Appendices - Agenda Item 13 Cabinet May 2012 Agenda Item No______11_______ Coastal Works Measured Term Contract Summary This report outlines the need for and procurement process undertaken for Coastal defence small scale repair and maintenance works for the coast under the Council’s Coast Projection responsibilities. Conclusions: Officers consider that the Measured Term Contract is the best way to procure small scale coastal works. A procurement exercise has been undertaken and the successful tenderer is Renosteel Construction. Subject to approval by Cabinet, the contract can commence on 1st June 2012. Recommendations: That Cabinet agree to award the Coastal Measured Term Contract to Renosteel Construction Ltd. Cabinet member(s): Contact Officer, telephone number, and e-mail: 1. Ward(s) affected: All coastal wards Jill Fisher/ Brian J Farrow 01263 516193. brian.farrow@north-norfolk.gov.uk Background 1.1. The Council is the Coast Protection Authority for the coastline between Kelling Hard and Cart Gap, Happisburgh. This stretch of coast is made up of some 34km of soft glacial cliffs and sandy beaches which are subject to natural erosion from the sea and landslips from ground water. About 8.5km of this area is fully projected by sea defences with other areas partially or undefended. The total value of the NNDC defences is in the region of £130m. 1.2. Under the Coast Protection Act 1949 North Norfolk District Council has permissive powers to undertake coast protection works on its frontage. The Council undertakes a large amount of minor repair and maintenance of its coast protection structures on an on-going basis and the revenue budget for this work is currently £320,000 per annum. Approximately £100,000 of this budget is spent on small scale and reactive repair works. Examples of work include repairs to sea walls, wooden groynes and revetments, beach access ramps, promenade railings and flood gates. 1.3. Whilst larger projects and those projects where it is possible to obtain a fixed price are put out to tender, there are a large number of small scale works and reactive work which are required. The nature of this work is heavily dependent on variables such as weather and tide conditions and on beach access so that a measured term contract is likely to represent a more efficient way of working with better value for money. 1.4. A Measured Term Contract (MTC) is an arrangement whereby a Contractor undertakes to carry out a variety of works (in this case coastal) over a period of time within a defined geographical area and where the works are subsequently valued at rates contained in an agreed priced schedule of rates. 1.5 It is therefore desirable to let a Measured Term Contract for three years (with an option to extend a further 2 years), with a potential (but not assured) value of approximately £100,000. Cabinet May 2012 Measured Term Contracts are appropriate in cases where employers have a regular flow of maintenance and minor works that can be carried out by a single contractor over a specified period of time where the work is valued on the basis of an agreed schedule of rates. 2. Works Procurement Process 2.1. An expression of interest for the Measured Term Contract was advertised in the Eastern Daily Press and on the North Norfolk District Council website between the 5th and 19th September 2010.The Pre Qualification Questionnaire process included financial, public liability and health and safety checks and four contractors were short-listed. These four contractors were then required to complete a series of four written costed exercises. Each exercise required the contractor to define how he would undertake each piece of work recording any specific difficulties as well as writing Method Statements, Risk Assessments and completing record sheets detailing all of the plant labour and material costs. The exercise is provided in Appendix D. 2.2 The purpose of the exercise was to enable the Contractor to demonstrate his knowledge and awareness of coastal works to an informed audience and to indicate how the agreed schedule of rates might typically translate into costs for individual jobs. Importantly it enabled the client to interrogate the Contractor about his chosen solutions and costs. 2.2. Tenders applications were received from the six contractors shown below and the four shortlisted contractors were interviewed by a panel of officers on 23rd April 2012. 1 2 3 4 5 6 C G Godfrey Fisher Bullen MacKinnon Construction Reeve Property Renosteel Construction Thrower & Rutland Withdrew from the Tender process Failed to return tender by deadline Shortlisted & interviewed Shortlisted & interviewed Shortlisted & interviewed Shortlisted & interviewed 2.3. It is intended that the contract will commence on 1st June 2012. When let, the contract will enable the Coastal Engineer who will be the Contract Administrator to commission small and reactive works through the contract. The Property Programme and Project Manager will action as CDM Coordinator for the contract and be responsible for ensuring the Health and Safety Plan is adequate, and will undertake contract performance management producing an annual performance report in March of each year. 3. Tender Results 3.1. The results of the competitive process were scored in terms of cost, quality, methodology, experience and health and safety. The scoring scheme and assessment grid is provided in EXEMPT Appendix 1. 3.2. The contract is awarded on a schedule of rates, but in order to understand which contractors would offer best value for money, it was necessary to test how each contractor would price different types of work. For this reason the tenderers were asked to complete examples of how they would undertake works and price them so that officers could be sure of both estimated costs and methods of work as outlined in para 2.2. Having undertaken assessment of the exercises and through the interview process, the contractor who performed best in the appraisal process is Renosteel Construction. 3.3. The contract will be let as a standard JCT Measured Term Contract (2011). The Joint Contracts Tribunal is a standard contract for the construction industry. Cabinet 4. May 2012 Finance 4.1. The Coastal Defence budget is £320,000 per annum. It is estimated that small works let through the Measured Term Contract will be of the order of £100,000 per annum. This represents a large programme of small scale repairs and reactive works. The larger repair schemes are funded from the remainder of the budget. 5. Sustainability 5.1 There are no sustainability issues in relation to letting this contract. 6. Equality and Diversity 6.1 There are no equality and diversity issues or opportunities. 7. Risks 7.1. It is considered that the Measured Term Contract will provide a more cost-effective method of procuring small scale coastal works. Any individual works over the value of £7,000 will require a variation instruction from the Contract Administrator. 7.2. The largest risk would be the failure of the contractor to perform against the contract. However, the contract includes annual performance reviews which will include KPIs for standard of work, response times, health and safety performance, contractor diligence and value for money. There is a clause in the contract for either side to terminate the contract with an eight week notice period. 8. Crime and Disorder 8.1. There are no crime and disorder issues. 9 Conclusions 9.1. Officers consider that the Measured Term Contract is the best way to procure small scale coastal works. A procurement exercise has been undertaken and the successful tenderer is Renosteel Construction. Subject to approval by Cabinet, the contract can commence on 1st June 2012. Measured Term Contract for Small Scale Coastal Defence Works Annual Contractors Performance Report for year one: To end of June 2013 North Norfolk District Council Coast, Localities and Assets Department Holt Road Cromer Norfolk NR27 9EN 01263 516054 Report prepared by R J Tanner August 2013 1 Introduction In the latter part of 2011 the Head of Assets and Localities along with the Coastal Engineer identified the requirement for a process that allowed for one contractor to be issued with multiple orders to undertake works of relatively low value whilst still satisfying the Authorities Standing Orders and Procurement Practices. After a lengthy but robust procurement exercise a three year Measured Term Contract with optional of two by one year extensions was awarded to Renosteel Construction Ltd of North Walsham. The form of contract is the JCT Measured Term Contract 2011, executed as a deed. Summary This report details how the Contractor has fulfilled his contractual obligations after the first twelve months by being scored against a set of Key Performance Indicators included in the original tender document under Sections 5 & 6 with the methodology for measuring the KPI’s defined in the Measured Term Manual Section 5 Performance Indicators and Monitoring Section 6 The Contract. Section 5.2 States:The Employer will produce an annual report based on a series of key performance indicators that will produce an overall score. The KPI’s will comprise of the following: A. B. C. D. E. Standard of work Response times Health & Safety Contractor diligence Value for money max score 30 max score 30 max score 30 max score 30 max score 30 Section 5.3 States:The Employer shall set a benchmark score for satisfactory performance under the conditions of the contract. This benchmark score shall be 120. If the contractors assessed score is 20% below this target the contractor will be invited to submit a proposal to increase the score back to the target threshold. Should the contractors score be more than 20% below the target threshold the employer shall consider suspension of the contract until corrective measures can be agreed or under extreme circumstances shall consider termination of the contract. Key Performance indicators scoring A Standards of Work Requirement: The materials used shall comply in all respects with the industry norm. They shall be fit for purpose and acquired from a reputable source. 2 Where appropriate they shall comply with national standards. They shall be incorporated into the works using industry standard techniques. All plant and equipment shall have appropriate up to date test certification. Where it is appropriate all labour shall have current certification to use the appropriate plant and tools. The completed works must be fit for purpose and satisfy the description for which they were undertaken. Standard of work: Max permitted score 30: Materials have been carefully selected and sourced from reputable merchants and have been supplied with the appropriate certification where required. All works have been completed fit for purpose and as indicated by the instruction and no return visits to works have been necessary due to poor standard of workmanship or faulty or defective materials. The contractor has regularly forwarded new certification of training of his employees to generally improve their skill level. Re visiting works has only been necessary when tidal conditions or poor weather has forced a premature completion. From Beginning June 2012 till end June 2013 a total of 115 individual orders were raised and issued. Number of orders Issued 16 14 12 10 8 6 4 2 0 16 13 10 8 J A S 8 9 9 9 O N D J 8 8 9 8 F M A M J Months July 2013 – June 2013 Scoring: The Contractor has achieved a score of 30 for this section. B Response Times: Requirement: - If the required response times are met the maximum score should be awarded. Works orders are issued with a scale of response times. “A” 4hr response “B” 48hr response “C” 120hr response “D” by arrangement 3 Note: - 115 works orders issued “A” 15 (7 of which were out of hours or weekend) “B” 11 “C” 33 “D” 56 As some of the works are urgent (within four hrs.) it has meant having to deal with sometimes difficult weather and/or access conditions. Regardless of this the performance response target was achieved for every order issued. Response Type 60 56 50 40 30 33 20 10 0 15 11 A 4hr B 48hr C 120hr D other Scoring: The Contractor has achieved a score of 30 for this section. C Health & Safety: Requirement: - The H&S performance indicator will be considered to be fully met if the MTC HSE Site visit report Form completed by the CDMc and site specific checks by the H&S Team show no negative comments. Out of a total of 115 orders raised for the period a random sample of 35 sites were chosen for a Health, Safety and Environmental site audit by the contract CDMc. This equates to 30.40% of the contract works. The reports have a rating system for general assessment management systems and general assessment site operations with category ratings of good, fair, poor, unsatisfactory. 4 General assessment management systems 97% achieved 35 30 34 25 20 15 10 1 5 0 Good Fair 0 Poor 0 Unsatisfactory General assessment site operations 88% achieved 35 30 25 31 20 15 10 5 0 Good 4 0 Fair Poor 0 Unsatisfactory Scoring: The Contractor has achieved a score of 28.8 for this section. In addition to the above the contractor continues to train their operatives and regularly forwards new certification and has also appointed an independent consultant to monitor H&S performance as well as having an occupational health surveillance monitoring regime in place. Overview of Contractors Health and Safety performance by Corporate Health & Safety: Although time constraints have meant the Corporate Health and Safety Team have not been able to make as many site visits as we would have liked, when unannounced visits have be made the health and safety standards employed by the contractor have been of a high standard. There has been appropriate protective 5 equipment in use, good, effective separation of works from members of the public, and risk assessment and method statements available on site and being followed by operatives. Coastal Management have carried out a significant number of inspections and the reports received have always been positive. There have been no accidents sustained during the contract works which evidences the suitability of the controls taken by the contractor. (Ian Wheeler 21.08.13) Contractor Diligence: Requirement: - This is a somewhat abstract concept but will be reflected by the general response the contractor and his labour force apply in what can be best described as pride in their workmanship. It should be reflected in looking beyond the obvious and working in partnership with the client to produce the best cost effective results. It means questioning the instruction if there is doubt or lack of clarity and where possible suggesting better ways of achieving the required result. It might mean the need to expand the work to pick up a similar problem in an adjacent area. In almost every piece of work there is a quality issue and we should all strive to deliver a top quality product. Comments:Some works are planned thus allowing more time for pre start site visits to undertake surveying, designing, ordering materials and planning to enable mobilisation on a specific date and time. This is particularly important when the works are affected by the tides. This is not the case with responsive works that are generally required where there is an immediate threat of injury or significant damage to property or the sea defences themselves. The contractor has in fact demonstrated high levels of diligence in the following: Thorough understanding of the North Norfolk coastline, tides and weather conditions. Competence and pride in work Willingness Communication and co-operation both with the client and the public. Taking instruction. Offering advice, alternative methodology and materials. Thoroughness and attention to detail. Patience. Responsibility. Highlighting potential areas of future sea defence failure. Knowledge of compliance with legislation pertaining to construction. Ability to instil confidence within the client. Comment by Russell Tanner: 6 I have been actively involved with a majority of the works undertaken including some urgent out of hours works and I feel comfortable awarding the maximum score: Scoring: The Contractor has achieved a score of 30 for this section. Value for Money: Requirement: - The contract has been won in open tender thus all the rates contained therein are considered to be competitive. The time spent on the work and the manner of its execution are all subject to inspection therefore the Value for Money KPI will be awarded if all of the preceding KPI’s are above the 80% mark. The contract was awarded after a thorough and robust procurement process with Renosteel offering the lowest rates. The rates are fixed for the first two years. A monthly valuation along with daywork sheets and materials / plant hire invoices is forwarded first for authentication by the Contract Administrator and then for checking and verification by the Coast Protection Officer. It is not until this process is complete and any qualifications resolved is the payment certificate released to the contractor. Council Officers visiting the works also record men, materials and plant on the site that day for subsequent checking against the contractor submissions at a later date. To date the systems remain totally accurate and true. In accordance with the Monitoring and Procedures manual section 7/6: Scoring: The Contractor has achieved a score of 30 for this section. Conclusion and overall score: The contractor has been audited as above and has returned the following Scores: Standard of work: Response times: Health & Safety: Contractor diligence: Value for money: 30 30 28.8 30 30 Total score: 148.8 Conclusion The implementation of a measured term contract has proved to be a very successful tool for undertaking small scale coastal works. It has significantly reduced what was becoming an administrative burden and has proved to be a cost effective efficient tool for undertaking small scale coastal works. Equally the Contractor has demonstrated a professional attitude at all times and has become an integral part of the team delivering a cost effective small coastal works service to the council. I see no pressing contractual issues needing to be addressed there is however always room to improve the planning, timing and consultation areas of the works. B J Farrow Contract Administrator 20th August 20 7 Snapshots of works undertaken during the 2012/13 Lifting Drilling Rig ~ Sheringham : Loudwater Court, Drilling rig: Cromer Promenade, de-weeding brickwork Mundesley beach, filling geotextile bags to provide cliff toe support 8 Happisburgh, laying geotextile: Happisburgh, placing rock armour: Happisburgh – Completed Rock bund Off-loading rock armourstone 9 Measured Term Contract for Small Scale Coastal Defence Works Annual Contractors Performance Report for year two: To end of June 2014 1 North Norfolk District Council Coast, Localities and Assets Department Holt Road Cromer Norfolk NR27 9EN 01263 516054 Report prepared by R J Tanner August 2015 Introduction In the latter part of 2011 the Head of Assets and Localities along with the Coastal Engineer identified the requirement for a process that allowed for one contractor to be issued with multiple orders to undertake works of relatively low value whilst still satisfying the Authorities Standing Orders and Procurement Practices. After a lengthy but robust procurement exercise a three year Measured Term Contract with optional of two by one year extensions was awarded to Renosteel Construction Ltd of North Walsham. The form of contract is the JCT Measured Term Contract 2011, executed as a deed. Summary This report details how the Contractor has fulfilled his contractual obligations after the 2nd twelve month period by being scored against a set of Key Performance Indicators included in the original tender document under Sections 5 & 6 with the methodology for measuring the KPI’s defined in the Measured Term Contract Manual. Section 5 Performance Indicators and Monitoring Section 6 The Contract. . In the 1st period up to June 2014 the Contractor returned a score of 148.8 Section 5.2 States:The Employer will produce an annual report based on a series of key performance indicators that will produce an overall score. The KPI’s will comprise of the following: A. B. C. D. E. Standard of work Response times Health & Safety Contractor diligence Value for money max score 30 max score 30 max score 30 max score 30 max score 30 2 Section 5.3 States:The Employer shall set a benchmark score for satisfactory performance under the conditions of the contract. This benchmark score shall be 120. If the contractors assessed score is 20% below this target the contractor will be invited to submit a proposal to increase the score back to the target threshold. Should the contractors score be more than 20% below the target threshold the employer shall consider suspension of the contract until corrective measures can be agreed or under extreme circumstances shall consider termination of the contract. Orders raised Within the year period from the Beginning July 2013 till end June 2014 a total of 136 individual orders were raised. They were split across the year as shown below. Key Performance indicators scoring A Standards of Work Requirement: The materials used shall comply in all respects with the industry norm. They shall be fit for purpose and acquired from a reputable source. Where appropriate they shall comply with national standards. They shall be incorporated into the works using industry standard techniques. All plant and equipment shall have appropriate up to date test certification. Where it is appropriate all labour shall have current certification to use the appropriate plant and tools. The completed works must be fit for purpose and satisfy the description for which they were undertaken. 3 Standard of work: Max permitted score 30: Materials have been carefully selected and sourced from reputable merchants and have been supplied with the appropriate certification where required. The contractor has regularly forwarded new certification of training of his employees to generally improve their skill level. Re visiting works has only been necessary when tidal conditions or poor weather has forced a premature completion, with one exception. Works at the Hermitage in Bacton (order number NN11216) had to be revisited due to poor workmanship, following a complaint from the property owner. The work was rectified at the contractor’s expense. From Beginning July 2013 till end June 2014 a total of 136 individual orders were raised and issued of these only 1 order had a questionable standard of work and this was subsequently rectified. As a percentage 99.3% of the works were completed without fault, with a good standard of work. The score achieved for this section is therefore 99.3%of the maximum permitted score. Standard of work Scoring: The Contractor has achieved a score of 29.8 for this section. 4 B Response Times: Requirement: - If the required response times are met the maximum score should be awarded. Works orders are issued with a scale of response times. “A” 4hr response “B” 48hr response “C” 120hr response “D” by arrangement Note: - 136 works orders issued “A” 16 (3 of which were out of hours or weekend) “B” 9 “C” 2 “D” 109 As some of the works are urgent (within four hrs.) it has meant having to deal with sometimes difficult weather and/or access conditions. Regardless of this the performance response target was achieved for every order issued. Response times Scoring: The Contractor has achieved a score of 30 for this section. 5 C Health & Safety: Requirement: - The H&S performance indicator will be considered to be fully met if the MTC HSE Site visit report Form completed by the CDMc and site specific checks by the H&S Team show no negative comments. Out of a total of 136 orders raised for the period a random sample of 17 sites were chosen for a Health, Safety and Environmental site audit by the contract CDMc. This equates to 12.5% of the contract works. The reports have a rating system for general assessment management systems and general assessment site operations with category ratings of good, fair, poor, unsatisfactory. From the Health, Safety and Environment site audits the contractor scored 100%. However there was a RIDDOR report submitted , following a minor injury, which was not directly related to a work activity. With this in mind the score has been revised to 99.3% (135/136). Scoring: The Contractor has achieved a score of 29.8 for this section. In addition to the above the contractor continues to train their operatives and regularly forwards new certification and has also appointed an independent consultant to monitor H&S performance as well as having an occupational health surveillance monitoring regime in place. 6 Overview of Contractors Health and Safety performance by Corporate Health & Safety: The Corporate Health and Safety Team have relied upon the Coastal Management Team to refer any concerns with regard to health and safety to them due to a restructure of the Environmental Health Department that affected the team. As such they have not been able to complete unannounced site visits, however where issues were raised about safety concerns matters have been dealt with efficiently and effectively, the health and safety standards employed by the contractor have been of a high standard. Coastal Management have carried out a significant number of inspections and the reports received have always been positive. One minor injury was reported but it did not relate directly to a work activity and there was no need for further investigation. Gemma Faircloth Public Protection Manager September 2014 7 Contractor Diligence: Requirement: - This is a somewhat abstract concept but will be reflected by the general response the contractor and his labour force apply in what can be best described as pride in their workmanship. It should be reflected in looking beyond the obvious and working in partnership with the client to produce the best cost effective results. It means questioning the instruction if there is doubt or lack of clarity and where possible suggesting better ways of achieving the required result. It might mean the need to expand the work to pick up a similar problem in an adjacent area. In almost every piece of work there is a quality issue and we should all strive to deliver a top quality product. Comments:Some works are planned thus allowing more time for pre start site visits to undertake surveying, designing, ordering materials and planning to enable mobilisation on a specific date and time. This is particularly important when the works are affected by the tides. This is not the case with responsive works that are generally required where there is an immediate threat of injury or significant damage to property or the sea defences themselves. The contractor has in fact demonstrated high levels of diligence in the following: Thorough understanding of the North Norfolk coastline, tides and weather conditions. Competence and pride in work Willingness Communication and co-operation both with the client and the public. Taking instruction. Offering advice, alternative methodology and materials. Thoroughness and attention to detail. Patience. Responsibility. Highlighting potential areas of future sea defence failure. Knowledge of compliance with legislation pertaining to construction. Ability to instil confidence within the client. Comment by Andrew McCloud, Assistant Coastal Engineer:Following the tidal surge on the 5th December 2013, Renosteel were heavily involved in repairs. Their willingness to undertake works quickly and effectively was key to ensuring that large sections of the North Norfolk coastline were made safe and reopened to the public as quickly as possible. Their professionalism and high quality of work has been commented on by several councillors, members of the public and other suppliers. Scoring: The Contractor has achieved a score of 30 for this section. 8 Value for Money: Requirement: - The contract has been won in open tender thus all the rates contained therein are considered to be competitive. The time spent on the work and the manner of its execution are all subject to inspection therefore the Value for Money KPI will be awarded if all of the preceding KPI’s are above the 80% mark. The contract was awarded after a thorough and robust procurement process with Renosteel offering the lowest rates. The rates have been fixed for the first two years and Renosteel have applied for and been granted an increase in the rates for the third year. This increase is based on the Retail Price Index. A monthly valuation along with daywork sheets and materials / plant hire invoices is forwarded first for authentication by the Contract Administrator and then for checking and verification by the Coast Protection Officer. It is not until this process is complete and any qualifications resolved is the payment certificate released to the contractor. Council Officers visiting the works also record men, materials and plant on the site that day for subsequent checking against the contractor submissions at a later date. To date the systems remain totally accurate and true. In accordance with the Monitoring and Procedures manual section 7/6: Scoring: The Contractor has achieved a score of 30 for this section. 9 Conclusion and overall score: The contractor has been audited as above and has returned the following Scores: Standard of work: Response times: Health & Safety: Contractor diligence: Value for money: 29.8 30 29.8 30 30 Total score: 149.6 Conclusion The Measured Term Contract continues to demonstrate good value for money in terms of efficiently procuring and implementing small scale works. The efficiency of the contract procurement process was particularly impressive in the post storm (Dec 5th 2013) recovery process where small scale remedial works were implemented quickly and competently. The advantages in reducing time spent on both process and procurement have resulted in a reduction in management costs as well as implementing cost effective works. The MTC and its management was the subject of an external audit in 2014 with a satisfactory report being given. There were two areas the auditors suggested might improve the management of MTC and both ideas have been incorporated into the contract. B J Farrow Contract Administrator September 2014 10 Snapshots of works undertaken during the 2012/13 Groyne repairs Revetment repairs 11 Installation of beach access steps Repair of cliff steps 12 Installation of cliff toe protection Repair of outfall pipe 13 Stabilisation of failing pile wall Removal of historic defence 14