, vol. 66, edited,pp. 141‐251, Elsevier Academic Press Inc., San Diego. [7] S. A. Kianipey (1990), Mechanisms of oil displacement by microorganisms. Microbial Enhancement of Oil Recovery – Recent Advances, ed. E.C. Donalsdon, Amsterdam: Elservier Science Publishers. [8] S. L. Donaldson and P. L Thomas: “Reservoir Engineering Analysis of Microbial Enhanced Oil Recovery.” SPE Paper 63229, Presented at the SPE Annual Technical Conference and Exhibition, Dallas, Texas, 1st October, 2000. [9] J. Costerton, D. Lewandowski, D, Caldwell, D. Korber and H. Lappin‐Scott, (1995), Microbial biofilms, Annual Review Microbiology, 49, 711‐745. [10] S. C. Lin, S. C Minton, , M. M., Sharmaand and G. Georgiou, (1994), Structural and immunological characterization of the biosurfactant produced by Bacillus‐licheniformis JF‐ 2, Applied and Environmental Microbiology, 60(1), 31‐38. [11] R. M Gray, A Yeung., M. J Foght, and W. H. Yarranton, (2008), Potential microbial enhanced Oil Recovery Processes: a critical analysis, Society of Petroleum Engineers AnnualTechnical Conference and Exhibition, SPE 114676, Denver, Colorado, 21‐24 September. [12] H. K Suthar,. A. Hingurao, and A. Nerurkar (2008), Evaluation of bio-emulsifier mediated microbial enhanced oil recovery using sand pack column. Journal of Microbiological Methods, 75, 225‐230. Volume 3, Issue 6, June 2014 Page 215