Soft Active Materials I. Dielectric Elastomers Zhigang Suo Harvard University 1 Hard Machines 2 C-3PO R2-D2 Soft Machines Angelina Jolie Octopus 3 octopus Mäthger, Hanlon, Kuzirian – Marine Biological Laboratory, Woods Hole MA4 Squid changes color Expand pigmented sacs by contracting muscles 5 Mathger, Denton, Marshall, Hanlon, J. R. Soc. Interface 6, S149 (2009) Elastomeric Optics George Whitesides •Many stimuli cause deformation. •Deformation affects optics. Wilbur, Jackman, Whitesides, Cheung, Lee, Prentiss Chem. Mater. 8, 1380 (1996) Aschwanden, Stemmer Optics letters 31, 2610 (2006) 6 elastomer = network gel = network + solvent solvent reversible gel network 7 Super absorbent diaper Sodium polyacrylate Masuda, Trends in the development of superabsorbent polymers for diapers, pp. 88-89, Superabsorbent polymers: science and technology (1994). 8 Oil Spill…Hair •Hair adsorbs oil (~3g oil/1g hair) •Polypropylene fibers absorb oil (~10g oil/1g polypropylene) Phil McCrory, Inventor of the hairmats Lisa Gautier, Founder of Matter of Trust Swelling packers in oil wells Cai, Lou, Ganguly, Robisson, Suo Forces generated by a swelling elastomer subject to constraint Journal of Applied Physics, in press 10 Gels regulate flow in plants Missy Holbrook Zwieniecki, Melcher, Holbrook, Hydrogel control of xylem hydraulic resistance in plants Science 291, 1095 (2001) 11 Self-regulating fluidics David Beebe Responsive to Physiological variables: •pH •Salt •Temperature •light •Many stimuli cause deformation. •Deformation regulates flow. 12 Beebe, Moore, Bauer, Yu, Liu, Devadoss, Jo, Nature 404, 588 (2000) Soft Active Materials Soft: capable of large and reversible deformation (rubbers, gels,…) Active: response to diverse stimuli (electric field, temperature, pH, salt,…) A stimulus causes deformation. Stimuli pH, E, T, C… Deformation provides a function. SAM deforms Functions optics, flow… Better life through deformation 13 Dielectric elastomer Reference State A Current State Dielectric Elastomer L a l Compliant Electrode Pelrine, Kornbluh, Pei, Joseph High-speed electrically actuated elastomers with strain greater than 100%. Science 287, 836 (2000). Q Q •Large strain •Noise-less •Cheap 14 Potential applications of dielectric elastomers • Automobil: In- outside, Temp., Safety, Vandalism, Stupidity, … • Aircraft: In- outside, Temp., Safety, Reliability, Failsave, … • Space: Temp., Vacuum, Radiation, Reliability, Vibration, … • Machine Tool: Vibration, Act-Speed, Positioning, Force, … • Robot./Prosthetics: Safety, Act-Speed, Efficiency, Low Voltage, Force, … • Tectile Displays: Safety, Low Voltage, Multifunction, Resolution, … • Micro Actuation: Low Voltage, Small Size, Fabrication, … • FFD: Multifunction, Safety, Responsetime, … • Optics: Refractivity, Transmittanz, No Imperfections, … • Energy Harvesting: Efficiency, Conductivity, Fatigue, … • Sensing: Low Stiffness, No Viscosity, … • Implants: Safety, Reliability, Very Low Voltage, Radio Control, … Gabor Kovacs, Winter School , Ascona, Switzerland, 10-16 January 2010 Roll to Roll Manufacturing Danfoss PolyPower Roll coating of film Metallise electrodes Laminate metallised film Roll actuators 16 Parallel-plate capacitor P battery a Q electrode l Q vacuum electrode P Electric field Electric displacement field stress field force E l Q D a P a D 0E 0, permittivity of vacuum 1 2 0 E 2 Maxwell stress 17 Trouble with Maxwell stress in dielectrics ----------- +++++++++ Maxwell stress 33 E 2 2 -----------+ - +++++++++ Electrostriction Our complaints: •In general, varies with deformation. •In general, E2 dependence has no special significance. •Wrong sign? 18 An atom in an electric field ------------ p e p e battery Hydrogen atom +++++++++ External electric field displaces positive and negative charges somewhat. •Polarization: Induce more charge on the electrodes. •Deformation: Distort the shape of the electron cloud. 19 A dipole in an electric field ------------ battery Polar molecules +++++++++ External electric field reorients dipoles. •Polarization: Induce more charge on the electrodes. •Deformation: Distort the shape of the sample. 20 Field equations in vacuum, Maxwell (1873) Ei x i Electrostatic field E i q x i 0 Fi qEi A field of forces maintain equilibrium of a field of charges Fi x j Q 0 E E E E 0 j i k k ij 2 P E Q 0 2 E2 ij 0 E j E i Maxwell stress P 0 2 E k E k ij 21 Include Maxwell stress in force balance 1 0E2 2 “Free-body” diagram h gh 1 gh 0 E 2 2 1 2 E 2 22 James Clerk Maxwell (1831-1879) “I have not been able to make the next step, namely, to account by mechanical considerations for these stresses in the dielectric. I therefore leave the theory at this point…” A Treatise on Electricity & Magnetism (1873), Article 111 23 Trouble with electric force in dielectrics In a vacuum, external force is needed to maintain equilibrium of charges +Q +Q P Fi qE i P In a solid dielectric, force between charges is NOT an operational concept +Q +Q Fi qE i 24 The Feynman Lectures on Physics Volume II, p.10-8 (1964) “It is a difficult matter, generally speaking, to make a unique distinction between the electrical forces and mechanical forces due to solid material itself. Fortunately, no one ever really needs to know the answer to the question proposed. He may sometimes want to know how much strain there is going to be in a solid, and that can be worked out. But it is much more complicated than the simple result we got for liquids.” 25 All troubles are gone if we use measurable quantities Current State Reference State A a L l equilibrate elastomer and loads Pl Q AL AL LA name quantities equations of state ~ ~ W s ED ~ W , D s Suo, Zhao, Greene, J. Mech. Phys. Solids 56, 467 (2008) ~ ~ W , D E ~ D Q Q P F Pl Q F divide by volume Nominal W F / AL l/L True s P/A P /a ~ E /L E /l ~ D Q/ A D Q/a 26 The nominal vs. the true Reference State Current State A L Q a l ~ E /L ~ D Q/ A (E / l) ( D Q / a) Q P Nominal electric field and nominal electric displacement are work-conjugate Battery does work ~ ~ ~ ~ Q EL DA AL ED True electric field and true electric displacement are NOT work-conjugate Battery does work Q El Da la ED EDl a 27 Dielectric constant is insensitive to stretch VHB 4910 Kofod, Sommer-Larsen, Kornbluh, Pelrine Journal of Intelligent Material Systems and Structures 14, 787 (2003). 28 Ideal dielectric elastomer Dielectric behavior is liquid-like, unaffected by deformation. ~ D2 W , D Wstretch 2 Elasticity Polarization incompressibility A A 1 a 1 a For an ideal dielectric elastomer, electromechanical coupling is purely a geometric effect: D Q a ~ Q D A ~ D D ~ ~ D 2 2 W , D Wstretch 2 29 Ideal dielectric elastomer ~ ~ D 2 2 W , D Wstretch 2 In terms of nominal quantities ~ W , D s ~2 D dWstretch s d In terms of true quantities ~ D D s D E dWstretch E 2 d 30 Maxwell stress represented in three ways Reference State A Current State Dielectric Elastomer L a l Compliant Electrode Uniaxial stress E 2 biaxial stress E 2 Q Q triaxial stress 1 2 E 2 31 For incompressible material, the 3 states of stress give the same state of deformation Stress-stretch curve H 1 Elastomer is incompressible H h2 1 h 32 Deformation of actuation 1 Maxwell stress H 1 E 2 voltage Eh EH2 Q h Q Equation of state H2 33 Experimentally observed deformation of actuation • • • • • • Ceramics, <1%. Zhenyi, et al. (1994), polymer ~3%. Zhang, et al. (1998),polymer ~7%. Pelrine, et al. (1998), low modulus, high dielectric strength, ~30%. Pelrine, et al. (2000), pre-stress, ~100%. Ha, et al. (2006), interpenetrating networks, ~100%. •What is the theoretical limit? •How about 1000%? 34 Zhao and Suo, PRL 104, 178302 (2010) Two modes of failure Q l Q Pull-in instability Soft material Electrical breakdown Hard material polarizing thinning polarizing Q Q 35 Stark & Garton, Nature 176, 1225 (1955) Electrical breakdown B B EB h E B H2 Kofod, Plante… To measure dielectric strength, one must suppress electromechanical instability by fixing stretch. 36 Pull-in instability limits deformation of actuation H2 Linear elastic model Y 1 Xuanhe Zhao c 1.3 c Experiment: Pelrine, Kornbluh, Joseph, Sensors & Actuators A 64, 77 (1998) Calculation: Zhao & Suo Appl. Phys Lett. 91, 061921 (2007) 37 stiffening Coexistent states thinning polarizing Q l Q thick thin Q Top view Cross section Coexistent states: flat and wrinkled Observation: Plante, Dubowsky, Int. J. Solids and Structures 43, 7727 (2006) Interpretation: Zhao, Hong, Suo Physical Review B 76, 134113 (2007) 38 Three types of behavior 39 Zhao and Suo, PRL 104, 178302 (2010). Experimentally observed deformation of actuation • • • • • • Ceramics, <1%. Type I Zhenyi, et al. (1994), polymer ~3%. Type I Zhang, et al. (1998),polymer ~7%. Type I Pelrine, et al. (1998), ~30%. Type II Pelrine, et al. (2000), pre-stress, ~100%. Type III Ha, et al. (2006), interpenetrating networks, ~100%. Type III 40 Zhao and Suo, PRL 104, 178302 (2010) Interpenetrating networks Ha, Yuan, Pei, Pelrine, Adv. Mater. 18, 887 (2006). Suo, Zhu. APL 95, 232909 (2009). Zhao and Suo, PRL 104, 178302 (2010). 41 When stretched, a polymer stiffens n links released b Langevin b n P Gauss stretched P P n fully stretched P bn P 42 Arruda-Boyce model 1 23 1 kT nv 1 2 1 22 23 1 / 2 1 1 n tanh lim ~ n W 1 1 W 1 , 2 E 2 1 Kuhn, Grun, Kolloid-Z. 101, 248 (1942) Arruda, Boyce, J. Mech. Phys. Solids 41, 389 (1993) kT log v tanh sinh 2 2 W 1 , 2 E 2 2 43 Change contour length of polymer chain n=5 H v kT B 50 500 44 Effect of Prestress P P 1 H Q h 1 Q 2 P 4 H H n = 50 45 Desired stress-stretch curve hard Ear lobe soft •Soft: enable deformation. •Hard: avert excessive deformation. 46 Design materials for desirable stress-stretch curve 47 Dielectric gel 0 2 1 22 23 1/2 1 23 1 1 1 n tanh W Kuhn, Grun, Kolloid-Z. 101, 248 (1942) Arruda, Boyce, J. Mech. Phys. Solids 41, 389 (1993) Zhao and Suo, PRL 104, 178302 (2010). kT log 20 v tanh sinh 1 1 W 1 , 2 E 2 1 2 2 W 1 , 2 E 2 2 48 Dielectric gel 49 Zhao and Suo, PRL 104, 178302 (2010). Energy harvesting Generate electricity from walking Generate electricity from waves 50 Pelrine, Kornbluh… Maximal energy that can be converted by a dielectric elastomer 1 J/g, Elastomer 1 mJ/g ceramics E=0 Adrian Koh EMI R •Cheap •Reliable EB LT 51 Koh, Zhao, Suo, Appl. Phys. Lett. 94, 262902 (2009) VHB and Natural Rubber (a) Koh, Keplinger , Li, Bauer, Suo, submitted (2010) (b) 52 VHB and Natural Rubber 53 Koh, Keplinger , Lii, Bauer, Suo, submitted (2010) Generator X Natural Rubber 2 E EB 0.024MPa 0.3MPa 54 Koh, Keplinger , Lii, Bauer, Suo, submitted (2010) Electrostriction ----------- +++++++++ Maxwell stress 33 E 2 2 -----------+ - +++++++++ Electrostriction 55 Non-ideal dielectric elastomer Dielectric constant 1 c 1 2 3 3 Area ratio deformation affects dielectric constant 56 Wissler, Mazza, Sens. Actuators, A 138, 384 (2007). Quasi-linear dielectric elastomer ~ D2 W , D Wstretch 2 ~ W , D s ~2 dWstretch D d 2 s d 2 d Zhao, Suo, JAP 104, 123530 (2008) 57 A field of markers: stretch l L Reference state X l L Current state x(X, t) X+dX x(X+dX, t) FiK x i X ,t X K x i X dX,t x i X,t dX K 58 A field of batteries: electric field Reference state L Current state l X x(X, t) ~ E L x(X+dX, t) X+dX X,t X dX,t X dX ,t X ,t dX K ground X ,t ~ EK X K 59 3D inhomogeneous field Condition of thermodynamic equilibrium 2 xi WdV Bi 2 t x i dV Tix i dA qdV dA Need to specify a material model ~ W , D ~ ~ W F, D ~ ~ W F, D siK FiK E K DK Q siK ~ W F, D FiK ~ W F, D ~ EK ~ DK P l 60 PDEs FiK X ,t ~ EK X K x X ,t i X K siK X, t x i X, t Bi X, t X K t 2 2 siK ~ W F, D FiK ~ DK X , t qX , t X K ~ W F, D ~ EK ~ DK Toupin (1956), Eringen (1963), Tiersten (1971), Goulbourne, Mockensturm and Frecker (2005), Dorfmann & Ogden (2005), McMeeking & Landis (2005)… 61 Suo, Zhao, Greene, J. Mech. Phys. Solids 56, 467 (2008) Finite element method x i X , t X , t Solve for FiK X ,t ~ EK X K x i X ,t X K ~ ~ ~ ˆ W F, E W D K E K Legendre transformation Conditions of thermodynamic equilibrium ˆ 2 xi W i dV Bi 2 FiK X K t i dV Ti i dA ˆ W dV qdV dA ~ E K X K 62 Zhao, ABAQUS user-supplied subroutine, http://imechanica.org/node/4234 States of equilibrium P B P A L R Simple Layer Zhao and Suo, APL 93, 251902 (2008) Ring Sphere 63 Oscillating Balloon Excitation by sinusoidal voltage Oscillation of the balloon Zhao and Suo, APL 93, 251902 (2008) Zhu, Cai, Suo, Polymer International 59, 378-383 (2010) 64 Programmable deformation Design: Kofod, Wirges, Paajanen, Bauer APL 90, 081916 (2007) Simulation: Zhao, Suo APL 93, 251902 (2008) 65 Summary • Soft active materials (SAMs) have many functions (soft robots, adaptive optics, self-regulating fluidics, programmable haptics, oil recovery, energy harvesting, drug delivery, tissue regeneration, low-cost diagnosis, oil spill cleanup…) • SAMs is interesting and challenging to study (mechanics, electrostatics, chemistry; large deformation, mass transport, instability). • The field is wide open (stimuli, SAMs, functions). Stimuli pH, E, T, C… SAM deforms Functions optics, flow… 66